Molding steel product discharging device and method

By designing a component-based discharge device for precast steel reinforcement products, and utilizing a receiving mechanism, a transfer mechanism, and a hoisting and unloading mechanism, automated discharge of steel reinforcement components is achieved. This solves the problems of low discharge efficiency and high labor intensity in existing technologies, thereby improving discharge efficiency and reducing the labor intensity of workers.

CN117303012BActive Publication Date: 2025-11-18上海蔚建科技有限公司
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202311190669.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-09-15
Publication Date
2025-11-18
Estimated Expiration
2043-09-15

AI Technical Summary

Technical Problem

In the current steel bar processing, the method of unloading steel bar components is inefficient and requires manual sorting, resulting in high labor intensity and low efficiency.

Method used

Design a device for discharging pre-formed steel bar products by component, including a receiving mechanism, a transfer mechanism, and a hoisting and unloading mechanism. Through the cooperation of the receiving trough, the material rack, and the drive assembly, the device enables automated discharging of steel bars by component.

Benefits of technology

It improves the efficiency of steel reinforcement component output, reduces the labor intensity of workers, and realizes the function of batch output of steel reinforcement components.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN117303012B_ABST
    Figure CN117303012B_ABST
Patent Text Reader

Abstract

The application provides a shaped steel product component discharging device and a discharging method. The device comprises: a receiving mechanism, which comprises a plurality of receiving grooves, each of which is used for accommodating a steel product output by a processing device; a plurality of racks, each of which comprises a plurality of storage positions, each of which is used for storing a steel product from the receiving mechanism according to components; a transfer mechanism, which drags the racks to move reciprocally to below the receiving mechanism, and puts the steel products in the receiving grooves into the storage positions of the racks according to component requirements; and a hoisting and discharging mechanism, which drags the full racks to move to a specified position inside the hoisting and discharging mechanism, moves the full racks from the specified position to a discharging position to discharge, and lifts the empty racks from the discharging position after discharging and moves the empty racks to the transfer mechanism to exchange the racks. The application can realize the discharging of steel products according to components, greatly improves the work efficiency of the discharging of steel product components, and reduces the labor intensity of workers.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of steel bar processing technology, specifically to a device and method for discharging shaped steel bar products as components. Background Technology

[0002] Construction requires a large number of steel reinforcement components, each composed of steel bars of different specifications. Before use, these steel bars need to be processed according to specific technical requirements (cutting, bending, threading, etc.). Currently, most steel bar processing is done in batches, and after processing, they are manually sorted according to the needs of the components, with the required steel bars for each component grouped together for the next step. There are currently few production lines on the market that process steel bars according to the output of steel reinforcement components.

[0003] Therefore, it is necessary to improve the rebar discharge device to solve the above problems. Summary of the Invention

[0004] To address the shortcomings of existing technologies, the purpose of this invention is to provide a device and method for discharging formed steel reinforcement products as components.

[0005] According to one aspect of the present invention, a device for discharging shaped steel reinforcement products by component is provided, the device comprising:

[0006] A receiving mechanism is located below the output end of the processing equipment. The receiving mechanism includes multiple receiving slots, each of which is used to accommodate steel bar products output by the processing equipment.

[0007] Multiple racks, each rack including multiple compartments, each compartment being used to store steel reinforcement products from the receiving mechanism according to components;

[0008] The transfer mechanism drags the material rack back and forth to the bottom of the receiving mechanism, and puts the steel bars in the receiving groove into the compartment of the material rack according to the component requirements;

[0009] The hoisting and unloading mechanism includes a transfer mechanism that drags a full material rack to a designated position inside the hoisting and unloading mechanism, a hoisting and unloading mechanism that moves the full material rack from the designated position to the unloading position for unloading, and a hoisting and unloading mechanism that lifts the empty material rack from the unloading position and moves it to the transfer mechanism for material rack exchange.

[0010] Optionally, the receiving mechanism includes:

[0011] The support frame provides support for the material receiving mechanism.

[0012] A receiving trough device is located on the support frame. The receiving trough device includes multiple receiving troughs, which are arranged longitudinally along the support frame.

[0013] The first drive assembly is fixed to the support frame;

[0014] The first sprocket is connected to the output end of the first drive assembly, and the first sprockets are arranged in groups on both sides of the support frame;

[0015] A drive chain connects to each set of first sprockets; the rotation of the first sprockets drives the drive chain, thereby causing the receiving trough device to move laterally along the support frame.

