A reflector and reflector bottom mold complex and method of using same
By employing guiding, correction, and pressing technologies in the composite device for the reflective layer and the reflective layer base mold, the problems of low efficiency and misalignment in the composite process are solved, achieving a highly efficient and automated composite effect.
Patent Information
- Application Number
- CN202311586457.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-27
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2043-11-27
AI Technical Summary
In the existing technology, the composite process of the reflective layer and the reflective layer bottom mold is inefficient, difficult to guide and tighten, correct and prevent displacement, and there are composite dead angles, making it impossible to perform secondary guiding and pressing.
A composite device for a reflective layer and a reflective layer bottom mold is adopted, including a machine base, guide rollers, correction components, limiting and anti-deviation components, composite components and discharge pressing components. Through guiding, correction, limiting and anti-deviation and composite pressing, the automatic composite of the reflective layer and the reflective layer bottom mold is realized.
It improves the composite efficiency, ensures that the reflective layer and the reflective layer bottom mold are taut and corrected during the material discharge process, reduces the frequency of composite dead angles, and performs secondary guiding pressing after composite, thus reducing the labor intensity of workers.
Smart Images

Figure CN117585506B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the field of reflection layer composite, and particularly relates to a reflection layer and reflection layer bottom mold composite device and a use method thereof. BACKGROUND
[0002] In the process of producing the heat preservation pipe, the sub-module core pipe of the produced heat preservation pipe is first sleeved on the working pipe, and the reflection layer is sleeved on the produced core pipe to complete the production of heat preservation pipes of different models.
[0003] The outer layer of the heat preservation layer applied to the heat preservation pipe is composed of the reflection layer and the reflection layer bottom mold. In the prior art, the reflection layer and the reflection layer bottom mold are usually sleeved on a group of guide shafts by workers, another group of guide shafts are sleeved on another group of guide shafts, the reflection layer and the reflection layer bottom mold are pulled and attached, pressure composite is performed by using an electric pressure tool, and the pressure-composite reflection layer and the reflection layer bottom mold are wound by using an electric traction tool.
[0004] However, in the process of pressure-composite reflection layer and reflection layer bottom mold by workers, the efficiency is low, the reflection layer and the reflection layer bottom mold cannot be guided and tightened during discharging, the reflection layer cannot be corrected and prevented from deviating during the composite process, and the composite dead angle exists between the reflection layer and the reflection layer bottom mold during the composite process. In addition, the pressure-composite reflection layer and the reflection layer bottom mold cannot be secondarily guided and pressed before winding and traction after the composite is completed. Therefore, improvement is needed.
[0005] The present application attempts to alleviate or at least mitigate such problems or deficiencies by providing new or otherwise improved reflection layer composite. SUMMARY
[0006] In view of one or more of the above deficiencies or improvement needs of the prior art, the present application provides a reflection layer and reflection layer bottom mold composite device and a use method thereof, which has the advantages of improved composite efficiency, can guide and tighten the reflection layer and the reflection layer bottom mold during discharging, can correct and prevent deviation of the reflection layer during the composite process, reduces the frequency of the composite dead angle between the reflection layer and the reflection layer bottom mold during the composite process, and can secondarily guide and press the pressure-composite reflection layer and the reflection layer bottom mold before winding and traction after the composite is completed.
[0007] To achieve the above object, the present application provides a reflection layer and reflection layer bottom mold composite device, which comprises a machine table, a composite plate is arranged on the machine table, a composite working surface is arranged on the composite plate, a plurality of groups of first guide rotating shafts are rotatably arranged in the composite working surface, and a first guide roller for guiding the reflection layer is arranged on each group of the first guide rotating shafts, and the plurality of groups of the first guide rollers are arranged at a predetermined interval;
[0008] A first discharging member is detachably arranged on the machine table, which is used for supporting and conveying the reflection layer therein, and the reflection layer therein passes through the plurality of groups of the first guide rollers in sequence;
[0009] A deviation rectifying member is arranged on the machine table and located on one side of the first discharging member, which is used for rectifying the deviation of the reflection layer passing therethrough;
[0010] A limiting deviation preventing member is detachably mounted in the machine table, which is used for limiting and preventing the deviation of the reflection layer passing therethrough;
[0011] A second discharging member is detachably mounted on the machine table, which is used for supporting and conveying the reflection layer bottom mold therein, and the reflection layer bottom mold therein is located above the reflection layer;
[0012] A composite member is detachably arranged on the machine table and located above the reflection layer, the reflection layer bottom mold and the composite working surface, which is used for compositing the reflection layer and the reflection layer bottom mold passing therethrough;
[0013] A discharging and pressing member is detachably arranged on the machine table, which is used for discharging, pressing and guiding the reflection layer and the reflection layer bottom mold after being composited; and
[0014] A receiving member is detachably arranged on the machine table and located at one end of the discharging and pressing member, which is used for winding the reflection layer and the reflection layer bottom mold after being composited;
[0015] The reflection layer in the first discharging member passes through the deviation rectifying member, the limiting deviation preventing member, the second discharging member, the composite member and the discharging and pressing member in sequence, the reflection layer bottom mold in the second discharging member passes through the composite member and the discharging and pressing member in sequence, and the reflection layer and the reflection layer bottom mold are composited by the composite member when passing through the composite working surface.
[0016] As a further improvement of the present application, the first discharging member comprises
[0017] A first connecting base is detachably mounted on the machine table;
[0018] A first discharging rotary shaft is rotatably arranged in the first connecting base, and a first discharging roller for unwinding the reflective layer is arranged on the first discharging rotary shaft;
[0019] A guide rod is detachably arranged on the first connecting base, and the guide rod is arranged at a predetermined angle with the first connecting base;
[0020] Two groups of second guide rotary shafts are rotatably arranged on the guide rod, and one group of the second guide rotary shafts is located above the other group of the second guide rotary shafts; and
[0021] Two groups of second guide rollers are correspondingly arranged on the two groups of the second guide rotary shafts;
[0022] The first discharging roller is located below the second guide rollers, and the reflective layer on the first discharging roller passes through the two groups of the second guide rollers in sequence.
[0023] As a further improvement of the present application, the deviation correcting member comprises
[0024] A guide rod is detachably arranged on the machine table and located on one side of the first discharging member;
[0025] A first sliding rod is detachably arranged on the guide rod, and a connecting rod is removably arranged in the first sliding rod;
[0026] A deviation correcting plate is detachably arranged on the connecting rod; and
[0027] Two groups of deviation correcting clamps are integrally arranged on the deviation correcting plate, and a limiting gap for the reflective layer to pass through is formed between the two groups of the deviation correcting clamps;
[0028] The reflective layer is in contact with the two groups of the limiting gaps, and the two groups of the limiting gaps are used for correcting the reflective layer passing therethrough.
[0029] As a further improvement of the present application, the limiting deviation preventing member comprises
[0030] A deviation preventing base is detachably arranged on the machine table;
[0031] A third guide rotary shaft is rotatably arranged in the deviation preventing base, and a third guide roller is arranged on the third guide rotary shaft;
[0032] A connecting base plate is detachably arranged on the machine table, a first electric cylinder is detachably arranged on the connecting base plate, and an output end of the first electric cylinder passes through the connecting base plate;
[0033] The anti-deviation slider is slidably arranged in the machine table, and a locking base is arranged on the anti-deviation slider, and the locking base is detachably connected with the output end of the first electric cylinder.
