An integrated processing equipment for building construction materials

Abstract

An integrated processing equipment for building construction materials effectively solves the problem that cutting equipment cannot simultaneously cut straight lines and rounded corners. It includes a frame, which comprises a worktable and a top plate parallel to the worktable. One side of the worktable and top plate are supported by a column. A cutting blade is telescopically mounted on the top plate, and the worktable has clearance grooves corresponding to the blade positions. A support mechanism slides on the worktable, and a clamping mechanism moves synchronously with the support mechanism on the top plate. The support mechanism includes a first slider slidably connected to the worktable, a support plate on top of the first slider, and multiple first ball bearings on top of the support plate. The clamping mechanism includes a clamping plate, which cooperates with the support plate to clamp the construction material, thereby completing the rounded corner cutting of the construction material. A limiting mechanism is provided on the worktable, including a base plate, which cooperates with the support plate to support the construction material, thereby completing the straight-line cutting of the construction material.

Description

Technical Field

[0001] This invention relates to the field of building material processing and production technology, and in particular to an integrated processing equipment for building construction materials. Background Technology

[0002] During construction, materials such as insulation boards often need to be cut. Depending on the construction object, not only straight cuts are required, but rounded corners may also be needed. Current technology requires the use of different equipment to complete these cuts. This equipment needs to be carried during construction and unfolded and placed on the construction site, which takes up a lot of space and is inconvenient to use. Summary of the Invention

[0003] In view of the above situation and to overcome the defects of the prior art, the purpose of this invention is to provide an integrated processing equipment for building construction materials, which effectively solves the problem that cutting equipment cannot simultaneously meet the requirements of cutting straight lines and rounded corners.

[0004] The technical solution to the technical problem is an integrated processing equipment for building construction materials, including a frame, the frame including a workbench and a top plate arranged parallel to the workbench, the workbench and the top plate are connected by a column support on one side, a slice is telescopically arranged on the top plate, and a clearance groove corresponding to the position of the slice is provided on the workbench.

[0005] A support mechanism is slidably provided on the workbench, and a clamping mechanism that moves synchronously with the support mechanism is provided on the top plate. The support mechanism includes a first slider that is slidably connected to the workbench. A support plate is provided on the top of the first slider. Multiple first balls are provided on the top of the support plate. The clamping mechanism includes a second slider that is slidably connected to the top plate. A rotary cylinder is telescopically provided at the bottom of the second slider. A clamping plate is provided at the bottom of the rotary cylinder. The bottom surface of the clamping plate is a friction surface. The clamping plate and the support plate cooperate to clamp the construction material, thereby completing the rounded corner cutting of the construction material.

[0006] The workbench is equipped with a limiting mechanism, which includes a base plate. The base plate is flush with the upper surface of the support plate and has a second ball bearing on its upper surface. The side of the base plate is equipped with a limiting plate parallel to the cutting. The base plate and the support plate work together to support the construction material, thereby completing the straight cutting of the construction material.

[0007] Preferably, the bottom of the frame includes multiple support legs.

[0008] Preferably, a first hydraulic cylinder is fixed on the top plate, and the blade is disposed at the bottom of the first hydraulic cylinder, forming a structure in which the blade can be vertically raised and lowered.

[0009] Preferably, the workbench is provided with a first slide groove, and the top plate is provided with a second slide groove. The first slide groove and the second slide groove are positioned correspondingly. The first slider slides in the first slide groove, and the second slider slides in the second slide groove. The bottom of the workbench is provided with a first lead screw, and the first slider is threadedly connected to the first lead screw. The top plate is provided with a second lead screw, and the second slider is threadedly connected to the second lead screw. The ends of the first lead screw and the second lead screw are connected by a chain, and the end of the first lead screw is provided with a first handwheel.

[0010] Preferably, a second hydraulic cylinder is installed inside the second slider, and the second hydraulic cylinder is connected to the rotating cylinder to form a structure in which the rotating cylinder can be vertically raised and lowered.

[0011] Preferably, the workbench is provided with a third slide groove, the limiting mechanism includes a third slider that slides in the third slide groove, the base plate is fixedly connected to the third slider, a connecting seat is provided on the side of the workbench, and a third lead screw that is threadedly connected to the connecting seat is rotatably provided on the side of the limiting plate, and a second handwheel is provided at the end of the third lead screw.

