A crown block rail lubricating graphite adding device
By designing an automatic graphite adding device, the problems of low automation, high friction, and lack of buffering and support in the lubrication of overhead crane tracks were solved. This achieved continuous and automated lubrication, reduced friction, and improved lubrication performance.
Patent Information
- Application Number
- CN202311037038.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-17
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2043-08-17
AI Technical Summary
The existing method of adding graphite for crane track lubrication has problems such as low automation, excessive friction, lack of buffering and support, and decreased lubrication effect after wear.
A graphite adding device for crane track lubrication was designed. It uses a spare box and push plate to achieve automatic graphite adding. Combined with pulley blocks, inclined planes and support wheels, it reduces friction and provides buffer support to ensure smooth addition of graphite blocks.
It improves the automation of graphite addition, reduces friction, enhances lubrication, avoids the impact and tipping of graphite blocks, and ensures the continuity of lubrication.
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Figure CN117028817B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of track lubrication, in particular to a graphite adding device for overhead traveling crane track lubrication. BACKGROUND
[0002] The overhead traveling crane track is commonly lubricated with graphite, such as the utility model patent CN202674790U discloses a reciprocating mobile trolley lubricating device, wherein a sleeve is arranged on the overhead traveling crane walking mechanism and a graphite block is placed in the sleeve, and then the graphite block is moved by the overhead traveling crane walking mechanism to realize the lubrication of the track by the friction between the bottom of the graphite block and the track. However, the graphite block is still manually added at present. SUMMARY
[0003] (I) Technical problems solved
[0004] In view of the deficiencies in the prior art, the present application provides a graphite adding device for overhead traveling crane track lubrication, which solves the following technical problems:
[0005] 1. The existing graphite for overhead traveling crane track lubrication cannot be automatically added;
[0006] 2. In the adding mode of the push plate and the spare box, the friction between the inner wall of the graphite lubricating sleeve and the graphite block is too large;
[0007] 3. In the adding mode of the push plate and the spare box, the addition of the spare graphite block lacks buffering;
[0008] 4. In the adding mode of the push plate and the spare box, the addition of the spare graphite block lacks support;
[0009] 5. After the existing graphite for overhead traveling crane track lubrication is worn out, the friction with the track is reduced due to gravity, thereby reducing the lubrication effect.
[0010] (II) Technical solutions
[0011] In order to achieve the above object, the present application is implemented by the following technical scheme: a kind of headgear rail lubrication graphite adding device, for the lubrication of headgear running system, the headgear running system includes rail and headgear running mechanism, the headgear running mechanism can be moved on rail, the side of the headgear running mechanism is provided with graphite lubrication sleeve, the graphite lubrication sleeve is arranged above rail, the lower end of the graphite lubrication sleeve points to rail, the graphite lubrication sleeve is used to place graphite block, the graphite block can be contacted with the surface of rail and rub under the action of gravity;The side of the graphite lubrication sleeve is connected with graphite block adding box, the side of the graphite block adding box is communicated with the side of graphite lubrication sleeve, the graphite block adding box is used to place spare graphite block and add graphite block to graphite lubrication sleeve, push plate is provided in the graphite block adding box, the side of the push plate close to graphite lubrication sleeve is used to place vertically arranged graphite block, the other side is provided with thrust mechanism, when the graphite block in graphite lubrication sleeve is consumed to certain length, spare graphite block can be pushed into graphite lubrication sleeve.
[0012] Preferably, the left side of the upper end of the graphite block and the right side of the lower end are respectively provided with inclined surface A and inclined surface B.
[0013] Preferably, the slope of the inclined surface A and the inclined surface B is the same.
[0014] Preferably, the width of the graphite block is a, and the length of the inclined surface A and the inclined surface B projected in the vertical direction is less than half a.
[0015] Preferably, the inner wall of the graphite lubrication sleeve away from the side of the graphite block adding box is provided with a pulley block, and the pulley block is used to reduce the resistance of the graphite block descending.
