An anti-clogging ultrasonic low-temperature countercurrent extraction production line

By introducing first-stage soaking tanks and pump buckets pre-impregnation into the ultrasonic low-temperature countercurrent extraction production line, combined with the limit seat and clutch design, the problem of material expansion and blockage is solved, and the stable transportation and efficient extraction of materials are achieved.

CN117205598BActive Publication Date: 2025-08-29SHUANGPAI JINRUI CO LTD
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Patent Information

Application Number
CN202311183321.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-09-13
Publication Date
2025-08-29
Estimated Expiration
2043-09-13

AI Technical Summary

Technical Problem

During the production process of the existing ultrasonic low-temperature countercurrent extraction production line, the dry materials cannot be soaked in time, causing the materials to expand and form blockage, affecting the production progress and extraction efficiency.

Method used

A first-stage soaking tank is introduced into the production line, pre-impregnated materials through the pump bucket, combined with the design of the limit seat and clutch to achieve quantitative transportation of materials, and avoid blockage through the through-tube pipe group and anti-blocking rod, and use an ultrasonic generator to improve the contact efficiency between the solvent and the material.

Benefits of technology

It realizes stable material transportation, avoids clogging of the soaking tube, improves the stability and extraction efficiency of production equipment, ensures that the solvent and material are in full contact, and improves the extraction effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an anti-clogging ultrasonic low-temperature countercurrent extraction production line, which is provided with a feeder, a countercurrent extraction component, and a solvent temporary storage tank. The countercurrent extraction component is provided with a feeding auger group for feeding and a slag elevator for lifting the material in the countercurrent extraction component. The first-level soaking tank is also provided with a first-level soaking tank. The top wall and bottom wall of the first-level soaking tank are staggered with an inlet and a discharge port. The top wall of the first-level soaking tank is provided with an air inlet corresponding to the discharge port. A plurality of pre-soak barrels are separately arranged in the first-level soaking tank for quantitatively holding and pre-soaking materials. The plurality of pre-soak barrels can be connected with the feeder and the feeding auger group in turn to complete the acquisition and delivery of materials. A pump barrel is fixed on the side wall of the first-level soaking tank. The pump barrel can compress air into another pre-soak barrel to blow the material into the feeding auger group through the discharge port, and the solvent in the solvent temporary storage tank is introduced into the hopper to pre-soak the plant raw material, so as to avoid the plant raw material from entering the soaking pipe and absorbing a large amount of water and expanding to cause blockage.
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Description

Technical Field

[0001] The invention relates to the field of plant extraction equipment, and in particular to an anti-clogging ultrasonic low-temperature countercurrent extraction production line. Background Art

[0002] Continuous countercurrent (ultrasonic) extraction is a brand-new natural plant extraction equipment, an upgrade to the multifunctional extraction tank. This unit is currently in large-scale domestic use. Whether extracting a single or multiple Chinese herbal medicines, and whether the solvent is water or other organic solvents, there are matching equipment to suit the extraction. During extraction, the relative motion of the solvent and solute ensures efficient dissolution of the active ingredients.

[0003] In the existing ultrasonic low-temperature countercurrent extraction production line, the crushed materials enter the immersion tube through the feeding system during the production process. Since the dry materials cannot be soaked in place in time, the dry materials will absorb a large amount of water and expand after entering the immersion tube. The expanded materials are prone to form clumps and blockages in the immersion tube, making it impossible for the countercurrent solvent to penetrate the blockage and making normal production impossible, which seriously affects the production progress and extraction efficiency. Summary of the Invention

[0004] To solve the above problems, the present invention proposes an anti-clogging ultrasonic low-temperature countercurrent extraction production line, comprising a feeder, a countercurrent extraction component, and a solvent temporary storage tank. The countercurrent extraction component is provided with a feeding auger group for feeding and a slag elevator for lifting the material in the countercurrent extraction component. It also includes a first-level soaking tank, the top wall and bottom wall of the first-level soaking tank are staggered with an inlet and a discharge port, the top wall of the first-level soaking tank is provided with an air inlet corresponding to the discharge port, the discharge port is provided with a passing pipe assembly connected to the feeding auger group, the feeding port is provided with a passing pipe assembly connected to the feeder, a plurality of pre-soak barrels are separately arranged in the first-level soaking tank for quantitatively holding and pre-soaking materials, the plurality of pre-soak barrels can be connected with the feeder and the feeding auger group in turn to complete the acquisition and delivery of materials, a pump is fixed on the side wall of the first-level soaking tank, the pump barrel can extract the solvent in the solvent temporary storage tank and inject it into one of the pre-soak barrels, and the pump barrel can compress air to blow the material in the pre-soak barrel into the feeding auger group.

[0005] Furthermore, a drive shaft is vertically rotatably connected to the center of the first-stage immersion tank, and the drive shaft passes through the first-stage immersion tank upward and is connected to a drive motor A at the bottom. A limit seat is provided on the drive shaft, and the limit seat is rotatably connected to the drive shaft and can drive the drive shaft to move along the axis. The limit seat is fixed to the output end of the electric push rod, and a semi-clutch A is coaxially fixed on the drive shaft. A linkage plate is rotatably connected inside the first-stage immersion tank, and the linkage plate is sleeved on the drive shaft and a semi-clutch B that can be adapted to the semi-clutch A is fixed on the top. Multiple pre-preg barrels are evenly distributed around the drive shaft and fixed to the linkage plate. The top and bottom ends of the pre-preg barrels are both in contact with the inner wall of the first-stage immersion tank, and the top and bottom of the pre-preg barrels are both open. A liquid injection port is provided at the bottom of the first-stage immersion tank, and the liquid injection port is connected to the pump barrel through an infusion tube.