[0012] Preferably, the worktable is provided with a fourth slide groove, a fourth slider is slidably arranged in the fourth slide groove, a third hydraulic cylinder is provided inside the fourth slide groove, and a stop rod is connected to the upper end of the third hydraulic cylinder to form a structure in which the stop rod extends and retracts on the fourth slider.

[0013] Preferably, the bottom of the workbench is provided with a fourth lead screw, the fourth slider is threadedly connected to the fourth lead screw, and the end of the fourth lead screw is provided with a third handwheel.

[0014] Preferably, the workbench is provided with a first scale and a second scale, the bottom of the support plate is provided with a first pointer pointing to the first scale, the side of the limiting plate is provided with a second pointer pointing to the first scale, and the side of the fourth slider is provided with a third pointer pointing to the second scale.

[0015] This invention has a simple and ingenious structure. The support plate and the clamping plate work together to achieve rounded corner cutting of the construction material, and the support plate and the limiting plate work together to complete straight cutting of the construction material. It can perform integrated cutting and processing of construction materials, which is very convenient, greatly improves construction efficiency, reduces equipment investment, and lowers construction costs. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of the present invention. Figure 1 .

[0017] Figure 2 This is a side view of the present invention.

[0018] Figure 3 This is a schematic diagram of the bottom structure of the present invention.

[0019] Figure 4 This is a cross-sectional schematic diagram of the present invention.

[0020] Figure 5 This is a schematic diagram of the frame structure in this invention.

[0021] Figure 6 This is a schematic diagram of the limiting mechanism in this invention.

[0022] Figure 7 This is a schematic diagram of the support mechanism in this invention.

[0023] Figure 8 This is a schematic diagram of the clamping mechanism in this invention.

[0024] Figure 9 This is a schematic diagram of the adjustment mechanism in this invention. Detailed Implementation

[0025] The specific embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.

[0026] Depend on Figures 1 to 9 Provided is an integrated processing equipment for building construction materials, including a frame, the frame including a workbench 1 and a top plate 2 arranged parallel to the workbench 1, the workbench 1 and the top plate 2 are connected by a column 3 on one side, a slice 4 is telescopically arranged on the top plate 2, and the workbench 1 is provided with a relief groove 5 corresponding to the position of the slice 4.

[0027] A support mechanism is slidably provided on the workbench 1, and a clamping mechanism that moves synchronously with the support mechanism is provided on the top plate 2. The support mechanism includes a first slider 6 that is slidably connected to the workbench 1. A support plate 7 is provided on the top of the first slider 6, and multiple first balls 8 are provided on the top of the support plate 7. The clamping mechanism includes a second slider 9 that is slidably connected to the top plate 2. A rotating cylinder 10 is telescopically provided at the bottom of the second slider 9. A clamping plate 11 is provided at the bottom of the rotating cylinder 10. The bottom surface of the clamping plate 11 is a friction surface. The clamping plate 11 and the support plate 7 cooperate to clamp the construction material, thereby completing the rounded corner cutting of the construction material.

[0028] The workbench 1 is equipped with a limiting mechanism, which includes a base plate 12. The base plate 12 is flush with the upper plane of the support plate 7 and a second ball bearing 13 is provided on the upper surface. The side of the base plate 12 is provided with a limiting plate 14 parallel to the slice 4. The base plate 12 and the support plate 7 cooperate to support the construction material, thereby completing the straight cutting of the construction material.

[0029] In practical use, this invention

[0030] When making a straight cut on the construction material, place the construction material on the support plate 7 and the base plate 12, with the side of the construction material in contact with the limiting plate 14. Adjust the position of the base plate 12 so that the cutting slice 4 is aligned with the position to be cut on the construction material. Start the equipment, and the cutting slice 4 will make a straight cut on the construction material.

[0031] When it is necessary to cut rounded corners on construction materials, place the construction materials on the support plate 7, use the clamping plate 11 to clamp them, adjust the position of the construction materials, start the equipment, and after the construction materials start to rotate, they contact the cutting blade 4 to complete the cutting, thus achieving the cutting of rounded corners on the construction materials.

[0032] During straight cutting, a limiting plate 14 is provided on the side of the construction material to limit its side position. Ball bearings are provided on the bottom plate 12 and the support plate 7. During the cutting process, the first ball bearing 8 and the second ball bearing 13 reduce the friction between the construction material and the support plate 7 and the bottom plate 12, which facilitates the feeding of the construction material and thus completes the straight cutting.

