Production process of a fried collagen casing
By setting up two mixing chambers and a stirring mechanism in the mixing machine, sufficient stirring of the material is achieved, the material deposition problem is solved, and the production efficiency and quality of the fried collagen casing is improved.
Patent Information
- Application Number
- CN202310848323.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-12
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2043-07-12
AI Technical Summary
During the production process of fried collagen casings, the material is easily deposited at the lower part of the kneading chamber, resulting in insufficient stirring and affecting the kneading efficiency and effect.
A mixing machine equipped with two mixing chambers is adopted. The two mixing mechanisms are stirred simultaneously, and the mixing chambers are swinging back and forth simultaneously, and the mixing chambers are swinging back and forth simultaneously, and the mixing cycle is not synchronized, and the material is circulated between the mixing chambers through a screw conveyor to ensure sufficient stirring.
It improves the efficiency and effect of mixing and kneading materials, thereby improving the production efficiency and product quality of fried collagen casings.
Smart Images
Figure CN117378645B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a production process of a fried collagen casing. Background Art
[0002] During the production process of a fried collagen casing, it is necessary to prepare collagen masses; and when preparing collagen masses, a kneader is required to knead the materials; generally, the materials are put into the kneading chamber of the kneader, and the materials include collagen fiber membranes and a fried auxiliary solution; the materials are stirred by a stirring mechanism in the kneading chamber; however, the materials are likely to deposit at the lower part of the kneading chamber, and may not be effectively stirred, which will affect the efficiency and effect of kneading the materials. Summary of the Invention
[0003] The purpose of the present invention is to provide a production process of a fried collagen casing, including the step of preparing collagen masses; when preparing collagen masses, a kneader is used to knead the materials; the materials include collagen fiber membranes and a fried auxiliary solution; two kneading chambers are configured for the kneader, and stirring mechanisms are respectively arranged in the two kneading chambers; the materials are put into the two kneading chambers, and the stirring mechanisms in the two kneading chambers alternately stir forward and backward synchronously, the two kneading chambers swing back and forth synchronously alternately, and the alternating periods of the back-and-forth swing of the two kneading chambers and the forward-and-backward stirring of the stirring mechanisms are different; and the two kneading chambers respectively send the materials at their lower ends to the upper parts of each other; so that the materials in the left kneading chamber and the right kneading chamber are fully stirred, and the efficiency and effect of kneading the materials are improved.
[0004] For the specific content of the present invention, please refer to the embodiments.
[0005] The advantages and beneficial effects of the present invention are as follows: providing a production process of a fried collagen casing, which can improve the efficiency and effect of kneading the materials, and further improve the production efficiency of the fried collagen casing and the product quality. Brief Description of the Drawings
[0006] Figure 1 is a schematic diagram of the two kneading chambers (left kneading chamber and right kneading chamber) of the present invention in an upright state;
[0007] Figure 2 is a schematic diagram of the two kneading chambers (left kneading chamber and right kneading chamber) of the present invention in an inverted state. Detailed Embodiment
[0008] The following combines the drawings and embodiments to further describe the specific embodiments of the present invention. The following embodiments are only used to more clearly illustrate the technical solutions of the present invention, and cannot be used to limit the protection scope of the present invention.
