A light source mounting device

Abstract

The application discloses a lamp source mounting device, which comprises a lamp body (101), left pins (102) and right pins (103) which are arranged at the bottom of the lamp body (101) and are spaced apart, and the left pins (102) and the right pins (103) vertically extend; the lamp source mounting structure comprises a base (200), a vibrating disc (4), a lamp source circuit detection device (1), a rotating device (2), a rectifying device (3) and a mounting seat (300). The lamp source mounting device has the advantages of improving the mounting efficiency.

Description

Technical Field

[0001] This invention relates to the field of light source installation technology, and more specifically to a light source installation device. Background Technology

[0002] Many electrical appliances (such as electricity meters, power terminals, etc.) require the installation of light sources. The appliance includes a mounting base and a light source inserted into the mounting base. The light source generally includes a lamp body and left and right pins that are connected to the bottom of the lamp body and are spaced apart in the left-right direction. Both the left and right pins extend vertically.

[0003] Installing a light source involves multiple steps, including observing the degree of pin deformation, manually bending deformed pins to the appropriate position, inserting the pins into the appliance's mounting bracket, and then testing the light source circuit. These steps are generally performed manually and may be done by different operators, resulting in low installation efficiency. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to provide a lamp source installation device with higher installation efficiency in view of the current situation of the prior art.

[0005] The technical solution adopted by the present invention to solve the above-mentioned technical problems is as follows: a lamp source mounting device, characterized in that: the lamp source includes a lamp body, a left pin and a right pin connected to the bottom of the lamp body and arranged at intervals, both the left pin and the right pin extending vertically; the lamp source mounting structure includes...

[0006] The base, on which the following are distributed at intervals from left to right and from upstream to downstream:

[0007] The vibratory feeder has a strip-shaped hole extending in the left-right direction near its outlet, which allows the left and right leads of the lamp source to be inserted downwards. The left and right leads are spaced apart in the left-right direction along the discharge direction of the strip-shaped hole.

[0008] A lamp source circuit detection device is used to electrically connect with the left and right pins of the lamp source to form a positive and negative detection circuit;

[0009] A rotating device is used to rotate the lamp source after it has passed through the lamp source circuit detection device in order to adjust the left and right positions of the left and right pins.

[0010] The orthopedic device has orthopedic cavities extending to the left and right, which are used to accommodate the left and right pins of the lamp source and align the left and right pins in the left and right directions;

[0011] The mounting base has jacks or slots for inserting the left and right pins of the lamp source.

[0012] In order to arrange the light sources in an orderly manner, the lamp body of the light source is placed on a vibrating plate;

[0013] All the light sources are arranged in a single row along the length direction of the strip-shaped hole.

[0014] In this way, the light sources are arranged in a single row by the vibrating disc, which is more orderly and ensures subsequent detection of each light source.

[0015] The structure of the light source circuit detection device is specifically as follows:

[0016] The first clamping block;

[0017] The second clamping block is distributed opposite to the first clamping block in front and back, forming a containing cavity extending along the left and right directions between the two;

[0018] The first wire passes through the first clamping block or the second clamping block;

[0019] The second wire passes through the first clamping block or the second clamping block;

[0020] At least one of the first clamping block and the second clamping block can move relative to the other in front and back, and has a clamping state of clamping the left pin and the right pin in the front and back directions, in which the first wire is used to contact and electrically connect with the left pin of the light source, and the second wire is used to contact and electrically connect with the right pin of the light source, thereby forming a positive and negative electrode detection loop.

[0021] The structure of the rotating device is specifically as follows:

[0022] The containing seat is used to contain the light source;

[0023] The rotating seat is fixed at the top with the containing seat, and is rotationally connected with the base at the bottom, and the rotating seat can rotate circumferentially around the vertical axis where it is located;

[0024] The driving member is in transmission connection with the rotating seat, and is used to drive the rotating seat to rotate circumferentially to drive the containing seat to rotate circumferentially, so as to adjust the left and right positions of the left pin and the right pin of the light source in the containing seat.

