Rail system for facilitating replacement of loading containers
By setting up a loading container replenishment area and a fault buffer area in the track system, and using a sensor control and reading identification mechanism in conjunction with a track changing mechanism, the problem of inconvenient loading container replacement in the track system is solved, realizing convenient loading container replenishment and fault container removal, which is applicable to traditional track conveying equipment.
Patent Information
- Application Number
- CN202311449984.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-02
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2043-11-02
AI Technical Summary
The existing track system cannot controllably replace the sample loading container, making replacement inconvenient, and the track width is large and takes up space.
A track system for easy replacement of loading containers is designed, including a frame, a first co-directional track-changing mechanism, a second co-directional track-changing mechanism, a track conveying mechanism, a sensing and control mechanism, and a reading and identification mechanism. By setting up a loading container replenishment area and a faulty loading container buffer area, the sensing and control mechanism and the reading and identification mechanism work together with the track-changing mechanism to achieve convenient replacement of loading containers.
It enables convenient replenishment of loading containers and easy removal of faulty containers, reduces modifications to traditional rail conveying equipment, and is easy to promote and apply.
Smart Images

Figure CN117361043B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of conveying loading containers, in particular to a track system facilitating replacement of loading containers. BACKGROUND
[0002] With the vigorous development of medical equipment automation technology, the automation degree of medical laboratories is also developing rapidly. At present, in the automated laboratory, sample loading containers are used to accommodate sample tubes. The sample loading container, also known as a tube holder, usually needs a rotating mechanism to change the movement direction of the tube holder to form a cycle. Moreover, an RFID chip is loaded in the tube holder to bind sample information, so as to realize the rapid circulation of samples on the conveying track. In actual application, due to various unavoidable factors, there is often a need to supplement normal tube holders into the automated assembly line or to take out abnormal tube holders from the assembly line. Under normal circumstances, the track of the assembly line is closed and it is not convenient to take and place the tube holders.
[0003] A medical laboratory automation assembly line variable track device is disclosed in Chinese Patent Publication No. CN112684196A, which comprises a carrier, a transportation track, a test track, a dial mechanism for changing the running track of the carrier, a dial block mechanism for limiting the running track of the carrier, a detection device for detecting the position of the carrier, a collection device for collecting the transportation information of the carrier, and a control device. The dial mechanism and the dial block mechanism are arranged at the joint of the transportation track and the test track and are distributed forward and backward along the running direction of the track. The dial mechanism comprises a turntable which can rotate in the plane of the transportation track and the test track, and the turntable is provided with a crescent groove for accommodating the carrier. The dial block mechanism can rotate in the plane to block the transportation track or the test track. The dial mechanism, the dial block mechanism, the detection device, and the collection device are connected with the control device. The track system (900) facilitating replacement of loading containers can perform variable track operation according to the actual needs of samples and carriers to quickly and flexibly perform sample distribution operation.
[0004] However, the traditional technology has the following problems. First, although the track can realize end rotation, it cannot controllably replace the sample loading container, resulting in inconvenience in replacing the sample loading container on the assembly line. Second, the large track width leads to large space occupation. SUMMARY
[0005] Therefore, it is necessary to provide a track system facilitating replacement of loading containers.
[0006] In one embodiment, a track system facilitating replacement of loading containers comprises a rack and a first same-direction track replacement mechanism, a second same-direction track replacement mechanism, a track conveying mechanism, a sensing control mechanism, and a reading and identification mechanism arranged on the rack respectively.
[0007] The first same-direction rail switching mechanism and the second same-direction rail switching mechanism are located on the rail conveying mechanism, and the rail conveying mechanism is configured to convey the loading container;
[0008] The rail system facilitating replacement of the loading container is provided with a loading container supplement area and a failed loading container buffer area on the rail conveying mechanism;
[0009] The first same-direction rail switching mechanism is configured to cooperate with the sensing control mechanism and the reading identification mechanism to switch the loading container in the loading container supplement area to the rail conveying mechanism;
[0010] The second same-direction rail switching mechanism is configured to cooperate with the sensing control mechanism and the reading identification mechanism to switch the loading container on the rail conveying mechanism to the failed loading container buffer area.
[0011] The rail system facilitating replacement of the loading container has the effects of facilitating removal of the failed loading container by providing the failed loading container buffer area, facilitating addition of the supplement loading container by providing the loading container supplement area, and switching the loading container on the rail conveying mechanism by providing the first same-direction rail switching mechanism and the second same-direction rail switching mechanism. The rail system has the advantages of convenient application and small modification to the traditional rail conveying equipment, and is easy to popularize and apply.
[0012] In one of the embodiments, the rail conveying mechanism comprises a first group of same-direction rails and a second group of same-direction rails which are arranged in different conveying directions;
[0013] The first group of same-direction rails comprises first and second rails which are arranged adjacent to each other and have the same conveying direction, the second group of same-direction rails comprises third and fourth rails which are arranged adjacent to each other and have the same conveying direction, and the second rail is arranged adjacent to the third rail;
[0014] The loading container supplement area is located on the fourth rail and away from the output end of the third rail, and is configured to place the supplement loading container in the loading container;
[0015] The failed loading container buffer area is located on the first rail and away from the input end of the second rail, and is configured to temporarily store the failed loading container in the loading container, and the failed loading container buffer area is provided with a failed loading container removal position at the output end of the first rail.
[0016] In one of the embodiments, the sensing control mechanism comprises a second sensor adjacent to the fourth rail, and the second sensor is configured to determine the state of the supplement loading container in the loading container supplement area;
[0017] The reading and identifying mechanism comprises a second reader adjacent to the fourth track, and the second reader is configured to determine the entry track of the supplementary loading container;
[0018] The first same-direction track switching mechanism comprises a first accommodation rotating mechanism and a first rotating guide rail mechanism;
[0019] The first rotating guide rail mechanism is configured to open the third track or the fourth track according to the entry track;
[0020] The first accommodation rotating mechanism is configured to at least partially accommodate the supplementary loading container in a rotating manner, and cooperate with the first rotating guide rail mechanism to switch the supplementary loading container to the third track or keep the supplementary loading container on the fourth track as a normal loading container;
[0021] The sensing and controlling mechanism comprises a third sensor adjacent to the fourth track and the first rotating guide rail mechanism and / or a fourth sensor adjacent to the third track and the first rotating guide rail mechanism, and the third sensor and the fourth sensor are both configured to reset the first accommodation rotating mechanism and the first rotating guide rail mechanism under the condition that the supplementary loading container passes through;
[0022] In one of the embodiments, the sensing and controlling mechanism comprises a first sensor adjacent to the input end of the third track, and the reading and identifying mechanism comprises a first reader adjacent to the first sensor, and the first sensor is configured to enable the first reader, the first accommodation rotating mechanism and the first rotating guide rail mechanism under the condition that the loading container on the third track passes through;
[0023] The first reader is configured to determine the target track of the loading container, and the first rotating guide rail mechanism is configured to open the third track or the fourth track according to the target track;
[0024] The first accommodation rotating mechanism is configured to at least partially accommodate the loading container in a rotating manner, and cooperate with the first rotating guide rail mechanism to keep the loading container on the third track or switch the loading container to the fourth track as a normal loading container.
[0025] In one of the embodiments, the second same-direction track switching mechanism comprises a second accommodation rotating mechanism and a second rotating guide rail mechanism adjacent to each other;
[0026] The sensing and controlling mechanism comprises a seventh sensor adjacent to the first track and a sixth sensor adjacent to the second track;
[0027] The seventh sensor is configured to determine the state of the loading container conveyed on the first track to enable the second accommodation rotating mechanism.
