A vertical dry-mixed powder mortar mixing machine convenient to clean and a use method thereof

By combining camera and water level sensor monitoring with automated control of ultrasonic and cleaning components, the problems of low cleaning efficiency, inability to recycle cleaning agents, and difficulty in cleaning impurities on the inner wall of vertical dry mortar mixers have been solved, achieving efficient and environmentally friendly automated cleaning.

CN117734018BActive Publication Date: 2025-11-04JIANGSU MORNING ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202410152801.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-02-03
Publication Date
2025-11-04
Estimated Expiration
2044-02-03

AI Technical Summary

Technical Problem

Existing vertical dry mortar mixers suffer from low cleaning efficiency, inability to recycle cleaning agents, difficulty in cleaning impurities from the inner wall, and incomplete cleaning, resulting in low cleaning efficiency and environmental unfriendliness.

Method used

It employs cameras and water level sensors for real-time monitoring, ultrasonic generators to assist in cleaning, and combines water delivery and cleaning components, including spray pipes, screening filters, and cleaning brushes. The cleaning process is automated through a PLC controller, achieving automated cleaning and impurity collection.

Benefits of technology

It improves cleaning efficiency, enables the recycling of cleaning agents, ensures cleaning effectiveness and environmental friendliness, reduces manual intervention, and improves cleaning results and equipment lifespan.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application discloses a vertical dry-mixed mortar mixing machine convenient to clean and a use method, relates to the technical field of vertical dry-mixed mortar mixing machines, and comprises a collection module, the collection module is electrically connected with a detection module, and the detection module is electrically connected with a main control module. Through the arrangement of the collection module, the main control module and the cleaning assembly, the cleaning situation inside the vertical mixing box body can be acquired in real time through the camera, the upper half of the vertical mixing box body can be cleaned through the adjustment of the PLC controller of the main control module to control the cleaning assembly, the water level condition can be detected through the water level sensor when cleaning, the ultrasonic generator works when the water level reaches the required height, and then the lower half of the vertical mixing box body is cleaned, the cleaning effect is conveniently monitored in real time through the camera, manual cleaning is not needed, and then the cleaning efficiency and the cleaning effect can be improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of vertical dry-mixed mortar mixers, and particularly relates to a vertical dry-mixed mortar mixer convenient to clean and a use method. BACKGROUND

[0002] Dry-mixed mortar refers to a particulate or powdery material obtained by physically mixing aggregates, inorganic cementitious materials and additives in a certain proportion, and transported to a construction site in a bagged or bulk form, and directly used after being mixed with water. In the use process, a dry-mixed mortar mixer needs to be used to improve the mixing efficiency of the dry-mixed mortar. After mixing, the inside of the mixer needs to be cleaned to avoid the dry-mixed mortar participating in the mixing from solidifying and caking inside the mixer.

[0003] The existing vertical dry-mixed mortar mixer has the following defects:

[0004] 1. Patent document US09095866B2 discloses a method and device for applying mortar, but in the above document, manual disassembly and cleaning are needed when cleaning, and there is a technical problem of slow cleaning efficiency.

[0005] 2. Patent document JP2010125718A discloses a cleaning method and a detergent for high-viscosity MORTAR concrete, but in the above document, the water flow and cleaning agent for cleaning cannot be recycled.

[0006] 3. Patent document KR101299551B1 discloses a coating material containing TRASS and a production method thereof, but in the above document, it is difficult to clean the impurities adhering to the inner wall.

[0007] 4. Patent document CN103978557B discloses a dry-mixed inorganic mortar production line, but in the above document, the cleaning condition of the inside of the vertical dry-mixed mortar mixer cannot be monitored in real time, and incomplete cleaning is likely to occur. SUMMARY

[0008] The present application aims to provide a vertical dry-mixed mortar mixer convenient to clean and a use method to solve the technical problems in the background art.

