Multi-functional flat tube collecting table

Abstract

The application discloses a multifunctional flat pipe collecting table and relates to the technical field of flat pipe cutting equipment. The multifunctional flat pipe collecting table comprises a rack, a longitudinal collecting mechanism and a transverse output mechanism are installed on the rack, the longitudinal collecting mechanism is composed of a first material receiving mechanism, a second material receiving and conveying mechanism and a transverse pushing mechanism, an internal feeding groove adjusting cylinder is fixedly installed on the rack, the first material receiving mechanism comprises a first motor, a first screw rod, a threaded block, a mounting frame, a first sliding rail, a first material receiving plate, a second screw rod, a second sliding rail and a mounting top plate. Through the design, the collecting table can be stacked, counted, arranged and conveyed under the operation of the longitudinal collecting mechanism and the transverse output mechanism, so that the collecting table is highly intelligent, can continuously produce, has high efficiency and does not need manual operation, and the problems of high labor cost, low production efficiency and poor economic benefits of flat pipe collecting are solved, so that the collecting table is beneficial to popularization and use.

Description

Technical Field

[0001] This invention relates to the field of microchannel aluminum flat tube cutting, and in particular to a multifunctional flat tube collection station. Background Technology

[0002] Microchannel aluminum flat tubes, also known as "parallel flow aluminum flat tubes," are thin-walled, porous, flat tubular materials made from refined aluminum rods through hot extrusion and surface zinc spraying for corrosion protection. They are mainly used in air conditioning systems for various refrigerants as piping components that carry new environmentally friendly refrigerants. The use of new environmentally friendly materials is a key material for the next generation of parallel flow microchannel air conditioning heat exchangers. Microchannel aluminum tubes are a new type of environmentally friendly refrigerant-carrying piping component, and their use has been mandated in automotive air conditioning systems.

[0003] After cutting, microchannel aluminum flat tubes need to be stacked, counted, arranged, and transported. However, traditional flat tube collection stations do not have the functions of stacking, counting, arranging, and transporting, which requires a lot of manual operation. At the same time, this operation has low sustainability, low production efficiency, and poor economic benefits. Based on this, a multifunctional flat tube collection station is provided to solve the above problems. Summary of the Invention

[0004] In order to overcome the shortcomings of the prior art, the present invention solves the problem of injection molding defects caused by the height difference between the two iron cores during the injection molding of motor rotor iron core.

[0005] To solve the above technical problems, the present invention provides the following technical solution: a multi-functional flat tube collecting platform, including a frame, on which a longitudinal collecting mechanism and a transverse output mechanism are installed. The longitudinal collecting mechanism consists of a first receiving mechanism, a second receiving and conveying mechanism, and a transverse pushing mechanism. A feed trough adjusting cylinder is fixedly installed inside the upper part of the frame, and a push plate is fixedly provided at the output end of the feed trough adjusting cylinder.

[0006] The first receiving mechanism includes a first motor, a first lead screw, a threaded block, a mounting frame, a first slide rail, a first receiving plate, a second lead screw, a second slide rail, and a mounting top plate. The second slide rail is fixedly connected to the frame, and the mounting top plate is slidably connected to the outer surface of the second slide rail. The second lead screw is rotatably connected to the frame and threadedly connected to the mounting top plate. The second lead screw is driven by the motor. The first motor is fixedly mounted on the top of the mounting top plate, and the first lead screw is fixedly mounted on the output end of the first motor. The threaded block is threadedly connected to the outer surface of the first lead screw, and the mounting frame is slidably mounted on the outer surface of the threaded block. The first slide rail is fixedly connected to the frame and slidably connected to the mounting frame. Multiple sets of first receiving plates are fixedly mounted on the front surface of the mounting frame.

[0007] The second receiving and conveying mechanism includes a third motor, a second receiving and conveying rotating shaft, a second receiving and conveying belt, a synchronous pulley set, and a conveyor belt receiving boss. The third motor is fixedly installed on the frame. The output end of the third motor is equipped with a synchronous pulley set. The synchronous pulley set is rotatably connected to the second receiving and conveying rotating shaft via a belt. The second receiving and conveying rotating shaft is rotatably connected to the frame. Multiple sets of second receiving and conveying belts are driven to the outer surface of the second receiving and conveying rotating shaft. A conveyor belt receiving boss is fixedly provided on the outer surface of the second receiving and conveying belt.

