A rubber floor

Abstract

This invention discloses a rubber flooring, relating to the field of flooring technology, which solves the problems of existing rubber flooring processes that are difficult to maintain uniform flooring strength, unstable flooring splicing, and inconsistent gaps during layering. A rubber flooring includes a rubber layer, with a base mechanism installed on the lower end face of the rubber layer. The base mechanism includes a support frame, a honeycomb support mesh, a connecting frame, a groove, and a vibration-damping layer. The vibration-damping layer is installed on the lower end face of the support frame, and the honeycomb support mesh is installed on the lower end face of the vibration-damping layer. The connecting frame is installed on the outer side of the honeycomb support mesh, and the support frame is installed on the outer side of the connecting frame. Grooves are provided on the inner sides of the support frame and the connecting frame. This invention, through layering and covering the rubber flooring, effectively maintains the stability of the rubber, improves the flooring strength, facilitates stable splicing, and eliminates the need for grout sealing.

Description

Technical Field

[0001] This invention relates to the field of flooring technology, specifically to a rubber flooring. Background Technology

[0002] Rubber flooring is made of natural rubber, synthetic rubber, and other polymer materials. It is widely used in homes, public places, substations, supermarkets, shopping malls, and freight yards where shock absorption is required. Although there are many types of rubber flooring available, they have poor wear resistance and weak anti-slip ability, which reduces their service life. In addition, the upper surface of existing rubber flooring lacks a corresponding water-guiding structure, making it easy for water to accumulate on the upper surface during outdoor use. This water accumulation makes it easier for users to slip. By performing layered treatment on rubber flooring, the strength of the flooring can be effectively guaranteed.

[0003] However, existing methods for layering rubber flooring make it difficult to maintain uniform flooring strength, and the flooring splicing is unstable with inconsistent gaps; therefore, they do not meet current needs. In response, we propose a new type of rubber flooring. Summary of the Invention

[0004] The purpose of this invention is to provide a rubber flooring that solves the problems mentioned in the background art, such as the difficulty in maintaining uniform strength of the flooring during the layering process, unstable splicing of the flooring, and the inability to maintain uniform gaps.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a rubber flooring, comprising a rubber layer, a base mechanism installed on the lower end face of the rubber layer, the base mechanism comprising a support frame, a honeycomb support mesh, a connecting frame, a slot, and a vibration damping layer, the vibration damping layer being installed on the lower end face of the support frame, the honeycomb support mesh being installed on the lower end face of the vibration damping layer, the connecting frame being installed on the outer side of the honeycomb support mesh, the support frame being installed on the outer side of the connecting frame, the slots being provided on the inner sides of the support frame and the connecting frame, and thirty-three snap-fit ​​mechanisms being installed on the four sides of the lower end face of the base mechanism, each snap-fit ​​mechanism comprising an arc-shaped snap plate, a snap-fit ​​seat, reinforcing ribs, an elastic filling layer, and a reinforcing layer, the lower end face of the snap-fit ​​seat having four reinforcing ribs, the arc-shaped snap plate being fixedly installed on one side of the snap-fit ​​seat, the interior of the arc-shaped snap plate having an elastic filling layer, and the reinforcing layer being installed on the inner side of the elastic filling layer.

[0006] Preferably, the upper surface of the rubber layer is equipped with a wood-like mechanism, which includes a wear-resistant protective layer, a horizontal marking strip, a vertical reinforcing strip, a vibration damping pad, an air cushion chamber, and a joint sealing strip. The lower surface of the wear-resistant protective layer is provided with a horizontal marking strip, and a vertical reinforcing strip is provided on the outer side of the horizontal marking strip. Several vibration damping pads are installed on the inner side of the horizontal marking strip and the vertical reinforcing strip. An air cushion chamber is provided on the inner side of the vibration damping pad. Joint sealing strips are provided on both sides of the wear-resistant protective layer.

[0007] Preferably, the wear-resistant protective layer, the horizontal marking strip, the vertical reinforcing strip, and the joint sealing strip are integrally injection molded, the horizontal marking strip and the vertical reinforcing strip are arranged perpendicularly, and the wear-resistant protective layer, the horizontal marking strip, the vertical reinforcing strip, and the joint sealing strip are all made of PVC.

[0008] Preferably, the vibration damping pad is bonded and fixed to the horizontal marking strip and the vertical reinforcing strip, and an air cushion chamber is formed on the inner side of the wear-resistant protective layer, the vibration damping pad and the rubber layer, and the inner side of the air cushion chamber is filled with flame-retardant particles.

[0009] Preferably, the joint sealing strip is semi-circular in shape, and the two joint sealing strips are centrally symmetrically distributed with respect to the wear-resistant protective layer. The gap between the two wear-resistant protective layers is equal to the thickness of the joint sealing strip.

