Template material integrated pouring equipment with stirring function

Abstract

The application provides a template material integrated pouring equipment with a stirring function, a motor drives a stirring tank to rotate to cooperate with a pump body to output the stirred concrete to the template body through a discharge pipe, the motor drives a pulley to move along a guide rail to drive the discharge pipe to move along the top of the template body to perform pouring work, a driving mechanism drives a rotating roller to gradually lift a vibrating rod and the discharge pipe through a pull rope during the pouring process, namely, the discharge pipe and the vibrating rod gradually rise from the bottom of the template body while moving horizontally, layer-by-layer pouring and layer-by-layer vibrating are realized, and the uniformity of pouring and the vibrating defoaming effect of the concrete are improved; wherein the driving mechanism can cooperate with a clutch mechanism to drive a sliding seat to drive a mounting plate to move in a direction perpendicular to the guide rail, namely, the discharge pipe and the vibrating rod perform a serpentine folding motion between the two template bodies, and the pouring uniformity and the vibrating effect are further improved.

Description

Technical Field

[0001] The present invention relates to the technical field of building construction, and in particular to a template material integrated pouring device with a stirring function. Background Art

[0002] Currently, house construction often uses formwork construction, which uses formwork to splice into the basic structure of the house. Pouring work is carried out on the basis of the house structure model formed by the formwork. The formwork plays a structural support role during the pouring process. After the concrete solidifies, the formwork is removed to complete the basic structure construction of the building. Conventional concrete pouring requires the use of a mixing tank truck and a pump truck. The mixing tank truck pours the mixed concrete to the pump truck, and the pump truck pumps the concrete out through a pouring pipe. In order to ensure uniform pouring, the pouring pipe usually needs to be moved manually, which is a time-consuming and labor-intensive process. In addition, during pouring, due to the large height difference between the pouring pipe and the bottom of the formwork, concrete is easily splashed during the pouring process, which brings inconvenience to the pouring work and affects the uniformity of the concrete pouring. Moreover, after pouring, workers need to use a handheld vibrator to vibrate the concrete. The vibrator can usually only vibrate the upper half of the concrete and is difficult to reach the lower concrete layer for vibration. As a result, the lower concrete layer cannot be effectively vibrated and defoamed, resulting in poor quality of the formed wall. Summary of the Invention

[0003] The purpose of the present invention is to address the deficiencies in the above-mentioned technology and to propose an integrated template material pouring device with a stirring function, in order to solve the above-mentioned problems.

[0004] The present invention provides a template material integrated casting device with a stirring function, comprising:

[0005] A vehicle body, wherein a stirring tank driven to rotate by a motor is provided on the vehicle body, a discharge pipe is provided on the stirring tank, and a pump body is provided on the discharge pipe;

[0006] A template body, wherein several template bodies can be joined together to form a cavity to be poured, and a guide rail is provided on the template body;

[0007] A mounting frame, the mounting frame being slidably mounted on the guide rail, the mounting frame being provided with a pulley driven to rotate by a motor, the mounting frame being provided with a vibrator, and the vibrator being provided with a vibrating rod connected via a cable;

[0008] a slide, the slide being movably mounted on the mounting frame and capable of moving in a direction perpendicular to the guide rail;

[0009] A mounting plate, wherein a clamping assembly for clamping the discharge pipe and the cable is provided on the mounting plate, a draw rope is provided on both sides of the mounting plate, and one end of the draw rope is connected to a roller for winding the draw rope;

[0010] a driving mechanism, the driving mechanism being in transmission connection with the roller and capable of driving the roller to rotate;

[0011] a reciprocating mechanism, the reciprocating mechanism being in transmission connection with the slide and capable of driving the slide to reciprocate relative to the mounting frame, and the driving mechanism being in transmission connection with the reciprocating mechanism and capable of controlling the working state of the reciprocating mechanism;

[0012] A clutch mechanism is mounted on the slide and is used to adjust the transmission state between the driving mechanism and the reciprocating mechanism.