[0028] The sixth sensor is arranged to determine the state of the loading container being conveyed on the second track, enabling the second accommodation rotating mechanism;
[0029] The reading identification mechanism comprises a fourth reader adjacent to the first track and a third reader adjacent to the second track, both of which are arranged to determine the target path of the loading container;
[0030] The second rotating guide rail mechanism is arranged to switch on the first track or the second track according to the target path;
[0031] For normal loading containers among the loading containers, the second accommodation rotating mechanism is arranged to be rotationally avoided to release the normal loading container on the second track, or to be rotationally at least partially accommodated to the normal loading container on the first track, cooperating with the second rotating guide rail mechanism to switch the normal loading container on the first track to the second track;
[0032] For faulty loading containers among the loading containers, the second accommodation rotating mechanism is arranged to be rotationally avoided to release the faulty loading container on the first track, or to be rotationally at least partially accommodated to the faulty loading container on the second track, cooperating with the second rotating guide rail mechanism to switch the faulty loading container on the second track to the first track, so that the faulty loading container enters the faulty loading container buffer area.
[0033] In one embodiment, the sensing control mechanism comprises an eighth sensor adjacent to the faulty loading container buffer area, which is arranged to reset the second accommodation rotating mechanism and the second rotating guide rail mechanism when the faulty loading container passes in a state; and / or,
[0034] The sensing control mechanism comprises a fifth sensor adjacent to the second track and the second rotating guide rail mechanism, which is arranged to reset the second accommodation rotating mechanism and the second rotating guide rail mechanism when the normal loading container on the second track passes in a state.
[0035] In one of the embodiments, the sensing control mechanism comprises an eighth sensor adjacent to the failed loading container buffer area, the eighth sensor is configured to determine the state of the failed loading container passing through, and reset the second containing rotating mechanism and the second rotating guide rail mechanism; and the track system facilitating the replacement of the loading container further comprises a prompting mechanism electrically connected to the eighth sensor, the prompting mechanism is configured to send a prompt signal when the number of reset operations of the eighth sensor reaches a preset threshold, or when the reset operation of the eighth sensor continuously occurs; and / or,
[0036] The reading identification mechanism comprises an optical identification mechanism, a radio frequency identification mechanism and a camera identification mechanism; or the conveying directions of the first group of co-directional tracks and the second group of co-directional tracks are oppositely arranged.
[0037] In one of the embodiments, the track system facilitating the replacement of the loading container further comprises a turning rail switching mechanism arranged on the rack, and the turning rail switching mechanism is located on the track conveying mechanism;
[0038] The turning rail switching mechanism cooperates with the sensing control mechanism and the reading identification mechanism to switch the loading container on the track conveying mechanism to change the conveying direction.
[0039] In one of the embodiments, the turning rail switching mechanism comprises a first turning guide structure, a second turning guide structure and a third containing rotating mechanism;
[0040] The third containing rotating mechanism is adjacent to the output end of the second track and the input end of the third track;
[0041] The first turning guide structure is arranged between the first track and the second track and adjacent to the third containing rotating mechanism, the second turning guide structure is arranged between the second track and the third track and adjacent to the third containing rotating mechanism, and the first turning guide structure and the second turning guide structure cooperate to deflect the loading container on the second track;
[0042] The sensing control mechanism comprises a ninth sensor adjacent to the second track and the third containing rotating mechanism, the ninth sensor is configured to determine the state of the loading container on the second track passing through, and enable the third containing rotating mechanism;
[0043] The third containing rotating mechanism is configured to at least partially contain the loading container deflected by the cooperation of the first turning guide structure and the second turning guide structure in a rotating manner, and switch the loading container to the third track;
[0044] The sensing control mechanism includes a tenth sensor adjacent to the third track, the tenth sensor configured to determine a state of the load container on the third track, reset the third accommodation rotating mechanism.
[0045] In one embodiment, the second same-direction track switching mechanism includes a second accommodation rotating mechanism and a second rotating guide rail mechanism adjacent to each other;
[0046] The sensing control mechanism includes a seventh sensor adjacent to the first track and a sixth sensor adjacent to the second track, the seventh sensor configured to determine a state of the load container conveyed on the first track, enable the second accommodation rotating mechanism, the sixth sensor configured to determine a state of the load container conveyed on the second track, enable the second accommodation rotating mechanism;
[0047] The reading identification mechanism includes a fourth reader adjacent to the first track and a third reader adjacent to the second track, the third reader and the fourth reader both configured to determine a target path of the load container;
[0048] The second rotating guide rail mechanism is configured to guide the first track or the second track according to the target path;
[0049] For a normal load container among the load containers, the second accommodation rotating mechanism is configured to be rotationally avoided to release the normal load container on the second track, or rotationally at least partially accommodate the normal load container on the first track, cooperate with the second rotating guide rail mechanism to switch the normal load container on the first track to the second track;
[0050] For a failure load container among the load containers, the second accommodation rotating mechanism is configured to be rotationally avoided to release the failure load container on the first track, or rotationally at least partially accommodate the failure load container on the second track, cooperate with the second rotating guide rail mechanism to switch the failure load container on the second track to the first track, so that the failure load container enters the failure load container buffer area;
[0051] The sensing control mechanism includes an eighth sensor adjacent to the failure load container buffer area, the eighth sensor configured to determine a state of the failure load container passing through, reset the second accommodation rotating mechanism and the second rotating guide rail mechanism;
[0052] The sensing control mechanism includes a fifth sensor adjacent to the second track and the second receiving rotation mechanism, the fifth sensor is configured to determine the state of the normal loaded container on the second track, reset the second receiving rotation mechanism and the second rotation guide mechanism;
[0053] The track system for facilitating the replacement of loaded containers further includes a rotation changing mechanism disposed on the frame, the rotation changing mechanism includes a first rotation guide structure, a second rotation guide structure, a third receiving rotation mechanism on the track conveying mechanism;
[0054] The third receiving rotation mechanism is adjacent to an output end of the second track and an input end of the third track;
[0055] The first rotation guide structure is disposed between the first track and the second track and adjacent to the third receiving rotation mechanism, the second rotation guide structure is disposed between the second track and the third track and adjacent to the third receiving rotation mechanism, the first rotation guide structure and the second rotation guide structure cooperate to deflect the loaded container on the second track;
[0056] The sensing control mechanism includes a ninth sensor adjacent to the second track and the third receiving rotation mechanism, the ninth sensor is configured to determine the state of the loaded container on the second track, enable the third receiving rotation mechanism;
[0057] The third receiving rotation mechanism is configured to at least partially receive the loaded container deflected by the cooperation of the first rotation guide structure and the second rotation guide structure in a rotating manner, and change the loaded container to the third track;
[0058] The sensing control mechanism includes a tenth sensor adjacent to the third track, the tenth sensor is configured to determine the state of the loaded container on the third track, reset the third receiving rotation mechanism. BRIEF DESCRIPTION OF DRAWINGS
[0059] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0060] Figure 1 The structural schematic diagram of an embodiment of the track system for facilitating the replacement of loaded containers.
[0061] Figure 2for Figure 1 Another schematic diagram of the embodiment shown.
[0062] Figure 3 for Figure 2 A partial structural schematic diagram of the embodiment shown.