[0009] The technical solution specifically implemented by the present invention is as follows:
[0010] AsFigure 1 and Figure 2 As shown in Figure 2 , a production process of a fried collagen casing includes a step of preparing a collagen mass; when preparing the collagen mass, a kneader is used to knead the materials; the materials include a collagen fiber membrane sheet and a fried auxiliary solution;
[0011] The kneader includes: a horizontally placed bottom plate 1, a middle sleeve 22 horizontally placed directly above the bottom plate 1 and along the left-right direction, a vertically placed left kneading bin 31 connected to the left end of the middle sleeve 22 and having openings at both the upper and lower ends, a vertically placed right kneading bin 32 connected to the right end of the middle sleeve 22 and having openings at both the upper and lower ends, a left sleeve 21 horizontally placed along the left-right direction and having its right end connected to the left side of the left kneading bin 31, a right sleeve 23 horizontally placed along the left-right direction and having its left end connected to the right side of the right kneading bin 32, a vertically placed left side plate 71 penetrated by the left sleeve 21, a vertically placed right side plate 72 penetrated by the right sleeve 23, a left outer bearing 41 sleeved on the left sleeve 21 and rotatably connecting the left sleeve 21 to the left side plate 71, a right outer bearing 42 sleeved on the right sleeve 23 and rotatably connecting the right sleeve 23 to the right side plate 72, a stirring shaft 5 horizontally placed along the left-right direction and penetrating the right sleeve 23, the right kneading bin 32, the middle sleeve 22, the left kneading bin 31 and extending into the left sleeve 21, a left stirring mechanism 51 provided in the left kneading bin 31 and driven by the stirring shaft 5, a right stirring mechanism 52 provided in the right kneading bin 32 and driven by the stirring shaft 5, a rotating seal 53 sleeved on the stirring shaft 5 and rotatably sealing the stirring shaft 5 with the left kneading bin 31 and the right kneading bin 32, a left inner bearing 43 provided in the left sleeve 21 and sleeved on the stirring shaft 5 and rotatably connecting the stirring shaft 5 to the left sleeve 21, a right inner bearing 44 provided in the right sleeve 23 and sleeved on the stirring shaft 5 and rotatably connecting the stirring shaft 5 to the right sleeve 23, a left motor 61 provided on the left side of the left side plate 71 and driving the left sleeve 21 to rotate around its own axis, a right motor 63 provided on the right side of the right side plate 72 and driving the stirring shaft 5 to rotate around its own axis, a left bracket 73 connected to the left side of the left side plate 71 and supporting the left motor 61, a right bracket 74 connected to the right side of the right side plate 72 and supporting the right motor 63, a left horizontal screw conveyor 81 horizontally placed along the left-right direction, with its input end communicating with the lower end of the left kneading bin 31 and its output end facing right, a right horizontal screw conveyor 82 horizontally placed along the left-right direction, with its input end communicating with the lower end of the right kneading bin 32 and its output end facing left, a front inclined screw conveyor 83 with its input end communicating with the output end of the left horizontal screw conveyor 81 and its output end communicating with the upper left part of the right kneading bin 32, a rear inclined screw conveyor 84 with its input end communicating with the output end of the right horizontal screw conveyor 82 and its output end communicating with the upper right part of the left kneading bin 31, a left bin cover 33 provided at the upper end of the left kneading bin 31 and closing the upper opening of the left kneading bin 31, a right bin cover 34 provided at the upper end of the right kneading bin 32 and closing the upper opening of the right kneading bin 32, a horizontally placed circular turntable 9 directly above the middle of the middle sleeve 22, a left connecting rod 91 horizontally placed along the left-right direction and having its two ends respectively connected to the left bin cover 33 and the turntable 9, a right connecting rod 92 horizontally placed along the left-right direction and having its two ends respectively connected to the right bin cover 34 and the turntable 9, a middle motor 62 located below the turntable 9 and driving the turntable 9 to rotate around its own axis, and a middle bracket 75 with its bottom end connected to the middle sleeve 22 and supporting the middle motor 62; the left sleeve 21 and the right sleeve 23 are coaxial with the middle sleeve 22;The left kneading bin 31 and the right kneading bin 32 are symmetrically arranged with respect to the axis of the turntable 9; the left bin cover 33 and the right bin cover 34 are symmetrically arranged with respect to the axis of the turntable 9; the left connecting rod 91 and the right connecting rod 92 are symmetrically arranged with respect to the axis of the turntable 9; the left horizontal screw conveyor 81 and the right horizontal screw conveyor 82 are symmetrically arranged with respect to the axis of the turntable 9; the front inclined screw conveyor 83 and the rear inclined screw conveyor 84 are symmetrically arranged with respect to the axis of the turntable 9;