[0013] Preferably, a sliding rod is provided on the mounting frame, and the slide is movably mounted on the slide rod, and the reciprocating mechanism includes a fixed rod and a rotating block, the fixed rod is provided on the mounting frame, the rotating block is rotatably mounted on the slide, and a limit block is rotatably provided on the rotating block, and a first spiral groove and a second spiral groove are provided on the fixed rod, the first spiral groove and the second spiral groove have the same pitch and opposite rotation direction, the first spiral groove and the second spiral groove are connected end to end to form a guide channel for the sliding installation of the limit block, and a transmission gear is coaxially provided on the rotating block, and the clutch mechanism is used to adjust the transmission state between the transmission gear and the driving mechanism.

[0014] Preferably, the first spiral groove and the second spiral groove intersect to form an intersection, and the length of the limit block is greater than the width of the intersection.

[0015] Preferably, the driving mechanism includes a servo motor, a worm and a worm wheel, the worm wheel is arranged on the roller and can drive the roller to rotate, the worm is engaged with the worm wheel, the servo motor is connected to the worm and can drive the worm to rotate, a mounting cylinder is coaxially arranged on the worm, the mounting cylinder can be connected to the transmission gear and drive the transmission gear to rotate, and the clutch mechanism is used to adjust the transmission state between the mounting cylinder and the transmission gear.

[0016] Preferably, the clutch mechanism includes a driving gear, a spring, a bevel gear and a magnetic assembly. The bevel gear is movably mounted on the mounting cylinder and the bevel gear cannot rotate relative to the mounting cylinder. The driving gear is provided with a through hole for the mounting cylinder to pass through, and the driving gear is provided with a bevel tooth groove that can engage with the bevel gear. The spring is provided on the mounting cylinder, and the spring can push the bevel gear to drive the bevel gear to engage with the bevel tooth groove. The magnetic assembly is provided on the slide seat, and the magnetic assembly can act on the bevel gear to drive the bevel gear away from the bevel tooth groove.

[0017] Preferably, the magnetic attraction assembly includes an electromagnet and a magnetic block, the electromagnet is mounted on the slide, and the magnetic block is disposed on the bevel gear. The electromagnet can attract the magnetic block to drive the bevel gear away from the bevel tooth groove.

[0018] Preferably, the mounting frame consists of the slide rod and two slides, both of the slides are movably mounted on the slide rod, external threads are provided on both sides of the fixed rod, an adjustment block is rotatably provided on the slide, and a screw hole that cooperates with the external thread is provided on the adjustment block.

[0019] Preferably, the clamping assembly is a clamp with bolts for adjusting tightness.

[0020] Preferably, there are two pull ropes, the free ends of the two pull ropes are respectively connected to the left and right sides of the mounting plate, and the tightening ends of the two pull ropes are respectively arranged on the left and right sides of the roller.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] Before pouring, the cables on the discharge pipe and the vibrator are first installed on the mounting plate through the clamping assembly. The mounting plate is connected to the roller through a pull rope, and multiple formwork bodies are installed. Then the mounting frame is slidably installed on the guide rail of the formwork body; the motor drives the mixing tank to rotate and cooperates with the pump body to output the mixed concrete to the formwork body through the discharge pipe. The motor drives the pulley to move along the guide rail to drive the discharge pipe to move along the top of the formwork body for pouring. The driving mechanism drives the roller to continuously reel during the pouring process to drive the mounting plate to drive the vibrating rod and the discharge pipe to gradually rise, that is, the discharge pipe moves horizontally while gradually rising from the bottom of the formwork body to achieve layer-by-layer pouring, which is conducive to improving the uniformity of pouring; and the vibrating rod and the discharge pipe move synchronously to achieve layer-by-layer vibration work, thereby improving its defoaming effect; wherein the driving mechanism can cooperate with the clutch mechanism to drive the slide to drive the mounting plate to move in a direction perpendicular to the guide rail, that is, the discharge pipe and the vibrating rod move in a serpentine return motion between the two formwork bodies, further improving the pouring uniformity and vibration effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only preferred embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0024] Figure 1 This is a structural diagram of the mounting frame and the template body in one embodiment of the present invention;