[0025] The structure of the orthopedic device is specifically as follows:

[0026] The first clamping block;

[0027] The second clamping block is distributed opposite to the first clamping block in front and back, forming an orthopedic cavity extending along the left and right directions between the two;

[0028] The lamp body of the light source rests on the first clamping block or / and the second clamping block;

[0029] At least one of the first clamping block and the second clamping block can move relative to the other in front and back, and the orthopedic cavity is reduced to a preset position in front and back, so that the left pin and the right pin are orthopedic to the preset position.

[0030] Preferably, further comprising

[0031] A rotating disc is arranged on the base and located at the right side of the orthopedic device, and is arranged on the base in a circumferential rotating manner around a vertical axis, and has a limiting seat for detachable limiting of the mounting seat.

[0032] Preferably, the limiting seat has a plurality of limiting seats distributed in a circumferential interval.

[0033] In order to facilitate the movement of the lamp source, further comprising

[0034] A first mechanical arm is movably arranged on the base and is used for grabbing the lamp source from the strip-shaped hole of the vibrating disc to the lamp source circuit detection device;

[0035] Or / and, a second mechanical arm is movably arranged on the base and is used for grabbing the lamp source from the lamp source circuit detection device to the rotating device;

[0036] Or / and, a third mechanical arm is movably arranged on the base and is used for grabbing the lamp source from the optional device to the orthopedic device.

[0037] In this way, the degree of automation is high.

[0038] In order to facilitate the mechanical arm to grab and position, the circumferential wall of the lamp body of the lamp source has a straight edge for the corresponding mechanical arm to grab and position.

[0039] In order to reasonably utilize the space while improving the lamp source installation efficiency, the base is provided with a plurality of lamp source installation units, each of which comprises a vibrating disc, a lamp source circuit detection device, a rotating device, an orthopedic device, and a mounting seat; each mounting seat shares a rotating disc and is distributed in a circumferential interval along the rotating disc. In this way, the rotating disc is shared and the space layout is relatively reasonable, and the number of lamp source installation units is relatively large, thereby improving the lamp source installation efficiency.

[0040] Compared with the prior art, the advantages of the present application are that: by distributing the left pin and the right pin of the lamp source along the left and right, and arranging the vibrating disc, the lamp source circuit detection device, the rotating device, and the orthopedic device in sequence from left to right, the flow setting of the whole device is reasonable, the degree of automation is improved, and the flow is from left to right, which is consistent with the left and right directions of the pins, so that the number of changes in the direction of the lamp source can be reduced, thereby facilitating the installation of the lamp source and improving the installation efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0041] Figure 1 is a schematic view of the embodiment of the present application;

[0042] Figure 2 is Figure 1 is an enlarged schematic view of part A;

[0043] Figure 3 isFigure 1 Enlarged view of the local part B;

[0044] Figure 4 A perspective view of the lamp source circuit detection device in the embodiment of the present application;

[0045] Figure 5 A perspective view of the orthopedic device in the embodiment of the present application;

[0046] Figure 6 A perspective view of the lamp source in the embodiment of the present application. DETAILED DESCRIPTION

[0047] The present application will be further described in detail below with reference to the accompanying drawings.

[0048] Reference Figures 1-6 , is a preferred embodiment of the present application. The lamp source 100 comprises a lamp body 101, a left pin 102 and a right pin 103 connected to the bottom of the lamp body 101 and arranged at intervals, the left pin 102 and the right pin 103 both extend vertically, and the peripheral wall of the lamp body 101 of the lamp source 100 has a straight edge 104 for positioning by the following corresponding mechanical hand. The lamp source mounting device comprises a base 200, and the base 200 is sequentially and intervally provided with a vibrating disc 4, a lamp source circuit detection device 1, a rotating device 2, an orthopedic device 3, a rotating disc 5 and other main components from left to right and from upstream to downstream.

[0049] The vibrating disc 4 is provided with a strip-shaped hole 41 extending along the left-right direction adjacent to the outlet of the vibrating disc 4, the strip-shaped hole 41 is used for downward insertion of the left pin 102 and the right pin 103 of the lamp source 100, the lamp body 101 of the lamp source 100 is placed on the vibrating disc 4, and all the lamp sources 100 are arranged in a single row along the length direction of the strip-shaped hole 41. The left pin 102 and the right pin 103 are intervally distributed along the left-right direction along the discharging direction of the strip-shaped hole 41.