[0012] The kneading of the material by the kneader includes the following steps:
[0013] The middle motor 62 is used to drive the turntable 9 to rotate. The turntable 9 drives the left bin cover 33 and the right bin cover 34 to open respectively through the left connecting rod 91 and the right connecting rod 92, and the material is put into the left kneading bin 31 and the right kneading bin 32; then the middle motor 62 is used to drive the turntable 9 to rotate again, and the turntable 9 drives the left bin cover 33 and the right bin cover 34 to close respectively through the left connecting rod 91 and the right connecting rod 92;
[0014] Then start the left horizontal screw conveyor 81, the right horizontal screw conveyor 82, the front inclined screw conveyor 83, the rear inclined screw conveyor 84, the left motor 61 and the right motor 63; make the left motor 61 and the right motor 63 rotate forward and reverse alternately respectively, and the forward and reverse alternation periods of the left motor 61 and the right motor 63 are different;
[0015] The left motor 61 drives the left sleeve 21 to rotate forward and reverse alternately. The left sleeve 21 drives the left kneading bin 31, the middle sleeve 22, the right kneading bin 32 and the right sleeve 23 to rotate forward and reverse alternately, so that the left kneading bin 31 and the right kneading bin 32 swing back and forth; the left side plate 71, the left outer bearing 41, the left sleeve 21, the middle sleeve 22, the right sleeve 23, the right outer bearing 42 and the right side plate 72 support the left kneading bin 31 and the right kneading bin 32 to swing back and forth;
[0016] The right motor 63 drives the stirring shaft 5 to rotate forward and reverse alternately. The stirring shaft 5 drives the left stirring mechanism 51 and the right stirring mechanism 52 to stir the material in the left kneading bin 31 and the right kneading bin 32 forward and backward respectively; the left inner bearing 43 and the right inner bearing 44 support the independent rotation of the stirring shaft 5 relative to the left sleeve 21, the middle sleeve 22 and the right sleeve 23;
[0017] The material at the lower end of the left kneading bin 31 is input into the upper part of the right kneading bin 32 through the left horizontal screw conveyor 81 and the front inclined screw conveyor 83, so as to prevent the material deposited at the lower part of the left kneading bin 31 from not being effectively stirred; the material at the lower end of the right kneading bin 32 is input into the upper part of the left kneading bin 31 through the right horizontal screw conveyor 82 and the rear inclined screw conveyor 84, so as to prevent the material deposited at the lower part of the right kneading bin 32 from not being effectively stirred;
[0018] The forward and reverse rotation alternating cycles of the left motor 61 and the right motor 63 are different. Therefore, the forward and backward swings of the left kneading bin 31 and the right kneading bin 32 are independent of the forward and reverse stirring of the left stirring mechanism 51 and the right stirring mechanism 52, including: the left kneading bin 31 and the right kneading bin 32 swing forward, and the left stirring mechanism 51 and the right stirring mechanism 52 stir forward; the left kneading bin 31 and the right kneading bin 32 swing backward, and the left stirring mechanism 51 and the right stirring mechanism 52 stir forward; the left kneading bin 31 and the right kneading bin 32 swing forward, and the left stirring mechanism 51 and the right stirring mechanism 52 stir in reverse; the left kneading bin 31 and the right kneading bin 32 swing backward, and the left stirring mechanism 51 and the right stirring mechanism 52 stir in reverse;
[0019] The forward and backward swings of the left kneading bin 31 and the right kneading bin 32 are independent of the forward and reverse stirring of the left stirring mechanism 51 and the right stirring mechanism 52. Moreover, the left kneading bin 31 and the right kneading bin 32 respectively send the materials at their lower ends to the upper parts of each other, so that the materials in the left kneading bin 31 and the right kneading bin 32 are fully stirred, improving the efficiency and effect of material kneading;
[0020] After the material kneading is completed, the left motor 61 drives the left kneading bin 31 and the right kneading bin 32 to be inverted; then, the left receiving box 11 is placed directly below the left kneading bin 31, and the right receiving box 12 is placed directly below the right kneading bin 32; then, the middle motor 62 is used to drive the turntable 9 to rotate again, and the turntable 9 drives the left bin cover 33 and the right bin cover 34 to open through the left connecting rod 91 and the right connecting rod 92 respectively; the materials in the left kneading bin 31 fall into the left receiving box 11, and the materials in the right kneading bin 32 fall into the right receiving box 12.
[0021] The above are only the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present invention, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present invention.