[0025] Figure 2This is a schematic structural diagram of a mounting frame and a sliding seat according to an embodiment of the present invention;

[0026] Figure 3 This is a structural diagram of a driving mechanism in one embodiment of the present invention;

[0027] Figure 4 This is a structural diagram of a reciprocating mechanism in a certain embodiment of the present invention;

[0028] Figure 5 This is a structural diagram of a clutch mechanism in a certain embodiment of the present invention;

[0029] Figure 6 Schematic diagram of the structure of the vehicle body in one embodiment of the present invention.

[0030] In the figure, 1-car body; 11-mixing tank; 12-discharging pipe; 2-template body; 21-guide rail; 3-mounting frame; 31-pulley; 32-slide plate; 33-slide rod; 4-adjusting block; 5-slide seat; 51-vibrator; 52-cable; 53-vibrating rod; 6-mounting plate; 61-clamping assembly; 62-pull rope; 63-roller; 7-driving mechanism; 71-servo motor; 72-worm; 721-mounting cylinder; 73-worm gear; 8-reciprocating mechanism; 81-fixed rod; 811-first spiral groove; 812-second spiral groove; 813-external thread; 82-rotating block; 821-limiting block; 822-transmission gear; 9-clutch mechanism; 91-driving gear; 911-bevel tooth groove; 92-spring; 93-bevel gear; 94-magnetic suction assembly; 941-electromagnet; 942-magnetic block. DETAILED DESCRIPTION

[0031] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it should not be understood as a limitation on the scope of protection of the present invention.

[0032] Example 1:

[0033] Reference Figures 1 to 6 The present invention provides a template material integrated pouring device with a stirring function, comprising:

[0034] A vehicle body 1 is provided with a stirring tank 11 driven by a motor, the stirring tank 11 is provided with a discharge pipe 12, and the discharge pipe 12 is provided with a pump body;

[0035] Formwork body 2, several formwork bodies 2 can be spliced ​​together to form a cavity to be poured, and a guide rail 21 is provided on the formwork body 2;

[0036] The mounting frame 3 is slidably mounted on the guide rail 21. The mounting frame 3 is provided with a pulley 31 driven by a motor to rotate. The mounting frame 3 is provided with a vibrator 51. The vibrator 51 is connected to a vibrating rod 53 via a cable 52.

[0037] The slide 5 is movably mounted on the mounting frame 3 and is capable of moving in a direction perpendicular to the guide rail 21;

[0038] The mounting plate 6 is provided with a clamping assembly 61 for clamping the discharge pipe 12 and the cable 52. A pull rope 62 is provided on both sides of the mounting plate 6. One end of the pull rope 62 is connected to a roller 63 for winding the pull rope 62.

[0039] The driving mechanism 7 is connected to the roller 63 and can drive the roller 63 to rotate;

[0040] The reciprocating mechanism 8 is connected to the slide 5 and can drive the slide 5 to move back and forth relative to the mounting frame 3. The driving mechanism 7 can be connected to the reciprocating mechanism 8 and can control the working state of the reciprocating mechanism 8;

[0041] The clutch mechanism 9 is installed on the slide 5 and is used to adjust the transmission state between the driving mechanism 7 and the reciprocating mechanism 8.