[0009] In order to achieve the above object, the present application provides the following technical scheme: a vertical dry-mixed mortar mixing machine convenient to clean, comprising a collection module, the collection module is electrically connected with a detection module, the detection module is electrically connected with a main control module, the main control module is bidirectionally electrically connected with a control button, the main control module is electrically connected with a display screen and a PLC controller, the PLC controller is respectively electrically connected with an executing mechanism;

[0010] The collection module comprises a camera and a water level sensor;

[0011] The executing mechanism comprises a vertical mixing box, a water level sensor is installed in the middle of the inner wall of the vertical mixing box, a main control console is installed on one side of the outer wall of the vertical mixing box, the main control module is installed in the main control console, the display screen is embeddedly installed on the top of one side of the main control console, the control button is installed on the bottom of one side of the main control console, an ultrasonic generator is installed in the middle of the front of the vertical mixing box, a cleaning assembly is installed in the vertical mixing box, and the cleaning assembly is used for cleaning the inner wall of the vertical mixing box.

[0012] Preferably, a feeding pipe is installed at the bottom of the back of the vertical mixing box, an inlet is formed in the front end of the top of the feeding pipe, an inlet pipe is installed on the top of the inlet, a sealing top cover is installed on the top of the inlet pipe, a first servo motor is installed at one end of the feeding pipe, a conveying shaft is installed on the output end of the first servo motor, helical conveying blades are installed on the outer wall of the conveying shaft, an outlet is formed in the tail end of the inner wall of the feeding pipe, an outlet pipe is installed at one end of the outlet, the other end of the outlet pipe penetrates through and is installed at the bottom of the back of the vertical mixing box, a discharge pipe is installed through one side of the vertical mixing box, and a sealing cover is installed at one end of the discharge pipe.

[0013] Preferably, a second servo motor is installed at the bottom of the vertical mixing box, a helical shaft is installed on the output end of the second servo motor, helical blades are installed on the outer wall of the helical shaft, a plurality of fixing legs are installed on the outer wall of the vertical mixing box, a water conveying assembly is installed on the outer wall of the vertical mixing box, and the water conveying assembly is used for circulating conveying a cleaning water flow.

[0014] Preferably, the water feeding assembly comprises a water pump, an inlet pipe is installed at the input end of the water pump, a screen pipe is installed at the other end of the inlet pipe, one end of the screen pipe penetrates through the bottom of the front of the vertical mixing box body, a first electromagnetic valve is installed at the front end of the outer wall of the screen pipe, a solid impurity collecting pipe penetrates through the middle of the top of the screen pipe, a second electromagnetic valve is installed at the top of the solid impurity collecting pipe, a screen filter is installed at the front end of the inner wall of the screen pipe, a water delivery pipe is installed at the output end of the water pump, a three-way electric control valve is installed at the other end of the water delivery pipe, a water feeding pipe is installed at the input end of the three-way electric control valve, a spray pipe is movably connected to the output end of the three-way electric control valve and penetrates through the top of the front of the vertical mixing box body, a plurality of spray heads are installed at the top of the spray pipe, and the spray directions of the spray heads are all towards the inner wall of the vertical mixing box body.

[0015] Preferably, a connecting plate is installed at one side of the top of the vertical mixing box body, a third servo motor is installed at the top of the connecting plate, a first transmission wheel is installed at the output end of the third servo motor, a transmission belt is installed at the outer wall of the first transmission wheel, a second transmission wheel is installed at the other end of the inner wall of the transmission belt, a threaded rod is installed at the bottom of the first transmission wheel and the second transmission wheel, a moving block is installed at the outer wall of the threaded rod, and a fixing ring is installed at one end of the moving block.

[0016] Preferably, the cleaning assembly comprises an installation groove, the installation groove is opened at the outer wall of the fixing ring, a plurality of groups of fixing rods are installed at the inner wall of the installation groove, a cleaning plate is installed at the top of the outer wall of each fixing rod, the outer wall of the cleaning plate is installed at the inner wall of the installation groove, a compression spring is movably connected to the top of the outer wall of each fixing rod and the bottom of the cleaning plate, a cleaning brush is installed at one end of each cleaning plate, and the other end of the cleaning brush is movably connected to the inner wall of the vertical mixing box body.

[0017] Preferably, a plurality of protection chambers are installed at the top of the fixing ring, a fourth servo motor is installed at one end of the inner wall of each protection chamber, a cam is installed at the output end of the fourth servo motor, and the bottom of the outer wall of the cam is movably connected to the middle of the top of the cleaning plate.