[0034] The fourth guide roller is integrally formed on the fourth guide shaft.
[0035] The fourth guide roller and the third guide roller are located on the same vertical plane, and a gap for the reflective layer to pass through is formed between the fourth guide roller and the third guide roller, and the gap is used for limiting the reflective layer passing through.
[0036] When the output end of the first electric cylinder outputs, the anti-deviation slider is driven to ascend or descend in the longitudinal direction to change the gap size between the fourth guide roller and the third guide roller.
[0037] As a further improvement of the present application, the second material output member comprises
[0038] The second connecting base is detachably mounted on the machine table.
[0039] The second material output shaft is rotatably arranged on the second connecting base.
[0040] The second material output roller is integrally formed on the second material output shaft, and is used for supporting and conveying the reflective layer bottom die therein, and the reflective layer bottom die therein is located above the reflective layer.
[0041] As a further improvement of the present application, the composite member comprises
[0042] The vertical plate is detachably arranged on the machine table, and is located above the reflective layer, the reflective layer bottom die and the composite working surface.
[0043] The second sliding rod is integrally formed on the vertical plate.
[0044] The sliding baffle is slidably arranged in the second sliding rod, and a clamping block is detachably arranged on the sliding baffle.
[0045] The composite connecting plate is detachably mounted on the clamping block.
[0046] The support frame is detachably mounted on the composite connecting plate, and has a cavity therein, and a second electric cylinder is detachably arranged on the support frame, and the output end of the second electric cylinder extends into the cavity, and a first coupling is detachably mounted on the output end of the second electric cylinder.
[0047] A composite pressing plate is arranged below the composite connecting plate, a top shaft is detachably arranged on the composite pressing plate, the top shaft passes through the composite connecting plate, and the top shaft is detachably connected with the first shaft coupling.
[0048] A reciprocating driving member is detachably mounted on the machine table and detachably connected with the sliding baffle.
[0049] The width of the composite pressing plate is greater than the width of the reflective layer and the reflective layer bottom die, so as to comprehensively cover the reflective layer and the reflective layer bottom die. When the output end of the second electric cylinder moves, the composite pressing plate is driven to move towards the reflective layer and the reflective layer bottom die to be attached to the reflective layer and the reflective layer bottom die. When the output end of the reciprocating driving member outputs, the composite pressing plate is driven to slide in the left-right direction to composite the reflective layer and the reflective layer bottom die.
[0050] As a further improvement of the present application, the reciprocating driving member comprises
[0051] A chassis is detachably mounted on the machine table.
[0052] A machine frame is integrally arranged on the chassis and communicates with the chassis.
[0053] A screw rod is rotatably arranged in the chassis and passes into the machine frame.
[0054] A first driving motor is detachably mounted on the machine frame, the output end of the first driving motor passes into the machine frame, a second shaft coupling is detachably mounted on the output end of the first driving motor, and the second shaft coupling is detachably connected with the screw rod.
[0055] A ball seat is slidably arranged in the chassis and passes through the screw rod.
[0056] A buffer rod is detachably mounted in the chassis and passes through the screw rod.
[0057] A connecting strip is detachably mounted on the ball seat and detachably connected with the sliding baffle.
[0058] When the output end of the first driving motor outputs, the ball seat is driven to slide in the left-right direction to drive the composite pressing plate to slide in the left-right direction.
[0059] As a further improvement of the present application, the discharging pressing member comprises
[0060] A discharging pressing base is detachably arranged on the machine table, an ear plate is detachably mounted on the discharging pressing base, a threaded hole is arranged in the ear plate.
[0061] a moving block slidably arranged in the discharging compression base;
[0062] a limiting screw threadedly arranged in the threaded hole and penetrating into the moving block;
[0063] a compression roller rotatably arranged in the moving block and used for compressing the completed composite reflective layer and the reflective layer bottom mold; and
[0064] a compression plate integrally arranged on the discharging compression base and having a compression gap at the bottom for guiding the completed composite reflective layer and the reflective layer bottom mold.
[0065] When the limiting screw is rotated, the moving block is driven to ascend or descend along the longitudinal direction to change the distance between the compression roller and the completed composite reflective layer and the reflective layer bottom mold.
[0066] As a further improvement of the present application, the material collecting member comprises
[0067] a material collecting connecting base detachably arranged on the machine table and located at one end of the discharging compression member;
[0068] a material collecting connecting stand integrally arranged on the material collecting connecting base;
[0069] a material collecting guide shaft rotatably arranged on the material collecting connecting stand;
[0070] a material collecting guide roller integrally arranged on the material collecting guide shaft; and
[0071] a second driving motor detachably mounted on the material collecting connecting stand and having an output end detachably connected with one end of the material collecting guide shaft;
[0072] When the output end of the second driving motor is output, the material collecting guide shaft is driven to rotate to wind the completed composite reflective layer and the reflective layer bottom mold.
[0073] Another technical problem to be solved by the present application is a use method of the reflective layer and the reflective layer bottom mold composite device,
[0074] S1, the insertion of the reflective layer: pull the reflective layer on the first discharge roller, so that the reflective layer from one set of second guide roller, and then from another set of second guide roller, and then into the first guide roller, so that the reflective layer in a state of tension, and then from the limiting gap, and with the limiting gap to touch, to the reflective layer for the first time of deviation correction guide, and then from the gap between the fourth guide roller and the third guide roller, so that the reflective layer and the fourth guide roller and the third guide roller, and then from the composite pressure plate, and then from the composite working surface;
[0075] S2, the insertion of the reflective layer bottom die: pull the reflective layer bottom die from the composite working surface, and make the reflective layer bottom die above the reflective layer, so that the edge of the reflective layer bottom die and the edge of the reflective layer are fitted;
[0076] S3, the limiting deviation of the reflective layer: in the process of the reflective layer from the gap between the fourth guide roller and the third guide roller, to limit the deviation of the reflective layer, open the first electric cylinder to make the output end of the first electric cylinder, to drive the deviation slider to rise or fall in the longitudinal direction to change the gap size between the fourth guide roller and the third guide roller, to control the limiting deviation of the reflective layer with different thickness;
[0077] S4, the fitting of the reflective layer and the reflective layer bottom die: in the composite working surface, and make the width of the composite pressure plate greater than the width of the reflective layer and the reflective layer bottom die, to cover the reflective layer and the reflective layer bottom die, open the second electric cylinder, so that when the output end of the second electric cylinder moves, to drive the composite pressure plate to move towards the reflective layer and the reflective layer bottom die, to fit with the reflective layer and the reflective layer bottom die;
[0078] S5, the composite of the reflective layer and the reflective layer bottom die: open the first drive motor, so that the output end of the first drive motor, to drive the ball base to slide in the left and right direction, to drive the composite pressure plate to slide in the left and right direction, to composite the reflective layer and the reflective layer bottom die;
[0079] S6, the output pressure after the completion of the composite of the reflective layer and the reflective layer bottom die: the finished product of the reflective layer and the reflective layer bottom die after the composite on the composite working surface is pressed through the bottom of the pressure roller and the pressure gap, and then is wound and discharged, rotate the limiting screw, to drive the moving block to rise or fall in the longitudinal direction, to change the distance between the pressure roller and the finished composite of the reflective layer and the reflective layer bottom die, to adapt to the use of different thickness of the reflective layer and the reflective layer bottom die after the composite;
[0080] S7, after the completion of the reflection layer and the reflection layer bottom die compound, winding: the finished product after the reflection layer and the reflection layer bottom die compound on the composite working surface is installed on the material guide roller, the second drive motor is started, so that the second drive motor drives the material guide shaft to rotate, so as to wind the finished product after the reflection layer and the reflection layer bottom die compound on the material guide roller;
[0081] S8, the reflection layer and the reflection layer bottom die continue to compound intermittently: after the finished product after the reflection layer and the reflection layer bottom die compound on the composite working surface is wound by starting the second drive motor, the second drive motor is stopped, at the same time, the reflection layer and the reflection layer bottom die which are not compounded are pulled out and moved to the composite working surface, and S5, S6 and S7 are repeated again.
