Stove valve transmission assembly assembling equipment
By designing automated assembly equipment for stove valve transmission components, automated assembly of transmission components has been achieved, solving the problem of low efficiency in traditional manual operation and improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- FOSHAN PINYILI AUTOMATION TECH CO LTD
- Filing Date
- 2023-11-02
- Publication Date
- 2026-04-17
AI Technical Summary
The assembly of the transmission components of traditional gas valves relies on manual operation, resulting in low production efficiency and high labor costs.
Design a stove valve transmission component assembly equipment to achieve automated assembly of transmission components using a frame, rotating plate and multiple assembly devices, including automated conveying and assembly of limit plates, push plates, snap rings, base plates, valve stems and E-type snap rings, and achieve precise assembly through a vibratory plate, transmission components, detection mechanism and pick-and-place mechanism.
It improves production efficiency, reduces labor costs, ensures product quality consistency and precision, and reduces the impact of human factors on quality.
Smart Images

Figure CN117549058B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of automation equipment technology, and in particular to a stove valve transmission assembly assembly device. Background Technology
[0002] The gas valve has a manual control mode thanks to the transmission component, as shown in the attached diagram in the instruction manual. Figure 17 As shown, the transmission assembly consists of a limiting plate 301, a push plate 302, a retaining ring 303, a base plate 304, a valve stem 305, and an E-type retaining ring 306. In traditional processes, the assembly of the transmission assembly of this gas valve mainly relies on manual labor by workers, resulting in low production efficiency.
[0003] Therefore, further improvements are necessary. Summary of the Invention
[0004] Based on this, the purpose of the invention is to provide a stove valve transmission component assembly equipment to overcome the shortcomings of the prior art. The transmission component assembly is conducive to improving production efficiency, saving labor costs, reducing production costs, and is highly practical.
[0005] A stove valve transmission assembly assembly device designed for this purpose.
[0006] Including racks;
[0007] A rotating disk is rotatably mounted on the frame, and the rotating disk is provided with a plurality of auxiliary fixtures for placing the transmission components;
[0008] The frame surrounding the rotating disk is provided with a first assembly device for assembling a limiting plate onto the auxiliary fixture, a second assembly device for assembling a push plate onto the auxiliary fixture so that the push plate is mounted on the limiting plate, a third assembly device for assembling a retaining ring onto the auxiliary fixture so that one end of the retaining ring abuts against the push plate, a fourth assembly device for assembling a base plate onto the auxiliary fixture, a fifth assembly device for sequentially inserting a valve stem onto the auxiliary fixture and cooperating with the base plate, the retaining ring, the push plate, and the limiting plate, and a sixth assembly device for assembling and inserting an E-type retaining ring onto the auxiliary fixture so that the E-type retaining ring is assembled and snapped onto the valve stem to form the transmission assembly;
[0009] The auxiliary fixture is equipped with a positioning device, which includes a positioning column and a driving component that is pulsatorically connected to the positioning column. The driving component is mounted on the auxiliary fixture and can drive the positioning column to move up and down on the auxiliary fixture. The limiting plate, push plate, snap ring, base plate and valve stem of the transmission component cooperate with the positioning column to realize the position correction of the transmission component.
[0010] The first assembly device includes a first vibratory feeder, a first transmission component, a first detection mechanism, and a first pick-and-place mechanism. The first vibratory feeder is used to supply the limiting piece. The first transmission component is used to transmit the limiting piece discharged from the outlet of the first vibratory feeder to the first detection mechanism. The first detection mechanism can detect the placement position of the limiting piece and adjust the limiting piece to a position that cooperates with the positioning post. The limiting piece on the first detection mechanism is placed on the auxiliary fixture and cooperates with the positioning post through the first pick-and-place mechanism.
[0011] The first detection mechanism includes a first transfer component, a first position detection component, a correction component, and a first lifting component;
[0012] The correction assembly includes a correction motor and a drive shaft connected to the correction motor; the first lifting assembly includes a lifting cylinder and a sliding assembly that cooperates with the lifting cylinder, and the correction assembly is mounted on the sliding assembly;
[0013] The first transfer component includes a first transfer cylinder and a first sliding seat connected to the first transfer cylinder. The first sliding seat is provided with a first positioning slot that matches the output port of the first transfer component.
[0014] The first pick-and-place mechanism includes a first support frame, a first lifting component, a first clamping component, and a first pushing component. The first pushing component is mounted on the first support frame, the first lifting component is mounted on the first pushing component, and the first clamping component is mounted on the first lifting component. The first clamping component can be raised and lowered via the first lifting component, and the first clamping component moves on the first sliding seat and the auxiliary fixture via the first pushing component.
[0015] The first support frame is equipped with a waste recycling assembly that cooperates with the first lifting assembly. The waste recycling assembly includes a recycling cylinder and a waste recycling box connected to the recycling cylinder.
[0016] When the first transfer cylinder drives the first sliding seat to move onto the first transmission component, the limiting piece on the first transmission component is transferred to the first positioning slot on the first sliding seat. When the first transfer cylinder drives the first sliding seat to move to the position of the correction component, the drive shaft can move up and down on the first positioning slot via the first lifting component. The first position detection component can detect the placement position of the D-axis hole and groove of the limiting piece. The first position detection component is electrically connected to the correction motor. When the groove of the limiting piece is not placed correctly, the correction motor drives the drive shaft. The drive shaft rotates, causing the limiting plate to rotate, so that the groove of the limiting plate is correctly positioned. When the D-axis hole of the limiting plate is not positioned correctly, the first lifting component drives the drive shaft to lift the limiting plate, and the recycling cylinder pushes the recycling waste box to extend in the direction of the first positioning slot. The first pick-and-place mechanism clamps the limiting plate and places it on the recycling waste box. When the D-axis hole and groove of the limiting plate are correctly positioned, the first lifting component lifts the limiting plate, and the first pick-and-place mechanism clamps the limiting plate and moves it to the auxiliary fixture, so that the D-axis hole of the limiting plate mates with the positioning post.
[0017] The second assembly device includes a second vibratory feeder, a second transmission component, a second transfer component, and a second pick-and-place mechanism. The second vibratory feeder is used to supply the push plate. The second transmission component is used to transfer the limiting piece discharged from the outlet of the second vibratory feeder to the second transfer component. The push plate on the second transfer component is placed on the auxiliary fixture through the second pick-and-place mechanism and cooperates with the positioning post.
[0018] The second transfer assembly includes a second transfer cylinder and a second sliding seat connected to the second transfer cylinder. The second sliding seat is provided with a second positioning slot that matches the output port of the second transfer assembly. When the second transfer cylinder drives the second sliding seat to move onto the second transfer assembly, the push plate on the second transfer assembly is transferred to the second positioning slot of the second sliding seat. When the second sliding seat moves away from the second transfer assembly, the second pick-and-place mechanism clamps the push plate on the first sliding seat.
[0019] The second pick-and-place mechanism includes a second support frame, a second lifting assembly, a second clamping assembly, a second pushing assembly, and a first rotary cylinder. The second lifting assembly is mounted on the second pushing assembly, the first rotary cylinder is mounted on the second lifting assembly, and the second clamping assembly is mounted on the first rotary cylinder. The second clamping assembly can move up and down via the second lifting assembly. The second clamping assembly moves on the second sliding seat and the auxiliary fixture via the second pushing assembly. When the second clamping assembly clamps the push plate, the second clamping assembly rotates via the first rotary cylinder to align the swing arm on the push plate with the positioning groove on the auxiliary fixture. When the second clamping assembly descends via the second lifting assembly, the push plate is mounted on the auxiliary fixture.
[0020] The third assembly device includes a third vibratory plate, a third transmission component, a rotating component, and a third pick-and-place mechanism. The third vibratory plate is used to supply the spring. The third transmission component is used to transmit the spring discharged from the outlet of the third vibratory plate to the rotating component. The spring on the rotating component is fitted onto the positioning post on the auxiliary fixture by the third pick-and-place mechanism, and one end of the spring abuts against the push plate.
