A flexographic definition detection device

By designing a flexographic clarity detection device, ink is applied, the image is printed and dried, and then a laser scanner is used for detection. This solves the problem of inaccurate flexographic clarity detection and achieves high-precision detection results.

CN117191820BActive Publication Date: 2026-04-17ZHEJIANG JUNYI FLEXOGRAPHIC TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
ZHEJIANG JUNYI FLEXOGRAPHIC TECH CO LTD
Filing Date
2023-09-08
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

In existing technologies, the accuracy of flexographic resolution detection is not high, especially in the post-ink printing process where there is a lack of effective detection methods.

Method used

A flexographic image sharpness detection device was designed, comprising a frame, a storage plate, a detection unit, an inking assembly, and a printing assembly. After applying ink, printing, and drying, the image is detected using a laser scanner to ensure accurate detection.

Benefits of technology

It achieves precision and consistency in flexographic resolution detection, improving the accuracy and efficiency of the detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of printing flexo plate, and relates to a flexo plate definition detection device, which comprises a rack, a storage plate and a detection unit, the rack is provided with a detection station on the workbench surface, the end surface of the storage plate is provided with a station groove for placing the flexo plate, the storage plate and the detection station are movably connected, the detection unit comprises a transfer printing assembly and an inking assembly, the inking assembly is arranged on the detection station and is used for brushing ink on the end surface of the flexo plate, the transfer printing assembly comprises a transfer plate used for transfer printing the flexo plate with the ink, and further comprises a laser scanner used for scanning the transfer plate, the present application has reasonable and simple structure, high practicability, and can ensure that the definition detection precision of the flexo plate is accurate.
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Description

Technical Field

[0001] This invention relates to the technical field of flexographic printing, and more specifically, to a flexographic sharpness detection device. Background Technology

[0002] After the flexographic printing plate is manufactured and formed, it is necessary to check the clarity of the feedback information content on the flexographic plate. Generally, this is done by directly scanning the flexographic plate with a laser scanner. The scanned information is fed back to a data platform, and the data is analyzed and compared to determine whether the flexographic plate is a qualified product. However, this method does not include the detection of printing after the flexographic plate is inked, so the accuracy of the detection is not high. Summary of the Invention

[0003] In view of the shortcomings of the existing technology, the purpose of this invention is to provide a detection device with a reasonable and simple structure, strong practicality, and the ability to ensure accurate detection of the sharpness of flexographic printing plates.

[0004] To achieve the above objectives, the present invention provides the following technical solution:

[0005] A flexographic image sharpness testing device includes a frame, a storage plate, and a testing unit.

[0006] The machine frame has inspection stations on its worktable.

[0007] The storage board has a slot on its end face for placing the flexible plate. The storage board is movably connected to the testing station.

[0008] The detection unit includes an imprinting component and an inking component.

[0009] The inking assembly is placed at the inspection station and is used to apply ink to the end face of the flexographic plate;

[0010] The rubbing assembly includes a rubbing plate for rubbing an ink-coated flexographic plate, and a laser scanner for scanning the rubbing plate.

[0011] The invention is further configured such that: the detection station has a cavity on the workbench, an electric push rod is provided at the bottom of the cavity, the output end of the electric push rod is connected to a top plate, and the top plate is used to abut against the bottom of the storage plate.

[0012] The present invention is further configured such that the printing assembly also includes a stand and a power unit, the power unit including an electric lifting rod, a turntable, and a motor.

[0013] The laser scanner is placed on the platform of the stand;

[0014] The output end of the electric lifting rod is connected to the slide plate, and the bottom of the electric lifting rod is connected to the rotating shaft, which is rotatably connected to the turntable.

[0015] The end face of the rubbing plate is detachably connected to a rubbing component;

[0016] The output end of the motor is connected to a drive gear, and a driven gear is provided on the outer peripheral wall of the shaft. The drive gear and the driven gear mesh so that the motor drives the printing plate to rotate between the stand and the testing station.

[0017] The present invention is further configured such that: the inking assembly includes a bracket, a roller, a guide rod, and a second motor; the output end of the second motor is connected to a lead screw assembly; one side of the bracket is movably connected to the lead screw assembly, and the other side is slidably connected to the guide rod; the roller and the bracket are rotatably connected.

[0018] A brush sleeve is fitted onto the roller, and a box for injecting ink into the brush sleeve is provided on the bracket. An ink injection tube is connected to the box, and the box has an opening.

[0019] The present invention is further configured such that: the printing material includes a cloth body and a frame, the periphery of the cloth body and the frame are fixed, the printing plate is provided with a slot for inserting the frame, and the end face of the printing plate has a protrusion that abuts against the cloth body.

[0020] The invention is further configured such that: the storage plate has a plurality of positioning holes, the detection station has a rod that passes through the positioning holes, and one end of the rod has a limiting end.