[0018] Preferably, a group of shock-absorbing dampers are installed at the inner top wall of the vertical mixing box body, a shock-absorbing spring is installed at the outer wall of each shock-absorbing damper, a protection circular cover is installed at the bottom of the shock-absorbing spring, the inner wall of the protection circular cover is installed at the outer wall of the camera, a fifth servo motor is installed at one end of the outer wall of the protection circular cover, an arc-shaped plate is installed at the output end of the fifth servo motor, the other end of the arc-shaped plate is movably connected to the other side of the outer wall of the protection circular cover through a rotating shaft, a cleaning soft pad is installed at the inner wall of the arc-shaped plate, and the other side of the cleaning soft pad is installed at the outer wall of the protection circular cover.

[0019] Preferably, the working steps of the vertical dry-mixed mortar mixing machine device convenient to clean are as follows:

[0020] S1, through the acquisition module and the main control module and the setting of the cleaning assembly, the cleaning situation inside the vertical mixing box can be obtained in real time through the camera, the upper half of the vertical mixing box can be cleaned through the main control module adjusting the PLC controller to control the cleaning assembly, the water level can be detected through the water level sensor when cleaning, when the water level reaches the required height, the ultrasonic generator will work, thereby cleaning the lower half of the vertical mixing box, the cleaning effect can be monitored in real time through the camera;

[0021] S2, the water pipe inputs the cleaning water flow into the spray pipe through the three-way electric control valve, the water flow sprays the inner wall of the vertical mixing box through the spray head, the water flow flows into the bottom of the vertical mixing box, the first electromagnetic valve is opened, the water flow and the solid impurities enter the screening pipe, the solid impurities are filtered through the screening filter screen, and the solid impurities fall into the solid impurity collecting pipe for collection, the water flow is transported into the spray pipe again through the three-way electric control valve through the water pump, and the cleaning is performed again, so that the cleaning effect is improved, and the environmental protection effect is achieved.

[0022] S3, the third servo motor drives the first transmission wheel, the transmission belt and the second transmission wheel to rotate, thereby simultaneously driving a group of threaded rods to rotate, the height of the fixed ring is adjusted by adjusting the rotation direction of the third servo motor, thereby driving the cleaning plate and the cleaning brush to clean the inner wall of the vertical mixing box, during the cleaning process, the fourth servo motor drives the cam to rotate, and the cam rotation drives the cleaning plate to reciprocate up and down through the setting of the pressure spring, thereby driving the cleaning brush to reciprocate up and down, thereby improving the cleaning effect.

[0023] S4, through the setting of the shock damper, the shock spring and the protective round cover, the shock absorption effect is achieved, thereby improving the stability of the camera shooting, through the setting of the protective round cover, the fifth servo motor, the arc-shaped plate and the cleaning soft pad, when the detection module detects that the photographed picture has stains, the fifth servo motor is driven to rotate through the PLC controller, thereby driving the arc-shaped plate and the cleaning soft pad to clean the protective round cover, thereby ensuring the definition of the photographed picture, and avoiding the situation that some positions are not cleaned.

[0024] Preferably, in the step S2, the following steps are further included:

[0025] S21, when the water flow is recycled, the sealing top cover is used to seal the feeding pipe, so that the situation that the cleaning water flow is discharged through the feeding pipe is avoided.

[0026] Compared with the prior art, the beneficial effects of the present application are:

[0027] 1. The present application is through the acquisition module and the main control module and the setting of cleaning assembly, through the camera can real-time acquisition vertical mixing box inside the cleaning situation, through the main control module adjusts the PLC controller control cleaning assembly can clean the upper half of the vertical mixing box, through the water level sensor can in the clear time detects the water level situation, when the water level reaches the required height, the ultrasonic generator will work, and then clean the lower half of the vertical mixing box, through the camera is convenient for real-time monitoring cleaning effect, without manual cleaning, and then can improve the cleaning efficiency and cleaning effect;

[0028] 2. The present application is through the setting of three-way electric control valve, water pipe and screen pipe, the water pipe inputs the cleaning water flow into the spray pipe through the three-way electric control valve, the water flow is sprayed to the inner wall of the vertical mixing box through the spray head, the water flow flows into the bottom of the vertical mixing box, opens the first electromagnetic valve, makes the water flow and solid impurities enter into the screen pipe, filters the solid impurities through the screen filter, and makes the solid impurities fall into the solid impurity collecting pipe for collection, the water flow is transported into the spray pipe again through the three-way electric control valve by the water pump, and is cleaned again, which can recycle the cleaning water flow;