[0021] The third transmission component is provided with a connecting rod for connecting multiple springs in series;
[0022] The rotating assembly includes a first rotating cylinder and a connecting shaft. The first rotating cylinder is kinetically connected to the connecting shaft. The connecting shaft has an opening for matching the spring. The connecting shaft can rotate in a first direction and a second direction via the first rotating cylinder. When the connecting shaft rotates in the first direction, the spring on the third transmission assembly is delivered to the opening on the connecting shaft. When the connecting shaft rotates in the second direction, the third pick-and-place mechanism can clamp the spring on the connecting shaft and transfer it to the auxiliary fixture.
[0023] The third pick-and-place mechanism includes a third support frame, a third lifting assembly, a third clamping assembly, and a third pushing assembly. The third lifting assembly is mounted on the third pushing assembly, and the third clamping assembly is mounted on the third lifting assembly. The third clamping assembly can be raised and lowered via the third lifting assembly, and the third clamping assembly can move on the connecting shaft and the auxiliary fixture via the third pushing assembly.
[0024] The fourth assembly device includes a fourth vibratory feeder, a fourth transmission component, a fourth transfer component, and a fourth pick-and-place mechanism. The fourth vibratory feeder is used to supply the base plate. The fourth transmission component is used to transfer the base plate discharged from the outlet of the fourth vibratory feeder to the fourth transfer component. The base plate on the fourth transfer component is placed on the auxiliary fixture by the fourth pick-and-place mechanism and cooperates with the positioning column.
[0025] The fourth transfer assembly includes a fourth transfer cylinder and a fourth sliding seat connected to the fourth transfer cylinder. The fourth sliding seat is provided with a fourth positioning slot that cooperates with the output port of the fourth transmission assembly. When the fourth transfer cylinder drives the fourth sliding seat to move onto the fourth transmission assembly, the bottom plate on the fourth transmission assembly is transferred to the fourth positioning slot of the fourth sliding seat. When the fourth sliding seat moves away from the fourth transmission assembly, the fourth pick-and-place mechanism clamps the bottom plate on the fourth sliding seat.
[0026] The fourth pick-and-place mechanism includes a fourth support frame, a fourth lifting assembly, a fourth clamping assembly, a fourth pushing assembly, and a second rotary cylinder. The fourth lifting assembly is mounted on the fourth pushing assembly, the second rotary cylinder is mounted on the fourth lifting assembly, and the fourth clamping assembly is mounted on the fourth rotary cylinder. The fourth clamping assembly can move up and down via the fourth lifting assembly. The fourth clamping assembly moves on the fourth sliding seat and the auxiliary fixture via the fourth pushing assembly. When the fourth clamping assembly clamps the base plate, the fourth clamping assembly rotates via the second rotary cylinder to align the base plate with the auxiliary fixture. The fourth clamping assembly then descends via the fourth lifting assembly to mount the base plate onto the auxiliary fixture.
[0027] The fifth assembly device includes a fifth vibratory feeder, a fifth transmission component, a fifth transfer component, and a fifth pick-and-place mechanism. The fourth vibratory feeder is used to supply the valve stem. The fifth transmission component is used to transfer the valve stem discharged from the outlet of the fifth vibratory feeder to the fifth transfer component. The valve stem on the fifth transfer component is placed on the auxiliary fixture through the fifth pick-and-place mechanism and cooperates with the limiting plate, the push plate, the snap ring, and the base plate.
[0028] The fifth transfer assembly includes a fifth transfer cylinder and a fifth sliding seat connected to the fifth transfer cylinder. The fifth sliding seat is provided with a fifth positioning slot that cooperates with the output port of the fifth transmission assembly. When the fifth drive cylinder drives the fifth sliding seat to move onto the fifth transmission assembly, the valve rod on the fifth transmission assembly is transferred to the fifth positioning slot of the fifth sliding seat. When the fifth sliding seat moves away from the fifth transmission assembly, the fifth pick-and-place mechanism clamps the valve rod on the fifth sliding seat and moves it onto the auxiliary fixture.
[0029] The fifth pick-and-place mechanism includes a fifth support frame, a fifth lifting assembly, a fifth clamping assembly, a fifth pushing assembly, and a third rotary cylinder. The fifth lifting assembly is mounted on the fifth pushing assembly, the third rotary cylinder is mounted on the fifth lifting assembly, and the fifth clamping assembly is mounted on the third rotary cylinder. The fifth clamping assembly can move up and down via the fifth lifting assembly. The fifth clamping assembly moves on the fifth sliding seat and the auxiliary fixture via the fifth pushing assembly. When the fifth clamping assembly clamps the valve stem, the fifth clamping assembly rotates via the third rotary cylinder to align the valve stem with the auxiliary fixture. The fifth clamping assembly descends via the fifth lifting assembly, allowing the valve stem to be inserted into the limiting plate, the push plate, the snap ring, and the base plate.
[0030] The sixth assembly device includes a sixth vibratory plate, a sixth transmission component, a flattening device, a sixth pick-and-place mechanism, and a rotating mechanism connected to the sixth pick-and-place mechanism. The fourth vibratory plate is used to supply the E-type snap ring. The sixth transmission component is used to transfer the E-type snap ring discharged from the outlet of the sixth vibratory plate to the sixth transfer component. The E-type snap ring on the sixth transfer component is clamped on the auxiliary fixture and locked onto the valve stem by the sixth pick-and-place mechanism.
[0031] The sixth pick-and-place mechanism is rotatable between the sixth transmission component and the auxiliary fixture via the rotating mechanism;
[0032] The valve stem is provided with a groove that mates with the E-type retaining spring;
[0033] The sixth pick-and-place mechanism includes a sixth cylinder, a clamping seat, and a clamp. The clamping seat is connected to the output end of the sixth cylinder, and the clamp is mounted on the clamping seat.
[0034] When the sixth pick-and-place mechanism rotates to the sixth transmission component, the sixth cylinder activates the clamping seat to extend towards the sixth transmission component, causing the clamp to hold the E-type snap ring. When the sixth pick-and-place mechanism rotates to the auxiliary fixture, the flattening device is used to press the already assembled limiting piece, the push plate, the snap ring, the base plate, and the valve stem in the auxiliary fixture, causing the valve stem to move downward and expose the slot. The clamp secures the E-type snap ring in the slot of the valve stem.
[0035] The flattening device includes a seventh air rod and a pressure block connected to the seventh air rod.
[0036] The frame is also equipped with a finished product unloading device for removing the transmission assembly and a finished product discharge device that cooperates with the finished product unloading device.
[0037] The finished product unloading device includes an unloading support base, an unloading lifting assembly, an unloading clamping assembly, and a fourth rotary cylinder. The unloading lifting assembly is mounted on the unloading support base. The fourth rotary cylinder is mounted on the unloading lifting assembly and connected to the unloading clamping assembly. The unloading clamping assembly can be raised and lowered on the unloading support base via the unloading lifting assembly. The unloading clamping assembly can be rotated on the auxiliary fixture and the transfer position via the fourth rotary cylinder. When the unloading clamping assembly is on the auxiliary fixture, it clamps the transmission assembly on the auxiliary fixture. When the unloading clamping assembly is on the transfer position, it can cause the transmission assembly to flip.
[0038] The finished product discharge device includes a discharge tray, a gantry frame, and a clamping mechanism that slides on the gantry frame. The clamping mechanism includes a discharge transfer component, a discharge lifting component, a discharge clamping component, and a fifth rotary cylinder. The discharge transfer component is mounted on the gantry frame, the discharge lifting component is mounted on the discharge transfer component, the fifth rotary cylinder is mounted on the discharge lifting component, and the discharge clamping component is mounted on the fifth rotary cylinder. The discharge clamping component can be moved to the transfer position via the discharge transfer component and clamps the transmission component. When the discharge clamping component is rotated to the designated placement position by the fifth rotary cylinder, the fifth rotary cylinder is placed sequentially on the discharge tray under the action of the discharge lifting component.