[0082] Overall, compared with the prior art, the above technical scheme conceived by the present application has the beneficial effects including:
[0083] The reflection layer and the reflection layer bottom die compound device and the use method thereof, through the machine table, the first material output member and the deviation correcting member, the reflection layer on the first material output roller is pulled, so that the reflection layer passes through the second guide roller in sequence, and then passes into the multiple first guide rollers, so that the reflection layer is in a taut state, and then passes through the limiting gap and is in contact with the limiting gap, so as to initially correct and guide the reflection layer. Through the limiting deviation prevention member, the reflection layer passes through the gap between the fourth guide roller and the third guide roller, so as to limit and prevent the deviation of the reflection layer. The first electric cylinder is started to drive the output end of the first electric cylinder to ascend or descend in the longitudinal direction to change the gap size between the fourth guide roller and the third guide roller, so as to control the limiting and deviation prevention of the reflection layer with different thicknesses. Through the compound member, the width of the compound pressing plate is greater than the width of the reflection layer and the reflection layer bottom die, so as to comprehensively cover the reflection layer and the reflection layer bottom die. The second electric cylinder is started to drive the output end of the second electric cylinder to move towards the reflection layer and the reflection layer bottom die, so as to be in contact with the reflection layer and the reflection layer bottom die. The first drive motor is started to drive the output end of the first drive motor to slide in the left and right directions, so as to drive the compound pressing plate to slide in the left and right directions, so as to compound the reflection layer and the reflection layer bottom die. Through the material output pressing member, the finished product after the reflection layer and the reflection layer bottom die compound is secondarily output and pressed, which has high automation and reduces the labor intensity of workers. BRIEF DESCRIPTION OF DRAWINGS
[0084] Figure 1 It is a structure diagram of the reflection layer and the reflection layer bottom die compound device.
[0085] Figure 2 Structure diagram of the present application from another angle of the reflection layer and the reflection layer bottom model composite device;
[0086] Figure 3 Structure diagram of the present application from another angle of the reflection layer and the reflection layer bottom model composite device;
[0087] Figure 4 Structure diagram of the present application from another angle of the reflection layer and the reflection layer bottom model composite device;
[0088] Figure 5 Structure diagram of the present application from another angle of the reflection layer and the reflection layer bottom model composite device;
[0089] Figure 6 Structure diagram of the present application from another angle of the reflection layer and the reflection layer bottom model composite device;
[0090] Figure 7 Structure diagram of the present application from another angle of the reflection layer and the reflection layer bottom model composite device;
[0091] Figure 8 Structure diagram of the present application from another angle of the reflection layer and the reflection layer bottom model composite device;
[0092] Figure 9 Structure diagram of the present application from another angle of the reflection layer and the reflection layer bottom model composite device;
[0093] Figure 10 Structure diagram of the present application from another angle of the reflection layer and the reflection layer bottom model composite device;
[0094] Figure 11 Structure diagram of the present application from another angle of the reflection layer and the reflection layer bottom model composite device;
[0095] Figure 12 Structure diagram of the present application from another angle of the reflection layer and the reflection layer bottom model composite device;
[0096] Figure 13 Structure diagram of the present application from another angle of the reflection layer and the reflection layer bottom model composite device.
[0097] In all the drawings, the same reference signs refer to the same technical features, specifically: 1, machine table; 11, composite plate; 12, first guide rotating shaft; 13, first guide roller; 2, first discharging member; 21, first connecting base; 22, first discharging rotating shaft; 23, first discharging roller; 24, guide rod; 25, second guide rotating shaft; 26, second guide roller; 3, deviation rectifying member; 31, guide rod; 32, first sliding rod; 33, connecting rod; 34, deviation rectifying plate; 35, deviation rectifying clamping jaw; 36, limiting gap; 4, limiting deviation preventing member; 41, deviation preventing base; 42, third guide rotating shaft; 43, third guide roller; 44, connecting base plate; 45, first electric cylinder; 46, deviation preventing sliding block; 47, locking base; 48, fourth guide rotating shaft; 49, fourth guide roller; 5, second discharging member; 51, second connecting base; 52, second discharging rotating shaft; 53, second discharging roller; 6, composite member; 61, vertical plate; 62, second sliding rod; 63, sliding baffle; 64, clamping block; 65, composite connecting plate; 66, supporting frame; 67, second electric cylinder; 671, first coupling; 68, composite pressing plate; 681, top shaft; 69, reciprocating driving member; 691, bottom disc; 692, machine frame; 693, screw rod; 694, first driving motor; 695, second coupling; 696, ball bearing base; 697, buffer rod; 698, connecting strip; 7, discharging pressing member; 71, discharging pressing base; 72, ear plate; 73, moving block; 74, limiting screw rod; 75, pressing roller; 76, pressing plate; 77, pressing gap; 8, material collecting member; 81, material collecting connecting base; 82, material collecting connecting vertical plate; 83, material collecting guide shaft; 84, material collecting guide roller; 85, second driving motor. DETAILED DESCRIPTION
[0098] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0099] The terms used herein are only used to describe specific embodiments, and are not intended to limit the present application. The terms "include", "contain" and the like used herein indicate the existence of the described features, steps, operations and / or components, but do not exclude the existence or addition of one or more other features, steps, operations or components.
[0100] All terms used herein, including technical and scientific terms, have the meanings commonly understood by one of ordinary skill in the art, unless otherwise defined. It should be noted that the use of any term herein should be construed to refer to the term's meaning in the context of the specification as a whole and not in an idealized or overly formal sense unless expressly so defined.