[0029] 3. The present application is through the third servo motor drives the first transmission wheel, transmission belt and second transmission wheel to rotate, and then can drive a group of threaded rods to rotate at the same time, by adjusting the rotation direction of the third servo motor, the height of the fixed ring can be adjusted, and then the cleaning plate and the cleaning brush can clean the inner wall of the vertical mixing box, during the cleaning process, the fourth servo motor drives the cam to rotate, and the cam rotation can drive the cleaning plate to reciprocate up and down, and then drives the cleaning brush to reciprocate up and down, and then the cleaning effect can be improved;

[0030] 4. The present application is through the setting of damping damper, damping spring and protective round cover, which can play a damping effect, and then improve the stability of the camera shooting, through the setting of protective round cover, fifth servo motor, arc plate and cleaning soft pad, when the detection module detects that the photographed picture has stains, the fifth servo motor is driven to rotate through the PLC controller, and then the arc plate and the cleaning soft pad clean the protective round cover, ensure the definition of the photographed picture, and then improve the cleaning effect. BRIEF DESCRIPTION OF DRAWINGS

[0031] Figure 1 It is the system flow structure schematic diagram of the present application;

[0032] Figure 2 It is the overall structure schematic diagram of the present application;

[0033] Figure 3 It is the overall structure schematic diagram of the present application;

[0034] Figure 4 Structure diagram of the fixed ring of the present application Figure 3 Structure diagram of the fixed ring of the present application

[0035] Figure 5 Structure diagram of the fixed ring of the present application

[0036] Figure 6 Structure diagram of the fixed ring of the present application

[0037] Figure 7 Structure diagram of the fixed ring of the present application

[0038] Figure 8 Structure diagram of the fixed ring of the present application Figure 7 Structure diagram of the fixed ring of the present application

[0039] Figure 9 Structure diagram of the fixed ring of the present application

[0040] Figure: 1, acquisition module; 2, detection module; 3, main control module; 4, control button; 5, display screen; 6, PLC controller; 7, actuator; 8, camera; 9, water level sensor; 10, vertical mixing box; 11, main control console; 12, feed pipe; 13, feed inlet; 14, feed pipe; 15, first servo motor; 16, conveying shaft; 17, spiral conveying blade; 18, discharge port; 19, discharge pipe; 20, second servo motor; 21, spiral shaft; 22, spiral blade; 23, fixed leg; 24, water pump; 25, water inlet pipe; 26, screening pipe; 27, solid impurity collection pipe; 28, second electromagnetic valve; 29, screening filter screen; 30, water supply pipe; 31, three-way electric control valve; 32, water delivery pipe; 33, spray pipe; 34, spray head; 35, connecting plate; 36, third servo motor; 37, first transmission wheel; 38, transmission belt; 39, threaded rod; 40, moving block; 41, fixed ring; 42, mounting groove; 43, fixed rod; 44, cleaning plate; 45, cleaning brush; 46, protection chamber; 47, fourth servo motor; 48, cam; 49, pressure spring; 50, shock absorber; 51, shock absorber spring; 52, protective dome; 53, fifth servo motor; 54, arc plate; 57, cleaning soft pad; 58, second transmission wheel; 59, ultrasonic generator; 60, discharge pipe; 61, sealing cover; 62, first electromagnetic valve; 63, sealing top cover. DETAILED DESCRIPTION

[0041] With reference to the accompanying drawings, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0042] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0043] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "connection" and the like should be understood broadly, for example, "connection" can be fixed connection, can also be detachable connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the communication inside two elements. For those of ordinary skill in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0044] Embodiment 1: please refer to Figure 1 The present application provides an embodiment: a vertical dry-mixed mortar mixing machine convenient to clean and a use method, comprising a collection module 1, the collection module 1 is electrically connected with a detection module 2, the detection module 2 is electrically connected with a main control module 3, the main control module 3 is bidirectionally electrically connected with a control button 4, the main control module 3 is electrically connected with a display screen 5 and a PLC controller 6, and the PLC controller 6 is respectively electrically connected with an executing mechanism 7;