Claims
1. A production process of a fried collagen sausage casing, characterized in that, It includes the steps of preparing collagen masses; when preparing the collagen masses, a kneading machine is used to knead the materials; the kneading machine is configured with two kneading bins, and stirring mechanisms are respectively arranged in the two kneading bins; the materials are put into the two kneading bins, and the stirring mechanisms in the two kneading bins rotate forward and backward synchronously and alternately, the two kneading bins swing forward and backward synchronously and alternately, and the alternating periods of the forward and backward swinging of the two kneading bins and the forward and backward rotation of the stirring mechanisms are different; and the two kneading bins respectively send the materials at their lower ends to the upper parts of each other. The materials in the left kneading bin and the right kneading bin are fully stirred. The kneading machine includes: a horizontally placed bottom plate, a middle sleeve pipe horizontally placed directly above the bottom plate along the left-right direction, a vertically placed left kneading bin connected to the left end of the middle sleeve pipe and open at both the upper and lower ends, a vertically placed right kneading bin connected to the right end of the middle sleeve pipe and open at both the upper and lower ends, a left sleeve pipe horizontally placed along the left-right direction and connected to the left side of the left kneading bin at its right end, a right sleeve pipe horizontally placed along the left-right direction and connected to the right side of the right kneading bin at its left end, a vertically placed left side plate penetrated by the left sleeve pipe, a vertically placed right side plate penetrated by the right sleeve pipe, a left outer bearing sleeved on the left sleeve pipe and rotatably connecting the left sleeve pipe to the left side plate, a right outer bearing sleeved on the right sleeve pipe and rotatably connecting the right sleeve pipe to the right side plate, a stirring shaft horizontally placed along the left-right direction and penetrating the right sleeve pipe, the right kneading bin, the middle sleeve pipe, the left kneading bin and extending into the left sleeve pipe, a left stirring mechanism arranged in the left kneading bin and driven by the stirring shaft, a right stirring mechanism arranged in the right kneading bin and driven by the stirring shaft, a rotary seal member sleeved on the stirring shaft and rotatably sealing the stirring shaft with the left kneading bin and the right kneading bin, a left inner bearing arranged in the left sleeve pipe and sleeved on the stirring shaft and rotatably connecting the stirring shaft to the left sleeve pipe, a right inner bearing arranged in the right sleeve pipe and sleeved on the stirring shaft and rotatably connecting the stirring shaft to the right sleeve pipe, a left motor arranged on the left side of the left side plate and driving the left sleeve pipe to rotate around its own axis, a right motor arranged on the right side of the right side plate and driving the stirring shaft to rotate around its own axis, a left horizontal screw conveyor horizontally placed along the left-right direction, with its input end communicating with the lower end of the left kneading bin and its output end facing right, a right horizontal screw conveyor horizontally placed along the left-right direction, with its input end communicating with the lower end of the right kneading bin and its output end facing left, a front inclined screw conveyor with its input end communicating with the output end of the left horizontal screw conveyor and its output end communicating with the upper left part of the right kneading bin, a rear inclined screw conveyor with its input end communicating with the output end of the right horizontal screw conveyor and its output end communicating with the upper right part of the left kneading bin, a left bin cover arranged at the upper end of the left kneading bin, a right bin cover arranged at the upper end of the right kneading bin, a horizontally placed circular turntable directly above the middle of the middle sleeve pipe, a left connecting rod horizontally placed along the left-right direction and connecting the left bin cover and the turntable at both ends respectively, a right connecting rod horizontally placed along the left-right direction and connecting the right bin cover and the turntable at both ends respectively, a middle motor located below the turntable and driving the turntable to rotate around its own axis, and a middle support with its bottom end connected to the middle sleeve pipe and supporting the middle motor; the left sleeve pipe and the right sleeve pipe are coaxial with the middle sleeve pipe.
2. The production process of the fried collagen casing according to claim 1, characterized in that, The left kneading bin and the right kneading bin are symmetrically arranged with respect to the axis of the turntable.
3. The production process of the fried collagen casing according to claim 1, characterized in that, The left bin cover and the right bin cover are symmetrically arranged with respect to the axis of the turntable.
4. The production process of the fried collagen sausage casing according to claim 1, characterized in that, The left connecting rod and the right connecting rod are symmetrically arranged with respect to the axis of the turntable.