[0039] The second assembly device and the fifth assembly device are respectively provided with a grease spraying mechanism for spraying oil onto the limiting plate and valve stem on the auxiliary fixture;
[0040] The grease spraying mechanism includes an oil spraying support, an oil spraying cylinder, a silicone oil valve, and a nozzle. The oil spraying support is located on the turntable, the oil spraying cylinder is mounted on the oil spraying support, the silicone oil valve is connected to the output end of the oil spraying cylinder, and the nozzle is mounted on the silicone oil valve.
[0041] The frame is also equipped with a residue detection device for removing workpieces from the auxiliary fixture. The residue detection device includes a residue detection lifting assembly, a residue detection moving assembly, a positioning plate, and an electromagnetic structure. The residue detection lifting assembly and the residue detection moving assembly are connected to the positioning plate. The electromagnetic structure is mounted on the positioning plate. The positioning plate can be raised, lowered, and moved on the auxiliary fixture via the residue detection lifting assembly and the residue detection moving assembly, so that the electromagnetic structure can magnetically attract the workpieces remaining on the auxiliary fixture.
[0042] An assembly device for a stove valve transmission assembly according to the above embodiment includes a frame; a rotating disk rotatably mounted on the frame, the rotating disk being provided with a plurality of auxiliary fixtures for placing the transmission assembly; the frame surrounding the rotating disk is provided with a first assembly device for assembling a limiting plate onto the auxiliary fixtures, a second assembly device for assembling a push plate onto the auxiliary fixtures so that the push plate is mounted on the limiting plate, a third assembly device for assembling a retaining spring onto the auxiliary fixtures so that one end of the retaining spring abuts against the push plate, a fourth assembly device for assembling a base plate onto the auxiliary fixtures, a fifth assembly device for sequentially inserting a valve stem into the auxiliary fixtures and cooperating with the base plate, retaining spring, push plate, and limiting plate, and a sixth assembly device for inserting an E-type retaining spring into the auxiliary fixtures so that the E-type retaining spring is engaged with the valve stem to form the transmission assembly. Specifically, in the above assembly process, the first assembly device, second assembly device, third assembly device, fourth assembly device, fifth assembly device, and sixth assembly device can automatically transport and assemble the limiting plate, push plate, snap ring, base plate, valve stem, and E-type snap ring to form a transmission component. This changes the traditional manual operation, improves production efficiency, reduces labor costs, meets the production requirements of existing processes, and significantly improves economic benefits. Because the product processing is mechanically automated and has strict processing standards, the impact of human factors on quality during production is reduced, thereby reducing errors in the processing process and improving product quality. Attached Figure Description
[0043] Figure 1 A flowchart of the assembly equipment for the stove valve transmission assembly in one embodiment of the invention.
[0044] Figure 2 This is a schematic diagram of the structure of the limiting sheet and the first assembly device in one embodiment of the invention.
[0045] Figure 3This is a schematic diagram of the structure of the first detection mechanism and the first pick-and-place mechanism in one embodiment of the invention.
[0046] Figure 4 This is a schematic diagram of the push plate and the second assembly device in one embodiment of the invention.
[0047] Figure 5 This is a schematic diagram of the structure of the second transfer component and the second pick-and-place mechanism in one embodiment of the invention.
[0048] Figure 6 This is a schematic diagram of the rotating assembly and the third pick-and-place mechanism in one embodiment of the invention.
[0049] Figure 7 This is a schematic diagram of the base plate and the fourth assembly device in one embodiment of the invention.
[0050] Figure 8 This is a schematic diagram of the fourth transfer component and the fourth pick-and-place mechanism in one embodiment of the invention.
[0051] Figure 9 This is a schematic diagram of the valve stem and the fifth assembly device in one embodiment of the invention.
[0052] Figure 10 This is a schematic diagram of the fifth transfer component and the fifth pick-and-place mechanism in one embodiment of the invention.
[0053] Figure 11 This is a schematic diagram of the E-type retaining ring and the sixth assembly device in one embodiment of the invention.
[0054] Figure 12 This is a schematic diagram of the sixth picking and placing mechanism, rotating mechanism and flattening device in one embodiment of the invention.
[0055] Figure 13 This is a schematic diagram of the finished product feeding device and the finished product discharging device in one embodiment of the invention.
[0056] Figure 14 This is a schematic diagram of the finished product feeding device in one embodiment of the invention.
[0057] Figure 15 This is a schematic diagram of the residual detection device in one embodiment of the invention.
[0058] Figure 16 This is a schematic diagram of the grease spraying mechanism in one embodiment of the invention.
[0059] Figure 17 This is an exploded view of the transmission component in one embodiment of the invention.
[0060] Figure 18 This is a schematic diagram of the auxiliary fixture structure in one embodiment of the invention.
[0061] Figure 19 This is a schematic diagram of the transmission component structure in one embodiment of the invention. Detailed Implementation
[0062] like Figures 1-19 As shown, a stove valve transmission assembly assembly device is provided.
[0063] Includes rack 1;
[0064] Rotary disk 2 is rotatably mounted on frame 1. The rotating disk 2 is provided with a plurality of auxiliary fixtures 4 for placing transmission components 3.
[0065] The frame 1 is arranged around the rotating disk 2 in the following order: a first assembly device a for assembling the limiting piece 301 onto the auxiliary fixture 4; a second assembly device b for assembling the push plate 302 onto the auxiliary fixture 4, so that the push plate 302 is mounted on the limiting piece 301; a third assembly device c for assembling the retaining spring 303 onto the auxiliary fixture 4, so that one end of the retaining spring 303 abuts against the push plate 302; a fourth assembly device d for assembling the base plate 304 onto the auxiliary fixture 4; a fifth assembly device e for sequentially inserting the valve stem 305 into the auxiliary fixture 4 and cooperating with the base plate 304, retaining spring 303, push plate 302, and limiting piece 301; and a sixth assembly device f for inserting the E-type retaining spring 306 into the auxiliary fixture 4, so that the E-type retaining spring 306 is snapped onto the valve stem 305 to form the transmission assembly 3.
[0066] The auxiliary fixture 4 is equipped with a positioning device 401, which includes a positioning post 4011 and a driving component 4012 that is connected to the positioning post 4011. The driving component 4012 is mounted on the auxiliary fixture 4 and can drive the positioning post 4011 to move up and down on the auxiliary fixture 4. The limiting plate 301, push plate 302, snap ring 303, base plate 304 and valve stem 305 of the transmission assembly 3 cooperate with the positioning post 4011 to realize the position correction of the transmission assembly 3.
[0067] Specifically, in the above assembly process, the first assembly device a, the second assembly device b, the third assembly device c, the fourth assembly device d, the fifth assembly device e, and the sixth assembly device f can automatically transport and assemble the limiting plate 301, the push plate 302, the snap ring 303, the base plate 304, the valve stem 305, and the E-type snap ring 306 to form the transmission assembly 3. This changes the traditional manual operation, improves production efficiency, reduces labor costs, meets the production requirements of existing processes, and significantly improves economic benefits. Since the product processing is mechanically automated and has strict processing standards, the impact of human factors on quality during production is reduced, thereby reducing errors in the processing process and improving product quality.
[0068] The driving component 4012 can be a driving cylinder, a servo motor, a pneumatic motor, etc. In this application, the driving device 202 is a driving cylinder so that the positioning column 4011 can move up and down on the auxiliary fixture 4, thereby enabling the limiting plate 301, the push plate 302, the snap ring 303, the base plate 304 and the valve stem 305 to cooperate with the positioning column 4011 to achieve the position correction of the transmission component 3.