[0050] The lamp source circuit detection device 1 is used to form a positive and negative electrode detection circuit by electrically connecting with the left pin 102 and the right pin 103 of the lamp source 100. Specifically, the lamp source circuit detection device 1 comprises a first clamping block 11, a second clamping block 12, a first wire 13, and a second wire 14. The second clamping block 12 is distributed opposite to the first clamping block 11 to form a containing cavity extending along the left and right directions between the two. The first wire 13 passes through the first clamping block 11. The second wire 14 passes through the first clamping block 11. At least one of the first clamping block 11 and the second clamping block 12 can move forward and backward relative to the other (specifically, driven by a motor to move), and has a clamping state of clamping the left pin 102 and the right pin 103 along the front and back directions. In the clamping state, the first wire 13 is used to contact and electrically connect with the left pin 102 of the lamp source 100, and the second wire 14 is used to contact and electrically connect with the right pin 103 of the lamp source 100, thereby forming a positive and negative electrode detection circuit. The remaining parts of the positive and negative electrode detection circuit are not shown in the figure and can be specifically used in the prior art. The first wire 13 and the second wire 14 can also pass through the second clamping block 12. The first wire 13 and the second wire 14 can be provided in two groups or more groups, so as to ensure that the corresponding wires are in good electrical contact with the corresponding pins.

[0051] The rotating device 2 is used to rotate the lamp source 100 after passing through the lamp source circuit detection device 1, so as to adjust the left and right positions of the left pin 102 and the right pin 103. Specifically, the rotating device 2 comprises a containing seat 21, a rotating seat 22, and a driving member. The containing seat 21 is used to contain the lamp source 100. The rotating seat 22 is fixed at the top thereof to the containing seat 21, and is rotationally connected to the base 200 at the bottom thereof. The rotating seat 22 can rotate circumferentially around the vertical axis where it is located. The driving member is in transmission connection with the rotating seat 22, and is used to drive the rotating seat 22 to rotate circumferentially, so as to drive the containing seat 21 to rotate circumferentially, thereby adjusting the left and right positions of the left pin 102 and the right pin 103 of the lamp source in the containing seat 21. The driving member is an electric motor.

[0052] The orthopedic device 3 has an orthopedic cavity 33 extending left and right, which is used to accommodate the left pin 102 and the right pin 103 of the lamp source 100 and align the left pin 102 and the right pin 103 in the left-right direction; specifically, the orthopedic device 3 includes a first clamping block 31 and a second clamping block 32, the second clamping block 32 is distributed opposite to the first clamping block 31 front and back to form the orthopedic cavity 33 extending in the left-right direction between the two; the lamp body 101 of the lamp source 100 is placed on the first clamping block 31 and the second clamping block 32; at least one of the first clamping block 31 and the second clamping block 32 can move front and back relative to the other (specifically, a motor can be used for driving), and the orthopedic cavity 33 is reduced to a preset position in the front and back direction, so that the left pin 102 and the right pin 103 are orthopedic to the preset position. Preferably, the entrance of the orthopedic cavity 31 is trumpet-shaped, so as to facilitate the left pin 102 and the right pin 103 to enter the orthopedic cavity 31. Preferably, the first clamping block 32 and the second clamping block 32 can also directly clamp the left lamp pin 102 and the right lamp pin 103 in the front and back direction, so as to ensure that the left lamp pin and the right lamp pin are in the same straight line.

[0053] The turntable 5 is arranged on the base 200 on the right side of the orthopedic device 3 and is arranged on the base 200 in a circumferential direction around a vertical axis, and has a limiting seat for detachable limiting of the mounting seat 300, and the mounting seat 300 has a plug hole or a slot for inserting the left pin 102 and the right pin 103 of the lamp source 100. The limiting seat has a plurality of limiting seats, which are distributed in a circumferential direction. In order to reasonably utilize space and improve the efficiency of lamp source installation, the base 200 is provided with a plurality of lamp source installation units, each of which includes a vibrating disc 4, a lamp source circuit detection device 1, a rotating device 2, an orthopedic device 3, and a mounting seat 300; each mounting seat 300 shares one turntable 5 and is distributed in a circumferential direction of the turntable 5.