[0016] Optionally, there may be multiple receiving trough devices, which are arranged sequentially on the support frame.

[0017] Optionally, the rack includes:

[0018] Supporting framework;

[0019] Multiple compartment stop bars are arranged longitudinally along the support frame, and the two ends of the compartment stop bars are respectively connected to the longitudinal edge of the support frame;

[0020] Multiple separator bars are provided on the compartment stop bars, with the separator bars on each compartment stop bar corresponding to each other, forming multiple parallel longitudinal compartments on the support frame.

[0021] Optionally, the transfer mechanism includes a ground rail and a drive trolley, the drive trolley moving along the ground rail, the drive trolley comprising:

[0022] skeleton;

[0023] A roller is mounted on the frame, and the rotation of the roller drives the frame to move along the ground track.

[0024] The second drive component is fixed to the frame and has two output terminals.

[0025] Two drive rods are respectively located on both sides of the second drive assembly, and one end of each drive rod is connected to the output end of the second drive assembly;

[0026] The second sprocket is located at the other end of the drive rod and meshes with the chain mounted on the ground rail.

[0027] Optionally, the hoisting and unloading mechanism includes:

[0028] frame;

[0029] A drive beam is located on the frame;

[0030] At least one driven crossbeam is located on the frame, the driven crossbeam is connected to the driving crossbeam, and the driving crossbeam drives the driven crossbeam to move synchronously along the length direction of the frame;

[0031] A movable beam is suspended below the driving crossbeam and the driven crossbeam. The movable beam is perpendicular to the driving crossbeam and moves along the length of the driving crossbeam.

[0032] Multiple first lifting devices are suspended below the moving beam, and the first lifting devices move along the moving beam;

[0033] Support wheels, located below the frame, are used to support the material rack;

[0034] The third lifting device pulls the material rack on the support wheels and drags it to the unloading position.

[0035] Optionally, the second lifting and unloading mechanism further includes a second lifting device, which is suspended at one end of the drive beam and the driven beam.

[0036] Optionally, the material rack is provided with multiple lifting rings above it, and both the first lifting device and the second lifting device are provided with hooks, which cooperate with the lifting rings to lift the material rack.

[0037] Optionally, both the first and second lifting devices are electric hoists; the third lifting device is a winch.

[0038] According to another invention of the present invention, a method for discharging shaped steel reinforcement products by component is provided. This method utilizes the aforementioned device for discharging shaped steel reinforcement products by component, and includes:

[0039] The steel reinforcement products are output from the output end of the processing equipment and fall into the receiving trough of the receiving mechanism;

[0040] The transfer mechanism drags the material rack to the bottom of the receiving mechanism, and through reciprocating movement, it puts the single steel bar products into the bins of the material rack according to the requirements of the steel bar components, forming the required steel bar components in each bin.

[0041] Once the material is full, the transfer mechanism moves the material rack to the designated position inside the hoisting and unloading mechanism, and the hoisting and unloading mechanism moves the full material rack to the unloading position for unloading.

[0042] After unloading, the hoisting and unloading mechanism lifts the empty material rack from the unloading position and moves it to the transfer mechanism for material rack exchange.

[0043] Compared with the prior art, the present invention has at least one of the following beneficial effects:

[0044] 1. The discharge device and method provided by the present invention, by dragging the material rack back and forth to the bottom of the receiving mechanism through the transfer mechanism, puts the steel bars in the receiving groove into the bin of the material rack according to the component requirements, and moves the full material rack to the discharge position for discharge by the hoisting and unloading mechanism. After discharge, the empty material rack is lifted from the discharge position and moved to the transfer mechanism for material rack exchange, thereby realizing the discharge of steel bars according to the components, which can greatly improve the efficiency of steel bar component discharge and reduce the labor intensity of workers.