[0010] Preferably, the wear-resistant protective layer, the rubber layer, and the vibration damping layer are all bonded together with hot melt adhesive, and the thickness of the rubber layer is 2-3 mm.

[0011] Preferably, the arc-shaped card plate, the buckle seat, and the reinforcing rib are integrally injection molded, the width of the buckle seat is equal to the width of the card slot, and the buckle seat is bonded and fixed to the inside of the card slot.

[0012] Preferably, the arc-shaped plate and the reinforcing layer are connected by an elastic filler layer, and the surface of the reinforcing layer is provided with an anti-oxidation layer.

[0013] Preferably, the support frame, the honeycomb support mesh, and the connecting frame are integrally injection molded, and the support frame, the honeycomb support mesh, and the connecting frame are all made of plastic.

[0014] Preferably, the upper surface of the wear-resistant protective layer is provided with a wood-like layer, and the wear-resistant protective layer is bonded and fixed to the wood-like layer.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. This invention effectively improves the bending strength of the whole when bent by arranging the horizontal marking strips and vertical reinforcing strips vertically. The wear-resistant protective layer, the horizontal marking strips and the vertical reinforcing strips are all made of PVC, and the support frame, honeycomb support mesh and connecting frame are all made of plastic. This makes it easy to reduce the overall weight through the imitation wood mechanism and base mechanism, and allows the floor to be layered. While maintaining the vibration reduction of the rubber layer, it can improve the strength of the floor, prevent the rubber layer from being corroded, and extend the service life of the floor.

[0017] 2. This invention facilitates the installation of the curved plate using a snap-fit ​​seat. The curved plate is staggered and snapped into the inner side of the slot, which helps maintain the overall connection stability. The honeycomb support mesh also improves the anti-slip effect of the floor. The two joint sealing strips are centrally symmetrically distributed relative to the wear-resistant protective layer. Thus, when the floor is snapped together by the snap-fit ​​mechanism and the slot, the mutual adhesion of the joint sealing strips keeps the gap between the floor panels uniform, eliminating the need for grout sealing and making it convenient to use. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall floor splicing structure of the present invention;

[0019] Figure 2 This is a partial structural diagram of the entire invention;

[0020] Figure 3 This is a schematic cross-sectional view of the rubber layer of the present invention;

[0021] Figure 4 This is a partial structural schematic diagram of the base mechanism of the present invention;

[0022] Figure 5 This is a partial structural schematic diagram of the wood-imitation mechanism of the present invention;

[0023] Figure 6 This is a partial cross-sectional structural diagram of the buckling mechanism of the present invention.

[0024] In the diagram: 1. Imitation wood structure; 101. Wear-resistant protective layer; 102. Horizontal marking strip; 103. Vertical reinforcing strip; 104. Vibration damping pad; 105. Air cushion chamber; 106. Sealing strip for connecting seams; 2. Buckle mechanism; 201. Arc-shaped clamping plate; 202. Buckle seat; 203. Reinforcing rib; 204. Elastic filling layer; 205. Reinforcing layer; 3. Base mechanism; 301. Support frame; 302. Honeycomb support mesh; 303. Connecting frame; 304. Slot; 305. Vibration damping layer; 4. Rubber layer. Detailed Implementation

[0025] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0026] Please see Figures 1 to 6 An embodiment of the present invention provides a rubber flooring, comprising a rubber layer 4, a base mechanism 3 mounted on the lower end face of the rubber layer 4, the base mechanism 3 comprising a support frame 301, a honeycomb support mesh 302, a connecting frame 303, a slot 304, and a vibration damping layer 305. The vibration damping layer 305 is mounted on the lower end face of the support frame 301, and the honeycomb support mesh 302 is mounted on the lower end face of the vibration damping layer 305. The connecting frame 303 is mounted on the outer side of the honeycomb support mesh 302, and the support frame 301 is mounted on the outer side of the connecting frame 303. The inner sides of the support frame 301 and the connecting frame 303 are provided with slots 304. The support frame 301, the honeycomb support mesh 302, and the connecting frame 303 are integrally injection molded. The frame 303 is made entirely of plastic. Thirty-three buckle mechanisms 2 are installed on the four sides of the lower end of the base mechanism 3. Each buckle mechanism 2 includes an arc-shaped buckle plate 201, a buckle seat 202, a reinforcing rib 203, an elastic filling layer 204, and a reinforcing layer 205. The lower end of the buckle seat 202 is provided with four reinforcing ribs 203. An arc-shaped buckle plate 201 is fixedly installed on one side of the buckle seat 202. The arc-shaped buckle plate 201 is staggered and snapped into the inside of the buckle groove 304 to maintain the overall connection stability. The inside of the arc-shaped buckle plate 201 is provided with an elastic filling layer 204. The inside of the elastic filling layer 204 is provided with a reinforcing layer 205. By layering and covering the rubber flooring, the stability of the rubber is effectively maintained, and the strength of the flooring is improved, making it easy to splice stably without the need for grout.