[0006] Furthermore, a plurality of teeth A are provided at the bottom of the half-clutch A, a plurality of teeth B adapted to the teeth A are provided at the top of the half-clutch B, a contact switch corresponding to the pre-soak barrel is fixed on the bottom wall of the linkage plate, and two stop irons that can collide with the contact switch are fixed along the axis of the drive shaft on the first-stage soaking tank.

[0007] Furthermore, a tooth-type semi-clutch C is fixed on the top of the driving shaft, a driven shaft is connected to the fixed axis rotationally on the first-stage immersion tank, a tooth-type semi-clutch D that can mesh with the semi-clutch C is fixed to the bottom end of the driven shaft, a spur gear A is fixed on the driven shaft, a linkage rod is vertically connected to the fixed axis rotationally on the first-stage immersion tank, a spur gear B is coaxially fixed on the linkage rod, the spur gear A is meshed with the spur gear B, a threaded section is provided on the linkage rod, a sliding sleeve is threaded on the threaded section, a piston plate is slidably connected to the inner wall of the pump barrel, sliding rods are fixed to the top and bottom of the piston plate, the sliding rod passes through and is slidably connected to the two end walls of the pump barrel, and the sliding rod on the top of the piston plate is fixed to the sliding sleeve.

[0008] Furthermore, one-way valve one and one-way valve two are fixed and connected to the top of the pump barrel. One-way valve one is connected to the solvent temporary storage tank through an infusion tube, and the conduction direction of one-way valve one is directed to the inside of the pump barrel. One-way valve two is connected to the liquid filling port at the bottom of the first-level immersion tank through an infusion tube, and the conduction direction of one-way valve two is directed to the inside of the first-level immersion tank. One-way valve three and one-way valve four are fixed and connected to the bottom of the pump barrel. One-way valve three is connected to the air inlet at the top of the first-level immersion tank through an air supply pipe, and the conduction direction of one-way valve three is directed to the inside of the first-level immersion tank. One-way valve four is connected to the external environment and its conduction direction is directed to the inside of the pump barrel.

[0009] Furthermore, the feeding pipe group includes a plurality of feeding pipes which are arranged in sequence, and the plurality of feeding pipes are slidably connected to each other. One of the feeding pipes is fixed to the sliding rod, and an annular limit block is fixed to the inner wall of the feeding pipe. The top surface of the annular limit block is an inclined surface. An anti-blocking rod is fixed on the axis of one of the feeding pipes, and the top of the anti-blocking rod is inclined. A plurality of spray heads are provided on the outer periphery of the feeding pipe group on the top of the first-level immersion tank, and the spray heads are connected to the solvent temporary storage tank through an infusion tube.

[0010] Furthermore, a plurality of liquid holes are provided on the side wall of the prepreg barrel, the diameter of the bottom end of the prepreg barrel gradually decreases, an annular cavity connected to the liquid injection port is provided on the inner wall of the first-level soaking tank, and the liquid holes are connected to the annular cavity.

[0011] Furthermore, a storage box is provided at the end of the loader, and two screens with different mesh sizes are obliquely arranged in the storage box, and the mesh size of the screens increases from top to bottom. A pneumatic vibrator is fixed on the screen, and the lower end of the screen guides to the crushing chamber set on the side wall of the storage box. A plurality of crushing roller groups are arranged along the inner wall of the crushing chamber in the vertical direction. The crushing roller group includes two tangent crushing rollers, which are rotatably connected to the inner wall of the crushing chamber and a drive motor B is fixed at the end. Multiple rows of shearing teeth and extrusion blocks are arranged at intervals on the periphery of the crushing roller, and the multiple rows of shearing teeth and extrusion blocks are spirally arranged along the periphery of the crushing roller.

[0012] Furthermore, the countercurrent extraction component includes a secondary immersion tube, a liquid outlet is provided at the top of the secondary immersion tube, a liquid inlet is provided at the bottom of the secondary immersion tube, the liquid outlet and the liquid inlet are connected to the solvent temporary storage tank, a variable frequency pump is installed and fixed at the liquid inlet, a driving shaft for driving the material to move is provided in the secondary immersion tube, and a driving blade is spirally provided on the driving shaft to drive the material in the immersion tube to move, and a plurality of ultrasonic generators are provided on the inner wall of the secondary immersion tube.

[0013] Furthermore, the feeding auger group includes a horizontally arranged transverse auger, the inlet of the transverse auger is connected to the bottom of the first-level immersion tank, one end of the transverse auger outlet is connected to the top of the vertical auger, the bottom end of the vertical auger is connected to the second-level immersion pipe, and the top wall of the transverse auger is evenly distributed with multiple exhaust ports.

[0014] The beneficial effects of the present invention are as follows:

[0015] 1. The anti-clogging ultrasonic low-temperature countercurrent extraction production line provided by the present invention arranges a first-level immersion tank between the feeder and the second-level immersion tube, and a pump barrel is arranged on the side wall of the first-level immersion tank. The pump barrel is connected to the solvent temporary storage tank through an infusion tube. The solvent in the solvent temporary storage tank can be introduced into the first-level immersion tank to pre-soak the plant raw material in advance, so that the plant raw material is in a semi-wet state, thereby preventing the plant raw material from absorbing a large amount of water and expanding its volume after entering the second-level immersion tube, causing clogging of the immersion tube and affecting the stability of the production equipment.