[0045] 2. The discharge device and discharge method provided by the present invention, through multiple receiving slots of the receiving mechanism and multiple compartments of the material rack, and through the cooperation between the transfer mechanism and the hoisting and unloading mechanism, can realize the function of batch discharge of steel bars by components, thereby improving the efficiency of steel bar component discharge. Attached Figure Description

[0046] Other features, objects, and advantages of the present invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0047] Figure 1 This is a schematic diagram of the structure of the component discharge device for forming steel bar products in one embodiment of the present invention;

[0048] Figure 2 This is a schematic diagram of the material receiving mechanism in one embodiment of the present invention;

[0049] Figure 3 This is a schematic diagram of the material rack structure in one embodiment of the present invention;

[0050] Figure 4 This is a schematic diagram of the transfer mechanism in one embodiment of the present invention;

[0051] Figure 5 This is a schematic diagram of the structure of the drive vehicle in one embodiment of the present invention;

[0052] Figure 6 This is a schematic diagram of the lifting and unloading mechanism in one embodiment of the present invention;

[0053] Figure 7 This is a schematic diagram illustrating the working principle of the component discharge device for forming steel reinforcement products in one embodiment of the present invention.

[0054] The corresponding labels in the diagram are as follows: 100-lifting and unloading mechanism, 200-material rack, 201-bin, 202-bin stop bar, 203-separator bar, 204-lifting ring, 300-transfer mechanism, 400-receiving mechanism, 110-frame, 120-drive beam, 130-driven beam, 140-moving beam, 150-first lifting device, 160-support wheel, 170-third lifting device, 310-drive trolley, 320-ground rail, 3101-roller, 3102-frame, 3103-second sprocket, 3104-drive rod, 3105-second drive assembly, 3106-ground rail wheel, 410-receiving trough, 420-drive chain, 430-first sprocket, 440-support frame, 450-first drive assembly. Detailed Implementation

[0055] The present invention will now be described in detail with reference to specific embodiments. These embodiments will help those skilled in the art to further understand the present invention, but do not limit the invention in any way. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention. These all fall within the scope of protection of the present invention.

[0056] It should be noted that the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, features defined with "first" or "second" may explicitly or implicitly include one or more of that feature. Furthermore, the terms "first," "second," etc., are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in a sequence other than that illustrated or described herein.

[0057] In addition, the terms "reinforcing bars" and "reinforcing bar products" mean the same thing, referring to the reinforcing bars output by processing equipment.

[0058] Reference Figure 1An embodiment of the present invention provides a component-based discharge device for formed steel bar products, comprising a receiving mechanism 400, multiple material racks 200, a transfer mechanism 300, and a hoisting and unloading mechanism 100, wherein: the receiving mechanism 400 is located below the output end of the processing equipment, and the receiving mechanism 400 includes multiple receiving slots 410, each receiving slot 410 being used to accommodate steel bar products output from the processing equipment; the multiple material racks 200 can realize a transfer function, each material rack 200 including multiple storage compartments 201, each storage compartment 201 being used to store steel bars from the receiving mechanism 400 according to components. The product is transported by the transfer mechanism 300, which drags the material rack 200 back and forth to the bottom of the receiving mechanism 400. The steel products in the receiving trough 410 are placed into the compartment 201 of the material rack 200 according to the component requirements. The transfer mechanism 300 drags the full material rack 200 to the designated position inside the hoisting and unloading mechanism 100. The hoisting and unloading mechanism 100 moves the full material rack 200 from the designated position to the unloading position for unloading. After unloading, the hoisting and unloading mechanism 100 lifts the empty material rack 200 from the unloading position and moves it to the transfer mechanism 300 for material rack exchange.