[0042] Before pouring, first install the discharge pipe 12 and the cable 52 on the vibrator 51 on the mounting plate 6 through the clamping assembly 61, and the mounting plate 6 is connected to the roller 63 through the pull rope 62. After multiple template bodies 2 are installed, the mounting frame 3 is then slid and installed on the guide rail 21 of the template body 2; the mixing tank 11 is driven by the motor to rotate and cooperate with the pump body to output the mixed concrete to the template body 2 through the discharge pipe 12, and the pulley 31 at the mounting frame 3 is driven by the motor to move along the guide rail 21 to drive the discharge pipe 12 to move along the top of the template body 2 for pouring, and the roller 63 is driven by the driving mechanism 7 to rotate. During the pouring process, the mounting plate 6 is continuously wound up to drive the vibrating rod 53 and the discharge pipe 12 to gradually rise, that is, the discharge pipe 12 moves horizontally while gradually rising from the bottom of the template body 2 to achieve layer-by-layer pouring, which is beneficial to improving the uniformity of pouring; and the vibrating rod 53 moves synchronously with the discharge pipe 12 to achieve layer-by-layer vibration work, improving its defoaming effect; wherein the driving mechanism 7 can cooperate with the clutch mechanism 9 to drive the slide 5 to drive the mounting plate 6 to move in a direction perpendicular to the guide rail 21, that is, the discharge pipe 12 and the vibrating rod 53 are serpentine and return between the two template bodies 2, further improving the pouring uniformity and the vibration effect. Among them, all kinds of electrical equipment in this application are controlled by a control system composed of an STM32 single-chip microcomputer and a control panel. Its control method belongs to conventional technical means in this field and will not be repeated in this application. The guide rail 21 can be detachably mounted on the template body 2 in a bolted manner.

[0043] Specifically, a slide rod 33 is provided on the mounting frame 3, and the slide 5 is movably installed on the slide rod 33. The reciprocating mechanism 8 includes a fixed rod 81 and a rotating block 82. The fixed rod 81 is provided on the mounting frame 3, and the rotating block 82 is rotatably installed on the slide 5. A limit block 821 is rotatably provided on the rotating block 82. A first spiral groove 811 and a second spiral groove 812 are provided on the fixed rod 81. The first spiral groove 811 and the second spiral groove 812 have the same pitch and opposite rotation direction. The first spiral groove 811 and the second spiral groove 812 are connected end to end to form a guide channel for the sliding installation of the limit block 821. A transmission gear 822 is coaxially provided on the rotating block 82, and the clutch mechanism 9 is used to adjust the transmission state between the transmission gear 822 and the driving mechanism 7.

[0044] When the driving mechanism 7 drives the transmission gear 822 to rotate through the clutch mechanism 9, the transmission gear 822 drives the rotating block 82 to rotate. During the rotation of the rotating block 82, the limit block 821 on the rotating block 82 first moves along the first spiral groove 811. When the limit block 821 moves to the second spiral groove 812 and continues to move along the second spiral groove 812, since the second spiral groove 812 rotates in opposite directions to the first spiral groove 811, the limit block 821 moves back along the slide rod 33, that is, the slide 5 performs a reciprocating motion relative to the mounting frame 3, which is beneficial to drive the discharge pipe 12 and the vibrating rod 53 to perform a serpentine return motion, thereby improving the uniformity of pouring and the vibration and defoaming effect.

[0045] Specifically, the first spiral groove 811 and the second spiral groove 812 intersect to form an intersection, and the length of the limiting block 821 is greater than the width of the intersection.

[0046] The length of the limit block 821 is set to be greater than the width of the intersection of the first spiral groove 811 and the second spiral groove 812, so that when the limit block 821 moves to the intersection of the first spiral groove 811 and the second spiral groove 812, the limit block 821 is still guided by the limit groove in which it is currently located, so that the limit block 821 can smoothly pass through the intersection to maintain the stability of the limit block 821 when moving.

[0047] Example 2:

[0048] Reference Figures 1 to 6 Combined with the technical solution of Example 1, in this embodiment, the driving mechanism 7 includes a servo motor 71, a worm 72 and a worm wheel 73. The worm wheel 73 is arranged on the roller 63 and can drive the roller 63 to rotate. The worm 72 is engaged with the worm wheel 73. The servo motor 71 is connected to the worm 72 and can drive the worm 72 to rotate. A mounting cylinder 721 is coaxially arranged on the worm 72. The mounting cylinder 721 can be connected to the transmission gear 822 and drive the transmission gear 822 to rotate. The clutch mechanism 9 is used to adjust the transmission state between the mounting cylinder 721 and the transmission gear 822.