[0027] The upper surface of the rubber layer 4 is equipped with a wood-imitation mechanism 1, which includes a wear-resistant protective layer 101, a horizontal marking strip 102, a vertical reinforcing strip 103, a vibration damping pad 104, an air cushion chamber 105, and a joint sealing strip 106. The lower surface of the wear-resistant protective layer 101 is provided with a horizontal marking strip 102, and a vertical reinforcing strip 103 is provided on the outside of the horizontal marking strip 102. Several vibration damping pads 104 are installed on the inside of the horizontal marking strip 102 and the vertical reinforcing strip 103. An air cushion chamber 105 is provided on the inside of the vibration damping pad 104. Joint sealing strips 106 are provided on both sides of the wear-resistant protective layer 101. The upper surface of the wear-resistant protective layer 101 is provided with a wood-imitation layer, and the wear-resistant protective layer 101 is bonded and fixed to the wood-imitation layer. The wood-imitation mechanism 1 facilitates the improvement of the strength of the rubber layer 4 and provides protection for the rubber layer 4.

[0028] The wear-resistant protective layer 101, the horizontal marking strip 102, the vertical reinforcing strip 103, and the joint sealing strip 106 are integrally injection molded. The horizontal marking strip 102 and the vertical reinforcing strip 103 are arranged vertically. The wear-resistant protective layer 101, the horizontal marking strip 102, the vertical reinforcing strip 103, and the joint sealing strip 106 are all made of PVC. The wear-resistant protective layer 101, the rubber layer 4, and the vibration damping layer 305 are all bonded and fixed by hot melt adhesive. The thickness of the rubber layer 4 is 2-3mm, which effectively improves the bending strength of the horizontal marking strip 102 and the vertical reinforcing strip 103 when the whole is bent.

[0029] Among them, the vibration damping pad 104 is bonded and fixed to the horizontal marking strip 102 and the vertical reinforcing strip 103. The inner side of the wear-resistant protective layer 101, the vibration damping pad 104 and the rubber layer 4 forms an air cushion chamber 105. The inner side of the air cushion chamber 105 is filled with flame-retardant particles, which can improve the flame-retardant effect of the floor.

[0030] The joint sealing strip 106 is semi-circular in shape. The two joint sealing strips 106 are centrally symmetrically distributed with respect to the wear-resistant protective layer 101. The gap between the two wear-resistant protective layers 101 is equal to the thickness of the joint sealing strip 106. The joint sealing strips 106 adhere to each other to maintain a uniform gap in the floor splicing, and no grouting is required, making it convenient to use.

[0031] Among them, the arc-shaped card plate 201, the buckle seat 202 and the reinforcing rib 203 are integrally injection molded. The width of the buckle seat 202 is equal to the width of the slot 304. The buckle seat 202 is bonded and fixed to the inner side of the slot 304. The arc-shaped card plate 201 and the reinforcing layer 205 are connected by the elastic filling layer 204. The surface of the reinforcing layer 205 is provided with an anti-oxidation layer. The arc-shaped card plate 201 is staggered and snapped into the inner side of the slot 304 to facilitate the overall connection stability.

[0032] During use, check that all parts are functioning properly. The wear-resistant protective layer 101, rubber layer 4, and support frame 301 are all fixed together with hot melt adhesive. Horizontal marking strips 102 and vertical reinforcing strips 103 are provided on the inner sides of the wear-resistant protective layer 101 and rubber layer 4, ensuring they are arranged vertically to effectively improve the overall bending strength. Vibration damping pads 104 are installed on the inner sides of the horizontal marking strips 102 and vertical reinforcing strips 103 to dampen vibrations. The wear-resistant protective layer 101, horizontal marking strips 102, and vertical reinforcing strips 103 are all made of PVC, while the support frame 301, honeycomb support mesh 302, and connecting frame 303 are all made of plastic. This allows for easy reduction of the overall weight through the imitation wood mechanism 1 and base mechanism 3, and enables layered processing of the flooring while maintaining the strength of the rubber layer 4. While vibrating, it can improve the strength of the floor, prevent the rubber layer 4 from being corroded, and extend the service life of the floor. The inner side of the support frame 301 and the connecting frame 303 is provided with a slot 304, so that the buckle seat 202 is fixed inside the slot 304. The buckle seat 202 facilitates the installation of the arc-shaped card plate 201. When splicing the floor, the arc-shaped card plate 201 is staggered and snapped into the inner side of the slot 304 to maintain the overall connection stability. The honeycomb support mesh 302 helps to improve the anti-slip effect of the floor. There are joint sealing strips 106 on both sides of the wear-resistant protective layer 101, and the two joint sealing strips 106 are centrally symmetrically distributed with respect to the wear-resistant protective layer 101. When the floor is snapped together by the buckle mechanism 2 and the slot 304, the mutual adhesion of the joint sealing strips 106 keeps the gap of the floor splice uniform and eliminates the need for grouting, making it convenient to use.