[0054] A first mechanical arm is also movably arranged on the base 200 and is used to grab the lamp source 100 from the strip-shaped hole 41 of the vibrating disc 4 to the lamp source circuit detection device 1;

[0055] A second mechanical arm is movably arranged on the base 200 and is used to grab the lamp source 100 from the lamp source circuit detection device 1 to the rotating device 2;

[0056] A third mechanical arm is movably arranged on the base 200 and is used to grab the lamp source 100 from the selected device to the orthopedic device 3.

[0057] The working principle is as follows.

[0058] The lamp source 100 is placed on the vibration disc 4, and through the vibration of the vibration disc 4, the lamp source 100 is arranged in a single row at the outlet of the vibration disc 4, and the left pin 102 and the right pin 103 of each lamp source 100 are downward, and the lamp source 100 is arranged in a single row in a preset position under the constraint of the strip-shaped hole 41, and the left pin 102 and the right pin 103 are distributed along the left and right intervals.

[0059] Then, the lamp source 100 at the outlet of the vibration disc 4 is grabbed by the first mechanical arm to the lamp source circuit detection device 1, the first clamping block 11 and the second clamping block 12 are respectively electrically connected with the corresponding pins to form a positive and negative electrode detection loop, and the related conditions of the lamp source 100 are judged through reading. Specifically, when there is no reading, it indicates that the lamp source 100 is damaged and is directly discarded; when the reading is positive, it indicates that the positions of the left pin 102 and the right pin 103 are in the required positions; when the reading is negative, it indicates that the positions of the left pin 102 and the right pin 103 are wrong, and the directions of the left pin 102 and the right pin 103 need to be exchanged (of course, it can also be set that when the reading is negative, it indicates that the left pin 102 and the right pin 103 are in the required positions).

[0060] The lamp source 100 which does not need to adjust the position is directly placed on the orthopedic device 3, and the positions of the left and right pins are kept unchanged.

[0061] The lamp source 100 which needs to exchange the positions of the left and right pins is grabbed by the second mechanical arm to the rotating device 2, the driving member drives the rotating seat 22 to rotate to drive the whole lamp source 100 to rotate, so that the left pin 102 and the right pin 103 are in the required positions, and then the lamp source 100 is grabbed by the third mechanical arm to the orthopedic device 3, for example, the left pin 102 is originally on the left side, and after being rotated by 180 degrees, the right pin 103 is on the left side.

[0062] On the orthopedic device 3, the first clamping block 31 and the second clamping block 32 are relatively close. In the ideal state, the left pin 102 and the right pin 103 are vertically extended, and because the pin is thin, it may be deformed and inclined relative to the vertical surface due to bumping. The first clamping block 31 and the second clamping block 32 are relatively close to reduce the size of the orthopedic cavity 33. If the pin is deformed, the corresponding clamping block will contact the pin to make the pin be orthopedic and return to the vertically extended state, or the deformation of the pin is within a preset range, so that the pin can be inserted into the insertion hole of the mounting seat 300 in the subsequent process.

[0063] Then, the lamp source 100 is taken down from the orthopedic device 3 by the mechanical arm and is inserted into the corresponding insertion hole of the mounting seat 300 on the rotating disc 5, and the mounting seat 300 is a part of an electric appliance, which can be an electric energy meter, an electric power terminal, or other electric appliances requiring the use of the lamp source 100.

[0064] After the mounting seat 300 is installed with the lamp source 100, the mounting seat 300 is sucked by the suction cup and is discharged from the rotating disc 5.

[0065] The whole lamp source mounting device improves the automation level, and the whole process is reasonably arranged, and the mounting efficiency is high.