[0101] In the embodiments, the first and second reflection layer bottom molds are combined with the reflection layer to form a reflection layer and reflection layer bottom mold combined device. Figures 1-13 A reflection layer and reflection layer bottom mold combined device is provided, wherein the reflection layer and the reflection layer bottom mold are combined to form a reflection layer and reflection layer bottom mold combined device. Figure 1 A structural schematic diagram of the reflection layer and reflection layer bottom mold combined device of the present application is shown in FIG. 1. Figure 2 A structural schematic diagram of the reflection layer and reflection layer bottom mold combined device of the present application is shown in FIG. 1. Figure 3 A structural schematic diagram of the machine of the present application is shown in FIG. 2. Figure 4 A structural schematic diagram of the first material discharging member of the present application is shown in FIG. 3. Figure 5 A structural schematic diagram of the material discharging member of the present application is shown in FIG. 3. Figure 6 A structural schematic diagram of the deviation rectifying member of the present application is shown in FIG. 4. Figure 7 A structural schematic diagram of the deviation rectifying member of the present application is shown in FIG. 4. Figure 8 A structural schematic diagram of the first material discharging member of the present application is shown in FIG. 3. Figure 9 A structural schematic diagram of the combined member of the present application is shown in FIG. 5. Figure 10 A structural schematic diagram of the combined member of the present application is shown in FIG. 5. Figure 11 A structural schematic diagram of the reciprocating driving member of the present application is shown in FIG. 6. Figure 12 A structural schematic diagram of the material discharging and pressing member of the present application is shown in FIG. 7. Figure 13The schematic structural diagram of the present application is shown in the figure. It includes a machine table 1, a composite plate 11 on the machine table 1, a composite working surface on the composite plate 11, a plurality of groups of first guide shafts 12 rotatably arranged in the composite working surface, a first guide roller 13 for guiding the reflective layer on each group of first guide shafts 12, and a plurality of groups of first guide rollers 13 arranged at a predetermined interval. A first discharge member 2 is detachably arranged on the machine table 1, which is used to support and transport the reflective layer therein, and the reflective layer therein passes through the plurality of groups of first guide rollers 13 in sequence. A deviation correction member 3 is arranged on the machine table 1 and located on one side of the first discharge member 2, which is used to correct the deviation of the reflective layer passing therethrough. A limiting and deviation prevention member 4 is detachably installed in the machine table 1, which is used to limit and prevent deviation of the reflective layer passing therethrough. A second discharge member 5 is detachably installed on the machine table 1, which is used to support and transport the reflective layer bottom mold therein, and the reflective layer bottom mold therein is located above the reflective layer. A composite member 6 is detachably arranged on the machine table 1 and located above the reflective layer, the reflective layer bottom mold and the composite working surface, which is used to composite the reflective layer and the reflective layer bottom mold passing therethrough. A discharge and pressing member 7 is detachably arranged on the machine table 1, which is used to discharge and press the composite reflective layer and the reflective layer bottom mold. A material collecting member 8 is detachably arranged on the machine table 1 and located at one end of the discharge and pressing member 7, which is used to wind the composite reflective layer and the reflective layer bottom mold. The reflective layer in the first discharge member 2 passes through the deviation correction member 3, the limiting and deviation prevention member 4, the second discharge member 5, the composite member 6 and the discharge and pressing member 7 in sequence. The reflective layer bottom mold in the second discharge member 5 passes through the composite member 6 and the discharge and pressing member 7 in sequence. When the reflective layer and the reflective layer bottom mold pass through the composite working surface, they are composited by the composite member 6.
[0102] One of the overall ideas based on the present application is that, through the arrangement of the machine table 1, the first discharging member 2 and the deviation rectifying member 3, the reflective layer on the first discharging roller 23 is pulled, so that the reflective layer passes through the second guide roller 26 in turn, and then passes into the first guide roller 13 of the plurality of groups, so that the reflective layer is in a taut state, and then passes through the limiting gap 36 and is in contact with the limiting gap 36, so as to initially rectify and guide the reflective layer. Through the arrangement of the limiting deviation prevention member 4, the reflective layer passes through the gap between the fourth guide roller 49 and the third guide roller 43, so as to limit and prevent deviation of the reflective layer. The first electric cylinder 45 is opened to output the output end of the first electric cylinder 45, so as to drive the deviation prevention slider 46 to rise or fall in the longitudinal direction to change the gap size between the fourth guide roller 49 and the third guide roller 43, so as to control the limiting deviation prevention of the reflective layer with different thicknesses. Through the arrangement of the composite member 6, the width of the composite pressing plate 68 is greater than the width of the reflective layer and the reflective layer bottom die, so as to comprehensively cover the reflective layer and the reflective layer bottom die. The second electric cylinder 67 is opened, so that the output end of the second electric cylinder 67 moves, so as to drive the composite pressing plate 68 to move towards the reflective layer and the reflective layer bottom die, so as to be in contact with the reflective layer and the reflective layer bottom die. The first driving motor 694 is opened, so that the output end of the first driving motor 694 outputs, so as to drive the ball base 696 to slide in the left-right direction, so as to drive the composite pressing plate 68 to slide in the left-right direction, so as to composite the reflective layer and the reflective layer bottom die. Through the arrangement of the discharging pressing member 7, the finished product of the reflective layer and the reflective layer bottom die after completing the composite is secondarily discharged and pressed, the degree of automation is high, and the labor intensity of workers is reduced.
[0103] In some embodiments, the number of first guide shafts 12 can be arranged according to actual use requirements, and the number of first guide rollers 13 is adapted to the number of first guide shafts 12. The spacing between the plurality of groups of first guide rollers 13 can be arranged according to actual use requirements to adapt to the composite production of reflective layers with different thickness types.
[0104] Next to the first discharge member 2 as a whole to give a more specific structure and configuration of the further explanation, the first discharge member 2 includes a first connecting base 21, which can be removed from the machine 1; first discharge shaft 22, which is rotatably disposed in the first connecting base 21, on which an integral forming a first discharge roll 23 for the reflection layer is unwound; guide rod 24, which can be removed from the first connecting base 21, and which is disposed at a predetermined angle between the first connecting base 21; two groups of second guide shaft 25, which are rotatably disposed on the guide rod 24, and one of the two groups of second guide shaft 25 is located above the other group of second guide shaft 25; and two groups of second guide roll 26, respectively corresponding to the two groups of second guide roll 26 disposed on the two groups of second guide roll 26;
[0105] It should also be noted that the first discharge roll 23 is located below the second guide roll 26, and the reflection layer on the first discharge roll 23 passes through the two groups of second guide roll 26 in turn, which has the benefit of tightening the reflection layer placed on the second guide roll 26 to prevent the reflection layer from wrinkling and affecting the effect of the composite;
[0106] Of course, the predetermined angle formed between the guide rod 24 and the first connecting base 21 can be arranged according to the actual use requirements, which can be between thirty and sixty degrees, or other acute angles, without specific limitations.
[0107] Next to the first discharge member 2 as a whole to give a more specific structure and configuration of the further explanation, the first discharge member 2 includes a first connecting base 21, which can be removed from the machine 1; first discharge shaft 22, which is rotatably disposed in the first connecting base 21, on which an integral forming a first discharge roll 23 for the reflection layer is unwound; guide rod 24, which can be removed from the first connecting base 21, and which is disposed at a predetermined angle between the first connecting base 21; two groups of second guide shaft 25, which are rotatably disposed on the guide rod 24, and one of the two groups of second guide shaft 25 is located above the other group of second guide shaft 25; and two groups of second guide roll 26, respectively corresponding to the two groups of second guide roll 26 disposed on the two groups of second guide roll 26.