[0008] The lateral pushing mechanism includes a lateral pushing cylinder, a lateral pushing frame, and lateral pushing rollers. The lateral pushing cylinder is fixedly installed with the frame. The output end of the lateral pushing cylinder is fixedly provided with the lateral pushing frame. Multiple sets of lateral pushing rollers are rotatably connected inside the lateral pushing frame.

[0009] The transverse output mechanism includes a mounting plate, a transverse conveyor pulley set, a transverse conveyor roller, and a second motor. The second motor is fixedly connected to the frame. The mounting plate is fixedly mounted on the frame. Multiple transverse conveyor pulley sets are fixedly mounted on the side of the mounting plate. A pulley is provided at the output end of the second motor. The pulley is connected to the transverse conveyor pulley set via belt drive. A transverse conveyor roller is fixedly mounted inside the transverse conveyor pulley set, and the transverse conveyor roller is rotatably connected to the mounting plate.

[0010] As a preferred embodiment of the present invention, the cross-section of the first receiving plate is L-shaped, and each set of the first receiving plates is disposed in the gap between two adjacent second receiving conveyor belts.

[0011] As a preferred embodiment of the present invention, the conveyor belt receiving boss is L-shaped, and each set of transverse push-out rollers is arranged in the gap between two adjacent second receiving conveyor belts.

[0012] As a preferred embodiment of the present invention, the first receiving plate, the transverse ejection roller, and the second receiving conveyor belt are all inclined.

[0013] As a preferred embodiment of the present invention, the cross-sections of the first slide rail and the second slide rail are both I-shaped.

[0014] Compared with the prior art, the beneficial effects that this invention can achieve are:

[0015] 1. Through this design, the collection platform can perform functions such as palletizing, counting, arranging, and conveying under the operation of the longitudinal collection mechanism and the transverse output mechanism. This makes the collection platform highly intelligent, capable of continuous production, and highly efficient without manual operation. It solves the problems of high labor costs, low production efficiency, and poor economic benefits in flat tube collection, thus facilitating the promotion and use of this collection platform. Attached Figure Description

[0016] Figure 1 This is a front view structural diagram of the present invention;

[0017] Figure 2 For the present invention Figure 1 A schematic diagram of the side view structure;

[0018] Figure 3 For the present invention Figure 2 A magnified structural diagram at point A;

[0019] Figure 4 For the present invention Figure 1 A top-view structural diagram;

[0020] Figure 5 This is a schematic diagram of the longitudinal collection mechanism structure of the present invention;

[0021] Figure 6 For the present invention Figure 5 A schematic diagram of the side view structure;

[0022] Figure 7 This is a schematic diagram of the transverse conveying mechanism of the present invention.

[0023] The components are as follows: 1. Frame; 2. First motor; 3. First lead screw; 4. Threaded block; 5. Mounting frame; 6. First slide rail; 7. First receiving plate; 8. Second lead screw; 9. Second slide rail; 10. Mounting top plate; 11. Lateral push cylinder; 12. Lateral ejection frame; 13. Lateral ejection roller; 14. Lateral output mechanism; 15. Mounting support plate; 16. Lateral conveyor belt pulley set; 17. Lateral conveyor roller; 18. Second motor; 19. Second receiving conveyor mechanism; 20. Third motor; 21. Second receiving conveyor rotating shaft; 22. Second receiving conveyor belt; 23. Synchronous pulley set; 24. Conveyor belt receiving boss; 25. Feed trough adjusting cylinder; 26. Push plate. Detailed Implementation

[0024] Preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings. Those skilled in the art will appreciate that these descriptions are merely descriptive and exemplary and should not be construed as limiting the scope of protection of the present invention.