[0059] The receiving mechanism 400 is used to receive the steel bars output by the processing equipment according to the discharge sequence, and to transport the steel bars to the material rack 200 via a transfer mechanism. In some embodiments, refer to... Figure 2 The receiving mechanism 400 includes a support frame 440, a receiving groove device, a first drive assembly 450, a first sprocket 430, and a drive chain 420, etc. The support frame 440 provides support for the receiving mechanism 400. The receiving groove device is located on the support frame 440. To meet the receiving requirements of steel bars of different lengths, the receiving mechanism 400 includes multiple receiving groove devices, which are sequentially arranged on the support frame 440. Each receiving groove device includes multiple receiving grooves 410, which are arranged longitudinally along the support frame 440. Figure 2The device has 10 receiving slots 410. A first drive assembly 450 is fixed to a support frame 440. A first sprocket 430 is connected to the output end of the first drive assembly 450. The first sprockets 430 are arranged in groups on both sides of the support frame 440. A drive chain 420 connects each group of first sprockets 430. The first drive assembly 450 drives the first sprockets 430 to rotate, and the rotation of the first sprockets 430 drives the drive chain 420 to drive the receiving slot device to move laterally along the support frame 440. Specifically, the first drive assembly 450 is located between two adjacent receiving slot devices. The first drive assembly 450 includes a first motor and a first reducer. The first reducer has two output shafts, and both output shafts are connected to a rotating shaft along the length of the support frame 440 via universal joints. The first sprockets 430 are mounted on the rotating shaft, and a bearing seat for support is also provided on the rotating shaft. Multiple rotating shafts can be installed along the length of the support frame 440, and these shafts are connected by universal joints. Rotating shafts and first sprockets 430 are installed on both sides of the support frame 440, and the first sprockets 430 are arranged in groups. The two first sprockets 430 in each group are positioned opposite each other on both sides of the support frame 440. Each group of first sprockets 430 is connected by a drive chain 420. The rotation of the rotating shafts drives the drive chain 420, which in turn drives the receiving trough device to move laterally along the support frame 440. The movement of the receiving trough device transports each steel bar in the receiving mechanism 400 to the designated dropping position. The steel bar falls from the dropping position and is then dragged back and forth by the transfer mechanism 300 to the area below the receiving mechanism 400, thus delivering the steel bar to the storage compartment 201 according to the component requirements.

[0060] It should be noted that, in addition to the chain drive method mentioned above, the receiving mechanism 400 can also use synchronous belt drive, belt drive, or other methods, as long as they can achieve the same function.

[0061] In some preferred embodiments, there are two receiving trough devices, symmetrically arranged. Specifically, when the two receiving trough devices operate synchronously, they can meet the receiving requirements of steel bars longer than 6 meters. When the length of the steel bar being processed is less than 6 meters, the two receiving trough devices can meet the receiving requirements of two steel bars. Correspondingly, the material rack 200 can also place two steel bar components less than 6 meters long in one compartment 201. The size and number of receiving trough devices can be adjusted arbitrarily to meet the receiving requirements of different specifications of steel bars.

[0062] In some implementations, refer to Figure 3The material rack 200 includes a support frame that provides support. The support frame has a rectangular frame structure, and multiple compartment baffles 202 are arranged longitudinally along the support frame. The two ends of each compartment baffle 202 are connected to the longitudinal edge of the support frame. The compartment baffles 202 have varying densities; denser areas can accommodate shorter components. Each compartment baffle 202 has multiple dividing bars 203, with corresponding positions on each compartment baffle 202, forming multiple parallel longitudinal compartments on the support frame. Each compartment 201 can store the reinforcing steel required for one component. The compartment baffles 202 divide the compartments 201 longitudinally, such as... Figure 3 As shown, storage compartment 201 can accommodate steel reinforcement components longer than 6m, and after being separated by storage compartment retaining bars 202, two steel reinforcement components shorter than 6m can be placed longitudinally.

[0063] The transfer mechanism 300 is used to move the material rack 200 below the receiving mechanism 400 to receive materials according to component requirements, ensuring that the steel bars in each compartment 201 on the material rack 200 are stacked according to the required specifications. In some embodiments, refer to Figure 4 and Figure 5 The transfer mechanism 300 includes a ground rail 320 and a drive trolley 310. The bottom of the ground rail 320 is equipped with ground rail wheels 3106 for moving the ground rail 320. The drive trolley 310 moves along the ground rail 320 to move the empty material rack 200 below the receiving mechanism 400 and to move the full material rack 200 below the lifting and unloading mechanism 100. There can be one or more drive trolleys 310, such as... Figure 4The transfer mechanism 300 is equipped with two drive trolleys 310. Each drive trolley 310 includes a frame 3102, rollers 3101, a second drive assembly 3105, drive rods 3104, and a second sprocket 3103. The frame 3102 provides support and a mounting base for the drive trolleys 310. The rollers 3101 are mounted on the frame 3102, and their rotation drives the frame 3102 to move along the ground rail 320. The second drive assembly 3105 is fixed to the frame 3102 and has two output ends. Two drive rods 3104 are respectively located on both sides of the second drive assembly 3105, with one end of each drive rod connected to an output end of the second drive assembly 3105. The second sprocket 3103 is located at the other end of the drive rods 3104 and meshes with a chain mounted on the ground rail. Specifically, the second drive assembly 3105 includes a second servo motor and a second reducer. The second reducer has two output shafts, which are connected to one end of the drive rod 3104 via universal joints. The other end of the drive rod 3104 is supported by a bearing seat. The second sprocket 3103 is located at the other end of the drive rod 3104 and meshes with the chain mounted on the ground rail. Thus, the second drive assembly 3105 drives the second sprocket 3103 to rotate, and the rotation of the second sprocket 3103 drives the chain transmission, thereby realizing the movement of the material rack 200 on the drive trolley 310.