[0016] 2. In the anti-clogging ultrasonic low-temperature countercurrent extraction production line provided by the present invention, the electric push rod can push the limit seat to drive the drive shaft to move along the axis. The up and down displacement of the drive shaft can make the semi-clutch A and the semi-clutch B, the tooth clutch C and the tooth clutch D complete the engagement or disengagement, so that different pre-soak barrels are connected with the feed port to receive materials, realize the quantitative delivery of materials, realize the up and down movement of the inner piston of the pump barrel, and deliver the solvent into the pre-soak barrel to fully pre-soak the material. The air can also be compressed to the auxiliary pre-soak barrel to feed the material, so as to avoid the blockage of the material in the pre-soak barrel and realize the quantitative, uniform and stable delivery of the material.

[0017] 3. In the anti-clogging ultrasonic low-temperature countercurrent extraction production line provided by the present invention, the sliding rod of the pump barrel can drive the connected feeding pipe to move up and down when it moves up and down. The relative sliding of the feeding pipe increases the volume of the feeding pipe group, avoiding the material in the feeding pipe from getting stuck in the pipe. The anti-clogging rod in the feeding pipe moves up and down synchronously to clear the feeding pipe, avoiding the clogging of the feeding pipe group, and improving the stability of the device during production.

[0018] 4. The anti-clogging ultrasonic low-temperature countercurrent extraction production line provided by the present invention is equipped with a screen and a crushing roller in the storage box processing phase to screen and crush plant materials larger than 10 mesh, thereby ensuring the volume of the plant raw materials and preventing the plant raw materials from being too small or too large in size, ensuring that the plant raw materials can fully contact with the solvent during the transportation and soaking process, and avoiding excessive plant raw materials from rapidly absorbing water and expanding at the same time, causing equipment blockage. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the present invention;

[0020] Figure 2 for Figure 1 Schematic diagram of the structure of the secondary immersion tube;

[0021] Figure 3 for Figure 1 Schematic diagram of the structure of the middle-level immersion tube;

[0022] Figure 4 for Figure 3 The schematic diagram of the structure after the enlargement of A in the middle;

[0023] Figure 5 for Figure 3 The schematic diagram of the structure after enlarging point B in the middle;

[0024] Figure 6 for Figure 1 Schematic diagram of the structure of the synchronous shaft and the driven shaft;

[0025] Figure 7 for Figure 1 Schematic diagram of the middle pump barrel structure;

[0026] Figure 8 for Figure 1 Schematic diagram of the structure of the middle feed pipe group;

[0027] Figure 9 for Figure 1 Schematic diagram of the structure of the middle crushing roller group;

[0028] Figure 10 This is a flow chart of ultrasonic countercurrent extraction of plant materials according to the present invention.

[0029] 1. The loader; 2. Countercurrent extraction component; 201. Secondary immersion tube; 202. Liquid outlet; 203. Liquid inlet; 204. Propelling shaft; 205. Propelling blade; 206. Ultrasonic generator; 3. Slag elevator; 4. Primary immersion tank; 401. Feeding port; 402. Discharging port; 403. Pre-soaking barrel; 404. Liquid injection port; 405. Iron stop; 406. Air inlet; 407. Annular cavity; 5. Feeding auger group; 501. Vertical auger; 502. Horizontal auger; 6. Solvent temporary storage tank; 7. Pump barrel; 701. Piston plate; 702. Sliding rod; 703. One-way valve 1; 704. One-way valve 2; 705. One-way valve 3; 706. One-way valve 4; 8. Frequency conversion pump; 9. Drive shaft; 901. Limit seat; 902. Drive motor A; 903, semi-clutch A; 904, electric push rod; 10, linkage plate; 1001, semi-clutch B; 11, feed pipe assembly; 1101, feed pipe; 1102, annular limit block; 1103, anti-blocking rod; 1104, sprinkler head; 12, infusion tube; 13, contact switch; 14, tooth-type semi-clutch C; 15, driven shaft; 1501, spur gear A; 16, tooth-type semi-clutch D; 17, linkage rod; 1701, spur gear B; 1702, threaded section; 18, sliding sleeve; 19, liquid hole; 20, storage box; 21, screen; 2101, pneumatic vibrator; 22, crushing chamber; 2201, crushing roller; 2202, shear teeth; 2203, extrusion block; 2204, drive motor B; 23, exhaust port. DETAILED DESCRIPTION

[0030] In the description of the present invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the present invention. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0031] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0032] The present invention will be further described below with reference to the accompanying drawings:

[0033] As attached Figure 1-10 As shown, an anti-clogging ultrasonic low-temperature countercurrent extraction production line includes a feeder 1, a countercurrent extraction component 2, and a solvent temporary storage tank 6. The countercurrent extraction component 2 uses a material flow direction that is opposite to the solvent flow direction to complete the extraction of the material. The countercurrent extraction component 2 is provided with a feeding auger group 5 for feeding and a slag elevator 3 for lifting the material in the countercurrent extraction component 2. The solvent temporary storage tank 6 is used to temporarily store the solvent for soaking the effective ingredients in the extraction material. The solvent temporary storage tank 6 is provided with a connecting pipe for discharging or injecting the solvent, and a control valve is provided on the connecting pipe. It also includes a first-level soaking tank 4, which is used to pre-soak the material so that the material is in a dry and wet state. The top wall and bottom wall of the first-level soaking tank 4 are staggered with an inlet 401 and an outlet 402, and the inlet 401 and the outlet 402 are vertically projected along a The first-stage soaking tank 4 is symmetrically distributed along its axis, and the discharge port 402 is provided with a feeding pipe assembly 11 connected to the feeding auger group 5, and the feed port 401 is provided with a feeding pipe assembly 11 connected to the feeder 1. A plurality of pre-soak barrels 403 are separately arranged in the first-stage soaking tank 4 for quantitatively holding and pre-soaking materials. The plurality of pre-soak barrels 403 can be connected to the feeder 1 and the feeding auger group 5 in turn to complete the acquisition and delivery of materials. The bottoms of the plurality of pre-soak barrels 403 can be connected to the feeding auger group 5 in turn to complete the delivery of materials in turn, and the tops of the plurality of pre-soak barrels 403 can be connected to the feeder 1 in turn to quantitatively obtain materials. A pump barrel 7 for injecting the solvent in the solvent temporary storage tank 6 into one of the pre-soak barrels 403 is fixed on the side wall of the first-stage soaking tank 4. The pump barrel 7 can compress the air into another pre-soak barrel 403 to blow the material into the feeding auger group 5 through the discharge port 402.