[0069] like Figure 2 and Figure 3 As shown, the first assembly device a includes a first vibratory feeder a1, a first transmission component a2, a first detection mechanism a3, and a first pick-and-place mechanism a4. The first vibratory feeder a1 is used to supply the limiting piece 301. The first transmission component a2 is used to transmit the limiting piece 301 discharged from the outlet of the first vibratory feeder a1 to the first detection mechanism a3. The first detection mechanism a3 can detect the placement position of the limiting piece 301 and can adjust the limiting piece 301 to a position that cooperates with the positioning post 4011. The limiting piece 301 on the first detection mechanism a3 is placed on the auxiliary fixture 4 through the first pick-and-place mechanism a4 and cooperates with the positioning post 4011.
[0070] like Figure 2 and Figure 3 As shown, the first detection mechanism a3 includes a first transfer component a31, a first position detection component a32, a correction component a33, and a first lifting component a34;
[0071] like Figure 2 and Figure 3 As shown, the correction component a33 includes a correction motor a331 and a transmission shaft a332 connected to the correction motor a331; the first lifting component a34 includes a lifting cylinder a341 and a sliding component a342 that cooperates with the lifting cylinder a341, and the correction component a33 is mounted on the sliding component a342.
[0072] Specifically, the sliding component a342 consists of a slide rail and a slider. The conveying end of the lifting cylinder a341 is connected to the transmission shaft a332. When the lifting cylinder a341 rises, the correction motor a331 can slide up and down along the slide rail via the slider.
[0073] like Figure 2 and Figure 3 As shown, the first transfer component a31 includes a first transfer cylinder a311 and a first sliding seat a312 connected to the first transfer cylinder a311. The first sliding seat a312 is provided with a first positioning slot a3121 that matches the output port of the first transfer component a2.
[0074] like Figure 2 and Figure 3As shown, the first pick-and-place mechanism a4 includes a first support frame a41, a first lifting component a42, a first clamping component a43, and a first pushing component a44. The first pushing component a44 is mounted on the first support frame a41, the first lifting component a42 is mounted on the first pushing component a44, and the first clamping component a43 is mounted on the first lifting component a42. The first clamping component a43 can be lifted up and down through the first lifting component a42, and the first clamping component a43 can move on the first sliding seat a312 and the auxiliary fixture 4 through the first pushing component a44.
[0075] like Figure 2 and Figure 3 As shown, the first support frame a41 is provided with a waste recycling assembly a45 that cooperates with the first lifting assembly a42. The waste recycling assembly a45 includes a recycling cylinder a451 and a waste recycling box a452 connected to the recycling cylinder a451.
[0076] When the first transfer cylinder a311 drives the first sliding seat a312 to move onto the first transmission component a2, the limiting piece 301 on the first transmission component a2 is transferred to the first positioning slot a3121 on the first sliding seat a312. When the first transfer cylinder a311 drives the first sliding seat a312 to move to the position of the correction component a33, the transmission shaft a332 can move up and down on the first positioning slot a3121 via the first lifting component a34. The first position detection component a32 can detect the placement position of the D-axis hole 3011 and the groove 3012 of the limiting piece 301. The first position detection component a32 is electrically connected to the correction motor a331. When the groove 3012 of the limiting piece 301 is not positioned correctly, the correction motor a331 drives the transmission shaft a332 to rotate, causing... The drive shaft a332 drives the limiting plate 301 to rotate, so that the groove 3012 of the limiting plate 301 is correctly positioned. When the D-axis hole 3011 of the limiting plate 301 is not positioned correctly, the first lifting component a34 drives the drive shaft a332 to lift the limiting plate 301, and the recycling cylinder a451 pushes the recycling waste box a452 to extend towards the first positioning slot a3121. The first pick-and-place mechanism a4 clamps the limiting plate 301 and places it on the recycling waste box a452. When the D-axis hole 3011 and the groove 3012 of the limiting plate 301 are correctly positioned, the drive shaft a332 lifts the limiting plate 301 through the first lifting component a34, and the first pick-and-place mechanism a4 clamps the limiting plate 301 and moves it to the auxiliary fixture 4, so that the D-axis hole 3011 of the limiting plate 301 engages with the positioning post 4011.
[0077] Specifically, when the first vibratory feeder a1 conveys the limiting piece 301, the D-axis hole 3011 of the limiting piece 301 may be reversed. Therefore, when the first detection mechanism a3 detects that the D-axis hole 3011 of the limiting piece 301 is reversed, it sends a signal to the first pick-and-place mechanism a4. The first pick-and-place mechanism a4 clamps the limiting piece 301 with the reversed D-axis hole 3011 onto the recycling waste box a452. When the first detection mechanism a3 detects that the groove 3012 of the limiting piece 301 is incorrectly placed, it sends a signal to the correction motor a331. The correction motor a331 can rotate forward or reverse to drive the transmission shaft a332 to rotate, so as to adjust the placement position of the groove 3012 of the limiting piece 301.
[0078] It should be noted that the first detection mechanism a3 includes a drive cylinder and a CCD camera or position sensor mounted on the drive cylinder. When the first sliding seat a312 moves to the position of the correction component a33, the drive cylinder extends outward, so that the CCD camera or position sensor detects the placement position of the groove 3012 and the D-axis hole 3011 of the limiting sheet 301.
[0079] The first lifting component a42 is a lifting air rod.
[0080] Furthermore, such as Figure 4 and Figure 5 As shown, the second assembly device b includes a second vibratory plate b1, a second transmission component b2, a second transfer component b3, and a second pick-and-place mechanism b4. The second vibratory plate b1 is used to supply the push plate 302. The second transmission component b2 is used to transfer the push plate 302 discharged from the outlet of the second vibratory plate b1 to the second transfer component b3. The push plate 302 on the second transfer component b3 is placed on the auxiliary fixture 4 through the second pick-and-place mechanism b4 and cooperates with the positioning column 4011.
[0081] like Figure 4 and Figure 5 As shown, the second transfer component b3 includes a second transfer cylinder b31 and a second sliding seat b32 connected to the second transfer cylinder b31. The second sliding seat b32 is provided with a second positioning slot b321 that matches the output port of the second transmission component b2. When the second transfer cylinder b31 drives the second sliding seat b32 to move onto the second transmission component b2, the push plate 302 on the second transmission component b2 is transferred to the second positioning slot b321 of the second sliding seat b32. When the second sliding seat b32 moves away from the second transmission component b2, the second pick-and-place mechanism b4 clamps the push plate 302 on the second sliding seat b32.
[0082] like Figure 4 and Figure 5As shown, the second pick-and-place mechanism b4 includes a second support frame b41, a second lifting assembly b42, a second clamping assembly b43, a second pushing assembly b44, and a first rotary cylinder b45. The second lifting assembly b42 is mounted on the second pushing assembly b44, the first rotary cylinder b45 is mounted on the second lifting assembly b42, and the second clamping assembly b43 is mounted on the first rotary cylinder b45. The second clamping assembly b43 can be lifted up and down via the second lifting assembly b42. The second clamping assembly b43 moves on the second sliding seat b32 and the auxiliary fixture 4 via the second pushing assembly b44. When the second clamping assembly b43 clamps the push plate 302, the second clamping assembly b43 rotates via the first rotary cylinder b45 to make the swing arm 3021 on the push plate 302 align with the positioning groove 402 on the auxiliary fixture 4. When the second clamping assembly b43 descends via the second lifting assembly b42, the push plate 302 is mounted on the auxiliary fixture 4.
[0083] Furthermore, such as Figure 6 and Figure 7 As shown, the third assembly device c includes a third vibratory plate c1, a third transmission component c2, a rotating component c3, and a third pick-and-place mechanism c4. The third vibratory plate c1 is used to supply the snap ring 303. The third transmission component c2 is used to transmit the snap ring 303 discharged from the outlet of the third vibratory plate c1 to the rotating component c3. The snap ring 303 on the rotating component c3 is sleeved on the positioning post 4011 on the auxiliary fixture 4 by the third pick-and-place mechanism c4, and one end of the snap ring 303 abuts against the push plate 302.
