A device for treating the joints of plastic splicing templates

By designing the limit and monitoring mechanism, and using a servo motor to drive the transmission screw and extrusion plate, the automatic smoothness detection and processing of the joints of the plastic splicing template is realized, the problem of inefficiency in the existing technology is solved and the processing efficiency is improved.

CN117260456BActive Publication Date: 2025-08-05GUANGDONG BISEN PLASTIC HARDWARE CO LTD
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Patent Information

Application Number
CN202311195350.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-09-17
Publication Date
2025-08-05
Estimated Expiration
2043-09-17

AI Technical Summary

Technical Problem

Existing plastic splicing templates cannot automatically detect smoothness in real time when processing joints, and non-smooth conditions require manual processing, resulting in low processing efficiency.

Method used

A plastic splicing template joint treatment device is designed, including a limiting mechanism and a monitoring mechanism, and the transmission screw and extrusion plate are driven by a servo motor, and the template thickness and plane smoothness are detected in real time through a pressure sensor, and automatic adjustment and polishing are automatically adjusted and polished.

Benefits of technology

The automated smoothness detection and processing of plastic splicing templates is realized, processing efficiency is improved, and labor waste is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of plastic splicing templates, and discloses a plastic splicing template seam processing device, wherein a limiting mechanism is provided on the top of the main body mechanism, a monitoring mechanism is fixedly connected to the outer wall of one side of the main body mechanism, and a control device is provided inside the main body mechanism. The present invention is advantageous in that when the plastic splicing template is in a limited fixed state, the monitoring support plate rotates ninety degrees under the action of a fourth servo motor, and at the same time, the electric hydraulic column inside the second support plate starts to be energized to drive the extrusion plate and the electric hydraulic column to the same plane, and the plastic splicing template is squeezed to multiple groups of extrusion plates, and the multiple groups of extrusion plates drive the second extrusion column to contact the corresponding first pressure monitor and generate second pressure data M and transmit it to the control device to judge whether there is an error in each pressure data, thereby judging whether the welding surface of the plastic splicing template is in a smooth state.
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Description

Technical Field

[0001] The present invention relates to the technical field of plastic splicing templates, and more particularly to a plastic splicing template seam processing device. Background Art

[0002] The seam processing device is one of the commonly used devices in the connection operation of plastic splicing templates. Among them, the common seam processing device is mainly composed of a processing table, an automatic moving device, a limiting mechanism, a seam processing mechanism, a power supply device and a control system. The specific process of the seam processing device for connecting plastic splicing modules is as follows: when operating, the plastic splicing module is placed on the surface of the limiting mechanism and is limited and fixed under the action of the power supply device and the control system. After the fixation is completed, the power supply device and the control system control the automatic moving device to drive the connection points of the two sets of plastic splicing modules to approach each other. After the approach is completed, the seam processing mechanism performs the next processing;

[0003] The automatic moving device mainly consists of a slider, a transmission screw and a servo motor, and the specific working process of the automatic moving device is as follows: when the servo motor is operated, it starts to energize and drive the transmission screw to rotate, thereby driving the slider to drive the limit mechanism and the plastic splicing module to move. However, in the prior art, when the connection of the plastic splicing modules is processed, the surface of the seam needs to be manually tested for smoothness to ensure the overall stability after the seam is connected. However, this process wastes a certain amount of manpower. Therefore, the common seam processing device has the following problems during use:

[0004] First, the inability to automatically detect the smoothness of the joints of plastic splicing modules in real time. The main reason for this problem is that in the existing technology, when the joints of plastic splicing modules are connected, the surface smoothness of the joints needs to be manually inspected to ensure the overall stability after the joints are connected. However, this process wastes a certain amount of manpower, thereby reducing the overall processing efficiency.