[0064] It should be noted that, in addition to the chain drive method mentioned above, the transfer mechanism 300 can also adopt a gear and rack drive or other drive methods, as long as they can achieve the same function.

[0065] In some implementations, refer to Figure 6 The lifting and unloading mechanism 100 includes a frame 110, a drive beam 120, at least one driven beam 130, a moving beam 140, multiple first lifting devices 150, support wheels 160, and a third lifting device 170, etc. The drive beam 120 is located on the frame 110; the driven beam 130 is located on the frame 110 and is connected to the drive beam 120. The drive beam 120 drives the driven beam 130 to move synchronously along the length of the frame 110 (i.e., along the two long sides of the top of the frame 110); the moving beam 140... The moving beam 140 is suspended below the driving beam 120 and the driven beam 130. The moving beam 140 is perpendicular to the driving beam 120 and can move along the length of the driving beam 120. Specifically, guide rails are provided below both the driving beam 120 and the driven beam 130, and the moving beam 140 moves along the guide rails. Multiple first lifting devices 150 are suspended below the moving beam 140 and move along the length of the moving beam 140. Preferably, the first lifting devices 150 are electric hoists. Figure 6Three electric hoists are suspended below the moving beam 140; multiple support wheels 160 are located below the frame 110 to support the material rack 200 and provide guidance for the material rack 200 to reach the unloading position; when the material rack 200 is full of material and needs to be moved from the transfer mechanism 300 to the unloading position, it is first moved to the designated position by the transfer mechanism 300, which is the end below the frame 110 of the hoisting and unloading mechanism 100 away from the third lifting equipment 170. Then, the third lifting equipment 170 pulls the material rack 200 on the support wheels 160 and drags it to the unloading position. Preferably, the third lifting equipment 170 is a winch. When the winch is pulling, the operator manually hooks the hook of the winch onto the traction rope of the material rack 200 and then operates the winch to pull the material rack 200 to the unloading position.

[0066] In this embodiment of the invention, the hoisting and unloading mechanism 100 lifts the empty material rack 200 and transfers it to the transfer mechanism 300. The full material rack 200 is moved from the transfer mechanism 300 to the unloading position. At the unloading position, the first lifting device 150 can be used to unload the steel reinforcement components. Specifically, during unloading, the operator can manipulate the first lifting device 150 on the moving beam 140, such as an electric hoist, to complete the unloading of the steel reinforcement components.

[0067] In some embodiments, the lifting and unloading mechanism 100 further includes a second lifting device, which is suspended from one end of the drive beam 120 and the driven beam 130. Preferably, the second lifting device is an electric hoist, such as... Figure 6 Fixed electric hoists are suspended at one end of the central drive beam 120 and the two driven beams 130. Each electric hoist below the moving beam 140 and at one end of the drive beam 120 and driven beams 130 can operate independently, and all electric hoists can also move up and down synchronously. Due to the presence of the first lifting device 150 and the second lifting device, their combined operation can lift larger material racks 200 and heavier materials, while reducing the height requirements of the lifting and unloading mechanism 100.

[0068] To facilitate the transfer and lifting of the material rack 200, multiple lifting rings 204 are installed above the material rack 200. Both the first lifting device 150 and the second lifting device are equipped with hooks. These hooks, in conjunction with the lifting rings 204, lift the material rack 200, thereby enabling its transfer. When transferring an empty material rack 200, the hooks of the first lifting device 150 and the second lifting device are attached to the lifting rings 204 on the material rack 200. Then, all the first lifting devices 150 and the second lifting device are activated simultaneously to lift the material rack 200 and move it onto the transfer mechanism 300.