[0025] Example:

[0026] like Figure 1-7As shown, the multi-functional flat tube collecting platform includes a frame 1. A longitudinal collecting mechanism and a transverse output mechanism 14 are installed on the frame 1. The longitudinal collecting mechanism consists of a first receiving mechanism, a second receiving and conveying mechanism 19, and a transverse pushing mechanism. A feed trough adjusting cylinder 25 is fixedly installed inside the upper part of the frame 1. A push plate 26 is fixedly provided at the output end of the feed trough adjusting cylinder 25.

[0027] The first receiving mechanism includes a first motor 2, a first lead screw 3, a threaded block 4, a mounting frame 5, a first slide rail 6, a first receiving plate 7, a second lead screw 8, a second slide rail 9, and a mounting top plate 10. The second slide rail 9 is fixedly connected to the frame 1, and the mounting top plate 10 is slidably connected to the outer surface of the second slide rail 9. The second lead screw 8 is rotatably connected to the frame 1, and the second lead screw 8 is threadedly connected to the mounting top plate 10. The second lead screw 8 is driven by the motor. The first motor 2 is fixedly mounted on the top of the mounting top plate 10, and the first lead screw 3 is fixedly mounted on the output end of the first motor 2. The threaded block 4 is threadedly connected to the outer surface of the first lead screw 3, and the mounting frame 5 is slidably mounted on the outer surface of the threaded block 4. The first slide rail 6 is fixedly connected to the frame 1, and the first slide rail 6 is slidably connected to the mounting frame 5. Multiple sets of first receiving plates 7 are fixedly mounted on the front surface of the mounting frame 5.

[0028] The second receiving conveyor mechanism 19 includes a third motor 20, a second receiving conveyor rotating shaft 21, a second receiving conveyor belt 22, a synchronous pulley set 23, and a conveyor belt receiving boss 24. The third motor 20 is fixedly installed on the frame 1. The output end of the third motor 20 is equipped with a synchronous pulley set 23. The synchronous pulley set 23 is rotatably connected to the second receiving conveyor rotating shaft 21 via a belt. The second receiving conveyor rotating shaft 21 is rotatably connected to the frame 1. Multiple sets of second receiving conveyor belts 22 are driven to the outer surface of the second receiving conveyor rotating shaft 21. The outer surface of the second receiving conveyor belt 22 is fixedly provided with a conveyor belt receiving boss 24.

[0029] The transverse pushing mechanism includes a transverse pushing cylinder 11, a transverse pushing frame 12, and a transverse pushing roller 13. The transverse pushing cylinder 11 is fixedly installed on the frame 1. The output end of the transverse pushing cylinder 11 is fixedly provided with the transverse pushing frame 12. Multiple sets of transverse pushing rollers 13 are rotatably connected inside the transverse pushing frame 12.

[0030] The transverse output mechanism 14 includes a mounting plate 15, a transverse conveyor pulley set 16, a transverse conveyor roller 17, and a second motor 18. The second motor 18 is fixedly connected to the frame 1. The mounting plate 15 is fixedly mounted on the frame 1. Multiple sets of transverse conveyor pulley sets 16 are fixedly mounted on the side of the mounting plate 15. The output end of the second motor 18 is provided with a pulley. The pulley is connected to the transverse conveyor pulley set 16 by belt drive. The transverse conveyor roller 17 is fixedly mounted inside the transverse conveyor pulley set 16, and the transverse conveyor roller 17 is rotatably connected to the mounting plate 15.