[0016] Preferably, the pulley block includes a support wheel, a sliding hole is formed in the graphite lubrication sleeve, the wheel shaft of the support wheel is arranged on the sliding hole and can slide relative to the sliding hole, and the support wheel is used to support the subsequent graphite block after the graphite block is added into the graphite lubrication sleeve and descends.
[0017] Preferably, a spring bracket is arranged on the graphite block adding box, the height of the spring bracket corresponds to the height of the sliding hole, a spring B is arranged between the spring bracket and the wheel shaft of the support wheel, and when the spring B is not stressed, the support wheel is located at one end of the sliding hole close to the graphite block adding box.
[0018] Preferably, the push plate is connected with an indicating rod A, the indicating rod A is provided with an indicating rod B close to the graphite lubrication sleeve, and the distance between the indicating rod A and the indicating rod B can be used to judge the number of graphite blocks in the graphite block adding box.
[0019] Preferably, the thrust mechanism comprises a spring A arranged on the side of the push plate away from the graphite lubricating sleeve, and the spring A is capable of pushing the push plate towards the graphite lubricating sleeve.
[0020] (Three) beneficial effects
[0021] The application provides a head sheave track lubricating graphite adding device, which has the following beneficial effects:
[0022] (1) The head sheave track lubricating graphite adding device adopts a standby box and a push plate to provide a graphite adding mode similar to an automatic clip, thereby improving the automation degree of graphite adding, and the added graphite can provide certain pressure to the graphite about to be used up, thereby improving the lubricating effect of the graphite about to be used up.
[0023] (2) The head sheave track lubricating graphite adding device is additionally provided with a pulley set between the inner wall of the graphite lubricating sleeve and the graphite block, so that the friction between the graphite block and the inner wall of the graphite lubricating sleeve can be effectively reduced, and the graphite block can naturally descend under the action of gravity.
[0024] (3) The head sheave track lubricating graphite adding device is provided with a center-symmetrical inclined surface on the graphite block, so that a buffer is formed between the graphite about to be added and the graphite being used, and the push plate can avoid directly pushing the graphite about to be added to the inner wall of the graphite lubricating sleeve.
[0025] (4) The head sheave track lubricating graphite adding device is additionally provided with a supporting wheel between the graphite about to be added and the inner wall of the graphite lubricating sleeve, so that the upper end of the graphite about to be added can be sufficiently supported before the graphite about to be added is completed, the smoothness of addition is effectively improved, and the graphite about to be added can be prevented from toppling over. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 The application is applied to the scene;
[0027] Figure 2 The application is applied to the scene;
[0028] Figure 3 The application is applied to the scene;
[0029] Figure 4 The application is applied to the scene;
[0030] Figure 5 The application is applied to the scene;
[0031] Figure 6 The application is applied to the scene;
[0032] Figure 7Fig. 4 is a schematic diagram of the structure of the present application (with pulley block);
[0033] Figure 8 Fig. 5 is a schematic diagram of the structure of the present application (with support wheel);
[0034] Figure 9 Fig. 6 is a sectional view of the structure of the present application (with pulley block);
[0035] Figure 10 Fig. 7 is a schematic diagram of the structure of the present application (with support wheel);
[0036] Figure 11 Fig. 8 is a schematic diagram of the structure of the present application (with support wheel); Figure 10 Fig. 9 is a partial enlarged view of A in Fig. 8;
[0037] Figure 12 Fig. 10 is a sectional view of the structure of the present application (with support wheel);
[0038] Figure 13 Fig. 11 is a schematic diagram of the structure of the present application (support wheel on the left);
[0039] Figure 14 Fig. 12 is a schematic diagram of the structure of the present application (support wheel on the right);
[0040] Figure 15 Fig. 13 is a schematic diagram of the structure of the present application with the indication of the number of spare graphite.