[0084] In order to place multiple snap rings 303 in the third transmission assembly c2 and discharge them in sequence, the third transmission assembly c2 is provided with a connecting rod c21 for connecting multiple snap rings 303 in series;
[0085] like Figure 6 and Figure 7 As shown, the rotating assembly c3 includes a first rotating cylinder c31 and a connecting shaft c32. The first rotating cylinder c31 is connected to the connecting shaft c32 in a transmission manner. The connecting shaft c32 is provided with an opening c321 for matching the snap ring 303. The connecting shaft c32 can rotate in a first direction and a second direction through the first rotating cylinder c31. When the connecting shaft c32 rotates in the first direction, the snap ring 303 on the third transmission assembly c2 is delivered to the opening c321 of the connecting shaft c32. When the connecting shaft c32 rotates in the second direction, the third pick-and-place mechanism c4 can clamp the snap ring 303 on the connecting shaft c32 and transfer it to the auxiliary fixture 4.
[0086] like Figure 6 and Figure 7As shown, the third pick-and-place mechanism c4 includes a third support frame c41, a third lifting component c42, a third clamping component c43, and a third pushing component c44. The third lifting component c42 is mounted on the third pushing component c44, and the third clamping component c43 is mounted on the third lifting component c42. The third clamping component c43 can move up and down via the third lifting component c42, and the third clamping component c43 moves on the connecting shaft c32 and the auxiliary fixture 4 via the third pushing component c44.
[0087] Furthermore, such as Figure 8 and Figure 9 As shown, the fourth assembly device d includes a fourth vibratory plate d1, a fourth transmission component d2, a fourth transfer component d3, and a fourth pick-and-place mechanism d4. The fourth vibratory plate d1 is used to supply the base plate 304. The fourth transmission component d2 is used to transfer the base plate 304 discharged from the outlet of the fourth vibratory plate d1 to the fourth transfer component d3. The base plate 304 on the fourth transfer component d3 is placed on the auxiliary fixture 4 through the fourth pick-and-place mechanism d4 and cooperates with the positioning column 4011.
[0088] The fourth transfer component d3 includes a fourth transfer cylinder d31 and a fourth sliding seat d32 connected to the fourth transfer cylinder d31. The fourth sliding seat d32 is provided with a fourth positioning slot d321 that cooperates with the output port of the fourth transmission component d2. When the fourth transfer cylinder d31 drives the fourth sliding seat d32 to move onto the fourth transmission component d2, the bottom plate 304 on the fourth transmission component d2 is transferred to the fourth positioning slot d321 of the fourth sliding seat d32. When the fourth sliding seat d32 moves away from the fourth transmission component d2, the fourth pick-and-place mechanism d4 clamps the bottom plate 304 on the fourth sliding seat d32.
[0089] The fourth pick-and-place mechanism d4 includes a fourth support frame d41, a fourth lifting assembly d42, a fourth clamping assembly d43, a fourth pushing assembly d44, and a second rotary cylinder d45. The fourth lifting assembly d42 is mounted on the fourth transfer assembly d3, the second rotary cylinder d45 is mounted on the fourth pushing assembly d44, and the fourth clamping assembly d43 is mounted on the second rotary cylinder d45. The fourth clamping assembly d43 can be raised and lowered via the fourth lifting assembly d42. The fourth clamping assembly d43 moves on the fourth sliding seat d32 and the auxiliary fixture 4 via the fourth pushing assembly d44. When the fourth clamping assembly d43 clamps the base plate 304, the fourth clamping assembly d43 rotates via the second rotary cylinder d45 to align the base plate 304 with the auxiliary fixture 4. The fourth clamping assembly d43 then descends via the fourth lifting assembly d42 to mount the base plate 304 onto the auxiliary fixture 4.
[0090] Furthermore, such as Figure 10 and Figure 11As shown, the fifth assembly device e includes a fifth vibratory plate e1, a fifth transmission component e2, a fifth transfer component e3, and a fifth pick-and-place mechanism e4. The fifth vibratory plate e1 is used to supply valve stem 305. The fifth transmission component e2 is used to transfer the valve stem 305 discharged from the outlet of the fifth vibratory plate e1 to the fifth transfer component e3. The valve stem 305 on the fifth transfer component e3 is placed on the auxiliary fixture 4 through the fifth pick-and-place mechanism e4 and cooperates with the limiting plate 301, the push plate 302, the snap ring 303, and the base plate 304.
[0091] The fifth transfer component e3 includes a fifth transfer cylinder e31 and a fifth sliding seat e32 connected to the fifth transfer cylinder e31. The fifth sliding seat e32 is provided with a fifth positioning slot e321 that cooperates with the output port of the fifth transmission component e2. When the fifth transfer cylinder e31 drives the fifth sliding seat e32 to move onto the fifth transmission component e2, the valve rod 305 on the fifth transmission component e2 is transferred to the fifth positioning slot e321 of the fifth sliding seat e32. When the fifth sliding seat e32 moves away from the fifth transmission component e2, the fifth pick-and-place mechanism e4 clamps the valve rod 305 on the fifth sliding seat e32 and moves it onto the auxiliary fixture 4.
[0092] The fifth pick-and-place mechanism e4 includes a fifth support frame e41, a fifth lifting assembly e42, a fifth clamping assembly e43, a fifth pushing assembly e44, and a third rotary cylinder e45. The fifth lifting assembly e42 is mounted on the fifth transfer assembly e3, the third rotary cylinder e45 is mounted on the fifth pushing assembly e44, and the fifth clamping assembly e43 is mounted on the third rotary cylinder e45. The fifth clamping assembly e43 can be raised and lowered by the fifth lifting assembly e42. The fifth clamping assembly e43 moves on the fifth sliding seat e32 and the auxiliary fixture 4 by the fifth pushing assembly e44. When the fifth clamping assembly e43 clamps the valve stem 305, the fifth clamping assembly e43 rotates by the third rotary cylinder e45 to make the valve stem 305 and the auxiliary fixture 4 be aligned. The fifth clamping assembly e43 descends by the fifth lifting assembly e42, so that the valve stem 305 is inserted into the limiting plate 301, the push plate 302, the snap ring 303, and the base plate 304.
[0093] Furthermore, such as Figure 12 and Figure 13 As shown, the sixth assembly device f includes a sixth vibratory plate f1, a sixth transmission component f2, a flattening device f3, a sixth pick-and-place mechanism f4, and a rotating mechanism f5 connected to the sixth pick-and-place mechanism f4. The sixth vibratory plate f1 is used to supply the E-type snap ring 306, and the sixth transmission component f2 is used to receive the E-type snap ring 306 discharged from the outlet of the sixth vibratory plate f1. The E-type snap ring 306 on the sixth transmission component f2 is clamped and inserted into the valve stem 305 of the auxiliary fixture 4 by the sixth pick-and-place mechanism f4.
[0094] The sixth pick-and-place mechanism f4 can rotate between the sixth transmission component f2 and the auxiliary fixture 4 via the rotating mechanism f5;
[0095] Specifically, the sixth pick-and-place mechanism f4 is connected to the rotating mechanism f5 via a transmission connection, and the sixth pick-and-place mechanism f4 and the rotating mechanism f5 can rotate between the sixth transmission component f2 and the auxiliary fixture 4.
[0096] The valve stem 305 is provided with a groove 3051 that mates with the E-type retaining ring 306;
[0097] The sixth pick-and-place mechanism f4 includes a sixth cylinder f41, a clamping seat f42, and a clamp f43. The clamping seat f42 is connected to the output end of the sixth cylinder f41, and the clamp f43 is mounted on the clamping seat f42.
[0098] When the sixth pick-and-place mechanism f4 rotates to the sixth transmission component f2, the sixth cylinder f41 activates the clamping seat f42 to extend to the sixth transmission component f2, so that the clamp f43 clamps the E-type snap ring 306. When the sixth pick-and-place mechanism f4 rotates to the auxiliary fixture 4, the flattening device f3 presses the already assembled limiting piece 301, push plate 302, snap ring 303, base plate 304 and valve stem 305 in the auxiliary fixture 4, so that the valve stem 305 moves downward and exposes the slot 3051. The clamp f43 clamps the E-type snap ring 306 into the slot 3051 of the valve stem 305.