[0034] In this embodiment, as shown in the attached Figure 1 , Attachment Figure 3 , Attachment Figure 4 , Attachment Figure 6 , Attachment Figure 7, the center of the first-level immersion tank 4 is vertically connected to a drive shaft 9, and the drive shaft 9 upwardly penetrates the first-level immersion tank 4 and is connected to a drive motor A902 at the bottom. The drive motor A902 can drive the drive shaft 9 to rotate, and a limit seat 901 is provided on the drive shaft 9. Preferably, the limit seat 901 is slidably connected to the first-level immersion tank 4, and the limit seat 901 can also be slidably installed in other positions, such as installing a wall. The drive motor A902 is fixed to the limit seat 901, and the limit seat 901 is rotatably connected to the drive shaft 9 and can drive the drive shaft 9 to move along the axis. The limit seat 901 is fixed to the output end of the electric push rod 904, and the electric push rod 904 pushes the limit seat 901 to move along the axis of the drive shaft 9. The drive shaft 9 moves synchronously with the limit seat 901. A half clutch A903 is coaxially fixed on the drive shaft 9, and a linkage plate 10 is rotatably connected in the first-level immersion tank 4. The linkage plate 10 is sleeved on the drive shaft 9 and a gear that can adapt to the half clutch A903 is fixed on the top. Equipped with a half-clutch B1001, when the drive shaft 9 moves along the axis, it can drive the half-clutch A903 close to or away from the half-clutch B1001, thereby realizing the engagement or disengagement of the half-clutch A903 and the half-clutch B1001. When the drive shaft 9 moves downward along the axis, the half-clutch A903 and the half-clutch B1001 engage with each other. When the half-clutch A903 and the half-clutch B1001 are engaged and transmitted, they can drive the linkage plate 10 to rotate synchronously. Multiple pre-soak barrels 403 are evenly distributed around the drive shaft 9 and are fixed to the linkage plate 10. The pre-soak barrels 403 can rotate synchronously with the linkage plate 10. The top and bottom ends of the pre-soak barrels 403 are respectively abutted against the inner top wall and inner bottom wall of the first-level soaking tank 4. The top and bottom of the pre-soak barrels 403 are both open for the circulation of materials. A liquid injection port 404 is provided at the bottom of the first-level soaking tank 4. The liquid injection port 404 is connected to the pump barrel 7 through the infusion tube 12. The pump barrel 7 can inject the solvent into the first-level soaking tank 4 through the liquid injection port 404.

[0035] In this embodiment, as shown in the attached Figure 1 , Attachment Figure 3 , Attachment Figure 4 , Attachment Figure 5 , Attachment Figure 6 , a plurality of teeth A are provided at the bottom of the semi-clutch A903, and a plurality of teeth B adapted to the teeth A are provided at the top of the semi-clutch B1001. Preferably, the teeth A and the teeth B are trapezoidal in shape. A contact switch 13 corresponding to the prepreg barrel 403 is fixed on the bottom wall of the linkage plate 10. Two iron blocks 405 that can collide with the contact switch 13 are fixed along the axis of the drive shaft 9 on the first-level soaking tank 4. When the linkage plate 10 rotates, the iron blocks 405 and the contact switch 13 on the extrusion prepreg barrel 403 control the start and stop of the drive motor A902 to realize the control of the rotation angle of the linkage plate 10. When the iron block 405 collides with the contact switch 13, the linkage plate 10 drives the prepreg barrel 403 to rotate to different prepreg barrels 403, which are respectively connected to the inlet 401 and the outlet 402 of the first-level soaking tank 4.

[0036] In this embodiment, as shown in the attached Figure 1 , Attachment Figure 3 , Attachment Figure 4 , Attachment Figure 5 , Attachment Figure 6 , attached Figure 7 As shown, a tooth-type semi-clutch C14 is fixed on the top of the driving shaft 9, and a driven shaft 15 is connected to the fixed axis rotation on the first-level soaking tank 4. A tooth-type semi-clutch D16 that can mesh with the tooth-type semi-clutch C14 is fixed to the bottom end of the driven shaft 15. When the driving shaft 9 moves upward, the tooth-type semi-clutch C14 and the tooth-type semi-clutch D16 can complete the meshing. When they are meshed, the driven shaft 15 can rotate with the driving shaft 9. A spur gear A1501 is fixed on the driven shaft 15. A linkage rod 17 is connected to the vertical fixed axis rotation on the first-level soaking tank 4. A spur gear B1701 is coaxially fixed on the linkage rod 17. The spur gear A1501 meshes with the spur gear B1701. The linkage rod 17 can The spur gears A1501 and B1701 that are meshed with each other are driven to rotate. A threaded section 1702 is provided on the linkage rod 17. A sleeve 18 is threadedly connected to the threaded section 1702. The sleeve 18 can move up and down under the drive of the thread on the linkage rod 17. The inner wall of the pump barrel 7 is slidably connected to a piston plate 701. The piston plate 701 separates the pump barrel 7 into two different cavities. The top and bottom walls of the piston plate 701 are fixed with sliding rods 702. The sliding rods 702 pass through and are slidably connected to the two end walls of the pump barrel 7. The sliding rod 702 on the top of the piston plate 701 is fixed to the sleeve 18 and can move up and down with the sleeve 18. The sliding rod 702 can drive the piston plate 701 to slide up and down on the inner wall of the pump barrel 7.