[0108] Next to the first discharge member 2 as a whole to give a more specific structure and configuration of the further explanation, the first discharge member 2 includes a first connecting base 21, which can be removed from the machine 1; first discharge shaft 22, which is rotatably disposed in the first connecting base 21, on which an integral forming a first discharge roll 23 for the reflection layer is unwound; guide rod 24, which can be removed from the first connecting base 21, and which is disposed at a predetermined angle between the first connecting base 21; two groups of second guide shaft 25, which are rotatably disposed on the guide rod 24, and one of the two groups of second guide shaft 25 is located above the other group of second guide shaft 25; and two groups of second guide roll 26, respectively corresponding to the two groups of second guide roll 26 disposed on the two groups of second guide roll 26.
[0109] Next, the specific structure of the limiting and anti-deviation component 4 is explained. The limiting and anti-deviation component 4 includes an anti-deviation base 41, which is detachably arranged on the machine table 1; a third guide shaft 42, which is rotatably arranged in the anti-deviation base 41 and has a third guide roller 43 integrally formed thereon; a connecting base plate 44, which is detachably arranged on the machine table 1 and has a first electric cylinder 45 detachably arranged thereon, and the output end of the first electric cylinder 45 passes through the connecting base plate 44; an anti-deviation sliding block 46, which is slidably arranged in the machine table 1 and has a locking base 47 arranged thereon, and the locking base 47 is detachably connected with the output end of the first electric cylinder 45; and a fourth guide shaft 48, which is rotatably arranged in the anti-deviation sliding block 46 and has a fourth guide roller 49 integrally formed thereon.
[0110] Next, the working principle of the limiting and anti-deviation component 4 is explained. The fourth guide roller 49 and the third guide roller 43 are located on the same vertical plane, and a gap for the reflective layer to pass through is formed between the fourth guide roller 49 and the third guide roller 43, which is used to limit and prevent the reflective layer from deviating.
[0111] When the first electric cylinder 45 is started by the worker, the output end of the first electric cylinder 45 is output to drive the anti-deviation sliding block 46 to ascend or descend in the longitudinal direction to change the gap size between the fourth guide roller 49 and the third guide roller 43, so as to adapt to the use of reflective layers with different thicknesses, which is easy to adjust and use and easy to limit and prevent different reflective layers from deviating.
[0112] Next, the specific structure of the second discharging component 5 is explained. The second discharging component 5 includes a second connecting base 51, which is detachably arranged on the machine table 1; a second discharging shaft 52, which is rotatably arranged on the second connecting base 51; and a second discharging roller 53, which is integrally formed on the second discharging shaft 52 and is used to support and convey the reflective layer bottom mold therein, and the reflective layer bottom mold therein is located above the reflective layer.
[0113] Secondly, the thickness and width of the second discharging roller 53 can be arranged according to actual use requirements.
[0114] Next, the composite member 6 as a whole is endowed with a more specific structure and configuration for further explanation and description, the composite member 6 includes a vertical plate 61, which is detachably arranged on the machine table 1, which is located above the reflective layer and the reflective layer bottom die and the composite working surface; The second sliding rod 62 is integrally arranged on the vertical plate 61; The sliding baffle 63 is slidably arranged in the second sliding rod 62, and a clamping block 64 is detachably arranged thereon; The composite connecting plate 65 is detachably mounted on the clamping block 64; The support frame 66 is detachably mounted on the composite connecting plate 65, and has a cavity therein, and a second electric cylinder 67 is detachably arranged thereon, and the output end of the second electric cylinder 67 extends into the cavity, and a first coupling 671 is detachably mounted on the output end of the second electric cylinder 67; The composite pressing plate 68 is arranged below the composite connecting plate 65, and a top shaft 681 is detachably arranged thereon, and the top shaft 681 passes through the composite connecting plate 65, and the top shaft 681 and the first coupling 671 are detachably connected; And the reciprocating drive member 69 is detachably mounted on the machine table 1, and is detachably connected with the sliding baffle 63;
[0115] Next, the principle of the use of the composite member 6 as a whole is further explained, the width of the composite pressing plate 68 is greater than the width of the reflective layer and the reflective layer bottom die, so as to fully cover the reflective layer and the reflective layer bottom die;
[0116] The operator turns on the switch of the second electric cylinder 67, so that the output end of the second electric cylinder 67 moves, so as to drive the composite pressing plate 68 to move towards the reflective layer and the reflective layer bottom die, so as to be attached with the reflective layer and the reflective layer bottom die, and the operator starts the reciprocating drive member 69, so that the output end of the reciprocating drive member 69 outputs, so as to drive the composite pressing plate 68 to slide along the left and right directions, so as to composite the reflective layer and the reflective layer bottom die.
[0117] The reciprocating driving member 69 is further explained in detail. The reciprocating driving member 69 comprises a base 691, which is detachably mounted on the machine table 1; a machine frame 692, which is integrally formed on the base 691 and communicates with the base 691; a screw rod 693, which is rotatably arranged in the base 691 and penetrates into the machine frame 692; a first driving motor 694, which is detachably mounted on the machine frame 692 and has an output end penetrating into the machine frame 692, and a second coupling 695 is detachably mounted on the output end of the first driving motor 694 and detachably connected with the screw rod 693; a ball seat 696, which is slidably arranged in the base 691 and penetrated by the screw rod 693; a buffer rod 697, which is detachably mounted in the base 691 and penetrated by the screw rod 693; and a connecting strip 698, which is detachably mounted on the ball seat 696 and detachably connected with the sliding baffle 63.
[0118] The reciprocating driving member 69 is further explained in detail. The reciprocating driving member 69 comprises a base 691, which is detachably mounted on the machine table 1; a machine frame 692, which is integrally formed on the base 691 and communicates with the base 691; a screw rod 693, which is rotatably arranged in the base 691 and penetrates into the machine frame 692; a first driving motor 694, which is detachably mounted on the machine frame 692 and has an output end penetrating into the machine frame 692, and a second coupling 695 is detachably mounted on the output end of the first driving motor 694 and detachably connected with the screw rod 693; a ball seat 696, which is slidably arranged in the base 691 and penetrated by the screw rod 693; a buffer rod 697, which is detachably mounted in the base 691 and penetrated by the screw rod 693; and a connecting strip 698, which is detachably mounted on the ball seat 696 and detachably connected with the sliding baffle 63.
[0119] The reciprocating driving member 69 is further explained in detail. The reciprocating driving member 69 comprises a base 691, which is detachably mounted on the machine table 1; a machine frame 692, which is integrally formed on the base 691 and communicates with the base 691; a screw rod 693, which is rotatably arranged in the base 691 and penetrates into the machine frame 692; a first driving motor 694, which is detachably mounted on the machine frame 692 and has an output end penetrating into the machine frame 692, and a second coupling 695 is detachably mounted on the output end of the first driving motor 694 and detachably connected with the screw rod 693; a ball seat 696, which is slidably arranged in the base 691 and penetrated by the screw rod 693; a buffer rod 697, which is detachably mounted in the base 691 and penetrated by the screw rod 693; and a connecting strip 698, which is detachably mounted on the ball seat 696 and detachably connected with the sliding baffle 63.