[0099] The flattening device f3 includes a seventh air rod f31 and a pressure block f32 connected to the seventh air rod f31.
[0100] Furthermore, such as Figures 14-16 As shown, the frame 1 is also equipped with a finished product unloading device g for removing the transmission assembly 3 and a finished product discharge device h that cooperates with the finished product unloading device g;
[0101] The finished product unloading device g includes an unloading support base g1, an unloading lifting component g2, an unloading clamping component g3, and a fourth rotary cylinder g4. The unloading lifting component g2 is mounted on the unloading support base g1. The fourth rotary cylinder g4 is mounted on the unloading lifting component g2 and connected to the unloading clamping component g3. The unloading clamping component g3 can be raised and lowered on the unloading support base g1 via the unloading lifting component g2. The unloading clamping component g3 can be rotated between the auxiliary fixture 4 and the transfer position via the fourth rotary cylinder g4. When the unloading clamping component g3 is on the auxiliary fixture 4, it clamps the transmission component 3 on the auxiliary fixture 4. When the unloading clamping component g3 is on the transfer position, it can cause the transmission component 3 to flip.
[0102] The finished product discharge device h includes a discharge tray h1, a gantry frame h2, and a clamping mechanism h3 that slides on the gantry frame h2. The clamping mechanism h3 includes a discharge transfer component h31, a discharge lifting component h32, a discharge clamping component h33, and a fifth rotary cylinder h34. The discharge transfer component h31 is installed on the gantry frame h2, the discharge lifting component h32 is installed on the discharge transfer component h31, the fifth rotary cylinder h34 is installed on the discharge lifting component h32, and the discharge clamping component h33 is installed on the fifth rotary cylinder h34. The discharge clamping component h33 can be moved to the transfer position through the discharge transfer component h31 and clamps the transmission component 3. When the discharge clamping component h33 is rotated to the designated placement position by the fifth rotary cylinder h34, the fifth rotary cylinder h34 is placed on the discharge tray h1 in sequence under the action of the discharge lifting component h32.
[0103] Furthermore, such as Figure 1 and Figure 16 As shown, the second assembly device b and the fifth assembly device e are respectively provided with a grease spraying mechanism i for spraying oil onto the limiting plate 301 and valve stem 305 on the auxiliary fixture 4;
[0104] The grease spraying mechanism i includes an oil spraying support i1, an oil spraying cylinder i2, a silicone oil valve i3, and a nozzle i4. The oil spraying support i1 is located on the rotating disk 2, the oil spraying cylinder i2 is mounted on the oil spraying support i1, the silicone oil valve i3 is connected to the output end of the oil spraying cylinder i2, and the nozzle i4 is mounted on the silicone oil valve i3.
[0105] Furthermore, such as Figure 18 As shown, the frame 1 is also equipped with a residue detection device j, which is used to remove residual workpieces on the auxiliary fixture 4. The residue detection device j includes a residue detection lifting assembly j1, a residue detection moving assembly j2, a positioning plate j3, and an electromagnetic structure j4. The residue detection lifting assembly j1 and the residue detection moving assembly j2 are connected to the positioning plate j3. The electromagnetic structure j4 is installed on the positioning plate j3. The positioning plate j3 can be lifted and moved up and down on the auxiliary fixture 4 through the residue detection lifting assembly j1 and the residue detection moving assembly j2, so as to realize the electromagnetic structure j4 magnetically attracting the residual workpieces on the auxiliary fixture 4.
Claims
1. A stove valve transmission assembly assembly device, characterized in that: Including rack (1); Rotary disk (2), which is rotatably mounted on the frame (1), and the rotating disk (2) is provided with a plurality of auxiliary fixtures (4) for placing the transmission assembly (3). The frame (1) is provided with a first assembly device (a) for assembling the limiting piece (301) onto the auxiliary fixture (4) around the rotating disk (2), a second assembly device (b) for assembling the push plate (302) onto the auxiliary fixture (4), a third assembly device (c) for assembling the retaining ring (303) onto the auxiliary fixture (4), and a third assembly device (c) for assembling the base plate (302) onto the limiting piece (301). 04) A fourth assembly device (d) assembled on the auxiliary fixture (4), a fifth assembly device (e) for sequentially inserting the valve stem (305) onto the auxiliary fixture (4) and cooperating with the base plate (304), the snap ring (303), the push plate (302), and the limiting piece (301), and a sixth assembly device (f) for inserting the E-type snap ring (306) onto the auxiliary fixture (4), so that the E-type snap ring (306) is snapped onto the valve stem (305) to form the transmission assembly (3); The auxiliary fixture (4) is provided with a positioning device (401). The positioning device (401) includes a positioning column (4011) and a driving component (4012) that is connected to the positioning column (4011). The driving component (4012) is installed on the auxiliary fixture (4). The driving component (4012) can drive the positioning column (4011) to move up and down on the auxiliary fixture (4). The limiting plate (301), push plate (302), snap ring (303), base plate (304) and valve stem (305) of the transmission assembly (3) cooperate with the positioning column (4011) to realize the position correction of the transmission assembly (3).
2. The stove valve transmission assembly assembly equipment according to claim 1, characterized in that: The first assembly device (a) includes a first vibratory feeder (a1), a first transmission component (a2), a first detection mechanism (a3), and a first pick-and-place mechanism (a4). The first vibratory feeder (a1) is used to supply the limiting piece (301). The first transmission component (a2) is used to transmit the limiting piece (301) discharged from the outlet of the first vibratory feeder (a1) to the first detection mechanism (a3). The first detection mechanism (a3) can detect the placement position of the limiting piece (301) and adjust the limiting piece (301) to a position that cooperates with the positioning post (4011). The limiting piece (301) on the first detection mechanism (a3) is placed on the auxiliary fixture (4) through the first pick-and-place mechanism (a4) and cooperates with the positioning post (4011). The first detection mechanism (a3) includes a first transfer component (a31), a first position detection component (a32), a correction component (a33), and a first lifting component (a34). The corrective assembly (a33) includes a corrective motor (a331) and a drive shaft (a332) connected to the corrective motor (a331); the first lifting assembly (a34) includes a lifting cylinder (a341) and a sliding assembly (a342) cooperating with the lifting cylinder (a341), and the corrective assembly (a33) is mounted on the sliding assembly (a342); The first transfer component (a31) includes a first transfer cylinder (a311) and a first sliding seat (a312) connected to the first transfer cylinder (a311). The first sliding seat (a312) is provided with a first positioning slot (a3121) that matches the output port of the first transfer component (a2). The first pick-and-place mechanism (a4) includes a first support frame (a41), a first lifting component (a42), a first clamping component (a43), and a first pushing component (a44). The first pushing component (a44) is mounted on the first support frame (a41), the first lifting component (a42) is mounted on the first pushing component (a44), and the first clamping component (a43) is mounted on the first lifting component (a42). The first clamping component (a43) can be lifted up and down through the first lifting component (a42), and the first clamping component (a43) moves on the first sliding seat (a312) and the auxiliary fixture (4) through the first pushing component (a44). The first support frame (a41) is provided with a waste recycling assembly (a45) that cooperates with the first lifting assembly (a42). The waste recycling assembly (a45) includes a recycling cylinder (a451) and a waste recycling box (a452) connected to the recycling cylinder (a451). When the first transfer cylinder (a311) drives the first sliding seat (a312) to move onto the first transmission component (a2), the limiting piece (301) on the first transmission component (a2) is transferred to the first positioning slot (a3121) on the first sliding seat (a312). When the first transfer cylinder (a311) drives the first sliding seat (a312) to move to the position of the correction component (a33), the drive shaft (a332) passes through the first lifting component (a3121). 4) It can be raised and lowered on the first positioning slot (a3121). The first position detection component (a32) can detect the placement position of the D-axis hole (3011) and groove (3012) of the limiting piece (301). The first position detection component (a32) is electrically connected to the correction motor (a331). When the groove (3012) of the limiting piece (301) is not placed correctly, the correction motor (a331) drives the transmission shaft (a332) to rotate, so that the transmission shaft (a3121) can be raised and lowered on the first positioning slot (a3121). 332) Drive the limiting plate (301) to rotate so that the groove (3012) of the limiting plate (301) is correctly positioned. When the D-axis hole (3011) of the limiting plate (301) is not positioned correctly, the first lifting component (a34) drives the transmission shaft (a332) to lift the limiting plate (301) and the recycling cylinder (a451) pushes the recycling waste box (a452) to extend towards the first positioning slot (a3121). The first picking and placing mechanism (a4) clamps... The limiting piece (301) is placed on the recycling waste box (a452); when the D-axis hole (3011) and groove (3012) of the limiting piece (301) are correctly positioned, the drive shaft (a332) lifts the limiting piece (301) through the first lifting assembly (a34), and the first pick-and-place mechanism (a4) clamps the limiting piece (301) and moves it to the auxiliary fixture (4), so that the D-axis hole (3011) of the limiting piece (301) engages with the positioning post (4011).