Claims

1. A lamp source installation device, characterized in that: The light source (100) includes a lamp body (101), a left pin (102) and a right pin (103) connected to the bottom of the lamp body (101) and arranged at intervals, both the left pin (102) and the right pin (103) extending vertically; the light source mounting device includes... The base (200) has the following components distributed at intervals from left to right and from upstream to downstream: The vibratory feeder (4) has a strip-shaped hole (41) extending in the left-right direction near its outlet. The strip-shaped hole (41) allows the left pin (102) and right pin (103) of the lamp source (100) to be inserted downwards. The left pin (102) and right pin (103) are spaced apart in the left-right direction along the discharge direction of the strip-shaped hole (41). The lamp source circuit detection device (1) is used to electrically connect with the left pin (102) and right pin (103) of the lamp source (100) to form a positive and negative detection circuit; Rotating device (2) is used to rotate the lamp body (101) to adjust the left and right positions of the left pin (102) and the right pin (103); The orthopedic device (3) has an orthopedic cavity (33) extending to the left and right, which is used to accommodate the left pin (102) and right pin (103) of the lamp source (100) and align the left pin (102) and right pin (103) in the left and right directions. Mounting base (300) has jacks for inserting the left pin (102) and right pin (103) of the lamp source (100); A turntable (5) is disposed on the base (200) and located on the right side of the orthopedic device (3), and is rotatably disposed on the base (200) about a vertical axis. The turntable (5) has a limiting seat for the mounting seat (300) to be detachably limited. The lamp source circuit detection device (1) includes First clamping block (11); The second clamping block (12) is distributed in opposite directions to the first clamping block (11) to form a receiving cavity extending in the left and right directions between the two; The first wire (13) passes through the first clamping block (11) or the second clamping block (12); The second wire (14) passes through the first clamping block (11) or the second clamping block (12); At least one of the first clamping block (11) and the second clamping block (12) can move back and forth relative to the other, and have a clamping state in which the left pin (102) and the right pin (103) are clamped in the back and forth direction. In this clamping state, the first wire (13) is used to contact and electrically connect with the left pin (102) of the lamp source (100), and the second wire (14) is used to contact and electrically connect with the right pin (103) of the lamp source (100), thereby forming a positive and negative detection circuit. The orthopedic device (3) includes First clamping block (31); The second clamp (32) is distributed in opposite directions to the first clamp (31) to form an orthopedic cavity (33) extending in the left-right direction between the two. The lamp body (101) of the light source (100) rests on the first clamp (31) and / or the second clamp (32); At least one of the first clamp (31) and the second clamp (32) can move back and forth relative to the other, thereby causing the orthopedic cavity (33) to shrink back and forth to a preset position, thereby orthopedically adjusting the left pin (102) and the right pin (103) to the preset position.

2. The lamp source installation device according to claim 1, characterized in that: The lamp body (101) of the light source (100) is placed on the vibrating plate (4); Along the length of the strip hole (41), all light sources (100) are arranged individually.

3. The lamp source installation device according to claim 1, characterized in that: The rotating device (2) includes A housing (21) for accommodating the light source (100); A rotating seat (22) has its top fixed to the receiving seat (21) and its bottom rotatably connected to the base (200). The rotating seat (22) can rotate circumferentially about its own vertical axis. The driving component is connected to the rotating seat (22) for driving the rotating seat (22) to rotate circumferentially, thereby driving the receiving seat (21) to rotate circumferentially, thereby adjusting the left and right positions of the left pin (102) and right pin (103) of the lamp source inside the receiving seat (21).

4. The lamp source installation device according to claim 1, characterized in that: There are multiple limiting seats, which are distributed at intervals along the circumference of the turntable (5).

5. The lamp source installation device according to claim 1, characterized in that: It also includes A first robotic arm, movably mounted on a base (200), is used to pick up a light source (100) from the strip hole (41) of a vibratory plate (4) and transfer it to a light source circuit detection device (1); or / and a second robotic arm, movably mounted on a base (200), is used to pick up a light source (100) from a light source circuit detection device (1) and transfer it to a rotating device (2); Or / and a third robotic arm, movably mounted on the base (200), for grasping the light source (100) from the rotating device (2) to the orthotic device (3).

6. The lamp source installation device according to claim 5, characterized in that: The lamp body (101) of the lamp source (100) has a straight edge (104) on its peripheral wall for gripping and positioning by a corresponding robotic arm.

7. The lamp source installation device according to claim 1, characterized in that: The base (200) is provided with multiple lamp source mounting units, each lamp source mounting unit including a vibrating plate (4), a lamp source circuit detection device (1), a rotating device (2), a straightening device (3), and a mounting base (300); Each mounting base (300) shares a turntable (5) and is distributed at intervals along the circumference of the turntable (5).

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