[0120] The reciprocating driving member 69 is further explained in detail. The reciprocating driving member 69 comprises a base 691, which is detachably mounted on the machine table 1; a machine frame 692, which is integrally formed on the base 691 and communicates with the base 691; a screw rod 693, which is rotatably arranged in the base 691 and penetrates into the machine frame 692; a first driving motor 694, which is detachably mounted on the machine frame 692 and has an output end penetrating into the machine frame 692, and a second coupling 695 is detachably mounted on the output end of the first driving motor 694 and detachably connected with the screw rod 693; a ball seat 696, which is slidably arranged in the base 691 and penetrated by the screw rod 693; a buffer rod 697, which is detachably mounted in the base 691 and penetrated by the screw rod 693; and a connecting strip 698, which is detachably mounted on the ball seat 696 and detachably connected with the sliding baffle 63.
[0121] Then the material receiving member 8 as a whole is endowed with a more specific structure and configuration for further explanation and description, the material receiving member 8 includes a material receiving connecting base 81 which is detachably arranged on the machine table 1 and located at one end of the material discharging pressing member 7; a material receiving connecting vertical plate 82 which is integrally arranged on the material receiving connecting base 81; a material receiving guide shaft 83 which is rotatably arranged on the material receiving connecting vertical plate 82; a material receiving guide roller 84 which is integrally arranged on the material receiving guide shaft 83; and a second driving motor 85 which is detachably installed on the material receiving connecting vertical plate 82 and has its output end detachably connected with one end of the material receiving guide shaft 83;
[0122] Then the principle of use of the material receiving member 8 as a whole is further explained and described, the staff member turns on the switch of the second driving motor 85 to make the output end of the second driving motor 85 output to drive the material receiving guide shaft 83 to rotate to wind the completed composite reflective layer and reflective layer bottom die.
[0123] Another technical problem to be solved by the present application is a use method of the reflective layer and reflective layer bottom die composite device,
[0124] S1, the insertion of the reflective layer: pull the reflective layer on the first discharging roller 23, so that the reflective layer passes through one set of second guide rollers 26 in turn, and then passes through another set of second guide rollers 26, and then enters the first guide roller 13, so that the reflective layer is in a taut state, and then passes through the limiting gap 36 and touches the limiting gap 36 to preliminarily correct and guide the reflective layer, and then passes through the gap between the fourth guide roller 49 and the third guide roller 43 to make the reflective layer touch the fourth guide roller 49 and the third guide roller 43, and then passes through the composite pressing plate 68 and the composite working surface;
[0125] S2, the insertion of the reflective layer bottom die: pull the reflective layer bottom die to pass through the composite working surface, and make the reflective layer bottom die above the reflective layer, so that the edge of the reflective layer bottom die is in contact with the edge of the reflective layer;
[0126] S3, limiting and preventing deviation of the reflective layer: during the process of passing through the gap between the fourth guide roller 49 and the third guide roller 43, the reflective layer is limited and prevented from deviating, the first electric cylinder 45 is turned on to make the output end of the first electric cylinder 45 output to drive the deviation preventing slider 46 to ascend or descend in the longitudinal direction to change the gap size between the fourth guide roller 49 and the third guide roller 43, so as to control the limiting and preventing deviation of the reflective layer with different thicknesses;
[0127] S4, the reflection layer and the reflection layer bottom die are pasted: the reflection layer and the reflection layer bottom die are placed on the composite work surface, and the width of the composite pressing plate 68 is greater than the width of the reflection layer and the reflection layer bottom die, so that the reflection layer and the reflection layer bottom die are fully covered, the second electric cylinder 67 is opened, and the output end of the second electric cylinder 67 is moved to drive the composite pressing plate 68 to move towards the reflection layer and the reflection layer bottom die, so as to be pasted with the reflection layer and the reflection layer bottom die;
[0128] S5, the reflection layer and the reflection layer bottom die are pasted: the reflection layer and the reflection layer bottom die are pasted: the reflection layer and the reflection layer bottom die are placed on the composite work surface, and the width of the composite pressing plate 68 is greater than the width of the reflection layer and the reflection layer bottom die, so that the reflection layer and the reflection layer bottom die are fully covered, the second electric cylinder 67 is opened, and the output end of the second electric cylinder 67 is moved to drive the composite pressing plate 68 to move towards the reflection layer and the reflection layer bottom die, so as to be pasted with the reflection layer and the reflection layer bottom die;
[0129] S6, the reflection layer and the reflection layer bottom die are pasted: the reflection layer and the reflection layer bottom die are pasted: the reflection layer and the reflection layer bottom die are placed on the composite work surface, and the width of the composite pressing plate 68 is greater than the width of the reflection layer and the reflection layer bottom die, so that the reflection layer and the reflection layer bottom die are fully covered, the second electric cylinder 67 is opened, and the output end of the second electric cylinder 67 is moved to drive the composite pressing plate 68 to move towards the reflection layer and the reflection layer bottom die, so as to be pasted with the reflection layer and the reflection layer bottom die;
[0130] S7, the reflection layer and the reflection layer bottom die are pasted: the reflection layer and the reflection layer bottom die are pasted: the reflection layer and the reflection layer bottom die are placed on the composite work surface, and the width of the composite pressing plate 68 is greater than the width of the reflection layer and the reflection layer bottom die, so that the reflection layer and the reflection layer bottom die are fully covered, the second electric cylinder 67 is opened, and the output end of the second electric cylinder 67 is moved to drive the composite pressing plate 68 to move towards the reflection layer and the reflection layer bottom die, so as to be pasted with the reflection layer and the reflection layer bottom die;
[0131] S8, the reflection layer and the reflection layer bottom die are pasted: the reflection layer and the reflection layer bottom die are pasted: the reflection layer and the reflection layer bottom die are placed on the composite work surface, and the width of the composite pressing plate 68 is greater than the width of the reflection layer and the reflection layer bottom die, so that the reflection layer and the reflection layer bottom die are fully covered, the second electric cylinder 67 is opened, and the output end of the second electric cylinder 67 is moved to drive the composite pressing plate 68 to move towards the reflection layer and the reflection layer bottom die, so as to be pasted with the reflection layer and the reflection layer bottom die;
[0132] In summary, through the machine table 1, the first discharging member 2 and the deviation rectifying member 3, the reflective layer on the first discharging roller 23 is pulled, so that the reflective layer passes through the second guide roller 26 in sequence, and then passes into the first guide roller 13 to make the reflective layer in a tight state, and then passes through the limiting gap 36 and is in contact with the limiting gap 36 to rectify and guide the reflective layer for the first time. Through the limiting deviation prevention member 4, the reflective layer passes through the gap between the fourth guide roller 49 and the third guide roller 43 to limit and prevent deviation of the reflective layer. The first electric cylinder 45 is opened to output the output end of the first electric cylinder 45 to drive the deviation prevention slider 46 to rise or fall in the longitudinal direction to change the gap size between the fourth guide roller 49 and the third guide roller 43 to control the limiting and deviation prevention of the reflective layer with different thicknesses. Through the composite member 6, the width of the composite pressing plate 68 is greater than the width of the reflective layer and the reflective layer bottom die to fully cover the reflective layer and the reflective layer bottom die. The second electric cylinder 67 is opened to move the output end of the second electric cylinder 67 to drive the composite pressing plate 68 to move towards the reflective layer and the reflective layer bottom die to be in contact with the reflective layer and the reflective layer bottom die. The first driving motor 694 is opened to output the output end of the first driving motor 694 to drive the ball base 696 to slide in the left-right direction to drive the composite pressing plate 68 to slide in the left-right direction to composite the reflective layer and the reflective layer bottom die. Through the discharging pressing member 7, the finished product of the reflective layer and the reflective layer bottom die after completing the composite is discharged and pressed for the second time, which is high in automation and reduces the labor intensity of workers.