3. The range valve train assembly apparatus of claim 2, wherein: The second assembly device (b) includes a second vibratory plate (b1), a second transmission component (b2), a second transfer component (b3), and a second pick-and-place mechanism (b4). The second vibratory plate (b1) is used to supply the push plate (302). The second transmission component (b2) is used to transfer the push plate (302) discharged from the outlet of the second vibratory plate (b1) to the second transfer component (b3). The push plate (302) on the second transfer component (b3) is placed on the auxiliary fixture (4) through the second pick-and-place mechanism (b4) and cooperates with the positioning column (4011). The second transfer assembly (b3) includes a second transfer cylinder (b31) and a second sliding seat (b32) connected to the second transfer cylinder (b31). The second sliding seat (b32) is provided with a second positioning slot (b321) that matches the output port of the second transmission assembly (b2). When the second transfer cylinder (b31) drives the second sliding seat (b32) to move onto the second transmission assembly (b2), the push plate (302) on the second transmission assembly (b2) is transferred to the second positioning slot (b321) of the second sliding seat (b32). When the second sliding seat (b32) moves away from the second transmission assembly (b2), the second pick-and-place mechanism (b4) clamps the push plate (302) on the second sliding seat (b32). The second pick-and-place mechanism (b4) includes a second support frame (b41), a second lifting assembly (b42), a second clamping assembly (b43), a second pushing assembly (b44), and a first rotary cylinder (b45). The second lifting assembly (b42) is mounted on the second pushing assembly (b44), the first rotary cylinder (b45) is mounted on the second lifting assembly (b42), and the second clamping assembly (b43) is mounted on the first rotary cylinder (b45). The second clamping assembly (b43) can move up and down via the second lifting assembly (b42). The clamping assembly (b43) moves on the second sliding seat (b32) and the auxiliary fixture (4) via the second pushing assembly (b44). When the second clamping assembly (b43) clamps the push plate (302), the second clamping assembly (b43) rotates via the first rotary cylinder (b45) to make the swing arm (3021) on the push plate (302) match the positioning groove (402) on the auxiliary fixture (4). When the second clamping assembly (b43) descends via the second lifting assembly (b42), the push plate (302) is mounted on the auxiliary fixture (4).
4. The range valve train assembly apparatus of claim 2, wherein: The third assembly device (c) includes a third vibratory plate (c1), a third transmission component (c2), a rotating component (c3), and a third pick-and-place mechanism (c4). The third vibratory plate (c1) is used to supply the snap ring (303). The third transmission component (c2) is used to transmit the snap ring (303) discharged from the outlet of the third vibratory plate (c1) to the rotating component (c3). The snap ring (303) on the rotating component (c3) is fitted onto the positioning post (4011) on the auxiliary fixture (4) by the third pick-and-place mechanism (c4), and one end of the snap ring (303) abuts against the push plate (302). The third transmission component (c2) is provided with a connecting rod (c21) for connecting multiple of the snap rings (303) in series. The rotating assembly (c3) includes a first rotating cylinder (c31) and a connecting shaft (c32). The first rotating cylinder (c31) is connected to the connecting shaft (c32) in a transmission manner. The connecting shaft (c32) is provided with an opening (c321) for matching the snap ring (303). The connecting shaft (c32) can rotate in a first direction and a second direction through the first rotating cylinder (c31). When the connecting shaft (c32) rotates in the first direction, the snap ring (303) on the third transmission assembly (c2) is delivered to the opening (c321) of the connecting shaft (c32). When the connecting shaft (c32) rotates in the second direction, the third pick-and-place mechanism (c4) can clamp the snap ring (303) on the connecting shaft (c32) and transfer it to the auxiliary fixture (4). The third pick-and-place mechanism (c4) includes a third support frame (c41), a third lifting assembly (c42), a third clamping assembly (c43), and a third pushing assembly (c44). The third lifting assembly (c42) is mounted on the third pushing assembly (c44), and the third clamping assembly (c43) is mounted on the third lifting assembly (c42). The third clamping assembly (c43) can move up and down through the third lifting assembly (c42), and the third clamping assembly (c43) moves on the connecting shaft (c32) and the auxiliary fixture (4) through the third pushing assembly (c44).
5. The range valve train assembly apparatus of claim 2, wherein: The fourth assembly device (d) includes a fourth vibratory plate (d1), a fourth transmission component (d2), a fourth transfer component (d3), and a fourth pick-and-place mechanism (d4). The fourth vibratory plate (d1) is used to supply the base plate (304). The fourth transmission component (d2) is used to transfer the base plate (304) discharged from the outlet of the fourth vibratory plate (d1) to the fourth transfer component (d3). The base plate (304) on the fourth transfer component (d3) is placed on the auxiliary fixture (4) by the fourth pick-and-place mechanism (d4) and cooperates with the positioning column (4011). The fourth transfer assembly (d3) includes a fourth transfer cylinder (d31) and a fourth sliding seat (d32) connected to the fourth transfer cylinder (d31). The fourth sliding seat (d32) is provided with a fourth positioning slot (d321) that cooperates with the output port of the fourth transmission assembly (d2). When the fourth transfer cylinder (d31) drives the fourth sliding seat (d32) to move onto the fourth transmission assembly (d2), the base plate (304) on the fourth transmission assembly (d2) is transferred to the fourth positioning slot (d321) of the fourth sliding seat (d32). When the fourth sliding seat (d32) moves away from the fourth transmission assembly (d2), the fourth pick-and-place mechanism (d4) clamps the base plate (304) on the fourth sliding seat (d32). The fourth pick-and-place mechanism (d4) includes a fourth support frame (d41), a fourth lifting assembly (d42), a fourth clamping assembly (d43), a fourth pushing assembly (d44), and a second rotary cylinder (d45). The fourth lifting assembly (d42) is mounted on the fourth pushing assembly (d44), the second rotary cylinder (d45) is mounted on the fourth lifting assembly (d42), and the fourth clamping assembly (d43) is mounted on the second rotary cylinder (d45). The fourth clamping assembly (d43) can move up and down via the fourth lifting assembly (d42). The fourth clamping assembly (d43) moves on the fourth sliding seat (d32) and the auxiliary fixture (4) via the fourth pushing assembly (d44). When the fourth clamping assembly (d43) clamps the base plate (304), the fourth clamping assembly (d43) rotates via the second rotary cylinder (d45) to make the base plate (304) and the auxiliary fixture (4) be aligned in position. The fourth clamping assembly (d43) descends via the fourth lifting assembly (d42) to install the base plate (304) on the auxiliary fixture (4).