[0037] In this embodiment, as shown in the attached Figure 1 , Attachment Figure 3 , Attachment Figure 7As shown, the top of the pump barrel 7 is fixed and connected with a one-way valve 1 703 and a one-way valve 2 704. The one-way valve 1 703 is connected to the solvent temporary storage tank 6 through the infusion tube 12. The conducting direction of the one-way valve 1 703 points to the inside of the pump barrel 7. The solvent in the solvent temporary storage tank 6 can flow into the pump barrel 7 in a one-way direction through the one-way valve 1 703. The one-way valve 2 704 is connected to the liquid filling port 404 at the bottom of the first-level immersion tank 4 through the infusion tube 12. The conducting direction of the one-way valve 2 704 points to the inside of the first-level immersion tank 4. The solvent in the pump barrel 7 can flow into the first-level immersion tank 4 in a one-way direction through the one-way valve 2 704. The bottom of the pump barrel 7 is fixed and connected with a one-way valve 3 705 and a one-way valve 4 706. The one-way valve 3 705 is connected to the first-level immersion tank through the air supply pipe. 4 is connected, the one-way valve three 705 is connected to the inside of the first-level soaking tank 4, the one-way valve four 706 is connected to the external environment and the conducting direction is directed to the inside of the pump barrel 7. When the piston plate 701 moves downward, the solvent in the solvent temporary storage tank 6 can be extracted, and the air inside the pump barrel 7 is compressed into the first-level soaking tank 4 through the one-way valve three 705 and the air inlet 406 to blow the material in the pre-soak barrel 403 connected to the discharge port 402 into the feeding auger group 5. When the piston plate 701 moves upward, the solvent in the pump barrel 7 can be compressed into the first-level soaking tank 4 to soak the material in the pre-soak barrel 403 near the liquid injection port 404, and at the same time, the air in the external environment can be extracted through the one-way valve four 706.

[0038] In this embodiment, as shown in the attached Figure 1 , Attachment Figure 3 , Attachment Figure 8 The feeding tube 1101 group includes a plurality of feeding tubes 1101 which are sequentially sleeved, and the plurality of feeding tubes 1101 are slidably connected to each other. The plurality of feeding tubes 1101 slide relative to each other to change the length and volume of the feeding tube 1101. One of the feeding tubes 1101 is fixed to the slide bar 702 and moves up and down synchronously with the slide bar 702. An annular limit block 1102 is fixed on the inner wall of the feeding tube 1101. The top surface of the annular limit block 1102 is an inclined surface. The annular limit block 1102 can limit the movement of the mutually sleeved feeding tubes 1101. The top surface of the annular limit block 1102 is an inclined surface. The inclined surface can prevent the feeding tube 1101 from moving. The plant raw materials are clamped in the top of the feeding pipe 1101, and an anti-blocking rod 1103 is fixed on the axis of one of the feeding pipes 1101. The top of the anti-blocking rod 1103 is inclined. The anti-blocking rod 1103 can move with the feeding pipe 1101 connected to it to clear the feeding pipe 1101 group, so as to avoid blockage in the feeding pipe 1101 group. A plurality of spray heads 1104 are provided on the outer periphery of the feeding pipe 1101 group at the top of the first-level soaking tank 4. The spray head 1104 is connected to the solvent temporary storage tank 6 through the infusion tube 12. The spray head 1104 can sprinkle the solvent in the solvent temporary storage tank 6 onto the material in the feeding pipe 1101 for preliminary infiltration.

[0039] In this embodiment, as shown in the attached Figure 1 , Attachment Figure 3 As shown, the side wall of the pre-soak barrel 403 is provided with a plurality of liquid holes 19, which facilitate the solvent to contact the material from multiple directions. The diameter of the bottom end of the pre-soak barrel 403 gradually decreases, and the gradually decreasing inclined side wall guides the plant material in the pre-soak barrel 403. The inner wall of the first-level soaking tank 4 is provided with an annular cavity 407 connected to the liquid injection port 404, and the liquid holes 19 are connected to the annular cavity 407. The solvent in the annular cavity 407 can be connected to multiple liquid holes 19 at the same time.

[0040] In this embodiment, as shown in the attached Figure 1 , Attachment Figure 3 , Attachment Figure 9 As shown, a storage box 20 is provided at the end of the feeder 1 to hold plant raw materials. Two screens 21 with different mesh sizes are obliquely provided in the storage box 20. The mesh size of the screen 21 increases from top to bottom. The mesh size of the upper screen 21 is 5 meshes, and the mesh size of the lower screen 21 is 10 meshes. A pneumatic vibrator 2101 is fixed on the screen 21. The pneumatic vibrator 2101 can drive the screen 21 to vibrate to screen the material above the screen 21. The lower end of the screen 21 guides the crushing chamber 22 provided on the side wall of the storage box 20. The larger plant raw materials can fall into the crushing chamber 22 under the guidance of the screen 21. The crushing chamber 2 2 A plurality of crushing rollers 2201 are arranged along the inner wall in the vertical direction. The crushing roller 2201 group includes two tangential crushing rollers 2201. The crushing rollers 2201 are rotatably connected to the inner wall of the crushing chamber 22 and a drive motor B2204 is fixed at the end. Multiple rows of shearing teeth 2202 and extrusion blocks 2203 are arranged at intervals on the outer periphery of the crushing rollers 2201. The multiple rows of shearing teeth 2202 and extrusion blocks 2203 are all spirally arranged along the outer periphery of the crushing rollers 2201. When the crushing rollers 2201 rotate relative to each other, the plant material can be squeezed. The shearing ensures that the plant particles are in a broken state, which facilitates the solvent to extract substances in the plant material when the plant material is soaked.