[0033] The position of the limiting mechanism can be adjusted to change the distance between the limiting plate 14 and the slice 4, thereby changing the cutting position and adjusting the cutting position of the construction material.

[0034] During rounded corner cutting, the clamping plate 11 and the support plate 7 clamp the construction material. The support plate 7 is equipped with a first ball bearing 8. The friction surface of the clamping plate 11 is in close contact with the construction material. The rotating cylinder 10 drives the clamping plate 11 to rotate, so that the construction material rotates on the first ball bearing 8, thereby achieving rounded corner cutting.

[0035] The bottom of the frame includes multiple support legs 15, which raise the worktable 1 at a suitable height from the ground for easy use.

[0036] A first hydraulic cylinder 16 is fixed on the top plate 2. The blade is set at the bottom of the first hydraulic cylinder 16, forming a structure in which the blade can be raised and lowered vertically. The bottom of the first hydraulic cylinder 16 is provided with a driving element that drives the slice 4 to rotate (not shown in the figure, which is common knowledge in the field and will not be described in detail here). The first hydraulic cylinder 16 drives the slice 4 to rise and fall. When placing construction materials, the slice 4 makes way. After it is placed, the slice 4 moves down to complete the cutting.

[0037] The workbench 1 has a first slide groove 17 and the top plate 2 has a second slide groove 18. The first slide groove 17 and the second slide groove 18 are positioned correspondingly. The first slider 6 slides in the first slide groove 17 and the second slider 9 slides in the second slide groove 18. The bottom of the workbench 1 has a first lead screw 19 and the first slider 6 is threadedly connected to the first lead screw 19. The top plate 2 has a second lead screw 20 and the second slider 9 is threadedly connected to the second lead screw 20. The ends of the first lead screw 19 and the second lead screw 20 are connected by a chain 21. The end of the first lead screw 19 has a first handwheel 22. The second slider 9 has a second hydraulic cylinder 23 inside it and the second hydraulic cylinder 23 is connected to the rotating cylinder 10, forming a structure in which the rotating cylinder 10 can be vertically raised and lowered.

[0038] Rotating the first handwheel 22 causes the first lead screw 19 and the second lead screw 20, connected by the chain 21, to rotate synchronously, driving the first slider 6 and the second slider 9 to move synchronously. That is, the support plate 7 and the clamping plate 11 move synchronously, maintaining the cooperation between the support plate 7 and the clamping plate 11. The two clamp the construction material. The clamping plate 11 is vertically raised and lowered by the second hydraulic cylinder 23 and rotated under the action of the rotating cylinder 10. After the clamping plate 11 clamps the construction material, the rotating cylinder 10 rotates, causing the construction material to rotate around the axis of the rotating cylinder 10, thereby completing the rounded corner cutting.

[0039] The workbench 1 is provided with a third slide groove 24. The limiting mechanism includes a third slider 25 that slides in the third slide groove 24. The base plate 12 is fixedly connected to the third slider 25. A connecting seat 26 is provided on the side of the workbench 1. A third lead screw 27 that is threadedly connected to the connecting seat 26 is rotatably provided on the side of the limiting plate 14. A second handwheel 28 is provided at the end of the third lead screw 27.

[0040] Rotating the second handwheel 28 causes the third lead screw 27 to rotate, which in turn moves the third slider 25 and the base plate 12, thereby adjusting the position of the limit plate 14 and changing the cutting position.

[0041] The workbench 1 is equipped with an adjustment mechanism, including: a fourth slide groove 29 on the workbench 1, a fourth slider 30 slidably disposed in the fourth slide groove 29, a third hydraulic cylinder 31 inside the fourth slide groove 29, a stop rod 32 connected to the upper end of the third hydraulic cylinder 31 to form a structure in which the stop rod 32 extends and retracts on the fourth slider 30, a fourth lead screw 33 at the bottom of the workbench 1, the fourth slider 30 being threadedly connected to the fourth lead screw 33, and a third handwheel 34 at the end of the fourth lead screw 33.