[0049] Specifically, the clutch mechanism 9 includes a driving gear 91, a spring 92, a bevel gear 93 and a magnetic assembly 84. The bevel gear 93 is movably mounted on the mounting cylinder 721 and the bevel gear 93 cannot rotate relative to the mounting cylinder 721. The driving gear 91 is provided with a through hole for the mounting cylinder 721 to pass through. The driving gear 91 is provided with a bevel tooth groove 911 that can engage with the bevel gear 93. The spring 92 is provided on the mounting cylinder 721. The spring 92 can push the bevel gear 93 to drive the bevel gear 93 to engage with the bevel tooth groove 911. The magnetic assembly 84 is provided on the slide 5. The magnetic assembly 84 can act on the bevel gear 93 to drive the bevel gear 93 away from the bevel tooth groove 911.

[0050] Specifically, the magnetic attraction assembly 84 includes an electromagnet 941 and a magnetic block 942 . The electromagnet 941 is mounted on the slide 5 , and the magnetic block 942 is disposed on the bevel gear 93 . The electromagnet 941 can attract the magnetic block 942 to drive the bevel gear 93 away from the bevel tooth groove 911 .

[0051] The servo motor 71 drives the roller 63 to rotate through the screw and worm gear 73, thereby adjusting the height position of the discharge pipe 12 and the vibrating rod 53 on the mounting plate 6 through the pull rope 62. When the electromagnet 941 is powered off, the bevel gear 93 engages with the bevel tooth groove 911 under the action of the spring 92, that is, the servo motor 71 is connected to the transmission gear 822. The servo motor 71 can drive the rotating block 82 to rotate through the transmission gear 822, thereby cooperating with the limit block 821, the first spiral groove 811 and the second spiral groove 812 to realize the return movement of the discharge pipe 12 and the vibrating rod 53, thereby increasing the casting area and the vibration area; when the electromagnet 941 is energized, the bevel gear 93 moves away from the bevel tooth groove 911, that is, the transmission state of the servo motor 71 and the transmission gear 822 is cut off, that is, the winding process of the roller 63 will not drive the slide 5 to move back and forth, which is convenient for cooperating with the clamping assembly 61 to adjust the height position of the discharge pipe 12 and the vibrating rod 53, providing convenience for subsequent construction.

[0052] Specifically, the mounting frame 3 consists of a slide bar 33 and two slide plates 32. Both slide plates 32 are movably mounted on the slide bar 33. External threads 813 are provided on both sides of the fixed rod 81. An adjustment block 4 is rotatably mounted on the slide plate 32. The adjustment block 4 is provided with a screw hole that mates with the external threads 813. The spacing between the two slide plates 32 can be adjusted by rotating the adjustment block 4 to accommodate template bodies 2 with different spacings, thus having good versatility.

[0053] Specifically, the clamping assembly 61 is a clamp for adjusting the tightness of a bolt.

[0054] Specifically, there are two pull ropes 62 , the free ends of the two pull ropes 62 are respectively connected to the left and right sides of the mounting plate 6 , and the tightening ends of the two pull ropes 62 are respectively arranged on the left and right sides of the roller 63 .

[0055] The above are only preferred embodiments of the present invention and are not intended to limit the present invention in any form. Any person skilled in the art can, without departing from the scope of the technical solution of the present invention, use the above technical content to make many possible changes and modifications to the technical solution of the present invention, or modify it into an equivalent embodiment with equivalent changes. Therefore, any changes, modifications, equivalent changes and modifications made to the above embodiments based on the technology of the present invention without departing from the content of the technical solution of the present invention shall fall within the scope of protection of the present technical solution.