[0069] The above embodiments of the formed steel bar product component discharge device, taking the equipment equipped with 2 material racks for transfer as an example, refer to... Figure 7The working principle of the above device is as follows:

[0070] After the steel bars are processed, they are output from the processing equipment. At this time, the receiving mechanism 400 is set below the output of the steel bars. The receiving mechanism 400 is equipped with multiple receiving slots 410, and the steel bars will fall into the receiving slots 410 of the receiving mechanism 400. The transfer mechanism 300 drags the material rack 200 to move below the receiving mechanism 400. The material rack 200 has multiple compartments 201 for storing steel bar components of different specifications. The drive trolley 310 of the transfer mechanism 300 drags the material rack 200 back and forth to put the single steel bar into each compartment 201 of the material rack 200 according to the requirements of the steel bar component. Finally, the required steel bar component will be formed in each compartment 201. Once the material is full, the transfer mechanism 300 moves the material rack 200 to a designated position inside the hoisting and unloading mechanism 100. The hoisting and unloading mechanism 100 then moves the material rack 200 to the unloading position. At the same time, the hoisting and unloading mechanism 100 lifts the empty material rack 200 from the unloading position to a certain height and moves it to the transfer mechanism 300 to complete the exchange of material racks. The unloading position begins unloading, and the empty material rack 200 moves again under the receiving mechanism 400 to receive material under the action of the transfer mechanism 300.

[0071] Another embodiment of the present invention provides a method for discharging shaped steel reinforcement products by component, the method utilizing the aforementioned device for discharging shaped steel reinforcement products by component, the method comprising:

[0072] S1. The steel reinforcement products are output from the output end of the processing equipment and fall into the receiving trough of the receiving mechanism;

[0073] S2. The transfer mechanism drags the material rack to the bottom of the receiving mechanism, and through reciprocating movement, it puts the single steel bar products into the bins of the material rack according to the requirements of the steel bar components, forming the required steel bar components in each bin.

[0074] S3. After the material is full, the transfer mechanism moves the material rack to the designated position inside the hoisting and unloading mechanism, and the hoisting and unloading mechanism moves the full material rack to the unloading position for unloading.

[0075] S4. After unloading, the hoisting and unloading mechanism will lift the empty material rack from the unloading position and move it to the transfer mechanism for material rack exchange.

[0076] The methods and apparatus of the present invention are based on the same concept of the application. The specific implementation process of each step in the method embodiment can be found in the apparatus embodiment. The method embodiment of the present invention can achieve the same beneficial effects as the apparatus embodiment, and will not be described again here.

[0077] The discharge device and method provided in the above embodiments of the present invention use a transfer mechanism to drag a material rack back and forth to a position below the receiving mechanism. Steel reinforcement products from the receiving troughs are placed into the compartments of the material rack according to component requirements. A hoisting and unloading mechanism moves the full material rack to the unloading position for unloading. After unloading, the empty material rack is lifted from the unloading position and moved to the transfer mechanism for material rack exchange. This achieves steel reinforcement discharge according to components, eliminating the need for multiple sorting steps required by a single steel reinforcement discharge method and reducing the labor intensity of workers. Furthermore, through the multiple receiving troughs of the receiving mechanism and the multiple compartments of the material rack, and through the cooperation with the transfer mechanism and the hoisting and unloading mechanism, a single operation can output the steel reinforcement required for multiple components, thus realizing the function of batch steel reinforcement discharge according to components and significantly improving the efficiency of steel reinforcement component discharge.

[0078] Specific embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the specific embodiments described above, and those skilled in the art can make various modifications or variations within the scope of the claims, which do not affect the essence of the present invention. The above preferred features can be used in any combination without conflict.