[0045] The collection module 1 comprises a camera 8 and a water level sensor 9;

[0046] The executing mechanism 7 comprises a vertical mixing box 10, a water level sensor 9 is installed at the middle of the inner wall of the vertical mixing box 10, a main control console 11 is installed on one side of the outer wall of the vertical mixing box 10, and the main control module 3 is installed in the main control console 11, the display screen 5 is embeddedly installed at the top of one side of the main control console 11, the control button 4 is installed at the bottom of one side of the main control console 11, an ultrasonic generator 59 is installed at the middle of the front of the vertical mixing box 10, and a cleaning assembly is installed in the vertical mixing box 10 and used for cleaning the inner wall of the vertical mixing box 10;

[0047] Further, through the setting of the collecting module 1, the main control module 3 and the cleaning assembly, the cleaning situation in the vertical mixing box 10 can be acquired in real time through the camera 8, the upper half of the vertical mixing box 10 can be cleaned through the adjustment of the PLC controller 6 controlled by the main control module 3, the water level can be detected through the water level sensor 9, the ultrasonic generator 59 works when the water level reaches the required height, thereby cleaning the lower half of the vertical mixing box 10, the cleaning effect can be monitored in real time through the camera 8, manual cleaning is not needed, and thus the cleaning efficiency and cleaning effect can be improved.

[0048] Embodiment 2: please refer to Figure 2 and Figure 3 An embodiment provided by the present application is a vertical dry-mixed mortar mixing machine convenient to clean and a use method, a material conveying pipe 12 is installed at the bottom of the back of the vertical mixing box 10, a feeding port 13 is formed at the front end of the top of the material conveying pipe 12, a feeding pipe 14 is installed at the top of the feeding port 13, a sealing top cover 63 is installed at the top of the feeding pipe 14, a first servo motor 15 is installed at one end of the material conveying pipe 12, a conveying shaft 16 is installed at the output end of the first servo motor 15, spiral conveying blades 17 are installed on the outer wall of the conveying shaft 16, a discharging port 18 is formed at the tail end of the inner wall of the material conveying pipe 12, a discharging pipe 19 is installed at one end of the discharging port 18, and the other end of the discharging pipe 19 penetrates through and is installed at the bottom of the back of the vertical mixing box 10, a discharging pipe 60 is installed through one side of the vertical mixing box 10, and a sealing cover 61 is installed at one end of the discharging pipe 60;

[0049] A second servo motor 20 is installed at the bottom of the vertical mixing box 10, a spiral shaft 21 is installed at the output end of the second servo motor 20, spiral blades 22 are installed on the outer wall of the spiral shaft 21, a plurality of fixing legs 23 are installed on the outer wall of the vertical mixing box 10, and a water conveying assembly is installed on the outer wall of the vertical mixing box 10 and used for circulating conveying a cleaning water flow;

[0050] Further, through the arrangement of the feeding pipe 12, the first servo motor 15, the conveying shaft 16 and the spiral conveying blade 17, the conveying efficiency can be improved, and meanwhile, the dry-mixed mortar can be prevented from being discharged from the feeding pipe 12 to the air during the mixing process. Through the arrangement of the second servo motor 20, the spiral shaft 21 and the spiral blade 22, the dry-mixed mortar can be driven to move upward, thereby completing the mixing of the dry-mixed mortar.

[0051] Embodiment 3: please refer to Figure 2 and Figure 3 , the application provides a vertical dry-mixed mortar mixing machine convenient to clean and a use method. The water feeding assembly comprises a water pump 24, an inlet pipe 25 is arranged on an input end of the water pump 24, another end of the inlet pipe 25 is provided with a screening pipe 26, one end of the screening pipe 26 penetrates through and is arranged on the bottom of the front surface of the vertical mixing box body 10, a first electromagnetic valve 62 is arranged on the front end of the outer wall of the screening pipe 26, a solid impurity collecting pipe 27 is arranged on the top of the screening pipe 26, a second electromagnetic valve 28 is arranged on the top of the solid impurity collecting pipe 27, a screening filter screen 29 is arranged on the inner wall of the front end of the screening pipe 26, a water delivery pipe 30 is arranged on the output end of the water pump 24, another end of the water delivery pipe 30 is provided with a three-way electric control valve 31, an input end of the three-way electric control valve 31 is provided with a water feeding pipe 32, an output end of the three-way electric control valve 31 penetrates through the top of the front surface of the vertical mixing box body 10 and is movably connected with a spraying pipe 33, a plurality of spray heads 34 are arranged on the top of the spraying pipe 33, and the spraying directions of the spray heads 34 are all towards the inner wall of the vertical mixing box body 10.