[0005] Second, when the joints of the plastic splicing modules are not smooth, they cannot be automatically processed. The main reason for this problem is that if the existing plastic splicing modules are manually monitored during use and the joints are found to be non-smooth, they need to be manually polished. Therefore, this process requires a certain amount of manpower to be wasted, which affects the overall processing efficiency to a certain extent. Summary of the Invention

[0006] In order to overcome the above-mentioned defects of the prior art, the present invention provides a plastic splicing template joint processing device to solve the problems existing in the above-mentioned background technology.

[0007] The present invention provides the following technical solution: a plastic splicing template joint processing device, comprising a main body mechanism, a limit mechanism is provided on the top of the main body mechanism, a monitoring mechanism is fixedly connected to the outer wall of one side of the main body mechanism, and a control device is provided inside the main body mechanism;

[0008] The main structure also includes a processing table top, a support column is welded to the bottom of the processing table top, a first support plate is welded to one side of the processing table top, a joint device is provided on the inner wall of the first support plate, a feed trough is opened in the middle of the processing table top, and a feed cabin is installed at the top end of the processing table top near the feed trough, and an ash storage cabin is installed at the bottom end of the processing table top near the feed trough.

[0009] In a preferred embodiment, a wind device is provided on one side of the ash storage cabin, and a filter is provided on the outside of the wind device.

[0010] In a preferred embodiment, the limiting mechanism also includes a limiting base, a first slider is welded to the bottom of the limiting base, the inner wall of the first slider is threadedly connected to a first transmission screw, and the first transmission screw rotates under the drive of a first servo motor, and the inner wall of the limiting base is sleeved with a first limiting clamp.

[0011] In a preferred embodiment, a slide is welded to the bottom of the first limiting splint, and the inner walls of the first limiting splint and the slider are threadedly connected with a second transmission screw, and the second transmission screw rotates under the drive of a second servo motor, a telescopic column is welded to the bottom of the first limiting splint, and a micro spring is provided on the inner wall of the telescopic column, an induction plate is sleeved on one side of the first limiting splint, and first springs are provided on the outer walls on both sides of the induction plate, a first extrusion column is provided on the outer wall of the induction plate, and a first pressure sensor is provided at one end of the first extrusion column.

[0012] In a preferred embodiment, when the first pressure sensor is squeezed by the first squeezing column, first pressure data L is generated and transmitted to the control device to determine the overall thickness of the plastic splicing template.

[0013] In a preferred embodiment, the monitoring mechanism also includes a second support plate, the inner wall of the second support plate is sleeved with a lifting support plate, and the bottom of the lifting support plate is provided with an electric hydraulic column, and the top of the lifting support plate is sleeved with a monitoring support plate, and the monitoring support plate performs angle adjustment operation under the drive of a fourth servo motor, and a monitoring plate is welded to one end of the monitoring support plate, and the inner wall of the monitoring plate is sleeved with multiple groups of extrusion plates, and the two sides of the multiple groups of extrusion plates are fixedly connected with a second spring, the middle part of the extrusion plate is fixedly connected with a second extrusion column, and one end of the second extrusion column is provided with a first pressure monitor, the inner wall of the monitoring support plate is meshed with a cutting and grinding device, and the inner wall of one side of the cutting and grinding device is threadedly connected with a third transmission screw, and the third transmission screw rotates under the drive of a third servo motor.

[0014] In a preferred embodiment, the second extrusion column contacts the first pressure monitor to generate second pressure data M and transmits it to the control device to determine whether there is non-smoothness at each position of the plastic splicing template.

[0015] In a preferred embodiment, the working principle of this application is:

[0016] Step 1: During operation, when the limiting mechanism and the monitoring mechanism are performing the splicing and grinding operations on the plastic splicing template, the wind power device starts to be powered on and transports the dust through the ash storage cabin and the material feeding cabin to the surface of the plastic splicing template for dust removal and collection of the polished plastic;

[0017] Step 2: During operation, the plastic splicing template is placed on the surface of the limit base, and at the same time, the second servo motor starts to be powered on to drive the second transmission screw to rotate so as to drive the first limit splint to move toward the position of the plastic splicing template. When the first limit splint drives the sensing plate to drop to a certain height and contact the plastic splicing template, the sensing plate drives the first extrusion column to press against the first pressure sensor, thereby generating first pressure data L and transmitting it to the control device for comparison of the thickness data of the two sets of plastic splicing templates. When the thickness difference between the two sets of plastic splicing templates exceeds the rated range, the control device can be used to remind the staff of the situation and take corresponding measures.