[0041] In the figure: 1, crown block walking mechanism; 11, walking wheel; 2, track; 3, graphite lubricating sleeve; 31, pulley block; 32, pulley block; 33, sliding hole; 34, spring B; 35, indicating rod B; 4, graphite block adding box; 41, opening; 42, push plate; 43, spring A; 44, spring support; 45, indicating rod A; 5, graphite block; 51, inclined surface A; 52, inclined surface B. DETAILED DESCRIPTION
[0042] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0043] Embodiment 1: Specific implementation to solve the problems that the existing crown block track lubricating graphite cannot be automatically added and the existing crown block track lubricating graphite will cause the friction with the track to decrease and thus the lubricating effect to decrease after being consumed by wear due to gravity.
[0044] The utility model provides a kind of headgear rail lubrication graphite adding device, for the lubrication of headgear running system, headgear running system includes rail 2 and headgear running mechanism 1, headgear running mechanism 1 moves on rail 2 by running wheel 11, the side of headgear running mechanism 1 is provided with graphite lubrication sleeve 3, graphite lubrication sleeve 3 is arranged above rail 2, the lower end of graphite lubrication sleeve 3 points to rail 2, graphite lubrication sleeve 3 is used to place graphite block 5, graphite block 5 can be contacted with the surface of rail 2 and rub under the action of gravity;One side of graphite lubrication sleeve 3 is connected with graphite block adding box 4, one side of graphite block adding box 4 is communicated with one side of graphite lubrication sleeve 3, graphite block adding box 4 is used to place spare graphite block 5 and add graphite block 5 in graphite lubrication sleeve 3, push plate 42 is arranged in graphite block adding box 4, one side of push plate 42 close to graphite lubrication sleeve 3 is used to place vertically arranged graphite block 5, and the other side is provided with thrust mechanism, when graphite block 5 in graphite lubrication sleeve 3 is consumed to certain length (this length is b), spare graphite block 5 can be pushed into graphite lubrication sleeve 3.
[0045] Wherein: when graphite block 5 in graphite lubrication sleeve 3 is consumed to certain length, spare graphite block 5 can be pushed into graphite lubrication sleeve 3, spare graphite block 5 is pressed above graphite block 5 being used before being contacted with rail 2, as Figure 6 、 Figure 7 , increase the friction force of graphite block 5 being used and rail 2.
[0046] Thrust mechanism can be hydraulic push rod, electric telescopic rod. It can also use elastic thrust mechanism, such as spring A43, spring A43 is arranged on the side of push plate 42 away from graphite lubrication sleeve 3, and spring A43 can push push plate 42 to graphite lubrication sleeve 3.
[0047] Open 41 is arranged on the upper of graphite block adding box 4.
[0048] Embodiment 2: the specific implementation of the technical problem that the friction force between the inner wall of graphite lubrication sleeve and graphite block is too large in the adding mode of push plate and spare box, especially when using elastic thrust mechanism, spring gives graphite block continuous thrust
[0049] On the basis of embodiment 1, pulley block 31 is arranged on the side of the inner wall of graphite lubrication sleeve 3 away from graphite block adding box 4, and pulley block 31 is used to reduce the resistance of graphite block 5 descending.
[0050] Embodiment 3: the specific implementation of the technical problem that the addition of spare graphite block lacks buffering in the adding mode of push plate and spare box, especially when using elastic thrust mechanism and graphite block being used reaches certain length, spare graphite block can be directly pushed to the inner wall of graphite lubrication sleeve and impact
[0051] In the embodiment 1, the left side of the upper end and the right side of the lower end of the graphite block 5 are respectively provided with the inclined surface A51 and the inclined surface B52, as shown in Figure 3 .
[0052] The slope of the inclined surface A51 is the same as that of the inclined surface B52, and the inclined surface A51 and the inclined surface B52 are also center-symmetrical.