6. The range valve train assembly apparatus of claim 1, wherein: The fifth assembly device (e) includes a fifth vibratory plate (e1), a fifth transmission component (e2), a fifth transfer component (e3), and a fifth pick-and-place mechanism (e4). The fifth vibratory plate (e1) is used to supply the valve stem (305). The fifth transmission component (e2) is used to transfer the valve stem (305) discharged from the outlet of the fifth vibratory plate (e1) to the fifth transfer component (e3). The valve stem (305) on the fifth transfer component (e3) is placed on the auxiliary fixture (4) through the fifth pick-and-place mechanism (e4) and cooperates with the limiting plate (301), the push plate (302), the snap ring (303), and the base plate (304). The fifth transfer assembly (e3) includes a fifth transfer cylinder (e31) and a fifth sliding seat (e32) connected to the fifth transfer cylinder (e31). The fifth sliding seat (e32) is provided with a fifth positioning slot (e321) that cooperates with the output port of the fifth transmission assembly (e2). When the fifth transfer cylinder (e31) drives the fifth sliding seat (e32) to move onto the fifth transmission assembly (e2), the valve stem (305) on the fifth transmission assembly (e2) is transferred to the fifth positioning slot (e321) of the fifth sliding seat (e32). When the fifth sliding seat (e32) moves away from the fifth transmission assembly (e2), the fifth pick-and-place mechanism (e4) clamps the valve stem (305) on the fifth sliding seat (e32) and moves it onto the auxiliary fixture (4). The fifth pick-and-place mechanism (e4) includes a fifth support frame (e41), a fifth lifting assembly (e42), a fifth clamping assembly (e43), a fifth pushing assembly (e44), and a third rotary cylinder (e45). The fifth lifting assembly (e42) is mounted on the fifth pushing assembly (e44), the third rotary cylinder (e45) is mounted on the fifth lifting assembly (e42), and the fifth clamping assembly (e43) is mounted on the third rotary cylinder (e45). The fifth clamping assembly (e43) can move up and down via the fifth lifting assembly (e42). The valve stem (305) moves on the fifth sliding seat (e32) and the auxiliary fixture (4) via the fifth pushing component (e44). When the fifth clamping component (e43) clamps the valve stem (305), the fifth clamping component (e43) rotates via the third rotary cylinder (e45) to make the valve stem (305) and the auxiliary fixture (4) be aligned in position. The fifth clamping component (e43) descends via the fifth lifting component (e42) to make the valve stem (305) insert into the limiting plate (301), the push plate (302), the snap ring (303) and the base plate (304).
7. The valve train assembly apparatus of claim 1, wherein: The sixth assembly device (f) includes a sixth vibratory plate (f1), a sixth transmission component (f2), a flattening device (f3), a sixth pick-and-place mechanism (f4), and a rotating mechanism (f5) connected to the sixth pick-and-place mechanism (f4). The sixth vibratory plate (f1) is used to supply the E-type snap ring (306). The sixth transmission component (f2) is used to receive the E-type snap ring (306) discharged from the outlet of the sixth vibratory plate (f1). The E-type snap ring (306) on the sixth transmission component (f2) is clamped by the sixth pick-and-place mechanism (f4) and inserted into the valve stem (305) of the auxiliary fixture (4). The sixth pick-and-place mechanism (f4) can rotate between the sixth transmission component (f2) and the auxiliary fixture (4) via the rotating mechanism (f5); The valve stem (305) is provided with a groove (3051) that cooperates with the E-type snap ring (306); The sixth pick-and-place mechanism (f4) includes a sixth cylinder (f41), a clamping seat (f42), and a clamp (f43). The clamping seat (f42) is connected to the output end of the sixth cylinder (f41), and the clamp (f43) is mounted on the clamping seat (f42). When the sixth pick-and-place mechanism (f4) rotates to the sixth transmission component (f2), the sixth cylinder (f41) activates the clamping seat (f42) to extend towards the sixth transmission component (f2), so that the clamp (f43) clamps the E-type snap ring (306). When the sixth pick-and-place mechanism (f4) rotates to the auxiliary fixture (4), the flattening device (f3) presses the already assembled limiting piece (301), the push plate (302), the snap ring (303), the base plate (304) and the valve stem (305) in the auxiliary fixture (4) together, so that the valve stem (305) moves downward and exposes the slot (3051). The clamp (f43) clamps the E-type snap ring (306) in the slot (3051) of the valve stem (305). The flattening device (f3) includes a seventh air rod (f31) and a pressure block (f32) connected to the seventh air rod (f31).
8. The range valve train assembly apparatus of claim 1, wherein: The frame (1) is also provided with a finished product unloading device (g) for taking out the transmission assembly (3) and a finished product discharge device (h) that cooperates with the finished product unloading device (g); The finished product unloading device (g) includes an unloading support base (g1), an unloading lifting assembly (g2), an unloading clamping assembly (g3), and a fourth rotary cylinder (g4). The unloading lifting assembly (g2) is mounted on the unloading support base (g1), and the fourth rotary cylinder (g4) is mounted on the unloading lifting assembly (g2) and connected to the unloading clamping assembly (g3). The unloading clamping assembly (g3) can be raised and lowered on the unloading support base (g1) via the unloading lifting assembly (g2). The unloading clamping assembly (g3) can be rotated on the auxiliary fixture (4) and the transfer position via the fourth rotary cylinder (g4). When the unloading clamping assembly (g3) is on the auxiliary fixture (4), the unloading clamping assembly (g3) clamps the transmission assembly (3) on the auxiliary fixture (4). When the unloading clamping assembly (g3) is on the transfer position, the transmission assembly (3) can be flipped. The finished product discharge device (h) includes a discharge tray (h1), a gantry frame (h2), and a clamping mechanism (h3) sliding on the gantry frame (h2). The clamping mechanism (h3) includes a discharge transfer assembly (h31), a discharge lifting assembly (h32), a discharge clamping assembly (h33), and a fifth rotary cylinder (h34). The discharge transfer assembly (h31) is mounted on the gantry frame (h2), the discharge lifting assembly (h32) is mounted on the discharge transfer assembly (h31), and the fifth rotary cylinder (h34) is mounted on the discharge tray (h31). The material lifting assembly (h32) and the discharge clamping assembly (h33) are mounted on the fifth rotary cylinder (h34). The discharge clamping assembly (h33) can be moved to the transfer position by the discharge transfer assembly (h31) and clamps the transmission assembly (3). When the discharge clamping assembly (h33) is rotated to the designated placement position by the fifth rotary cylinder (h34), the fifth rotary cylinder (h34) is placed on the discharge plate (h1) in sequence under the action of the discharge lifting assembly (h32).
9. The valve train assembly apparatus of claim 1, wherein: The second assembly device (b) and the fifth assembly device (e) are respectively provided with a grease spraying mechanism (i) for spraying oil onto the limiting piece (301) and valve stem (305) on the auxiliary fixture (4); The grease spraying mechanism (i) includes an oil spraying support (i1), an oil spraying cylinder (i2), a silicone oil valve (i3), and a nozzle (i4). The oil spraying support (i1) is mounted on the rotating disk (2), the oil spraying cylinder (i2) is mounted on the oil spraying support (i1), the silicone oil valve (i3) is connected to the output end of the oil spraying cylinder (i2), and the nozzle (i4) is mounted on the silicone oil valve (i3).
10. The valve train assembly apparatus of claim 1, wherein: The frame (1) is also provided with a residue detection device (j), which is used to remove residual workpieces on the auxiliary fixture (4). The residue detection device (j) includes a residue detection lifting assembly (j1), a residue detection moving assembly (j2), a positioning plate (j3), and an electromagnetic structure (j4). The residue detection lifting assembly (j1) and the residue detection moving assembly (j2) are connected to the positioning plate (j3). The electromagnetic structure (j4) is installed on the positioning plate (j3). The positioning plate (j3) can be lifted and moved up and down on the auxiliary fixture (4) through the residue detection lifting assembly (j1) and the residue detection moving assembly (j2) so that the electromagnetic structure (j4) can magnetically attract the residual workpieces on the auxiliary fixture (4).
Citation Information
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