[0133] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A composite device for a reflective layer and a reflective layer base mold, characterized in that, It includes The machine base (1) has a composite plate (11) on it, and a composite working surface on the composite plate (11). Multiple sets of first guide shafts (12) are rotatably arranged inside the machine base (1), and each set of the first guide shafts (12) has a first guide roller (13) for guiding the reflective layer. The multiple sets of the first guide rollers (13) are arranged at a predetermined interval. The first discharge component (2) is detachably arranged on the machine base (1) for supporting and conveying the reflective layer inside, and for allowing the reflective layer inside to pass through multiple sets of the first guide rollers (13) in sequence. The correction component (3) is arranged on the machine base (1) and is located on one side of the first discharge component (2), and is used to correct the deviation of the reflective layer passing through it; The limiting anti-displacement component (4) is detachably installed inside the machine (1) and is used to limit and prevent displacement of the reflective layer passing through it. The second discharge component (5) is detachably installed on the machine base (1) and is used to support and transport the reflective layer bottom mold inside it, and the reflective layer bottom mold inside it is located above the reflective layer. Composite component (6), which is detachably arranged on the machine base (1), is located above the reflective layer and the reflective layer bottom mold and the composite working surface, and is used to composite the reflective layer and the reflective layer bottom mold that pass through it. The discharge pressing component (7), which is detachably mounted on the machine base (1), is used for discharge pressing and guiding of the completed composite reflective layer and reflective layer bottom mold; and The receiving component (8) is detachably mounted on the machine base (1) and located at one end of the discharge pressing component (7). It is used to wind up the composite reflective layer and the reflective layer bottom mold. The reflective layer in the first discharge component (2) passes through the correction component (3), the limiting anti-deviation component (4), the second discharge component (5), the composite component (6), and the discharge pressing component (7) in sequence. The bottom mold of the reflective layer in the second discharge component (5) passes through the composite component (6) and the discharge pressing component (7) in sequence. When the reflective layer and the bottom mold of the reflective layer pass through the composite working surface, they are composited by the composite component (6). The first discharge component (2) includes The first connecting base (21) is detachably mounted on the machine base (1); The first discharge shaft (22) is rotatably arranged in the first connecting base (21), and a first discharge roller (23) for unwinding the reflective layer is integrally formed on it. The guide rod (24) is detachably mounted on the first connecting base (21) and is mounted at a predetermined angle to the first connecting base (21); Two sets of second guide shafts (25) are rotatably arranged on the guide rod (24), and one set of the second guide shafts (25) is located above the other set of the second guide shafts (25); and Two sets of second guide rollers (26) are respectively arranged on the two sets of second guide shafts (25); The first discharge roller (23) is located below the second guide roller (26), and the reflective layer on the first discharge roller (23) passes through the two sets of the second guide rollers (26) in sequence; The correction component (3) includes The guide rod (31) is detachably mounted on the machine base (1) and is located on one side of the first discharge component (2); The first slide bar (32) is detachably mounted on the guide bar (31), and a connecting rod (33) is removably mounted inside it. Correction plate (34), which is detachably mounted on the connecting rod (33); and Two sets of correction claws (35) are integrally formed on the correction plate (34), and a limiting notch (36) is formed between the two sets of correction claws (35) for the reflection layer to pass through. The reflective layer is in contact with the two sets of limiting notches (36), and the two sets of limiting notches (36) are used to correct the reflective layer passing through them; The limiting and anti-deviation component (4) includes Anti-offset base (41), which is detachably installed on the machine base (1); The third guide shaft (42) is rotatably arranged in the anti-deviation base (41), and a third guide roller (43) is integrally formed on it. A connecting base plate (44) is detachably mounted on the machine base (1), and a first electric cylinder (45) is detachably mounted on it, with the output end of the first electric cylinder (45) passing through the connecting base plate (44). An anti-deviation slider (46) is slidably disposed within the machine base (1), and a locking base (47) is disposed thereon, wherein the locking base (47) is detachably connected to the output end of the first electric cylinder (45); and The fourth guide shaft (48) is rotatably arranged inside the anti-deviation slider (46), and a fourth guide roller (49) is integrally formed on it. The fourth guide roller (49) and the third guide roller (43) are located on the same vertical plane, and a gap is formed between the fourth guide roller (49) and the third guide roller (43) to allow the reflective layer to pass through. The gap is used to limit and prevent the reflective layer from deviating when it passes through. When the output of the first electric cylinder (45) is output, it drives the anti-deviation slider (46) to rise or fall in the longitudinal direction to change the gap between the fourth guide roller (49) and the third guide roller (43).
2. The composite device of reflective layer and reflective layer bottom mold according to claim 1, characterized in that, The second discharge component (5) includes The second connecting base (51) is detachably mounted on the machine base (1); The second discharge shaft (52) is rotatably mounted on the second connecting base (51); as well as The second discharge roller (53) is integrally formed and arranged on the second discharge shaft (52). It is used to support and transport the reflective layer bottom mold inside, and the reflective layer bottom mold inside is located above the reflective layer.
3. The composite device of reflective layer and reflective layer bottom mold according to claim 2, characterized in that, The composite component (6) includes The upright plate (61) is detachably installed on the machine base (1) and is located above the reflective layer, the bottom mold of the reflective layer and the composite working surface. The second slide bar (62) is integrally formed and installed on the upright plate (61); A sliding baffle (63) is slidably arranged in the second slide bar (62), and a locking block (64) is detachably arranged on it. Composite connecting plate (65), which is detachably mounted on the clip (64); A support frame (66) is detachably mounted on the composite connecting plate (65) and has a cavity therein. A second electric cylinder (67) is detachably mounted on it, and the output end of the second electric cylinder (67) extends into the cavity. A first coupling (671) is detachably mounted on the output end of the second electric cylinder (67). A composite pressure plate (68) is disposed below the composite connecting plate (65), on which a top shaft (681) is detachably disposed, and the top shaft (681) passes through the composite connecting plate (65). The top shaft (681) is detachably connected to the first coupling (671); and A reciprocating drive component (69) is detachably mounted on the machine base (1) and is detachably connected to the sliding baffle (63); The composite pressure plate (68) is wider than the reflective layer and the reflective layer bottom mold, so as to fully cover the reflective layer and the reflective layer bottom mold. When the output end of the second electric cylinder (67) moves, it is used to drive the composite pressure plate (68) to move towards the reflective layer and the reflective layer bottom mold, so as to fit with the reflective layer and the reflective layer bottom mold. When the output end of the reciprocating drive component (69) outputs, it is used to drive the composite pressure plate (68) to slide in the left and right direction, so as to composite the reflective layer and the reflective layer bottom mold.