[0063] Figure 4 for Figure 2 A partial structural schematic diagram of the embodiment shown.
[0064] Figure 5 for Figure 3 Another schematic diagram of the embodiment shown.
[0065] Figure 6 for Figure 4 Another schematic diagram of the embodiment shown.
[0066] Figure label:
[0067] First unidirectional rail changing mechanism 100, second unidirectional rail changing mechanism 200, frame 300, rail conveying mechanism 400, turning rail changing mechanism 500, sensing and control mechanism 600, reading and identification mechanism 700, loading container 800, and rotary track system 900.
[0068] First accommodating rotation mechanism 110, first rotation limiting mechanism 120, second accommodating rotation mechanism 210, second rotation limiting mechanism 220;
[0069] First track 410, second track 420, third track 430, fourth track 440;
[0070] First steering guide structure 510, second steering guide structure 520, third accommodating rotation mechanism 530;
[0071] First sensor 610, second sensor 620, third sensor 630, fourth sensor 640, fifth sensor 650, sixth sensor 660, seventh sensor 670, eighth sensor 680, ninth sensor 690, tenth sensor 691;
[0072] First reader 710, second reader 720, third reader 730, fourth reader 740;
[0073] Normal loading container 810, fault loading container 820, and replenishment loading container 830;
[0074] Load container replenishment area 910, faulty load container buffer area 920, faulty load container retrieval bit 921. Detailed Implementation
[0075] In order to make the above objectives, features and advantages of the present application more clear and comprehensible, the detailed description of the specific embodiments of the present application is made below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. However, the present application can be practiced in a number of different ways from those described herein without departing from the scope of the present application. It is therefore intended that the present application is not limited by the specific embodiments disclosed below.
[0076] It is to be noted that when an element or layer is referred to as being "on" or "connected to" another element or layer, it can be directly on or connected to the other element or layer, or intervening elements or layers can be present. In contrast, when an element is referred to as being "directly on" or "directly connected to" another element, there are no intervening elements or layers present. The use of the terms "on" and "connected to" in the present description are to be construed in the broadest sense and can include over, under, or adjacent.
[0077] In addition, the terms "first", "second", etc. are used herein only to describe various elements, but do not imply or suggest relative importance or a quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise explicitly specified and limited.
[0078] In the present application, unless otherwise explicitly specified and limited, "on", "under", and "below" of a first feature to a second feature can be that the first feature is directly in contact with the second feature, or the first feature is indirectly in contact with the second feature through an intermediate medium. Moreover, "over", "above", and "on top of" of a first feature to a second feature can be that the first feature is directly above or obliquely above the second feature, or only means that the first feature is horizontally higher than the second feature. "Under", "below", and "underneath" of a first feature to a second feature can be that the first feature is directly below or obliquely below the second feature, or only means that the first feature is horizontally lower than the second feature.
[0079] Unless otherwise defined, all technical and scientific terms used in the specification of the present application have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs. The terms used in the specification of the present application are only for the purpose of describing specific embodiments and are not intended to limit the present application. The term "and / or" used in the specification of the present application includes any and all combinations of one or more of the associated listed items.
[0080] This application discloses a track system for facilitating the replacement of loading containers, which includes some or all of the technical features of the following embodiments; that is, the track system for facilitating the replacement of loading containers includes some or all of the following structures. In one embodiment of this application, a track system for facilitating the replacement of loading containers includes a frame and a first co-directional track-changing mechanism, a second co-directional track-changing mechanism, a track conveying mechanism, a sensing and control mechanism, and a reading and identification mechanism respectively disposed on the frame; the first co-directional track-changing mechanism and the second co-directional track-changing mechanism are both located on the track conveying mechanism, which is configured to transport loading containers; the track system for facilitating the replacement of loading containers has a loading container replenishment area and a faulty loading container buffer area on the track conveying mechanism; the first co-directional track-changing mechanism is configured to cooperate with the sensing and control mechanism and the reading and identification mechanism to transfer loading containers in the loading container replenishment area to the track conveying mechanism; the second co-directional track-changing mechanism is configured to cooperate with the sensing and control mechanism and the reading and identification mechanism to transfer loading containers on the track conveying mechanism to the faulty loading container buffer area. The aforementioned track system, which facilitates the replacement of loading containers, achieves the effect of convenient removal of faulty loading containers by adding a buffer area for faulty loading containers; it also achieves the effect of convenient addition of replenishment loading containers by setting up a replenishment area for loading containers; furthermore, it realizes the function of changing the loading containers on the track conveying mechanism by adding a first and a second co-directional track changing mechanism. Overall, it has the advantages of convenient application and minimal modification to traditional track conveying equipment, making it easy to promote and apply.
[0081] The following is combined Figures 1 to 6 The track system that facilitates the replacement of loading containers will be described in detail.
[0082] In one embodiment, a track system 900 that facilitates the replacement of loading containers is provided. Figure 1 As shown, it includes a frame 300 and a first co-directional track-changing mechanism 100, a second co-directional track-changing mechanism 200, a track conveying mechanism 400, a sensing and control mechanism 600, and a reading and identification mechanism 700, respectively disposed on the frame 300. The track conveying mechanism 400 is configured to transport and load a container 800. The first co-directional track-changing mechanism 100 and the second co-directional track-changing mechanism 200 are both located on the track conveying mechanism 400 and are used to perform track-changing operations on the loading container 800 on the track conveying mechanism 400. The loading container 800 can be used to load substances, such as samples, and in this case, the loading container 800 can be referred to as a sample loading container; for a tubular loading container 800 with a tray, it can be simply referred to as a tube tray. In various embodiments, the track system 900, which facilitates the replacement of loading containers, has the advantages of convenient application and minimal modification to traditional track conveying equipment, making it easy to promote and apply.
[0083] Further, in one embodiment, the rack 300 is provided with positioning holes through which the track conveying mechanism 400 is positioned and installed on the rack 300. In combination Figure 4 , the track system 900 for facilitating replacement of the loading containers is provided with a loading container replenishment area 910 and a failed loading container buffer area 920 on the track conveying mechanism 400; in combination Figure 2 , the loading container replenishment area 910 is used for placing loading containers 800 on the track conveying mechanism 400, and the loading containers 800 in the loading container replenishment area 910 can be referred to as replenishment loading containers 830; the failed loading container buffer area 920 is used for buffering and temporarily storing or temporarily placing the loading containers 800 that need to be removed from the track conveying mechanism 400, and the loading containers 800 in the failed loading container buffer area 920 can be referred to as failed loading containers 820; in one embodiment, the remaining loading containers 800 on the track conveying mechanism 400 can be referred to as normal loading containers 810, i.e., conveying loading containers 800. That is, the loading containers 800 include normal loading containers 810, failed loading containers 820, and replenishment loading containers 830.
[0084] In this embodiment, the failed loading container buffer area 920 is provided with a failed loading container removal position 921 at the output end of the first track 410, and the failed loading containers 820 can be removed from the failed loading container removal position 921 to leave the track conveying mechanism 400; in actual application, the failed loading containers 820 can be manually removed from the failed loading container removal position 921, or an automatic robot can be used to remove the failed loading containers 820 from the failed loading container removal position 921, or a branch track can be used to automatically transfer the failed loading containers 820 from the failed loading container removal position 921.