[0018] Step three: when the plastic splicing template is in a limited fixed state, the monitoring support plate rotates ninety degrees under the action of the fourth servo motor, and at the same time, the electric hydraulic column inside the second support plate starts to energize and drive the extrusion plate and the electric hydraulic column to the same plane. The plastic splicing template is squeezed to multiple groups of extrusion plates, and the multiple groups of extrusion plates drive the second extrusion column to contact the corresponding first pressure monitor and generate second pressure data M and transmit it to the control device to determine whether there is an error in each pressure data, thereby determining whether the welding surface of the plastic splicing template is smooth.

[0019] Technical effects and advantages of the present invention:

[0020] 1. The present invention is facilitated by providing a limiting mechanism to place the plastic splicing template on the surface of the limiting base. At the same time, the second servo motor starts to energize and drive the second transmission screw to rotate so as to drive the first limiting splint to move toward the position of the plastic splicing template. When the first limiting splint drives the sensing plate to drop to a certain height and contact the plastic splicing template, the sensing plate drives the first extrusion column to press against the first pressure sensor to generate first pressure data L and transmit it to the control device to compare the thickness data of the two sets of plastic splicing templates. When the thickness difference between the two sets of plastic splicing templates exceeds the rated range, the control device can be used to remind the staff of the situation and take corresponding measures.

[0021] 2. The present invention is provided with a monitoring mechanism, which is conducive to monitoring the support plate to rotate ninety degrees under the action of the fourth servo motor when the plastic splicing template is in a limited and fixed state. At the same time, the electric hydraulic column inside the second support plate starts to be energized to drive the extrusion plate and the electric hydraulic column to the same plane. The plastic splicing template is squeezed onto multiple groups of extrusion plates, and the multiple groups of extrusion plates drive the second extrusion columns to contact the corresponding first pressure monitors and generate second pressure data M and transmit it to the control device to determine whether there is an error in each pressure data and thus determine whether the welding surface of the plastic splicing template is smooth. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0023] Figure 2 It is a schematic top view of the overall structure of the present invention.

[0024] Figure 3 It is a schematic diagram of the overall structure of the limiting mechanism of the present invention.

[0025] Figure 4 It is a schematic cross-sectional view of the overall structure of the limiting mechanism of the present invention.

[0026] Figure 5 for Figure 2 A magnified schematic diagram of the structure in the middle.

[0027] Figure 6 It is a schematic cross-sectional view of the overall structure of the monitoring board of the present invention.

[0028] Figure 7 It is a schematic cross-sectional view of the overall structure of the monitoring support plate of the present invention.

[0029] The accompanying drawings are marked as follows: 1. Main body; 101. Processing table; 102. Support column; 103. Ash storage compartment; 104. First support plate; 105. Joint device; 106. Feeding compartment; 2. Limiting mechanism; 201. Limiting base; 202. First servo motor; 203. First limiting clamp; 204. Second servo motor; 205. First transmission screw; 206. First slider; 207. Induction plate; 208. Telescopic column; 209 , second transmission screw; 210, first pressure sensor; 211, first spring; 212, first extrusion column; 3, monitoring mechanism; 301, second support plate; 302, lifting support plate; 303, extrusion plate; 304, monitoring plate; 305, cutting and polishing device; 306, monitoring support plate; 307, first pressure monitor; 308, second spring; 309, second extrusion column; 310, third servo motor; 311, third transmission screw. DETAILED DESCRIPTION