[0042] When rounding the corners of the construction material, it is necessary to determine the fixed position of the construction material and the support plate 7. This requires the cooperation of the support mechanism, the limiting mechanism, and the adjusting mechanism to position the construction material. The specific operation is as follows: rotate the third handwheel 34 so that the fourth lead screw 33 drives the fourth slider 30 to move to the appropriate position. Then, the third hydraulic cylinder 31 controls the stop rod 32 to extend. The stop rod 32 is higher than the upper surface of the support plate 7, moving the support mechanism and the limiting mechanism in opposite directions, so that the distance between the limiting plate 14 and the support plate 7 is reduced. One side of the construction material contacts the limiting plate 14. Then, push the construction material so that the edge of the construction material contacts the stop rod 32. At this time, the clamping plate 11 fixes the construction material to the support plate 7. The stop bar 32 retracts, the limiting plate 14 moves away from the support plate 7, and then the rotating cylinder 10 drives the construction material to rotate 90°, so that the side of the construction material that is positioned with the stop bar 32 rotates to the direction of the limiting plate 14. Then the limiting plate 14 is moved so that the limiting plate 14 contacts the side. Then the clamping plate 11 is released and the stop bar 32 is raised. At this time, the construction material is pushed so that its side contacts the stop bar 32. Then the clamping plate 11 is used to fix the construction material on the support plate 7. Then the position of the support plate 7 is adjusted and the limiting plate 14 is moved away. At this time, the two sides of the construction material to be processed are equidistant from the axis of the rotating cylinder 10. At this time, the position is accurate when making rounded corners, and the rounded corners can be cut in one go, avoiding material waste and repeated processing.

[0043] The workbench 1 is provided with a first scale 35 and a second scale 36. The bottom of the support plate 7 is provided with a first pointer 37 pointing to the first scale 35. The side of the limiting plate 14 is provided with a second pointer 38 pointing to the first scale 35. The side of the fourth slider 30 is provided with a third pointer 39 pointing to the second scale 36.

[0044] The first scale 35 counts from the slice 4 outwards to both sides. The first pointer 37 points to the value of the distance between the center and the side when cutting the rounded corner. The second pointer 38 points to the value of the distance between the cutting position and the side when cutting the straight line. The second scale 36 starts counting from the vertical plane where the line connecting the midpoint of the rotating cylinder 10 and the slice 4 is located. The third pointer 39 points to the value of the distance between the center and the side when cutting the rounded corner.

[0045] Compared with the prior art, the present invention has the following advantages: This equipment can perform both straight-line cutting and rounded corner cutting, achieving multiple uses in one unit. It can realize integrated processing of construction materials, reduce equipment investment, and lower production costs. Due to the reduction of equipment, the layout of the construction site is more concise and organized, without affecting the smooth progress of construction. When rounding corners, the position of the construction materials can be accurately positioned, ensuring accurate rounded corner cutting, avoiding repeated processing that wastes materials and time, and improving construction efficiency.