Claims

1. An integrated casting device for formwork materials with a stirring function, characterized in that: include: A vehicle body, wherein a stirring tank driven to rotate by a motor is provided on the vehicle body, a discharge pipe is provided on the stirring tank, and a pump body is provided on the discharge pipe; A template body, wherein several template bodies can be joined together to form a cavity to be poured, and a guide rail is provided on the template body; A mounting frame, the mounting frame being slidably mounted on the guide rail, the mounting frame being provided with a pulley driven to rotate by a motor, the mounting frame being provided with a vibrator, and the vibrator being provided with a vibrating rod connected via a cable; a slide, the slide being movably mounted on the mounting frame and capable of moving in a direction perpendicular to the guide rail; A mounting plate, wherein a clamping assembly for clamping the discharge pipe and the cable is provided on the mounting plate, a draw rope is provided on both sides of the mounting plate, and one end of the draw rope is connected to a roller for winding the draw rope; a driving mechanism, the driving mechanism being in transmission connection with the roller and capable of driving the roller to rotate; a reciprocating mechanism, the reciprocating mechanism being in transmission connection with the slide and capable of driving the slide to reciprocate relative to the mounting frame, and the driving mechanism being in transmission connection with the reciprocating mechanism and capable of controlling the working state of the reciprocating mechanism; A clutch mechanism, the clutch mechanism being mounted on the slide and being used to adjust the transmission state between the driving mechanism and the reciprocating mechanism; The cam is mounted on the support frame, and the slide is movably mounted on the slide frame. The reciprocating mechanism includes a fixed rod and a rotating block, the fixed rod is mounted on the mounting frame, the rotating block is rotatably mounted on the slide, and a limit block is rotatably provided on the rotating block. The fixed rod is provided with a first spiral groove and a second spiral groove, the first spiral groove and the second spiral groove have the same pitch and opposite rotation direction, the first spiral groove and the second spiral groove are connected end to end to form a guide channel for the sliding installation of the limit block, and a transmission gear is coaxially provided on the rotating block, and the clutch mechanism is used to adjust the transmission state between the transmission gear and the driving mechanism; The driving mechanism includes a servo motor, a worm and a worm wheel. The worm wheel is arranged on the roller and can drive the roller to rotate. The worm is meshed with the worm wheel. The servo motor is connected to the worm and can drive the worm to rotate. A mounting cylinder is coaxially arranged on the worm. The mounting cylinder can be connected to the transmission gear and drive the transmission gear to rotate. The clutch mechanism is used to adjust the transmission state between the mounting cylinder and the transmission gear. The clutch mechanism includes a driving gear, a spring, a bevel gear and a magnetic assembly. The bevel gear is movably mounted on the mounting cylinder and the bevel gear cannot rotate relative to the mounting cylinder. The driving gear is provided with a through hole for the mounting cylinder to pass through, and the driving gear is provided with a bevel tooth groove that can engage with the bevel gear. The spring is provided on the mounting cylinder, and the spring can push the bevel gear to drive the bevel gear to engage with the bevel tooth groove. The magnetic assembly is provided on the slide seat, and the magnetic assembly can act on the bevel gear to drive the bevel gear away from the bevel tooth groove.

2. The integrated formwork material pouring equipment with stirring function according to claim 1, characterized in that: The first spiral groove and the second spiral groove intersect to form an intersecting opening, and the length of the limiting block is greater than the width of the intersecting opening.

3. The integrated formwork material pouring device with stirring function according to claim 1, characterized in that: The magnetic attraction component includes an electromagnet and a magnetic block. The electromagnet is installed on the slide seat, and the magnetic block is arranged on the bevel gear. The electromagnet can attract the magnetic block to drive the bevel gear away from the bevel tooth groove.

4. The integrated formwork material pouring equipment with stirring function according to claim 1, characterized in that: The mounting frame consists of the slide rod and two slide plates, both of which are movably mounted on the slide rod, external threads are provided on both sides of the fixed rod, an adjustment block is rotatably provided on the slide plate, and a screw hole is provided on the adjustment block that cooperates with the external threads.

5. The integrated formwork material pouring equipment with stirring function according to claim 1, characterized in that: The clamping assembly is a clamp for adjusting the tightness of a bolt.

6. The integrated formwork material pouring device with stirring function according to claim 1, characterized in that: There are two pull ropes, the free ends of the two pull ropes are respectively connected to the left and right sides of the mounting plate, and the tightening ends of the two pull ropes are respectively arranged on the left and right sides of the rotating roller.

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