[0085] In one embodiment, in combination Figure 3 and Figure 4The track conveying mechanism 400 comprises a first group of same-direction tracks and a second group of same-direction tracks arranged in different conveying directions; the first group of same-direction tracks comprises a first track 410 and a second track 420 arranged adjacently and in the same conveying direction, and the second group of same-direction tracks comprises a third track 430 and a fourth track 440 arranged adjacently and in the same conveying direction, and the second track 420 and the third track 430 are arranged adjacently; the loading container supplement area 910 is located at the fourth track 440 and away from the output end of the third track 430, and is arranged to place the supplement loading container 830 in the loading container 800; the faulty loading container buffer area 920 is located at the first track 410 and away from the input end of the second track 420, and is arranged to temporarily store the faulty loading container 820 in the loading container 800, and the faulty loading container buffer area 920 is provided with a faulty loading container taking-out position 921 at the output end of the first track 410. In this way, the track conveying mechanism 400 with at least four tracks parallel to each other is formed, and the positions of the loading container supplement area 910 and the faulty loading container buffer area 920 are designed to facilitate the addition of the supplement loading container 830 and the removal of the faulty loading container 820.
[0086] In the embodiment, the first group of same-direction tracks and the second group of same-direction tracks are arranged in opposite conveying directions; in other embodiments, the first group of same-direction tracks and the second group of same-direction tracks can be arranged at other angles, for example, perpendicular to each other, which can be flexibly arranged according to environmental conditions and requirements.
[0087] In one of the embodiments, the loading container supplement area 910 and the faulty loading container buffer area 920 are arranged in the same conveying direction. Figure 5 and Figure 6The sensing control mechanism 600 comprises a first sensor 610, a second sensor 620, a third sensor 630, a fourth sensor 640, a fifth sensor 650, a sixth sensor 660, a seventh sensor 670, an eighth sensor 680, a ninth sensor 690 and a tenth sensor 691. Each sensor, including the first sensor 610, the second sensor 620, the third sensor 630, the fourth sensor 640, the fifth sensor 650, the sixth sensor 660, the seventh sensor 670, the eighth sensor 680, the ninth sensor 690 and the tenth sensor 691, is configured to sense whether a loading container 800 is present in a sensing range or whether a loading container 800 passes through the sensing range. The reading identification mechanism 700 comprises a first reader 710, a second reader 720, a third reader 730 and a fourth reader 740. Each reader, including the first reader 710, the second reader 720, the third reader 730 and the fourth reader 740, is configured to read an identification on the loading container 800 to determine a transmission path of the loading container 800, including an entry path and a target path. In an embodiment, the reading identification mechanism 700 comprises an optical identification mechanism, a radio frequency identification mechanism and a camera identification mechanism. In an embodiment, the reading identification mechanism 700 comprises a first radio frequency identification reader, a second radio frequency identification reader, a third radio frequency identification reader and a fourth radio frequency identification reader. Other embodiments are similar and will not be described in detail. It should be understood that each sensor and each reader in each embodiment can be prepared by the applicant or can be purchased from the market. The embodiments of the present application are only direct applications and do not involve improvements in specific types or internal structures.
[0088] When a new loading container 800 needs to be supplemented, in various embodiments, the first same-direction rail switching mechanism 100 is arranged to cooperate with the sensing control mechanism 600 and the reading identification mechanism 700 to switch the loading container 800 in the loading container supplement area 910 to the rail conveying mechanism 400; specifically, in one of the embodiments, the sensing control mechanism 600 comprises a second sensor 620 adjacent to the fourth rail 440, which is arranged to determine the state of the supplement loading container 830 in the loading container supplement area 910; the reading identification mechanism 700 comprises a second reader 720 adjacent to the fourth rail 440, which is arranged to determine the entry path of the supplement loading container 830; the first same-direction rail switching mechanism 100 comprises a first containing rotation mechanism 110 and a first rotation rail mechanism 120; the first rotation rail mechanism 120 is arranged to open the third rail 430 or the fourth rail 440 according to the entry path; the first containing rotation mechanism 110 is arranged to at least partially contain the supplement loading container 830 in a rotating manner, cooperate with the first rotation rail mechanism 120 to switch the supplement loading container 830 to the third rail 430 or remain on the fourth rail 440 as a normal loading container 810; the sensing control mechanism 600 comprises a third sensor 630 adjacent to the fourth rail 440 and the first rotation rail mechanism 120 and / or a fourth sensor 640 adjacent to the third rail 430 and the first rotation rail mechanism 120, both of which are arranged to determine the state of the supplement loading container 830 passing through, reset the first containing rotation mechanism 110 and the first rotation rail mechanism 120. Such a structure design, by arranging the loading container supplement area 910, achieves the effect of conveniently adding the supplement loading container 830, and when the supplement loading container 830 enters the normal loading container 810 conveying area of the fourth rail 440 from the loading container supplement area 910, it can be switched to the third rail 430 or remain on the fourth rail 440 to achieve different path conveying.
[0089] In need of removing the failed loading container 800, in various embodiments, the second homodromous rail switching mechanism 200 is arranged to cooperate with the sensing control mechanism 600 and the reading identification mechanism 700 to switch the loading container 800 on the rail conveying mechanism 400 to the failed loading container buffer area 920. In one of the embodiments, the second homodromous rail switching mechanism 200 comprises a second accommodation rotating mechanism 210 and a second rotating rail mechanism 220 adjacent to each other; the sensing control mechanism 600 comprises a seventh sensor 670 adjacent to the first rail 410 and a sixth sensor 660 adjacent to the second rail 420; the seventh sensor 670 is arranged to determine the state of the loading container 800 conveyed on the first rail 410 to enable the second accommodation rotating mechanism 210; the sixth sensor 660 is arranged to determine the state of the loading container 800 conveyed on the second rail 420 to enable the second accommodation rotating mechanism 210; the reading identification mechanism 700 comprises a fourth reader 740 adjacent to the first rail 410 and a third reader 730 adjacent to the second rail 420, the third reader 730 and the fourth reader 740 are both arranged to determine the target path of the loading container 800; the second rotating rail mechanism 220 is arranged to guide the first rail 410 or the second rail 420 according to the target path; further, the second accommodation rotating mechanism 210 cooperates with the second rotating rail mechanism 220 to concentrate the normal loading container 810 on the second rail 420 and concentrate the failed loading container 820 on the first rail 410. Such a structure design realizes the effect of facilitating the removal of the failed loading container 820 by adding the failed loading container buffer area 920.
[0090] Specifically, for the normal loading container 810 in the loading container 800, the second accommodation rotating mechanism 210 is arranged to avoid the normal loading container 810 on the second rail 420 in a rotating manner to release or at least partially accommodate the normal loading container 810 on the first rail 410 in a rotating manner to switch the normal loading container 810 on the first rail 410 to the second rail 420 in cooperation with the second rotating rail mechanism 220.
[0091] For the faulty loading container 820 in the loading container 800, the second accommodating rotating mechanism 210 is arranged to rotate to avoid the faulty loading container 820 on the first track 410, or to rotate to at least partially accommodate the faulty loading container 820 on the second track 420, so as to cooperate with the second rotating guide rail mechanism 220 to switch the faulty loading container 820 on the second track 420 to the first track 410, so that the faulty loading container 820 enters the faulty loading container buffer area 920.
[0092] Then, the faulty loading container 820 can be taken out of the track conveying mechanism 400 through the faulty loading container taking-out position 921 as described above. Through the first same-direction switching mechanism 100 and the second same-direction switching mechanism 200, the track switching of the loading container 800 on the track conveying mechanism 400 is realized.