[0031] When collecting the cut flat tubes, the tubes are conveyed through the feed inlet of the collection platform after being cut (see attached image). Figure 3 The flat tube then enters the feeding trough. The feeding trough adjusting cylinder 25 pushes the push plate 26 to move, causing the push plate 26 to push the flat tube onto the first receiving plate 7. At this time, the first motor 2 drives the first lead screw 3 to rotate. Since the first lead screw 3 is threadedly connected to the threaded block 4, and the mounting frame 5 is slidably connected to the first slide rail 6, and the mounting frame 5 is fixedly connected to the threaded block 4, the rotation of the first lead screw 3 can drive the threaded block 4 to move vertically downward. When the threaded block 4 moves downward, it can drive the mounting frame 5 and the first receiving plate 7 to move downward. The first lead screw 3 drives the first receiving plate 7 to move up and down. Starting from the initial position, every time the flat tube reaches the receiving plate, the first receiving plate 7 will drop by one flat tube thickness until the stacking quantity is reached. At this time, the first receiving plate 7 reaches the target position. At this time, the transverse conveyor roller 17 also uses the third motor 20 as the power source, and drives the second receiving conveyor rotating shaft 21 to rotate through the synchronous belt pulley group 23, thereby driving the second receiving conveyor belt 22 to rotate. The stacked flat tubes are then supported by the receiving bosses 24 on the second receiving conveyor belt 22. At this point, the target position of the first receiving plate 7 is the starting position of the second receiving conveyor belt 22. When the first receiving plate 7 reaches the target position, the second receiving conveyor belt 22 starts operating, with the receiving bosses 24 supporting the flat tubes instead of the first receiving plate 7. For each flat tube dropped, the second receiving conveyor belt 22 rotates by one tube thickness until the flat tube reaches the top of the transverse output mechanism 14. At this point, the first receiving plate 7, driven by the motor, causes the second lead screw 8 to rotate. Since the second lead screw 8 is threadedly connected to the mounting top plate 10, and the second slide rail 9 is slidably connected to the mounting top plate 10 for limitation, the rotation of the second lead screw 8 can move the mounting top plate 10 backward. When the second lead screw 8 retracts back to its initial position, it waits for the second receiving conveyor mechanism 19 to reach the target position. At this time, the transverse ejection mechanism... The transverse pushing cylinder 11 serves as the power source and is connected to the transverse ejector frame 12. Several transverse ejector rollers 13 are fixed on the transverse ejector frame 12. When the transverse pushing cylinder 11 moves, it pushes the transverse ejector frame 12 to move. When the transverse ejector frame 12 moves, it pushes the transverse ejector rollers 13 to move, sending the flat tubes on the second receiving conveyor belt 22 to the transverse output mechanism 14. Then, the second motor 18 serves as the power source to drive the pulleys and belts, and the belt drives the transverse conveyor pulley group 16 to rotate. When the transverse conveyor pulley group 16 rotates, it can drive the transverse conveyor roller 17 to rotate. In this way, the stacked flat tubes can be transversely conveyed to the subsequent packaging process, thereby realizing the conveying operation.

[0032] The first receiving plate 7 has an L-shaped cross section, and each set of the first receiving plate 7 is placed in the gap between two adjacent second receiving conveyor belts 22. By setting the position of the first receiving plate 7, it can move in the gap between the two second receiving conveyor belts 22 when the first receiving plate 7 moves up and down, so that the flat tube on the first receiving plate 7 can be moved to the receiving boss 24 of the conveyor belt for placement.

[0033] The conveyor belt receiving boss 24 is L-shaped, and each set of transverse push rollers 13 is set in the gap between two adjacent second receiving conveyor belts 22. With the setting of the transverse push rollers 13, when the transverse push cylinder 11 moves forward, it can drive the transverse push frame 12 to move forward. When the transverse push frame 12 moves forward, it can drive the transverse push rollers 13 to move, so that the transverse push rollers 13 can stably push the symmetrical flat tubes on the conveyor belt receiving boss 24, so that the flat tubes on the conveyor belt receiving boss 24 can move to the transverse conveyor rollers 17 for conveying.

[0034] The first receiving plate 7, the transverse pushing roller 13, and the second receiving conveyor belt 22 are all inclined. By inclining the first receiving plate 7, the transverse pushing roller 13, and the second receiving conveyor belt 22, the first receiving plate 7 and the conveyor belt receiving boss 24 can stably hold the flat tube, thereby preventing the flat tube from detaching.

[0035] The first slide rail 6 and the second slide rail 9 are both I-shaped. By setting the shape of the first slide rail 6 and the second slide rail 9, the mounting frame 5 and the mounting top plate 10 can be limited when moving, which can prevent the mounting frame 5 and the mounting top plate 10 from separating when moving, thereby improving the stability of the mounting frame 5 and the mounting top plate 10 when moving.

[0036] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0037] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as defined by the appended claims and their equivalents.