Claims

1. An integrated processing equipment for building construction materials, characterized in that, The machine frame comprises a workbench (1) and a top plate (2) arranged in parallel with the workbench (1), the workbench (1) is supported and connected with one side of the top plate (2) through a stand (3), a cutting piece (4) is arranged on the top plate (2) in an extendable manner, and a notch (5) corresponding to the cutting piece (4) is arranged on the workbench (1); A supporting mechanism is arranged on the workbench (1) in a sliding manner, a pressing mechanism is arranged on the top plate (2) and moves synchronously with the supporting mechanism, the supporting mechanism comprises a first sliding block (6) connected with the workbench (1) in a sliding manner, a supporting plate (7) is arranged on the top of the first sliding block (6), a plurality of first rolling balls (8) are arranged on the top of the supporting plate (7), the pressing mechanism comprises a second sliding block (9) connected with the top plate (2) in a sliding manner, a rotating cylinder (10) is arranged on the bottom of the second sliding block (9) in an extendable manner, a pressing plate (11) is arranged on the bottom of the rotating cylinder (10), the bottom surface of the pressing plate (11) is a friction surface, the pressing plate (11) is matched with the supporting plate (7) to clamp the construction material, so that the round corner cutting of the construction material is completed; A limiting mechanism is arranged on the workbench (1), the limiting mechanism comprises a bottom plate (12), the bottom plate (12) is flush with the upper surface of the supporting plate (7) and is provided with a second rolling ball (13) on the upper surface, a limiting plate (14) parallel to the cutting piece (4) is arranged on the side of the bottom plate (12), the bottom plate (12) is matched with the supporting plate (7) to support the construction material, so that the straight line cutting of the construction material is completed; The workbench (1) is provided with a fourth sliding groove (29), a fourth sliding block (30) is arranged in the fourth sliding groove (29) in a sliding manner, a third hydraulic cylinder (31) is arranged in the fourth sliding groove (29), and the upper end of the third hydraulic cylinder (31) is connected with a stop rod (32) to form a structure that the stop rod (32) extends and retracts on the fourth sliding block (30); The fourth sliding block (30) is moved to a suitable position, then the third hydraulic cylinder (31) controls the stop rod (32) to extend, the stop rod (32) is higher than the upper surface of the supporting plate (7), the supporting mechanism and the limiting mechanism are moved towards each other, the distance between the limiting plate (14) and the supporting plate (7) is reduced, one side of the construction material is in contact with the limiting plate (14), then the construction material is pushed, the edge of the construction material is in contact with the stop rod (32), at this time, the construction material is fixed on the supporting plate (7) by the pressing plate (11), the stop rod (32) is retracted, the limiting plate (14) is away from the supporting plate (7), then the rotating cylinder (10) drives the construction material to rotate 90°, so that the side of the construction material which is positioned by the stop rod (32) is rotated to the direction of the limiting plate (14), then the limiting plate (14) is moved, so that the limiting plate (14) is in contact with the side, then the pressing plate (11) is released, and the stop rod (32) is lifted, at this time, the construction material is pushed so that the side is in contact with the stop rod (32), then the construction material is fixed on the supporting plate (7) by the pressing plate (11), then the position of the supporting plate (7) is adjusted, and the limiting plate (14) is away from the supporting plate (7), at this time, the distances between the two sides of the construction material to be processed and the axis of the rotating cylinder (10) are equal.

2. The construction material integrated processing apparatus according to claim 1, wherein The bottom of the machine frame comprises a plurality of supporting legs (15).

3. The construction material integrated processing apparatus according to claim 1, wherein The first hydraulic cylinder (16) is fixed on the top plate (2), and the blade is arranged at the bottom of the first hydraulic cylinder (16), so that the blade can be vertically lifted.

4. The construction material integrated processing apparatus according to claim 1, wherein The first sliding groove (17) is formed in the workbench (1), and the second sliding groove (18) is formed in the top plate (2); the first sliding groove (17) and the second sliding groove (18) are in position correspondence; the first sliding block (6) slides in the first sliding groove (17), and the second sliding block (9) slides in the second sliding groove (18); the first screw rod (19) is arranged at the bottom of the workbench (1); the first sliding block (6) is in threaded connection with the first screw rod (19); the second screw rod (20) is arranged above the top plate (2); the second sliding block (9) is in threaded connection with the second screw rod (20); the first screw rod (19) and the second screw rod (20) are connected through the chain (21); and the first hand wheel (22) is arranged at the end of the first screw rod (19).

5. The construction material integrated processing apparatus according to claim 1, wherein The second hydraulic cylinder (23) is arranged in the second sliding block (9) and connected with the rotating cylinder (10), so that the rotating cylinder (10) can be vertically lifted.

6. The construction material integrated processing apparatus according to claim 1, wherein The third sliding groove (24) is formed in the workbench (1); the third sliding block (25) is arranged in the third sliding groove (24) and in sliding connection with the third sliding groove (24); the bottom plate (12) is fixedly connected with the third sliding block (25); the connecting seat (26) is arranged at the side of the workbench (1); the third screw rod (27) is arranged at the side of the limiting plate (14) and in threaded connection with the connecting seat (26); and the second hand wheel (28) is arranged at the end of the third screw rod (27).

7. The construction material integrated processing apparatus according to claim 1, wherein The fourth screw rod (33) is arranged at the bottom of the workbench (1); the fourth sliding block (30) is in threaded connection with the fourth screw rod (33); and the third hand wheel (34) is arranged at the end of the fourth screw rod (33).

8. The construction material integrated processing apparatus according to claim 1, wherein The first scale (35) and the second scale (36) are arranged on the workbench (1); the first pointer (37) is arranged at the bottom of the supporting plate (7) and directed to the first scale (35); the second pointer (38) is arranged at the side of the limiting plate (14) and directed to the first scale (35); and the third pointer (39) is arranged at the side of the fourth sliding block (30) and directed to the second scale (36).

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