[0093] In order to realize continuous use and avoid the influence of the previous operation on the normal operation of the subsequent operation, in one of the embodiments, the sensing control mechanism 600 comprises an eighth sensor 680 adjacent to the faulty loading container buffer area 920, and the eighth sensor 680 is arranged to reset the second accommodating rotating mechanism 210 and the second rotating guide rail mechanism 220 in the state that the faulty loading container 820 passes through. Through such a structure design, the continuous use of the second accommodating rotating mechanism 210 and the second rotating guide rail mechanism 220 is facilitated, and the influence of the previous operation on the normal operation of the subsequent operation is avoided.
[0094] When there are more faulty loading containers 820, further reminders can be given. In one of the embodiments, the sensing control mechanism 600 comprises an eighth sensor 680 adjacent to the faulty loading container buffer area 920, and the eighth sensor 680 is arranged to reset the second accommodating rotating mechanism 210 and the second rotating guide rail mechanism 220 in the state that the faulty loading container 820 passes through. In addition, the track system 900 facilitating the replacement of the loading container further comprises a prompting mechanism, and the prompting mechanism is electrically connected to the eighth sensor 680. The prompting mechanism is arranged to issue a prompt signal in the state that the number of reset operations of the eighth sensor 680 reaches a preset threshold, or in the state that the reset operations of the eighth sensor 680 continuously occur. The remaining embodiments are similar and will not be described herein. It can be understood that the prompt signal includes on-site alarm sound, remote alarm sound, light indication, wireless signal indication, etc., and the embodiments of the present application do not have additional limitations on this.
[0095] Similarly, to achieve continuous use, in one embodiment, the sensing control mechanism 600 includes a fifth sensor 650 adjacent to the second track 420 and the second rotating guide rail mechanism 220, which is configured to determine the state in which the normal loaded container 810 on the second track 420 passes, and reset the second containing rotating mechanism 210 and the second rotating guide rail mechanism 220. Alternatively, in one embodiment, the sensing control mechanism 600 includes an eighth sensor 680 adjacent to the failed loaded container buffer area 920, which is configured to determine the state in which the failed loaded container 820 passes, and reset the second containing rotating mechanism 210 and the second rotating guide rail mechanism 220; and the sensing control mechanism 600 includes a fifth sensor 650 adjacent to the second track 420 and the second rotating guide rail mechanism 220, which is configured to determine the state in which the normal loaded container 810 on the second track 420 passes, and reset the second containing rotating mechanism 210 and the second rotating guide rail mechanism 220. The remaining embodiments are similar and will not be described in detail.
[0096] To facilitate the transfer of the loaded containers 800 on the first set of co-directional tracks to the second set of co-directional tracks arranged in the opposite conveying direction, in one embodiment, the track system 900 for facilitating the replacement of loaded containers further includes a rotating track changing mechanism 500 arranged on the rack 300, which is located on the track conveying mechanism 400; the rotating track changing mechanism 500 cooperates with the sensing control mechanism 600 and the reading identification mechanism 700 to change the track of the loaded containers 800 on the track conveying mechanism 400 to change the conveying direction. Such a design allows the loaded containers 800 on the second track 420 to be transferred to the third track 430, which is arranged in the opposite conveying direction to the second track 420.
[0097] In particular, in one embodiment, the turning and switching mechanism 500 includes a first turning guide structure 510, a second turning guide structure 520, and a third accommodating and turning mechanism 530; the third accommodating and turning mechanism 530 is adjacent to an output end of the second track 420 and an input end of the third track 430; the first turning guide structure 510 is disposed between the first track 410 and the second track 420 and adjacent to the third accommodating and turning mechanism 530, the second turning guide structure 520 is disposed between the second track 420 and the third track 430 and adjacent to the third accommodating and turning mechanism 530, the first turning guide structure 510 and the second turning guide structure 520 cooperate to deflect the loaded container 800 on the second track 420; the sensing and control mechanism 600 includes a ninth sensor 690 adjacent to the second track 420 and the third accommodating and turning mechanism 530, the ninth sensor 690 is configured to determine the state of the loaded container 800 passing on the second track 420 to enable the third accommodating and turning mechanism 530; the third accommodating and turning mechanism 530 is configured to at least partially accommodate the loaded container 800 deflected by the first turning guide structure 510 and the second turning guide structure 520 in a rotating manner, and switch the loaded container 800 to the third track 430; the sensing and control mechanism 600 includes a tenth sensor 691 adjacent to the third track 430, the tenth sensor 691 is configured to determine the state of the loaded container 800 on the third track 430 to reset the third accommodating and turning mechanism 530.
[0098] In each embodiment, the accommodating and turning mechanism, including the first accommodating and turning mechanism 110, the second accommodating and turning mechanism 210, and the third accommodating and turning mechanism 530, can be a rotating disc or other rotating structure, and the accommodating and turning mechanism is provided with an opening, i.e. a hollow groove, suitable for accommodating the loaded container 800, and the loaded container 800 can be partially or entirely accommodated in the opening.
[0099] In view of the possibility of further track change of the loading container 800 after the track change and direction change, in one embodiment, the sensing control mechanism 600 comprises a first sensor 610 adjacent to the input end of the third track 430, the reading identification mechanism 700 comprises a first reader 710 adjacent to the first sensor 610, the first sensor 610 is configured to determine the state of the passing loading container 800 on the third track 430, and enable the first reader 710, the first accommodation rotating mechanism 110 and the first rotating rail mechanism 120; the first reader 710 is configured to determine the target path of the loading container 800, the first rotating rail mechanism 120 is configured to switch the third track 430 or the fourth track 440 according to the target path; the first accommodation rotating mechanism 110 is configured to at least partially accommodate the loading container 800 in a rotating manner, and cooperate with the first rotating rail mechanism 120 to keep the loading container 800 on the third track 430 or switch to the fourth track 440 as a normal loading container 810. With such a structure, after the loading container 800 on the second track 420 is switched to the third track 430 and the direction is changed, the path can be further changed, i.e. the track is changed, for example, kept on the third track 430 or switched to the fourth track 440.