[0041] In this embodiment, as shown in the attached Figure 1 , Attachment Figure 2 , Attachment Figure 3 , Attachment Figure 9The countercurrent extraction component 2 shown includes a secondary immersion tube 201, a liquid outlet 202 is provided on the top of the secondary immersion tube 201, preferably the liquid outlet 202 is close to the feeding auger group 5, and a liquid inlet 203 is provided at the bottom of the secondary immersion tube 201. The liquid outlet 202 and the liquid inlet 203 are connected to the solvent temporary storage tank 6. The liquid inlet 203 is fixed with a frequency conversion pump 8. The solvent liquid in the solvent temporary storage tank 6 can be circulated through the liquid inlet 203 and the liquid outlet 202 under the drive of the frequency conversion pump 8, so that the solvent liquid can be circulated up and down uninterruptedly in the process of contact between the material and the solvent, so that the solvent and the material are fully in contact. A driving object is provided in the secondary immersion tube 201. The driving shaft 204 for moving the material, and the driving blade 205 is spirally arranged on the driving shaft 204 to drive the material in the immersion tube to move. The driving shaft 204 can be driven to rotate by an existing driving device such as a motor. The rotation of the driving blade 205 can drive the plant material to move toward the slag elevator 3. The direction of material movement is opposite to the movement of the solvent, so that the solvent and the material can be fully contacted. A plurality of ultrasonic generators 206 are arranged on the inner wall of the secondary immersion tube 201. The ultrasonic generator 206 can generate ultrasonic waves and use its characteristics to make the solvent in the solvent quickly enter the plant material, dissolve the components contained in the substance as completely as possible in the solvent, and improve the extraction efficiency of the production line.

[0042] In this embodiment, as shown in the attached Figure 1 , attached Figure 2 As shown, the feeding auger group 5 includes a horizontally arranged transverse auger 502, the feed port 401 of the transverse auger 502 is connected to the bottom of the first-level soaking tank 4, one end of the discharge port 402 of the transverse auger 502 is connected to the top of the vertical auger 501, and the bottom end of the vertical auger 501 is connected to the second-level soaking tube 201. The top wall of the transverse auger 502 is evenly distributed with multiple exhaust ports 23. The exhaust ports 23 are convenient for discharging gas entrained in the material pre-soaking process. Preferably, the exhaust ports 23 are provided with a one-way valve.

[0043] The working principle of the present invention is as follows: the plant material after preliminary crushing is injected into the storage box 20, and the pneumatic vibrator 2101 is started. The pneumatic vibrator 2101 generates vibration and transmits it to the screen 21. The two layers of screens 21 screen the plant material in turn. The material with a larger size that cannot pass through the 10-mesh screen 21 falls into the crushing chamber 22. For the plant material with smaller size, secondary crushing can also be avoided. The crushing roller 2201 in the crushing chamber 22 rotates relatively to squeeze the plant material through the shearing teeth 2202 and the extrusion block 2203. The shearing makes the plant material size meet the requirements. The crushed material is lifted to the top of the first-level soaking tank 4 by the feeder 1 and put into the feeding pipe 1101 group. The spray head 1104 on the feeding pipe 1101 can sprinkle the solvent in the solvent temporary storage tank 6 into the feeding pipe 1 The plant raw materials in 101 are preliminarily soaked, and the electric push rod 904 pushes the limit seat 901 to drive the drive motor A902 and the drive shaft 9 to move downward. The half clutch A903 and the half clutch B1001 are engaged with each other, which can drive the linkage plate 10 to rotate synchronously. When the linkage plate 10 rotates, the stop iron 405 and the contact switch 13 on the extrusion prepreg barrel 403 control the start and stop of the drive motor A902. When the stop iron 405 collides with the contact switch 13, the different prepreg barrels 403 on the linkage plate 10 are respectively connected to the feed port 401 and the discharge port 402 of the first-level soaking tank 4, and the plant raw materials in the feeding pipe 1101 group can fall into the prepreg barrel 403, and the material in the prepreg barrel 403 can also be discharged through the discharge port 402 to the feeding pipe 1101 group connected to the discharge port 402 of the first-level soaking tank 4.

[0044] The electric push rod 904 pushes the limit seat 901 to drive the drive motor A902 and the drive shaft 9 to move upward, the half clutch A903 and the half clutch B1001 are disengaged, the tooth-type half clutch C14 and the tooth-type half clutch D16 are engaged, and the driven shaft 15 rotates forward or reverse with the drive shaft 9. The driven shaft 15 drives the linkage rod 17 to rotate through the mutually meshing spur gears A1501 and B1701. The sliding sleeve 18 on the linkage rod 17 moves up and down under the drive of the thread, driving the sliding rod 702 and the piston plate 701 to move up and down. When the piston plate 701 moves downward, the solvent can be extracted. The temporary storage tank 6 engages the solvent and compresses the air inside the pump barrel 7 into the first-level soaking tank 4 through the one-way valve three 705 and the air inlet 406, blowing the material in the pre-soak barrel 403 connected to the discharge port 402 to fall into the feeding auger group 5. When the piston plate 701 moves upward, it can compress the solvent in the pump barrel 7 into the annular cavity 407 of the first-level soaking tank 4 through the liquid injection port 404. The solvent in the annular cavity 407 can enter the pre-soak barrel 403 through multiple liquid holes 19 at the same time to soak the material in the pre-soak barrel 403. At the same time, the air in the external environment can be extracted into the pump barrel 7 through the one-way valve four 706.