Claims

1. A multifunctional flat tube collecting platform, comprising a frame (1), characterized in that: The frame (1) is equipped with a longitudinal collecting mechanism and a transverse output mechanism (14). The longitudinal collecting mechanism consists of a first receiving mechanism, a second receiving and conveying mechanism (19), and a transverse pushing mechanism. The upper interior of the frame (1) is fixedly equipped with a feed trough adjusting cylinder (25), and the output end of the feed trough adjusting cylinder (25) is fixedly provided with a push plate (26). The first receiving mechanism includes a first motor (2), a first lead screw (3), a threaded block (4), a mounting frame (5), a first slide rail (6), a first receiving plate (7), a second lead screw (8), a second slide rail (9), and a mounting top plate (10). The second slide rail (9) is fixedly connected to the frame (1), and the mounting top plate (10) is slidably connected to the outer surface of the second slide rail (9). The second lead screw (8) is rotatably connected to the frame (1), and the second lead screw (8) is threadedly connected to the mounting top plate (10). (8) Driven by a motor, a first motor (2) is fixedly installed on the top of the mounting plate (10), a first lead screw (3) is fixedly installed at the output end of the first motor (2), a threaded block (4) is threadedly connected to the outer surface of the first lead screw (3), a mounting frame (5) is slidably installed on the outer surface of the threaded block (4), a first slide rail (6) is fixedly connected to the frame (1), and the first slide rail (6) is slidably connected to the mounting frame (5), and multiple sets of first receiving plates (7) are fixedly installed on the front surface of the mounting frame (5); The second receiving conveyor mechanism (19) includes a third motor (20), a second receiving conveyor rotating shaft (21), a second receiving conveyor belt (22), a synchronous pulley group (23), and a conveyor belt receiving boss (24). The third motor (20) is fixedly installed on the frame (1). The output end of the third motor (20) is equipped with a synchronous pulley group (23). The synchronous pulley group (23) is rotatably connected to the second receiving conveyor rotating shaft (21) via a belt. The second receiving conveyor rotating shaft (21) is rotatably connected to the frame (1). Multiple sets of second receiving conveyor belts (22) are connected to the outer surface of the second receiving conveyor rotating shaft (21). The outer surface of the second receiving conveyor belt (22) is fixedly provided with a conveyor belt receiving boss (24). The transverse pushing mechanism includes a transverse pushing cylinder (11), a transverse pushing frame (12), and a transverse pushing roller (13). The transverse pushing cylinder (11) is fixedly installed on the frame (1). The output end of the transverse pushing cylinder (11) is fixedly provided with the transverse pushing frame (12). The transverse pushing frame (12) is rotatably connected to multiple sets of transverse pushing rollers (13). The transverse output mechanism (14) includes a mounting plate (15), a transverse conveyor pulley group (16), a transverse conveyor roller (17), and a second motor (18). The second motor (18) is fixedly connected to the frame (1). The mounting plate (15) is fixedly mounted on the frame (1). Multiple transverse conveyor pulley groups (16) are fixedly mounted on the side of the mounting plate (15). The output end of the second motor (18) is provided with a pulley. The pulley is connected to the transverse conveyor pulley group (16) by belt drive. The transverse conveyor roller (17) is fixedly mounted inside the transverse conveyor pulley group (16), and the transverse conveyor roller (17) is rotatably connected to the mounting plate (15).

2. The multifunctional flat tube collecting platform according to claim 1, characterized in that: The first receiving plate (7) has an L-shaped cross section, and each set of the first receiving plate (7) is placed in the gap between two adjacent second receiving conveyor belts (22).

3. The multifunctional flat tube collecting platform according to claim 1, characterized in that: The conveyor belt receiving boss (24) is L-shaped, and each set of transverse push-out rollers (13) is set in the gap between two adjacent second receiving conveyor belts (22).

4. The multifunctional flat tube collecting platform according to claim 1, characterized in that: The first receiving plate (7), the transverse ejection roller (13), and the second receiving conveyor belt (22) are all inclined.

5. The multifunctional flat tube collecting platform according to claim 1, characterized in that: The cross-sections of the first slide rail (6) and the second slide rail (9) are both I-shaped.

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