[0021] The invention is further configured such that: a dryer is provided on the outside of the frame, and the air outlet of the dryer is below the moving path of the slide plate.

[0022] Compared with the shortcomings of the prior art, the beneficial effects of the present invention are as follows:

[0023] The flexographic printing plate is placed on a storage plate. After ink is applied by the rollers pressing the plate with ink, the printing plate is rotated to the top of the inspection station. The printing plate then descends and contacts the flexographic plate, transferring the information from the plate onto the fabric. The printing plate then rotates back to the top of a dryer for rapid drying. Finally, the printing plate is placed on a stand equipped with a laser scanner, which scans the fabric and transmits the information to a computer. The computer then displays the comparison information to determine the flexographic printing plate's inspection result. The entire inspection logic is logical and ensures the accuracy of the flexographic printing plate inspection. Attached Figure Description

[0024] Figure 1 A three-dimensional schematic diagram of the invention;

[0025] Figure 2 This is a schematic diagram of the storage board placement according to the present invention;

[0026] Figure 3 This is a schematic diagram of the printing assembly.

[0027] Frame 1, Storage plate 2, Inspection station 11, Slot 10, Electric push rod 3, Top plate 31, Station slot 20, Positioning hole 201, Printing plate 4, Card slot 40, Printing part 41, Cloth body 411, Frame 412, Protrusion 413, Laser scanner 5, Stand 13, Power unit 6, Electric lifting rod 61, Turntable 62, Motor 1 63, Dryer 7, Support 81, Roller 82, Guide rod 83, Motor 2 84, Screw assembly 85, Box 9, Ink injection tube 91. Implementation

[0028] Reference Figures 1 to 3 The embodiments of the present invention will be further described below.

[0029] Specifically, this embodiment includes a frame 1, a storage plate 2, and a detection unit.

[0030] The frame 1 has a testing station 11 on its worktable. The testing station 11 has a cavity 10 on its worktable. An electric push rod 3 is provided at the bottom of the cavity 10. The output end of the electric push rod 3 is connected to a top plate 31). The top plate 31) is used to abut against the bottom of the storage plate 2.

[0031] The storage plate 2 has a work station slot 20 for placing the flexible plate on its end face. The storage plate 2 is movably connected to the inspection station 11. The storage plate 2 has several positioning holes 20. The inspection station 11 has a rod that passes through the positioning holes 20. One end of the rod 200 has a limiting end. The rod 200 ensures the stability of the storage plate 2 when it is lifted up.

[0032] The detection unit includes an imprinting component and an inking component.

[0033] The inking assembly is placed on the inspection station 11 and is used to apply ink to the end face of the flexographic plate.

[0034] The printing assembly includes a printing plate 4 for printing from an ink-coated flexographic plate, a laser scanner 5 for scanning the printing plate 4, a stand 13, and a power unit.

[0035] The power unit includes an electric lifting rod 61, a turntable 62, and a motor 63.

[0036] The laser scanner 5 is placed on the table of the stand 13.

[0037] The bottom end of the electric lifting rod 61 is connected to a rotating shaft. A bearing is pre-embedded in the center of the turntable 62. The rotating shaft is connected to the bearing on the turntable 62. The output end of the motor 63 is connected to a driving gear. A driven gear is provided on the outer peripheral wall of the rotating shaft. The driving gear and the driven gear mesh. When the rotating shaft is driven to rotate by the motor 63, it rotates the electric lifting rod 61. At the same time, the printing plate 4 on the electric lifting rod 61 can rotate 360°. This enables the printing plate 4 to rotate between the platform 13 and the inspection station 11.

[0038] A printing element 41 is connected to the end face of the printing plate 4. The printing element 41 includes a cloth body 411 and a frame 412. The periphery of the cloth body 411 is fixed to the frame 412. The frame 412 has connecting holes. The printing plate 4 has a slot 40 for inserting the frame 412. The slot 40 has holes communicating with the connecting holes. The connecting holes and holes are connected by screws to achieve installation. The end face of the printing plate 4 has a protrusion 413 that abuts against the rear end face of the cloth body 411. This protrusion is used to spread the cloth body 411 open, ensuring that the end face of the cloth body 411 is flat, thereby ensuring the quality of the finished product when printing with flexographic plates.

[0039] A dryer 7 is also installed on the rotation path of the slide plate 4. The dryer 7 is located outside the frame 13, and the air outlet of the dryer 7 is below the moving path of the slide plate 4.

[0040] The ink application assembly includes a bracket 8, a roller 82, a guide rod 83, and a second motor 84. The output end of the second motor 84 is connected to a lead screw assembly 85, which is a ball screw slide module, including a lead screw and a slide that is movably connected to the lead screw. When the second motor 84 drives the lead screw to rotate, the slide will move on the lead screw.