[0045] The feeding pipe 1101 connected to the slide bar 702 moves up and down synchronously with the slide bar 702 to change the volume and length of the feeding pipe 1101 group. The anti-blocking rod 1103 fixed on the feeding pipe 1101 moves with the feeding pipe 1101 connected thereto to dredge the feeding pipe 1101 group to avoid blockage in the feeding pipe 1101 group. A plurality of spray heads 1104 are provided on the outer periphery of the feeding pipe 1101 group at the top of the first-level immersion tank 4. The spray head 1104 is connected to the solvent temporary storage tank 6 through the infusion tube 12. The spray head 1104 can sprinkle the solvent in the solvent temporary storage tank 6 onto the material in the feeding pipe 1101 to preliminarily soak it.

[0046] After pre-soaking in the first-level soaking tank 4, the semi-wet material falls into the feeding auger group 5 and passes through the horizontal auger 502 and the vertical auger 501 in turn before entering the second-level soaking tube 201. The frequency conversion pump 8 can circulate the solvent liquid in the solvent temporary storage tank 6 through the liquid inlet 203 and the liquid outlet 202 under the drive of the frequency conversion pump 8, so that the solvent liquid can be circulated up and down uninterruptedly in the process of contact between the material and the solvent, and the solvent and the material are in full contact. After the plant raw material is fully soaked and extracted, the pushing blade 205 spirally arranged on the pushing shaft 204 pushes the material in the soaking tube to move to the slag elevator 3, and after passing through the slag elevator 3, it is sent to the subsequent processing equipment.

[0047] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and modifications fall within the scope of the invention as claimed.

Claims

1. An anti-clogging ultrasonic low-temperature countercurrent extraction production line, comprising a feeder (1), a countercurrent extraction component (2), and a solvent temporary storage tank (6), wherein the countercurrent extraction component (2) is provided with a feeding auger group (5) for feeding and a slag elevator (3) for lifting the material in the countercurrent extraction component (2), characterized in that: The invention also includes a first-level soaking tank (4), wherein the top wall and the bottom wall of the first-level soaking tank (4) are staggered with an inlet (401) and a discharge port (402), an air inlet (406) corresponding to the discharge port (402) is opened on the top wall of the first-level soaking tank (4), the discharge port (402) is provided with a feeding pipe assembly (11) connected to the feeding auger group (5), the feeding port (401) is provided with a feeding pipe assembly (11) connected to the feeder (1), and a plurality of pre-soak barrels (403) are separately provided in the first-level soaking tank (4) for quantitatively holding and pre-soaking materials, and the plurality of pre-soak barrels (403) can be sequentially connected to the feeder ( 1) The feeding screw group (5) is connected to complete the acquisition and delivery of materials. A pump barrel (7) is fixed to the side wall of the first-level soaking tank (4). The pump barrel (7) can extract the solvent in the solvent temporary storage tank (6) and inject it into one of the pre-soaking barrels (403). The pump barrel (7) can compress air to blow the material in the pre-soaking barrel (403) into the feeding screw group (5); the top and bottom of the pre-soaking barrel (403) are both in contact with the inner wall of the first-level soaking tank (4). The top and bottom of the pre-soaking barrel (403) are both open. The bottom of the first-level soaking tank (4) is provided with a liquid injection port (404). The liquid injection port (404) is connected to the pump barrel through a liquid infusion pipe (12). (7) is connected; the inner wall of the pump barrel (7) is slidably connected with a piston plate (701); the top of the pump barrel (7) is fixed and connected with a one-way valve (703) and a one-way valve (704); the one-way valve (703) is connected to the solvent temporary storage tank (6) through the infusion tube (12); the one-way valve (703) is connected to the inside of the pump barrel (7); the one-way valve (704) is connected to the bottom liquid injection port (404) of the first-level immersion tank (4) through the infusion tube (12); the one-way valve (704) is connected to the inside of the first-level immersion tank (4); the bottom of the pump barrel (7) is fixed and connected with a one-way valve (703). (705), one-way valve four (706), the one-way valve three (705) is connected to the air inlet (406) at the top of the first-level soaking tank (4) through the air supply pipe, the one-way valve three (705) is connected to the inside of the first-level soaking tank (4), and the one-way valve four (706) is connected to the external environment and its connection direction is directed to the inside of the pump barrel (7); the inner piston of the pump barrel (7) moves up and down, and the solvent is transported into the pre-soaking barrel (403) to fully pre-soak the material. The air can also be compressed into the pre-soaking barrel (403) to assist in feeding, thereby avoiding clogging of the material in the pre-soaking barrel (403) and achieving quantitative, uniform and stable transportation of the material.

2. The anti-clogging ultrasonic low-temperature countercurrent extraction production line according to claim 1, characterized in that: The center of the first-stage soaking tank (4) is vertically connected to a driving shaft (9), the driving shaft (9) passes through the first-stage soaking tank (4) upward and is connected to a driving motor A (902) at its bottom. A limiting seat (901) is provided on the driving shaft (9), the limiting seat (901) is rotatably connected to the driving shaft (9) and can drive the driving shaft (9) to move along the axis. The limiting seat (901) is fixed to the output end of the electric push rod (904). A semi-clutch A (903) is coaxially fixed on the driving shaft (9). A linkage plate (10) is rotatably connected in the first-stage soaking tank (4). The linkage plate (10) is sleeved on the driving shaft (9) and a semi-clutch B (1001) that can adapt to the semi-clutch A (903) is fixed on the top. A plurality of pre-soaking barrels (403) are evenly distributed around the driving shaft (9) and are fixed to the linkage plate (10).