[0033] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. Rubber floor comprising a rubber layer (4), characterized in that: A base mechanism (3) is installed on the lower end face of the rubber layer (4). The base mechanism (3) includes a support frame (301), a honeycomb support mesh (302), a connecting frame (303), a slot (304), and a damping layer (305). The damping layer (305) is installed on the lower end face of the support frame (301). The honeycomb support mesh (302) is installed on the lower end face of the damping layer (305). The connecting frame (303) is installed on the outer side of the honeycomb support mesh (302). The support frame (301) is installed on the outer side of the connecting frame (303). The support frame (301) and the connecting frame (303) are connected. The base mechanism (3) has a slot (304) on its inner side. Thirty-three buckling mechanisms (2) are installed on the four sides of the lower end face of the base mechanism (3). The buckling mechanism (2) includes an arc-shaped buckle plate (201), a buckle seat (202), a reinforcing rib (203), an elastic filling layer (204), and a reinforcing layer (205). The lower end face of the buckle seat (202) is provided with four reinforcing ribs (203). An arc-shaped buckle plate (201) is fixedly installed on one side of the buckle seat (202). An elastic filling layer (204) is provided inside the arc-shaped buckle plate (201). A reinforcing layer (205) is installed on the inner side of the elastic filling layer (204). The upper surface of the rubber layer (4) is equipped with a wood-like mechanism (1). The wood-like mechanism (1) includes a wear-resistant protective layer (101), a horizontal marking strip (102), a vertical reinforcing strip (103), a vibration damping pad (104), an air cushion chamber (105), and a joint sealing strip (106). The lower surface of the wear-resistant protective layer (101) is provided with a horizontal marking strip (102). A vertical reinforcing strip (103) is provided on the outside of the horizontal marking strip (102). Several vibration damping pads (104) are installed on the inside of the horizontal marking strip (102) and the vertical reinforcing strip (103). The vibration damping pad (104) has an air cushion chamber (105) on its inner side, and the wear-resistant protective layer (101) has a joint sealing strip (106) on both sides; the wear-resistant protective layer (101), the horizontal marking strip (102), the vertical reinforcing strip (103) and the joint sealing strip (106) are integrally injection molded, the horizontal marking strip (102) and the vertical reinforcing strip (103) are arranged vertically, and the wear-resistant protective layer (101), the horizontal marking strip (102), the vertical reinforcing strip (103) and the joint sealing strip (106) are all made of PVC; The support frame (301), honeycomb support mesh (302) and connecting frame (303) are integrally injection molded, and the support frame (301), honeycomb support mesh (302) and connecting frame (303) are all made of plastic.

2. A rubber flooring as claimed in claim 1, characterized in that: The vibration damping pad (104) is bonded and fixed to the horizontal marking strip (102) and the vertical reinforcing strip (103). The inner side of the wear-resistant protective layer (101), the vibration damping pad (104) and the rubber layer (4) forms an air cushion chamber (105), and the inner side of the air cushion chamber (105) is filled with flame-retardant particles.

3. The rubber flooring of claim 1, wherein: The joint sealing strip (106) is semi-circular in shape. The two joint sealing strips (106) are centrally symmetrically distributed with respect to the wear-resistant protective layer (101). The gap between the two wear-resistant protective layers (101) is equal to the thickness of the joint sealing strip (106).

4. The rubber flooring of claim 1, wherein: The wear-resistant protective layer (101), the rubber layer (4) and the vibration damping layer (305) are all fixed by hot melt adhesive, and the thickness of the rubber layer (4) is 2-3 mm.

5. A rubber flooring according to claim 1, characterized in that: The arc-shaped card plate (201), the buckle seat (202) and the reinforcing rib (203) are integrally injection molded. The width of the buckle seat (202) is equal to the width of the slot (304). The buckle seat (202) is bonded and fixed to the inside of the slot (304).

6. A rubber flooring according to claim 1, characterized in that: The arc-shaped plate (201) and the reinforcing layer (205) are connected by an elastic filling layer (204), and the surface of the reinforcing layer (205) is provided with an anti-oxidation layer.

7. A rubber flooring according to claim 1, characterized in that: The upper surface of the wear-resistant protective layer (101) is provided with a wood-like layer, and the wear-resistant protective layer (101) is bonded and fixed to the wood-like layer.

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