[0053] As shown in Figure 4 , in order to ensure that the standby graphite block 5 can be supported on the graphite block 5 in use, the width of the graphite block 5 is a, and the length of the projection of the inclined surface A51 and the inclined surface B52 in the vertical direction is less than one-half a. If the width of the graphite block 5 is a, and the length of the projection of the inclined surface A51 and the inclined surface B52 in the vertical direction is greater than one-half a, then the lower end of the standby graphite block 5 cannot be supported on the upper end of the graphite block 5 in use.
[0054] When the graphite block 5 in use reaches a certain length (the length is c, and c > b), the inclined surface B52 at the lower end of the standby graphite block 5 will gradually fit the inclined surface A51 at the upper end of the graphite block 5 in use as the length of the graphite block 5 in use continues to shorten, and the graphite block 5 in use will be gradually supported by the standby graphite block 5. Figure 5 After the adoption of this scheme, the standby graphite block 5 is close to the inner wall of the graphite lubricating sleeve 3 before it is completely added to the graphite lubricating sleeve 3, and the possibility of damage of the standby graphite block 5 by impact can be reduced to a certain extent.
[0055] In addition, in the process of fitting the inclined surface, the standby graphite block 5 can also provide a downward force (a component of the thrust) for the graphite block 5 in use, and the downward force for the graphite block 5 in use is provided in advance.
[0056] Embodiment 4: A specific implementation method for solving the lack of support in the adding mode of the standby graphite block by adopting the push plate and the standby box
[0057] As shown in Figure 5 , as the length of the graphite block 5 in use gradually shortens, the support at the right side of the upper end of the standby graphite block 5 gradually lacks, and thus the upper end of the standby graphite block 5 is prone to tilting after the length of the graphite block 5 in use is shortened to a certain extent, and thus the embodiment is proposed.
[0058] The difference from the embodiment 1 is that the support wheel 32 is included, the graphite lubricating sleeve 3 is provided with a sliding hole 33, the wheel shaft of the support wheel 32 is arranged on the sliding hole 33 and can slide relative to the sliding hole 33, and the support wheel 32 is used to support the subsequent graphite block 5 after the graphite block 5 is added to the graphite lubricating sleeve 3 and lowered.
[0059] Wherein: graphite block adds the box 4 to set up spring support 44, spring support 44's height corresponds with the height of slide hole 33, spring support 44 is set up with spring B 34 between the wheel axle of support wheel 32, spring B 34 is not forced when support wheel 32 is located in slide hole 33 close to graphite block adds the box 4 one end.
[0060] Because the support wheel 32 in this embodiment 1 acts on the right side of the upper end of the spare graphite block 5, the spring B 34 does not need to select a spring with too large a stiffness coefficient, and can keep the upper end of the spare graphite block 5 from falling over.
[0061] This embodiment can be implemented independently, or can be implemented with embodiment 2, for example, selecting one or more pulleys in the pulley block 31 as the support wheel 32.
[0062] Embodiment 5: Conveniently understand the number of graphite blocks 5 in the graphite block adding box 4
[0063] As Figure 15 The difference from embodiment 1 is that the push plate 42 is connected with an indicating rod A 45, the indicating rod A 45 can be selected to extend above the opening 41, the indicating rod A 45 is provided with an indicating rod B 35 near one side of the graphite lubricating sleeve 3, the indicating rod B 35 can be provided at the upper end of the graphite lubricating sleeve 3, and the distance between the indicating rod A 45 and the indicating rod B 35 can be used to determine the number of graphite blocks 5 in the graphite block adding box 4.
[0064] It should be noted that in the description of the invention, the terms "upper", "lower", "left", "right", "front", "back" and the like indicate the orientation or positional relationship of the structure of the invention shown in the drawings, and are only for the convenience of describing the invention simply, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the invention.
[0065] For "first" and "second" in this technical solution, it is only a call for distinction between the same or similar structures, or corresponding structures with similar functions, and is not a ranking of the importance of these structures, nor does it have the meaning of ordering, comparing size, or other meanings.