[0100] In the following, a specific embodiment is given in connection with the adding of the supplementary loading container 830 into the track conveying mechanism 400, the removing of the failure loading container 820 from the track conveying mechanism 400, and the transferring of the normal loading container 810 between the first set of homodromous tracks and the second set of homodromous tracks arranged in the opposite direction of conveying. In one of the embodiments, the second homodromous track switching mechanism 200 comprises a second accommodating rotating mechanism 210 and a second rotating guide rail mechanism 220 adjacent to each other; the sensing control mechanism 600 comprises a seventh sensor 670 adjacent to the first track 410 and a sixth sensor 660 adjacent to the second track 420, the seventh sensor 670 is arranged to determine the state of the loading container 800 conveyed on the first track 410, and to enable the second accommodating rotating mechanism 210, and the sixth sensor 660 is arranged to determine the state of the loading container 800 conveyed on the second track 420, and to enable the second accommodating rotating mechanism 210; the reading identification mechanism 700 comprises a fourth reader 740 adjacent to the first track 410 and a third reader 730 adjacent to the second track 420, the third reader 730 and the fourth reader 740 are both arranged to determine the target path of the loading container 800; the second rotating guide rail mechanism 220 is arranged to switch the first track 410 or the second track 420 according to the target path; for the normal loading container 810 in the loading container 800, the second accommodating rotating mechanism 210 is arranged to be rotated to avoid the normal loading container 810 on the second track 420, or to at least partially accommodate the normal loading container 810 on the first track 410, and to cooperate with the second rotating guide rail mechanism 220 to switch the normal loading container 810 on the first track 410 to the second track 420; for the failure loading container 820 in the loading container 800, the second accommodating rotating mechanism 210 is arranged to be rotated to avoid the failure loading container 820 on the first track 410, or to at least partially accommodate the failure loading container 820 on the second track 420, and to cooperate with the second rotating guide rail mechanism 220 to switch the failure loading container 820 on the second track 420 to the first track 410, so that the failure loading container 820 enters the failure loading container buffer area 920; the sensing control mechanism 600 comprises an eighth sensor 680 adjacent to the failure loading container buffer area 920, the eighth sensor 680 is arranged to determine the state of the failure loading container 820 passing through, and to reset the second accommodating rotating mechanism 210 and the second rotating guide rail mechanism 220.The sensing control mechanism 600 includes a fifth sensor 650 adjacent to the second track 420 and the second containing rotating mechanism 220, the fifth sensor 650 is configured to determine the state of the normal loaded container 810 passing on the second track 420, and reset the second containing rotating mechanism 210 and the second rotating guide mechanism 220; The track system 900 for facilitating the replacement of the loaded container further includes a turning track switching mechanism 500 arranged on the rack 300, the turning track switching mechanism 500 includes a first turning guide structure 510, a second turning guide structure 520 and a third containing rotating mechanism 530 arranged on the track conveying mechanism 400; The third containing rotating mechanism 530 is adjacent to the output end of the second track 420 and the input end of the third track 430; The first turning guide structure 510 is arranged between the first track 410 and the second track 420 and adjacent to the third containing rotating mechanism 530, and the second turning guide structure 520 is arranged between the second track 420 and the third track 430 and adjacent to the third containing rotating mechanism 530, and the first turning guide structure 510 and the second turning guide structure 520 cooperate to deflect the loaded container 800 on the second track 420; The sensing control mechanism 600 includes a ninth sensor 690 adjacent to the second track 420 and the third containing rotating mechanism 530, the ninth sensor 690 is configured to determine the state of the loaded container 800 passing on the second track 420, and enable the third containing rotating mechanism 530; The third containing rotating mechanism 530 is configured to at least partially contain the loaded container 800 deflected by the first turning guide structure 510 and the second turning guide structure 520 in a rotating manner, and switch the loaded container 800 to the third track 430; The sensing control mechanism 600 includes a tenth sensor 691 adjacent to the third track 430, the tenth sensor 691 is configured to determine the state of the loaded container 800 on the third track 430, and reset the third containing rotating mechanism 530.
[0101] The track system 900 for facilitating the replacement of the loaded container is further described below with the specific application of a laboratory as an example. Specifically, in an automated laboratory, a sample loaded container containing a sample tube, i.e., the loaded container 800, usually needs a rotating mechanism to change the direction of movement of the loaded container 800, forming a cycle; At the same time, the loaded container 800 is loaded with an RFID chip for binding sample information, realizing the rapid circulation of samples on the track. At the same time, due to various unavoidable factors, there is often a need to supplement normal loaded containers 800 into the automated assembly line or remove abnormal loaded containers 800 from the assembly line. Under normal circumstances, the track of the assembly line is closed, and it is not convenient to take and place the loaded container 800.
[0102] The rail system 900 for facilitating replacement of the loading container comprises a first same-direction rail changing mechanism 100, a second same-direction rail changing mechanism 200, a rotary mechanism loading container replenishment area 910, and a failed loading container buffer area 920; wherein the first same-direction rail changing mechanism 100 comprises a first containing rotary mechanism 110 and a first rotary rail mechanism 120, and considering the function implementation, it can also be understood that the first same-direction rail changing mechanism 100 is composed of the first containing rotary mechanism 110 and the first rotary rail mechanism 120 and their corresponding readers and sensors; correspondingly, the second same-direction rail changing mechanism 200 comprises a second containing rotary mechanism 210 and a second rotary rail mechanism 220, and likewise, it can also be understood that the second same-direction rail changing mechanism 200 is composed of the second containing rotary mechanism 210 and the second rotary rail mechanism 220 and their corresponding readers and sensors.
[0103] For the rotation function of the normal loading container 810 in the loading container 800, the following is explained.
[0104] 1. The loading container 800 enters the rail system 900 for facilitating replacement of the loading container from the first rail 410 or the second rail 420, and the sixth sensor 660 or the seventh sensor 670 senses whether the loading container 800 is in place. When the above-mentioned sensor is triggered, the corresponding third reader 730 or the fourth reader 740 reads the RFID information, reports to the dispatching system, and queries the path;
[0105] 2. After confirming the path, the second containing rotary mechanism 210 and the second rotary rail mechanism 220 are rotated to the position of the corresponding loading container 800, and then the loading container 800 is transmitted to the rear end of the second rail 420, the fifth sensor 650 is triggered, and the second containing rotary mechanism 210 and the second rotary rail mechanism 220 are returned to the original position;
[0106] 3. The loading container 800 continues to move to trigger the ninth sensor 690, and the third containing rotary mechanism 530 is rotated to the position of the loading container 800;
[0107] 4. The third containing rotary mechanism 530 rotates to transport the loading container 800 to the third rail 430, the tenth sensor 691 is triggered, and the third containing rotary mechanism 530 is returned to the original position;
[0108] 5. The loading container 800 continues to move forward and triggers the first sensor 610; the first reader 710 is started to read the RFID information in the loading container 800, reports to the dispatching system, and queries the path;
[0109] 6. After confirming the path, the first containing rotary mechanism 110 and the corresponding first rotary rail mechanism 120 are rotated to transmit the loading container 800 to the third rail 430 or the fourth rail 440;
[0110] 7. Trigger the third sensor 630 or the fourth sensor 640, the first containing rotating mechanism 110 and the corresponding first rotating guide rail mechanism 120 return to the original position, and the normal loading container 810 completes the circulation in the track system 900 for facilitating the replacement of the loading container.
[0111] The output function of the faulty loading container 820 in the loading container 800 is described as follows.
[0112] 1. The faulty loading container 820 enters the track system 900 for facilitating the replacement of the loading container from the first track 410 or the second track 420. The sixth sensor 660 or the seventh sensor 670 senses whether the loading container 800 is in place. When the sixth sensor 660 or the seventh sensor 670 is triggered, the corresponding third reader 730 or the fourth reader 740 reads the RFID information. If the RFID information cannot be read, it directly enters step 2. If the RFID information is read, it is reported to the dispatching system to query the path.
[0113] 2. After confirming the path, the second containing rotating mechanism 210 and the second rotating guide rail mechanism 220 are rotated to the corresponding loading container 800 position, and then it is conveyed to the rear end of the first track 410. The eighth sensor 680 is triggered, and the second containing rotating mechanism 210 and the second rotating guide rail mechanism 220 return to the original position.
[0114] 3. When the second sensor 620 is continuously triggered, it indicates that the fault area is full of materials. The line operator can be prompted to take out the faulty loading container 820.
[0115] The supplement function of the supplementary loading container 830 in the loading container 800 is described as follows.
[0116] 1. The supplementary loading container 830 is put into the fourth track 440 from the loading container supplement area 910 by the operator, and the second sensor 620 is triggered.