Claims

1. A device for discharging pre-formed steel reinforcement products by component, characterized in that, include: A receiving mechanism is located below the output end of the processing equipment. The receiving mechanism receives the steel bars output by the processing equipment in the output sequence. The receiving mechanism includes multiple receiving slots, each of which is used to accommodate steel bar products output by the processing equipment. Multiple material racks, each rack including multiple compartments, each compartment being used to store steel reinforcement products from the receiving mechanism according to components, with the steel reinforcement in each compartment stacked according to required specifications; The transfer mechanism drags the material rack back and forth to the bottom of the receiving mechanism, and puts the steel bars in the receiving groove into the compartment of the material rack according to the component requirements; The hoisting and unloading mechanism is used to move the full material rack to a designated position inside the hoisting and unloading mechanism. The hoisting and unloading mechanism moves the full material rack from the designated position to the unloading position for unloading. After unloading, the hoisting and unloading mechanism lifts the empty material rack from the unloading position and moves it to the transfer mechanism for material rack exchange. The receiving mechanism includes: The support frame provides support for the material receiving mechanism. A receiving trough device is located on the support frame. The receiving trough device includes multiple receiving troughs, which are arranged longitudinally along the support frame. The first drive assembly is fixed to the support frame; The first sprocket is connected to the output end of the first drive assembly, and the first sprockets are arranged in groups on both sides of the support frame; A drive chain connects to each set of first sprockets; the rotation of the first sprockets drives the drive chain to drive the material receiving trough device to move laterally along the support frame. The transfer mechanism includes a ground rail and a drive trolley, the drive trolley moves along the ground rail, and the drive trolley includes: skeleton; A roller is mounted on the frame, and the rotation of the roller drives the frame to move along the ground track. The second drive component is fixed to the frame and has two output terminals. Two drive rods are respectively located on both sides of the second drive assembly, and one end of each drive rod is connected to the output end of the second drive assembly; A second sprocket is located at the other end of the drive rod, and the second sprocket meshes with a chain mounted on the ground rail.

2. The component discharge device for formed steel bar products according to claim 1, characterized in that, The number of material receiving trough devices is multiple, and the multiple material receiving trough devices are arranged sequentially on the support frame.

3. The component discharge device for formed steel bar products according to claim 1, characterized in that, The rack includes: Supporting framework; Multiple compartment stop bars are arranged longitudinally along the support frame, and the two ends of the compartment stop bars are respectively connected to the longitudinal edge of the support frame; Multiple partition bars are provided on the compartment stop bars, with the partition bars on each compartment stop bar corresponding to each other, forming multiple parallel longitudinal compartments on the support frame.

4. The component discharge device for formed steel bar products according to claim 1, characterized in that, The hoisting and unloading mechanism includes: frame; A drive beam is located on the frame; At least one driven crossbeam is located on the frame, the driven crossbeam is connected to the driving crossbeam, and the driving crossbeam drives the driven crossbeam to move synchronously along the length direction of the frame; A movable beam is suspended below the driving crossbeam and the driven crossbeam. The movable beam is perpendicular to the driving crossbeam and moves along the length of the driving crossbeam. Multiple first lifting devices are suspended below the moving beam, and the first lifting devices move along the moving beam; Support wheels, located below the frame, are used to support the material rack; The third lifting device pulls the material rack on the support wheels and drags it to the unloading position.

5. The component-discharging device for formed steel bar products according to claim 4, characterized in that, The lifting and unloading mechanism also includes a second lifting device, which is suspended at one end of the drive beam and the driven beam.

6. The component-discharging device for formed steel bar products according to claim 5, characterized in that, The material rack is provided with multiple lifting rings above it. Both the first lifting device and the second lifting device are provided with hooks. The hooks cooperate with the lifting rings to lift the material rack.

7. The component discharge device for formed steel bar products according to claim 5, characterized in that, Both the first and second lifting devices are electric hoists; the third lifting device is a winch.

8. A method for discharging pre-formed steel reinforcement products by component, implemented using the pre-formed steel reinforcement product discharging device according to any one of claims 1-7, characterized in that, include: The steel reinforcement products are output from the output end of the processing equipment and fall into the receiving trough of the receiving mechanism; The transfer mechanism drags the material rack to the bottom of the receiving mechanism, and through reciprocating movement, it puts the single steel bar products into the bins of the material rack according to the requirements of the steel bar components, forming the required steel bar components in each bin. Once the material is full, the transfer mechanism moves the material rack to the designated position inside the hoisting and unloading mechanism, and the hoisting and unloading mechanism moves the full material rack to the unloading position for unloading. After unloading, the hoisting and unloading mechanism lifts the empty material rack from the unloading position and moves it to the transfer mechanism for material rack exchange.

Citation Information

Patent Citations

  • Movable multi-stage steel bar stock bin

    CN210365678U

  • Automatic transportation system for semi-finished products of threading reinforcing steel bars

    CN218908746U

  • Device for discharging formed steel bar products according to components

    CN220844548U