[0066] In addition, unless otherwise explicitly specified and limited, the terms "mounting", "connection" should be understood broadly, for example, the connection can be fixed connection, or detachable connection, or integrally connected; can be mechanical connection, or electrical connection; can be directly connected, or indirectly connected through an intermediate medium; can be the communication inside two structures. For those skilled in the art, the specific meaning of the above terms in the invention can be understood according to the overall idea of the invention and the specific circumstances of the context of the present solution.
Claims
1. A graphite lubrication device for overhead crane tracks, used for lubrication of an overhead crane traveling system, the overhead crane traveling system including a track (2) and an overhead crane traveling mechanism (1), the overhead crane traveling mechanism (1) being able to move on the track (2), a graphite lubrication sleeve (3) being provided on the side of the overhead crane traveling mechanism (1), the graphite lubrication sleeve (3) being positioned above the track (2), the lower end of the graphite lubrication sleeve (3) pointing towards the track (2), the graphite lubrication sleeve (3) being used to place graphite blocks (5), the graphite blocks (5) being able to contact and rub against the surface of the track (2) under the action of gravity; Its features are: A graphite block adding box (4) is connected to one side of the graphite lubrication sleeve (3). One side of the graphite block adding box (4) is connected to one side of the graphite lubrication sleeve (3). The graphite block adding box (4) is used to place spare graphite blocks (5) and add graphite blocks (5) into the graphite lubrication sleeve (3). A push plate (42) is provided inside the graphite block adding box (4). The side of the push plate (42) close to the graphite lubrication sleeve (3) is used to place vertically arranged graphite blocks (5), and the other side is provided with a thrust mechanism. When the graphite blocks (5) in the graphite lubrication sleeve (3) are consumed to a certain length, spare graphite blocks (5) can be pushed into the graphite lubrication sleeve (3). The graphite block (5) has inclined surfaces A (51) on the left side of the upper end and inclined surfaces B (52) on the right side of the lower end. A pulley assembly (31) is provided on the inner wall of the graphite lubrication sleeve (3) away from the graphite block adding box (4). The pulley assembly (31) is used to reduce the resistance of the graphite block (5) falling. The pulley assembly (31) includes a support wheel (32), and the graphite lubrication sleeve (3) has a sliding hole (33). The axle of the support wheel (32) is mounted on the sliding hole (33) and can slide relative to the sliding hole (33). The support wheel (32) is used to support subsequent graphite blocks (5) after the graphite lubrication sleeve (3) is added to the graphite block (5) and it is lowered. A spring bracket (44) is provided on the graphite block adding box (4). The height of the spring bracket (44) corresponds to the height of the sliding hole (33). A spring B (34) is provided between the spring bracket (44) and the axle of the support wheel (32). When the spring B (34) is not under force, the support wheel (32) is located at the end of the sliding hole (33) near the graphite block adding box (4).
2. The crane track lubrication graphite addition device according to claim 1, characterized in that: The slopes of inclined plane A (51) and inclined plane B (52) are the same.
3. A crane track lubrication graphite adding device according to claim 1 or 2, characterized in that: The width of the graphite block (5) is a, and the lengths of the projections of the inclined planes A (51) and B (52) in the vertical direction are both less than half a.
4. The crane track lubrication graphite addition device according to claim 1, characterized in that: The push plate (42) is connected to an indicator rod A (45), and an indicator rod B (35) is provided on the side of the indicator rod A (45) near the graphite lubrication sleeve (3). The distance between the indicator rod A (45) and the indicator rod B (35) can be used to determine the number of graphite blocks (5) in the graphite block adding box (4).
5. The crane track lubrication graphite addition device according to claim 1, characterized in that: The thrust mechanism includes a spring A (43), which is located on the side of the push plate (42) away from the graphite lubrication sleeve (3). The spring A (43) can push the push plate (42) toward the graphite lubrication sleeve (3).
Citation Information
Patent Citations
Longitudinal magazine
CN112577362A
Reciprocating-motion trolley lubrication device
CN202674790U
Novel graphite lubrication feeding device for rotary furnace carrier roller
CN216715828U