[0117] 2. The second reader 720 is started to read the RFID information of the loading container 800, and it is reported to the dispatching system to query the path.
[0118] 3. After confirming the path, the first containing rotating mechanism 110 and the corresponding first rotating guide rail mechanism 120 are started to transmit the loading container 800 to the third track 430 or the fourth track 440.
[0119] 4. The third sensor 630 or the fourth sensor 640 is triggered, and the first containing rotating mechanism 110 and the first rotating guide rail mechanism 120 return to the original position. The supplementary loading container 830 enters the line.
[0120] Such design realizes the effect of facilitating the taking out of the fault sample loading container 820 by increasing the fault loading container buffer area 920, the effect of facilitating the adding of the supplementary loading container 830 by setting the loading container supplementary area 910, and the effect of changing the conveying direction by the turning and switching of the loading container 800 on the track conveying mechanism 400. In addition, the design of the rotating mechanism is given in the embodiment, so the track system facilitating the replacement of the loading container can also be called a rotating track system facilitating the replacement of the loading container.
[0121] It should be noted that other embodiments of the present application also include the track system facilitating the replacement of the loading container formed by the combination of the technical features in the above embodiments.
[0122] The technical features of the above embodiments can be combined in any manner, and for the sake of brevity, not all possible combinations of the technical features in the above embodiments are described, but as long as the combination of the technical features does not exist, it should be considered as the scope of the present application.
[0123] The above embodiments only express several implementation manners of the present application, and the description is relatively specific and detailed, but it should not be understood as a limitation on the patent protection scope of the present application. It should be noted that for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the patent protection scope of the present application should be subject to the appended claims.
Claims
1. A track system (900) for facilitating the replacement of loading containers, characterized in that, It includes a frame (300) and a first co-directional track switching mechanism (100), a second co-directional track switching mechanism (200), a track conveying mechanism (400), a sensing and control mechanism (600), and a reading and identification mechanism (700) respectively disposed on the frame (300). The first co-directional rail-changing mechanism (100) and the second co-directional rail-changing mechanism (200) are both located on the rail conveying mechanism (400), which is configured to transport and load the container (800). The track system (900) for easy replacement of loading containers is provided with a loading container replenishment area (910) and a faulty loading container buffer area (920) on the track conveying mechanism (400). The first unidirectional track-changing mechanism (100) is configured to cooperate with the sensing control mechanism (600) and the reading and identification mechanism (700) to change the track of the loading container (800) in the loading container replenishment area (910) to the track conveying mechanism (400); The second unidirectional track-changing mechanism (200) is configured to cooperate with the sensing control mechanism (600) and the reading and identification mechanism (700) to change the loading container (800) on the track conveying mechanism (400) to the fault loading container buffer area (920); The track conveying mechanism (400) includes a first set of tracks in the same direction and a second set of tracks in the same direction, which are arranged in opposite directions. The first set of unidirectional tracks includes a first track (410) and a second track (420) arranged adjacent to each other and having the same transmission direction. The second set of unidirectional tracks includes a third track (430) and a fourth track (440) arranged adjacent to each other and having the same transmission direction. The second track (420) is arranged adjacent to the third track (430). The loading container replenishment area (910) is located on the fourth track (440) and away from the output end of the third track (430). The loading container replenishment area (910) is configured to place a replenishment loading container (830) in the loading container (800). The fault loading container buffer (920) is located on the first track (410) and away from the input end of the second track (420). The fault loading container buffer (920) is configured to temporarily store the fault loading container (820) in the loading container (800). The fault loading container buffer (920) is provided with a fault loading container take-out position (921) at the output end of the first track (410). The frame (300) is provided with positioning holes, and the track conveying mechanism (400) is positioned and installed on the frame (300) through the positioning holes.
2. The track system (900) for facilitating the replacement of loading containers according to claim 1, characterized in that, The sensing control mechanism (600) includes a second sensor (620) adjacent to the fourth track (440), the second sensor (620) being configured to determine the state of the replenishment loading container (830) in the loading container replenishment area (910); The reading and identification mechanism (700) includes a second reader (720) adjacent to the fourth track (440), the second reader (720) being configured to determine the track entry path of the supplementary loading container (830); The first unidirectional rail-changing mechanism (100) includes a first receiving rotation mechanism (110) and a first rotating guide rail mechanism (120). The first rotating guide rail mechanism (120) is configured to open the third rail (430) or the fourth rail (440) according to the rail entry path. The first receiving and rotating mechanism (110) is configured to at least partially receive the supplementary loading container (830) in a rotating manner, and cooperate with the first rotating guide rail mechanism (120) to transfer the supplementary loading container (830) to the third rail (430) or keep it on the fourth rail (440) as a normal loading container (810). The sensing control mechanism (600) includes a third sensor (630) adjacent to the fourth track (440) and the first rotating guide mechanism (120) and / or a fourth sensor (640) adjacent to the third track (430) and the first rotating guide mechanism (120). The third sensor (630) and the fourth sensor (640) are both configured to reset the first receiving rotating mechanism (110) and the first rotating guide mechanism (120) when the state of the replenishment loading container (830) passing by is determined.
3. The track system (900) for facilitating the replacement of loading containers according to claim 2, characterized in that, The sensing control mechanism (600) includes a first sensor (610) adjacent to the input end of the third track (430), and the reading and identification mechanism (700) includes a first reader (710) adjacent to the first sensor (610). The first sensor (610) is configured to activate the first reader (710), the first receiving rotation mechanism (110), and the first rotating guide rail mechanism (120) when the loading container (800) passes over the third track (430). The first reader (710) is configured to determine the target path of the loading container (800), and the first rotating guide mechanism (120) is configured to connect the third track (430) or the fourth track (440) according to the target path. The first accommodating rotation mechanism (110) is configured to at least partially accommodate the loading container (800) in a rotatable manner, and cooperate with the first rotating guide rail mechanism (120) to retain the loading container (800) on the third rail (430) or change the rail to the fourth rail (440) as a normal loading container (810).
4. The track system (900) for facilitating the replacement of loading containers according to claim 1, characterized in that, The second unidirectional rail-changing mechanism (200) includes a second accommodating rotation mechanism (210) and a second rotating guide rail mechanism (220) that are adjacent to each other. The sensing control mechanism (600) includes a seventh sensor (670) adjacent to the first track (410) and a sixth sensor (660) adjacent to the second track (420). The seventh sensor (670) is configured to determine the state of the loading container (800) being transported on the first track (410) and activate the second receiving rotation mechanism (210). The sixth sensor (660) is configured to determine the state of the loading container (800) being transported on the second track (420) and activate the second receiving rotation mechanism (210). The reading and identification mechanism (700) includes a fourth reader (740) adjacent to the first track (410) and a third reader (730) adjacent to the second track (420), both the third reader (730) and the fourth reader (740) being configured to determine the target path of the loading container (800); The second rotating guide mechanism (220) is configured to guide the first track (410) or the second track (420) according to the target path. For the normal loading container (810) in the loading container (800), the second receiving rotation mechanism (210) is configured to rotate to avoid the normal loading container (810) on the second track (420), or to rotate to at least partially receive the normal loading container (810) on the first track (410), and cooperate with the second rotating guide rail mechanism (220) to transfer the normal loading container (810) on the first track (410) to the second track (420); For the faulty loading container (820) in the loading container (800), the second receiving rotation mechanism (210) is configured to rotate to avoid the faulty loading container (820) on the first track (410), or to rotate to at least partially receive the faulty loading container (820) on the second track (420) in conjunction with the second rotating guide mechanism (220) to transfer the faulty loading container (820) on the second track (420) to the first track (410), so that the faulty loading container (820) enters the faulty loading container buffer area (920).