4. The composite device of reflective layer and reflective layer bottom mold according to claim 3, characterized in that, The reciprocating drive component (69) includes The chassis (691) is detachably mounted on the machine base (1); The frame (692) is integrally formed and installed on the chassis (691), and is connected to the chassis (691); The lead screw (693) is rotatably disposed in the chassis (691) and passes through the frame (692); The first drive motor (694) is detachably mounted on the frame (692), and its output end passes through the frame (692). A second coupling (695) is detachably mounted on its output end, and the second coupling (695) is detachably connected to the lead screw (693). A ball bearing base (696) is slidably disposed in the chassis (691) and is passed through by the lead screw (693); A buffer rod (697), which is detachably mounted in the chassis (691) and passes through the lead screw (693); and A connecting strip (698) is detachably mounted on the ball base (696) and is detachably connected to the sliding baffle (63); When the output of the first drive motor (694) is output, it drives the ball base (696) to slide in the left and right direction, thereby driving the composite pressure plate (68) to slide in the left and right direction.
5. The composite device of reflective layer and reflective layer bottom mold according to claim 4, characterized in that, The discharge pressing component (7) includes The discharge pressing base (71) is detachably mounted on the machine base (1), and an ear plate (72) is detachably mounted on it, with a threaded hole provided in the ear plate (72). The movable block (73) is slidably arranged in the discharge pressing base (71); The limiting screw (74) is detachably inserted into the threaded hole and into the movable block (73); A pressing roller (75), rotatably disposed within the movable block (73), is used to press the composite reflective layer and the reflective layer base mold together; and The pressing plate (76) is integrally formed and arranged on the discharge pressing base (71), and has a pressing notch (77) at its bottom for guiding the composite reflective layer and the bottom mold of the reflective layer. When the limiting screw (74) is rotated, it drives the moving block (73) to rise or fall in the longitudinal direction to change the distance between the pressing roller (75) and the composite reflective layer and the bottom mold of the reflective layer.
6. The composite device for the reflective layer and the reflective layer base mold according to claim 5, characterized in that, The receiving component (8) includes The receiving connection base (81) is detachably mounted on the machine base (1) and is located at one end of the discharge pressing component (7); The material receiving connecting plate (82) is integrally formed and arranged on the material receiving connecting base (81); The material receiving guide shaft (83) is rotatably mounted on the material receiving connecting plate (82); The receiving guide roller (84) is integrally formed and arranged on the receiving guide shaft (83); as well as The second drive motor (85) is detachably mounted on the receiving connection plate (82), and its output end is detachably connected to one end of the receiving guide shaft (83). When the output of the second drive motor (85) is output, it drives the take-up guide shaft (83) to rotate so as to take up the composite reflective layer and the reflective layer bottom mold.
7. The method of using the composite device of reflective layer and reflective layer bottom mold according to claim 6, characterized in that, S1. Insertion and placement of the reflective layer: Pull the reflective layer on the first discharge roller (23) so that the reflective layer passes through one set of second guide rollers (26) in sequence, then through another set of second guide rollers (26), and then through multiple sets of first guide rollers (13) so that the reflective layer is in a taut state. Then it passes through the limiting notch (36) and touches the limiting notch (36) to perform the initial correction and guidance of the reflective layer. Then it passes through the gap between the fourth guide roller (49) and the third guide roller (43) so that the reflective layer touches the fourth guide roller (49) and the third guide roller (43). Then the reflective layer passes through the composite pressure plate (68) and then through the composite working surface. S2. Insertion and placement of the reflective layer bottom mold: Pull the reflective layer bottom mold through the composite working surface and place it above the reflective layer so that the edge of the reflective layer bottom mold is aligned with the edge of the reflective layer. S3, Limiting and preventing deviation of the reflective layer: During the process of passing the reflective layer through the gap between the fourth guide roller (49) and the third guide roller (43), the reflective layer is limited and prevented from deviating. The first electric cylinder (45) is activated so that the output end of the first electric cylinder (45) outputs to drive the anti-deviation slider (46) to rise or fall in the longitudinal direction to change the size of the gap between the fourth guide roller (49) and the third guide roller (43) in order to control the limiting and preventing deviation of reflective layers of different thicknesses. S4. Adhesion of the reflective layer and the bottom mold of the reflective layer: The reflective layer and the bottom mold of the reflective layer are placed on the composite working surface, and the width of the composite pressure plate (68) is greater than the width of the reflective layer and the bottom mold of the reflective layer, so as to fully cover the reflective layer and the bottom mold of the reflective layer. The second electric cylinder (67) is activated, so that when the output end of the second electric cylinder (67) moves, it drives the composite pressure plate (68) to move towards the reflective layer and the bottom mold of the reflective layer, so as to adhere to the reflective layer and the bottom mold of the reflective layer. S5. Composite of the reflective layer and the reflective layer bottom mold: Turn on the first drive motor (694) so that the output end of the first drive motor (694) outputs to drive the ball base (696) to slide in the left and right direction, so as to drive the composite pressure plate (68) to slide in the left and right direction, so as to composite the reflective layer and the reflective layer bottom mold. S6. After the composite of the reflective layer and the reflective layer bottom mold is completed, the finished product after the composite of the reflective layer and the reflective layer bottom mold on the composite working surface is pressed before being wound up and discharged when it passes through the bottom of the pressing roller (75) and the pressing notch (77). The limiting screw (74) is rotated to drive the moving block (73) to rise or fall in the longitudinal direction to change the distance between the pressing roller (75) and the composite reflective layer and the reflective layer bottom mold, so as to adapt to the use of reflective layers and reflective layer bottom molds of different thicknesses after composite. S7. After the composite of the reflective layer and the reflective layer bottom mold is completed, the finished product after the composite of a section of reflective layer and the reflective layer bottom mold on the composite working surface is installed on the take-up guide roller (84). The second drive motor (85) is turned on so that the second drive motor (85) drives the take-up guide shaft (83) to rotate, so as to take up the finished product after the composite of the reflective layer and the reflective layer bottom mold placed on the take-up guide roller (84). S8. Continuous intermittent bonding of the reflective layer and the reflective layer bottom mold: After the second drive motor (85) is turned on to wind up the finished product after bonding the reflective layer and the reflective layer bottom mold placed on the bonding working surface, the second drive motor (85) is stopped. At the same time, the unbonded reflective layer and reflective layer bottom mold are pulled out and moved to the bonding working surface. S5, S6, S7 are repeated again, and so on.
Citation Information
Patent Citations
Roll label backing paper reinforcing device
CN116534649A