3. The anti-clogging ultrasonic low-temperature countercurrent extraction production line according to claim 2, characterized in that: The bottom of the half-clutch A (903) is provided with a plurality of teeth A, the top of the half-clutch B (1001) is provided with a plurality of teeth B adapted to the teeth A, a contact switch (13) corresponding to the pre-soak barrel (403) is fixed to the bottom wall of the linkage plate (10), and two iron blocks (405) capable of colliding with the contact switch (13) are fixed on the first-level soaking tank (4) along the axis of the drive shaft (9).

4. The anti-clogging ultrasonic low-temperature countercurrent extraction production line according to claim 2, characterized in that: A toothed semi-clutch C (14) is fixed on the top of the driving shaft (9), a driven shaft (15) is connected to the fixed axis rotationally on the first-stage soaking tank (4), a toothed semi-clutch D (16) that can mesh with the semi-clutch C is fixed on the bottom of the driven shaft (15), a spur gear A (1501) is fixed on the driven shaft (15), a linkage rod (17) is connected to the vertical fixed axis rotationally on the first-stage soaking tank (4), and a spur gear B (1501) is coaxially fixed on the linkage rod (17). 701), the spur gear A (1501) is meshed with the spur gear B (1701), a threaded section (1702) is provided on the linkage rod (17), a sliding sleeve (18) is threadedly connected to the threaded section (1702), a sliding rod (702) is fixed to the top wall and the bottom of the piston plate (701), the sliding rod (702) passes through and is slidably connected to the two end walls of the pump barrel (7), and the sliding rod (702) on the top of the piston plate (701) is fixed to the sliding sleeve (18).

5. The anti-clogging ultrasonic low-temperature countercurrent extraction production line according to claim 1, characterized in that: The feeding pipe (1101) group includes a plurality of feeding pipes (1101) that are sequentially sleeved, and the plurality of feeding pipes (1101) are slidably connected to each other, one of the feeding pipes (1101) is fixed to a sliding rod, an annular limit block (1102) is fixed to the inner wall of the feeding pipe (1101), and the top surface of the annular limit block (1102) is an inclined slope, an anti-blocking rod (1103) is fixed on the axis of one of the feeding pipes (1101), and the top of the anti-blocking rod (1103) is inclined, and a plurality of spray heads (1104) are opened on the outer periphery of the feeding pipe (1101) group at the top of the first-level immersion tank (4), and the spray heads (1104) are connected to the solvent temporary storage tank (6) through an infusion tube (12).

6. The anti-clogging ultrasonic low-temperature countercurrent extraction production line according to claim 1, characterized in that: The side wall of the pre-soak barrel (403) is provided with a plurality of liquid holes (19), the bottom end diameter of the pre-soak barrel (403) gradually decreases, the inner wall of the primary soaking tank (4) is provided with an annular cavity (407) connected to the liquid injection port (404), and the liquid holes (19) are connected to the annular cavity (407).

7. The anti-clogging ultrasonic low-temperature countercurrent extraction production line according to claim 1, characterized in that: The end of the feeder (1) is provided with a storage box (20), and two screens (21) of different mesh sizes are obliquely provided in the storage box (20), and the mesh sizes of the screens (21) increase from top to bottom. A pneumatic vibrator (2101) is fixed on the screen (21), and the lower end of the screen (21) is guided to a crushing chamber (22) provided on the side wall of the storage box (20), and the inner wall of the crushing chamber (22) is provided with a plurality of crushing rollers (2201) in a vertical direction. ) group, the crushing roller (2201) group includes two tangential crushing rollers (2201), the crushing rollers (2201) are rotatably connected to the inner wall of the crushing chamber (22) and a driving motor B (2204) is fixed at the end, and multiple rows of shearing teeth (2202) and extrusion blocks (2203) are arranged at intervals on the outer periphery of the crushing rollers (2201), and the multiple rows of shearing teeth (2202) and extrusion blocks (2203) are all spirally arranged along the outer periphery of the crushing rollers (2201).

8. The anti-clogging ultrasonic low-temperature countercurrent extraction production line according to claim 1, characterized in that: The countercurrent extraction component (2) comprises a secondary immersion tube (201), a liquid outlet (202) is provided at the top of the secondary immersion tube (201), a liquid inlet (203) is provided at the bottom of the secondary immersion tube (201), the liquid outlet (202) and the liquid inlet (203) are connected to a solvent temporary storage tank (6), a variable frequency pump (8) is fixedly installed at the liquid inlet (203), a driving shaft (204) for driving the movement of materials is provided in the secondary immersion tube (201), a driving blade (205) is spirally provided on the driving shaft (204) for driving the movement of materials in the immersion tube, and a plurality of ultrasonic generators (206) are provided on the inner wall of the secondary immersion tube (201).

9. The anti-clogging ultrasonic low-temperature countercurrent extraction production line according to claim 1, characterized in that: The feeding auger group (5) includes a horizontally arranged transverse auger (502), wherein the feed port (401) of the transverse auger (502) is connected to the bottom of the first-stage soaking tank (4), one end of the discharge port (402) of the transverse auger (502) is connected to the top of the vertical auger (501), and the bottom end of the vertical auger (501) is connected to the second-stage soaking pipe (201), and the top wall of the transverse auger (502) is evenly distributed with a plurality of exhaust ports (23).

Citation Information

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