[0030] The technical solutions of the present invention will be described clearly and completely below in conjunction with the drawings in the present invention. In addition, the forms of the various structures described in the following embodiments are merely examples. The plastic splicing template joint processing device involved in the present invention is not limited to the various structures described in the following embodiments. All other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0031] Reference Figure 1 and Figure 2 The present invention provides a plastic splicing template joint processing device, comprising a main body mechanism 1, a limiting mechanism 2 is provided on the top of the main body mechanism 1, a monitoring mechanism 3 is fixedly connected to the outer wall of one side of the main body mechanism 1, and a control device is provided inside the main body mechanism 1;

[0032] The main body mechanism 1 also includes a processing table top 101, a support column 102 is welded to the bottom of the processing table top 101, a first support plate 104 is welded to one side of the processing table top 101, and a joint device 105 is provided on the inner wall of the first support plate 104. A feed trough is opened in the middle of the processing table top 101, and a feed cabin 106 is installed at the top of the processing table top 101 near the feed trough, and an ash storage cabin 103 is installed at the bottom of the processing table top 101 near the feed trough.

[0033] In the embodiment of the present application, a wind power device is provided on one side of the ash storage bin 103, and a filter net is provided on the outside of the wind power device, which is conducive to generating wind energy and transporting it to the surface of the plastic splicing template through the ash storage bin 103 and the feeding bin 106 for dust removal and collection of polished plastic.

[0034] In the embodiment of the present application, the specific work flow of this part of the application embodiment is: during operation, when the limiting mechanism 2 and the monitoring mechanism 3 perform the splicing and polishing operations of the plastic splicing template, the wind power device starts to power on and transports the dust through the ash storage bin 103 and the material feeding bin 106 to the surface of the plastic splicing template for dust removal and collection of the polished plastic.

[0035] Reference Figures 1 to 4 As shown, the limiting mechanism 2 also includes a limiting base 201, the bottom of the limiting base 201 is welded with a first slider 206, the inner wall of the first slider 206 is threadedly connected to a first transmission screw 205, and the first transmission screw 205 is driven by the first servo motor 202 to rotate, the inner wall of the limiting base 201 is sleeved with a first limiting splint 203, the bottom of the first limiting splint 203 is welded with a slide, and the first limiting splint 203 and the inner wall of the slider are threadedly connected to a second transmission screw. Rod 209, the second transmission screw 209 rotates under the drive of the second servo motor 204, a telescopic column 208 is welded to the bottom of the first limiting splint 203, and a micro spring is provided on the inner wall of the telescopic column 208, and a sensing plate 207 is sleeved on one side of the first limiting splint 203, and the outer walls on both sides of the sensing plate 207 are provided with a first spring 211, and the outer wall of the sensing plate 207 is provided with a first extrusion column 212, and one end of the first extrusion column 212 is provided with a first pressure sensor 210.

[0036] In the embodiment of the present application, when the first pressure sensor 210 is squeezed by the first squeezing column 212 , the first pressure data L is generated and transmitted to the control device to determine the overall thickness of the plastic splicing template.

[0037] In the embodiment of the present application, the specific work flow of the embodiment of this part of the application is: during operation, the plastic splicing template is placed on the surface of the limiting base 201, and at the same time, the second servo motor 204 starts to power on and drives the second transmission screw 209 to rotate so as to drive the first limiting splint 203 to move toward the position of the plastic splicing template. When the first limiting splint 203 drives the sensing plate 207 to drop to a certain height and contact the plastic splicing template, the sensing plate 207 drives the first extrusion column 212 to press onto the first pressure sensor 210, thereby generating first pressure data L and transmitting it to the control device for comparison of the thickness data of the two sets of plastic splicing templates. When the thickness difference between the two sets of plastic splicing templates exceeds the rated range, the control device can be used to remind the staff of the situation and take corresponding measures.