5. The track system (900) for facilitating the replacement of loading containers according to claim 4, characterized in that, The sensing control mechanism (600) includes an eighth sensor (680) adjacent to the faulty loading container buffer area (920), the eighth sensor (680) being configured to reset the second receiving rotation mechanism (210) and the second rotating guide mechanism (220) upon determining the state in which the faulty loading container (820) has passed; and / or, The sensing control mechanism (600) includes a fifth sensor (650) adjacent to the second track (420) and the second rotating guide mechanism (220), the fifth sensor (650) being configured to reset the second receiving rotating mechanism (210) and the second rotating guide mechanism (220) when the normal loading container (810) passes over the second track (420).
6. The track system (900) for facilitating the replacement of loading containers according to claim 4, characterized in that, The sensing control mechanism (600) includes an eighth sensor (680) adjacent to the faulty loading container buffer area (920). The eighth sensor (680) is configured to reset the second receiving rotation mechanism (210) and the second rotating guide mechanism (220) when the faulty loading container (820) passes by. Furthermore, the track system (900) for easy replacement of loading containers also includes a prompting mechanism electrically connected to the eighth sensor (680). The prompting mechanism is configured to issue a prompting signal when the number of times the eighth sensor (680) is reset reaches a preset threshold, or when the reset of the eighth sensor (680) continues to occur.
7. The track system (900) for facilitating the replacement of loading containers according to claim 4, characterized in that, The reading and identification mechanism (700) includes a photoelectric identification mechanism, a radio frequency identification mechanism, and a camera identification mechanism; or, the first set of unidirectional tracks and the second set of unidirectional tracks are arranged in opposite directions.
8. The track system (900) for facilitating the replacement of loading containers according to any one of claims 2 to 7, characterized in that, It also includes a steering and track-changing mechanism (500) disposed on the frame (300), the steering and track-changing mechanism (500) being located on the track conveying mechanism (400); The steering and track-changing mechanism (500) works in conjunction with the sensing and control mechanism (600) and the reading and identification mechanism (700) to change the track of the loading container (800) on the track conveying mechanism (400) to change the conveying direction.
9. The track system (900) for facilitating the replacement of loading containers according to claim 8, characterized in that, The steering and track-changing mechanism (500) includes a first steering guide structure (510), a second steering guide structure (520), and a third accommodating rotation mechanism (530). The third receiving rotation mechanism (530) is adjacent to the output end of the second track (420) and the input end of the third track (430); The first steering guide structure (510) is disposed between the first track (410) and the second track (420) and adjacent to the third receiving and rotating mechanism (530), and the second steering guide structure (520) is disposed between the second track (420) and the third track (430) and adjacent to the third receiving and rotating mechanism (530). The first steering guide structure (510) and the second steering guide structure (520) cooperate to deflect the loading container (800) on the second track (420). The sensing control mechanism (600) includes a ninth sensor (690) adjacent to the second track (420) and the third receiving rotation mechanism (530), the ninth sensor (690) being configured to activate the third receiving rotation mechanism (530) when the loading container (800) passes over the second track (420). The third receiving and rotating mechanism (530) is configured to at least partially receive the loading container (800) which is deflected by the first steering guide structure (510) and the second steering guide structure (520) in a rotating manner, and to transfer the loading container (800) onto the third track (430). The sensing control mechanism (600) includes a tenth sensor (691) adjacent to the third track (430), the tenth sensor (691) being configured to determine the state of the loading container (800) on the third track (430) and reset the third receiving rotation mechanism (530).
10. The track system (900) for facilitating the replacement of loading containers according to claim 4, characterized in that, The second unidirectional rail-changing mechanism (200) includes a second accommodating rotation mechanism (210) and a second rotating guide rail mechanism (220) that are adjacent to each other. The sensing control mechanism (600) includes a seventh sensor (670) adjacent to the first track (410) and a sixth sensor (660) adjacent to the second track (420). The seventh sensor (670) is configured to determine the state of the loading container (800) being transported on the first track (410) and activate the second receiving rotation mechanism (210). The sixth sensor (660) is configured to determine the state of the loading container (800) being transported on the second track (420) and activate the second receiving rotation mechanism (210). The reading and identification mechanism (700) includes a fourth reader (740) adjacent to the first track (410) and a third reader (730) adjacent to the second track (420), both the third reader (730) and the fourth reader (740) being configured to determine the target path of the loading container (800); The second rotating guide mechanism (220) is configured to guide the first track (410) or the second track (420) according to the target path. For the normal loading container (810) in the loading container (800), the second receiving rotation mechanism (210) is configured to rotate to avoid the normal loading container (810) on the second track (420), or to rotate to at least partially receive the normal loading container (810) on the first track (410), and cooperate with the second rotating guide rail mechanism (220) to transfer the normal loading container (810) on the first track (410) to the second track (420); For the faulty loading container (820) in the loading container (800), the second receiving and rotating mechanism (210) is configured to rotate to avoid the faulty loading container (820) on the first track (410), or to rotate to at least partially receive the faulty loading container (820) on the second track (420) in conjunction with the second rotating guide mechanism (220) to transfer the faulty loading container (820) on the second track (420) to the first track (410), so that the faulty loading container (820) enters the faulty loading container buffer area (920); The sensing control mechanism (600) includes an eighth sensor (680) adjacent to the fault loading container buffer area (920), the eighth sensor (680) being configured to reset the second receiving rotation mechanism (210) and the second rotation guide mechanism (220) when the fault loading container (820) passes by. The sensing control mechanism (600) includes a fifth sensor (650) adjacent to the second track (420) and the second rotating guide mechanism (220), the fifth sensor (650) being configured to reset the second receiving rotating mechanism (210) and the second rotating guide mechanism (220) when the normal loading container (810) passes over the second track (420). The track system (900) for easy replacement of loading containers also includes a steering and track-changing mechanism (500) disposed on the frame (300). The steering and track-changing mechanism (500) includes a first steering guide structure (510), a second steering guide structure (520), and a third receiving and rotating mechanism (530) located on the track conveying mechanism (400). The third receiving rotation mechanism (530) is adjacent to the output end of the second track (420) and the input end of the third track (430); The first steering guide structure (510) is disposed between the first track (410) and the second track (420) and adjacent to the third receiving and rotating mechanism (530), and the second steering guide structure (520) is disposed between the second track (420) and the third track (430) and adjacent to the third receiving and rotating mechanism (530). The first steering guide structure (510) and the second steering guide structure (520) cooperate to deflect the loading container (800) on the second track (420). The sensing control mechanism (600) includes a ninth sensor (690) adjacent to the second track (420) and the third receiving rotation mechanism (530), the ninth sensor (690) being configured to activate the third receiving rotation mechanism (530) when the loading container (800) passes over the second track (420). The third receiving and rotating mechanism (530) is configured to at least partially receive the loading container (800) which is deflected by the first steering guide structure (510) and the second steering guide structure (520) in a rotating manner, and to transfer the loading container (800) onto the third track (430). The sensing control mechanism (600) includes a tenth sensor (691) adjacent to the third track (430), the tenth sensor (691) being configured to determine the state of the loading container (800) on the third track (430) and reset the third receiving rotation mechanism (530).
Citation Information
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