5. The production process of the fried collagen sausage casing according to claim 1, characterized in that, The left horizontal screw conveyor and the right horizontal screw conveyor are symmetrically arranged with respect to the axis of the turntable.
6. The production process of the deep-fried collagen sausage casing according to claim 1, characterized in that, The front inclined screw conveyor and the rear inclined screw conveyor are symmetrically arranged with respect to the axis of the turntable.
7. The production process of the deep-fried collagen casing according to claim 1, characterized in that, The left motor is supported by a left bracket connected to the left side of the left side plate.
8. The production process of the deep-fried collagen sausage casing according to claim 1, characterized in that, The right motor is supported by a right bracket connected to the right side of the right side plate.
9. The production process of the fried collagen casing according to any one of claims 1 to 8, characterized in that, The material is kneaded by a kneader, which includes the following steps: The turntable is driven to rotate by the middle motor. The turntable drives the left bin cover and the right bin cover to open respectively through the left connecting rod and the right connecting rod, and the material is put into the left kneading bin and the right kneading bin; then the turntable is driven to rotate again by the middle motor, and the turntable drives the left bin cover and the right bin cover to close respectively through the left connecting rod and the right connecting rod; Then the left horizontal screw conveyor, the right horizontal screw conveyor, the front inclined screw conveyor, the rear inclined screw conveyor, the left motor and the right motor are started; the left motor and the right motor rotate forward and reverse alternately respectively, and the forward and reverse rotation alternate cycles of the left motor and the right motor are different; The left motor drives the left sleeve to rotate forward and reverse alternately, and the left sleeve drives the left kneading bin, the middle sleeve, the right kneading bin and the right sleeve to rotate forward and reverse alternately, so that the left kneading bin and the right kneading bin swing back and forth; the left side plate, the left outer bearing, the left sleeve, the middle sleeve, the right sleeve, the right outer bearing and the right side plate support the left kneading bin and the right kneading bin to swing back and forth; The right motor drives the stirring shaft to rotate forward and reverse alternately, and the stirring shaft drives the left stirring mechanism and the right stirring mechanism to stir the materials in the left kneading bin and the right kneading bin forward and backward respectively; the left inner bearing and the right inner bearing support the stirring shaft to rotate independently relative to the left sleeve, the middle sleeve and the right sleeve; The material at the lower end of the left kneading bin is input into the top of the right kneading bin through the left horizontal screw conveyor and the front inclined screw conveyor, preventing the material deposited at the lower part of the left kneading bin from being effectively stirred; the material at the lower end of the right kneading bin is input into the top of the left kneading bin through the right horizontal screw conveyor and the rear inclined screw conveyor, preventing the material deposited at the lower part of the right kneading bin from being effectively stirred; The forward and reverse rotation alternate cycles of the left motor and the right motor are different, so the back-and-forth swing of the left kneading bin and the right kneading bin is independent of the forward and reverse stirring of the left stirring mechanism and the right stirring mechanism, including: The left kneading bin and the right kneading bin swing forward, and the left stirring mechanism and the right stirring mechanism stir forward; The left kneading bin and the right kneading bin swing backward, and the left stirring mechanism and the right stirring mechanism stir forward; The left kneading bin and the right kneading bin swing forward, and the left stirring mechanism and the right stirring mechanism stir backward; The left kneading bin and the right kneading bin swing backward, and the left stirring mechanism and the right stirring mechanism stir backward; The back-and-forth swing of the left kneading bin and the right kneading bin is independent of the forward and reverse stirring of the left stirring mechanism and the right stirring mechanism, and the left kneading bin and the right kneading bin respectively send the materials at their lower ends to the top of the other, so that the materials in the left kneading bin and the right kneading bin are fully stirred, improving the efficiency and effect of material kneading; After the material kneading is completed, the left motor drives the left and right kneading bins to be inverted; then a left receiving box is placed directly below the left kneading bin, and a right receiving box is placed directly below the right kneading bin; then the middle motor is used to drive the turntable to rotate again, and the turntable drives the left and right bin lids to open through the left and right connecting rods respectively; the material in the left kneading bin falls into the left receiving box, and the material in the right kneading bin falls into the right receiving box.
Citation Information
Patent Citations
Double-body type energy-saving material mixer
CN212352511U
Spray production batching device
CN219149788U