[0038] Reference Figures 5 to 7As shown, the monitoring mechanism 3 also includes a second support plate 301, the inner wall of the second support plate 301 is sleeved with a lifting support plate 302, and the bottom of the lifting support plate 302 is provided with an electric hydraulic column, and the top of the lifting support plate 302 is sleeved with a monitoring support plate 306, and the monitoring support plate 306 is driven by a fourth servo motor to adjust the angle. One end of the monitoring support plate 306 is welded with a monitoring plate 304, and the inner wall of the monitoring plate 304 is sleeved with multiple groups of extrusion plates 303, and both sides of the multiple groups of extrusion plates 303 are fixedly connected with second springs 308, the middle part of the extrusion plate 303 is fixedly connected with a second extrusion column 309, and one end of the second extrusion column 309 is provided with a first pressure monitor 307, the inner wall of the monitoring support plate 306 is meshed with a cutting and grinding device 305, and the inner wall of one side of the cutting and grinding device 305 is threadedly connected with a third transmission screw 311, and the third transmission screw 311 is driven by a third servo motor 310 to rotate.

[0039] In the embodiment of the present application, the second extrusion column 309 contacts the first pressure monitor 307 to generate second pressure data M and transmits it to the control device to determine whether there is a non-smooth condition at each position of the plastic splicing template.

[0040] In the embodiment of the present application, the specific workflow of some application embodiments is as follows: when the plastic splicing template is in a limited fixed state, the monitoring support plate 306 rotates ninety degrees under the action of the fourth servo motor, and at the same time, the electric hydraulic column inside the second support plate 301 starts to energize and drive the extrusion plate 303 to the same plane as the electric hydraulic column, and its plastic splicing template is squeezed to multiple groups of extrusion plates 303. The multiple groups of extrusion plates 303 drive the second extrusion column 309 to contact the corresponding first pressure monitor 307 and generate second pressure data M and transmit it to the control device to determine whether there is an error in each pressure data, thereby determining whether the welding surface of the plastic splicing template is in a smooth state. If a non-smooth state is detected, the corresponding grinding operation is performed by controlling the cutting and grinding device 305, the third servo motor 310, and the third transmission screw 311.

[0041] The specific workflow of the embodiment of this application is as follows:

[0042] Step 1: During operation, when the limiting mechanism 2 and the monitoring mechanism 3 are performing the splicing and polishing operations on the plastic splicing template, the wind power device starts to be powered on and the dust is transported to the surface of the plastic splicing template through the ash storage cabin 103 and the material feeding cabin 106 for dust removal and collection of the polished plastic;

[0043] Step 2: During operation, the plastic splicing template is placed on the surface of the limiting base 201, and at the same time, the second servo motor 204 starts to be powered on to drive the second transmission screw 209 to rotate so as to drive the first limiting clamping plate 203 to move toward the position of the plastic splicing template. When the first limiting clamping plate 203 drives the sensing plate 207 to drop to a certain height and contact the plastic splicing template, the sensing plate 207 drives the first extrusion column 212 to press the first pressure sensor 210, thereby generating first pressure data L and transmitting it to the control device for comparison of the thickness data of the two sets of plastic splicing templates. When the thickness difference between the two sets of plastic splicing templates exceeds the rated range, the control device can be used to remind the staff of the situation and take corresponding measures.

[0044] Step 3. When the plastic splicing template is in a limited fixed state, the monitoring support plate 306 rotates ninety degrees under the action of the fourth servo motor. At the same time, the electric hydraulic column inside the second support plate 301 starts to be energized to drive the extrusion plate 303 and the electric hydraulic column to be on the same plane. The plastic splicing template is squeezed to multiple groups of extrusion plates 303. The multiple groups of extrusion plates 303 drive the second extrusion column 309 to contact the corresponding first pressure monitor 307 and generate second pressure data M and transmit it to the control device to determine whether there is an error in each pressure data and whether the welding surface of the plastic splicing template is smooth.

[0045] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense, and may refer to mechanical or electrical connections, internal communication between two components, or direct connection. "Up," "down," "left," and "right" are only used to indicate relative positional relationships. When the absolute positions of the objects being described change, the relative positional relationships may also change.