[0041] One side of the bracket 8 is movably connected to the lead screw assembly, and the other side is slidably connected to the guide rod 83. The end of the roller 82 has a shaft, and there is a bearing on the bracket 8 for the shaft to connect. When the roller 82 contacts the flexographic plate, the bracket 8 is displaced by the motor 84, and the ink on the roller 82 will be brushed onto the flexographic plate. In order to ensure the strength and uniformity of the ink coating on the flexographic plate, when the electric push rod 3 on the detection station 11 pushes the storage plate 2 upward, the flexographic plate will be squeezed against the roller 82.

[0042] A brush sleeve for absorbing ink is fitted on the roller 82. The brush sleeve can be made of sponge. A box 9 is installed on the bracket 8. The box 9 stores ink. Several ink injection tubes 91 for dispensing ink are connected to the box 9. The ink injection tubes 91 are above the brush sleeve. The ink in the box 9 is dripped onto the brush sleeve through the ink injection tubes 91. The box 9 has an opening for easy pouring of ink.

[0043] Working principle:

[0044] The flexographic plate is placed on the storage plate 2. The roller 82 with ink is controlled to move and press against the flexographic plate, applying ink to the flexographic plate. After inking is completed, the printing plate 4 with the printing element 41 is controlled to rotate above the detection station 11. The printing plate 4 descends, and the cloth 411 on the printing element 41 presses against the flexographic plate, transferring the information on the flexographic plate onto the cloth 411. The printing plate 4 is then controlled to rotate above the dryer 7, where the information on the cloth 411 is quickly dried. The printing plate 4 is then reset above the stand 13 with the laser scanner 5. The laser scanner 5 scans the cloth 411 and transmits the information to the computer. Finally, the comparison information on the computer is used to obtain the detection result of the flexographic plate.

[0045] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any ordinary changes and substitutions made by those skilled in the art within the scope of the technical solution of the present invention should be included within the protection scope of the present invention.

Claims

1. A flexo sharpness detection device, characterized by: Includes a frame (1), a storage plate (2), and a detection unit. The frame (1) has a testing station (11) on its worktable. The storage plate (2) has a work station slot (20) for placing the flexible plate on its end face. The storage plate (2) and the inspection station (11) are movably connected. The detection unit includes an imprinting component and an inking component. The inking assembly is placed on the inspection station (11), which is used to apply ink to the end face of the flexographic plate; The rubbing assembly includes a rubbing plate (4) for rubbing an ink-coated flexographic plate, and a laser scanner (5) for scanning the rubbing plate (4). The testing station (11) has a slot (10) on the workbench, and an electric push rod (3) is provided at the bottom of the slot (10). The output end of the electric push rod (3) is connected to a top plate (31), which is used to abut against the bottom of the storage plate (2). The printing assembly also includes a stand (13) and a power unit, which includes an electric lifting rod (61), a turntable (62) and a motor (63). The laser scanner (5) is placed on the table of the stand (13); The output end of the electric lifting rod (61) is connected to the slide plate (4), and the bottom of the electric lifting rod (61) is connected to a rotating shaft, which is rotatably connected to the turntable (62). The end face of the rubbing plate (4) is detachably connected to the rubbing component (41). The output end of the motor (63) is connected to a drive gear, and a driven gear is provided on the outer peripheral wall of the shaft. The drive gear and the driven gear mesh so that the motor (63) drives the plate (4) to rotate between the stand (13) and the inspection station (11).

2. The flexographic image sharpness detection device according to claim 1, characterized in that: The inking assembly includes a bracket (8), a roller (82), a guide rod (83), and a second motor (84). The output end of the second motor (84) is connected to a lead screw assembly. One side of the bracket (8) is movably connected to the lead screw assembly, and the other side is slidably connected to the guide rod (83). The roller (82) is rotatably connected to the bracket (8). The roller (82) is fitted with a brush sleeve, and the bracket (8) is provided with a box (9) for injecting ink into the brush sleeve. The box (9) is connected to an ink injection tube (91) and has an opening.

3. The device of claim 2, wherein: The rubbing material (41) includes a cloth body (411) and a frame (412). The periphery of the cloth body (411) and the frame (412) are fixed. The rubbing plate (4) has a slot (40) for inserting the frame (412). The end face of the rubbing plate (4) has a protrusion that abuts against the cloth body (411).

4. The device of claim 2, wherein: The storage plate (2) has several positioning holes (201), and the testing station (11) has a rod that passes through the positioning holes (201), with a limiting end on one end of the rod.

5. The device of claim 4, wherein: A dryer (7) is also provided on the outside of the frame (13), and the air outlet of the dryer (7) is below the moving path of the mounting plate (4).

Citation Information

Patent Citations

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