[0046] Secondly: The drawings of the embodiments disclosed in the present invention only involve structures related to the embodiments disclosed in the present invention. Other structures may refer to conventional designs. The same embodiment and different embodiments of the present invention may be combined with each other without conflict.

[0047] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A plastic splicing template joint processing device, comprising a main body (1), characterized in that: A limiting mechanism (2) is provided on the top of the main body mechanism (1), a monitoring mechanism (3) is fixedly connected to the outer wall of one side of the main body mechanism (1), and a control device is provided inside the main body mechanism (1); The main body mechanism (1) further comprises a processing tabletop (101), a support column (102) is welded to the bottom of the processing tabletop (101), a first support plate (104) is welded to one side of the processing tabletop (101), an inner wall of the first support plate (104) is provided with a joint device (105), a feed trough is provided in the middle of the processing tabletop (101), a feed cabin (106) is installed at the top of the processing tabletop (101) near the feed trough, and an ash storage cabin (103) is installed at the bottom of the processing tabletop (101) near the feed trough; The monitoring mechanism (3) further comprises a second support plate (301), the inner wall of the second support plate (301) being sleeved with a lifting support plate (302), the bottom of the lifting support plate (302) being provided with an electric hydraulic column, and the top of the lifting support plate (302) being sleeved with a monitoring support plate (306), the monitoring support plate (306) being driven by a fourth servo motor to perform an angle adjustment operation, one end of the monitoring support plate (306) being welded with a monitoring plate (304), the inner wall of the monitoring plate (304) being sleeved with multiple groups of extrusion plates (303), and both sides of the multiple groups of extrusion plates (303) being fixedly connected with second springs (308), the middle of the extrusion plate (303) being fixedly connected with a second extrusion column (309), one end of the second extrusion column (309) being provided with a first pressure monitor (307), and the inner wall of the monitoring support plate (306) being meshedly connected with a cutting and grinding device (305).

2. A plastic splicing template joint processing device according to claim 1, characterized in that: A wind device is provided on one side of the ash storage cabin (103), and a filter is provided on the outside of the wind device.

3. A plastic splicing template joint processing device according to claim 1, characterized in that: The limiting mechanism (2) further comprises a limiting base (201), a first slider (206) being welded to the bottom of the limiting base (201), a first transmission screw (205) being threadedly connected to the inner wall of the first slider (206), and the first transmission screw (205) being driven by the first servo motor (202) to rotate, and a first limiting clamp (203) being sleeved on the inner wall of the limiting base (201).

4. A plastic splicing template joint processing device according to claim 3, characterized in that: A slide is welded to the bottom of the first limiting clamp (203), and the inner walls of the first limiting clamp (203) and the slide are threadedly connected to a second transmission screw (209), and the second transmission screw (209) is rotated under the drive of the second servo motor (204). A telescopic column (208) is welded to the bottom of the first limiting clamp (203), and a micro spring is provided on the inner wall of the telescopic column (208). A sensing plate (207) is sleeved on one side of the first limiting clamp (203), and first springs (211) are provided on the outer walls of both sides of the sensing plate (207). A first extrusion column (212) is provided on the outer wall of the sensing plate (207), and a first pressure sensor (210) is provided at one end of the first extrusion column (212).

5. The plastic splicing template joint processing device according to claim 4, characterized in that: When the first pressure sensor (210) is squeezed by the first squeezing column (212), first pressure data L is generated and transmitted to the control device to determine the overall thickness of the plastic splicing template.

6. The plastic splicing template joint processing device according to claim 1, characterized in that: The inner wall of one side of the cutting and polishing device (305) is threadedly connected to a third transmission screw (311), and the third transmission screw (311) is driven by a third servo motor (310) to rotate.

7. The plastic splicing template joint processing device according to claim 1, characterized in that: The second extrusion column (309) contacts the first pressure monitor (307) to generate second pressure data M and transmits it to the control device to determine whether there is a non-smooth condition at each position of the plastic splicing template.

Citation Information

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