[0052] Further, through the arrangement of the three-way electric control valve 31, the water feeding pipe 32 and the screening pipe 26, the water feeding pipe 32 inputs the cleaning water flow into the spraying pipe 33 through the three-way electric control valve 31, the water flow is sprayed towards the inner wall of the vertical mixing box body 10 through the spray heads 34, the water flow flows into the bottom of the vertical mixing box body 10, the first electromagnetic valve 62 is opened, so that the water flow and the solid impurities enter into the screening pipe 26, the solid impurities are filtered through the screening filter screen 29, and the solid impurities fall into the solid impurity collecting pipe 27 for collection, and the water flow is conveyed into the spraying pipe 33 again through the three-way electric control valve 31 through the water pump 24, so that the cleaning is performed again, which can improve the cleaning effect and also has an environmental protection effect.

[0053] Embodiment 4: please refer to Figure 3 , Figure 4 , Figure 5 and Figure 6The application provides a vertical dry-mixed mortar mixing machine convenient to clean and a use method.

[0054] The cleaning assembly comprises a mounting groove 42, which is arranged on the outer wall of the fixed ring 41, a plurality of groups of fixed rods 43 are arranged on the inner wall of the mounting groove 42, cleaning plates 44 are arranged on the top of the outer wall of the fixed rods 43, the outer wall of the cleaning plates 44 is arranged on the inner wall of the mounting groove 42, pressure springs 49 are movably connected to the top of the outer wall of the fixed rods 43, one end of the pressure springs 49 is movably connected to the bottom of the cleaning plates 44, cleaning brushes 45 are arranged on one end of the cleaning plates 44, and the other end of the cleaning brushes 45 is movably connected to the inner wall of the vertical mixing box body 10.

[0055] A plurality of protection chambers 46 are arranged on the top of the fixed ring 41, a fourth servo motor 47 is arranged on one end of the inner wall of the protection chamber 46, a cam 48 is arranged on the output end of the fourth servo motor 47, and the bottom of the outer wall of the cam 48 is movably connected to the middle of the top of the cleaning plate 44.

[0056] Further, the first transmission wheel 37, the transmission belt 38 and the second transmission wheel 58 are driven to rotate by the third servo motor 36, so that a group of threaded rods 39 can be simultaneously driven to rotate, the height of the fixed ring 41 can be adjusted by adjusting the rotating direction of the third servo motor 36, the cleaning plate 44 and the cleaning brush 45 can be driven to clean the inner wall of the vertical mixing box body 10, during the cleaning process, the cam 48 is driven to rotate by the fourth servo motor 47, the cleaning plate 44 can be driven to reciprocate up and down by the rotation of the cam 48 and the arrangement of the pressure spring 49, the cleaning brush 45 can be driven to reciprocate up and down, and the cleaning effect can be improved.

[0057] Embodiment 5: see Figure 4 , Figure 7 and Figure 8The application provides a vertical dry-mixed mortar mixing machine convenient to clean and a use method, one embodiment of the application is as follows:

[0058] Further, the damping effect is achieved through the damping damper 50, the damping spring 51 and the protective circular cover 52, and the stability of the camera 8 is improved, through the protective circular cover 52, the fifth servo motor 53, the arc-shaped plate 54 and the cleaning soft pad 57, when the detection module 2 detects that the photographed picture has stains, the fifth servo motor 53 is driven to rotate by the PLC controller 6, and then the arc-shaped plate 54 and the cleaning soft pad 57 clean the protective circular cover 52, so that the definition of the photographed picture is ensured, and the cleaning effect is ensured.

[0059] Embodiment 6: see Figure 9 The working steps of the vertical dry-mixed mortar mixing machine convenient to clean are as follows:

[0060] S1, through the setting of the acquisition module 1, the main control module 3 and the cleaning assembly, the inside of the vertical mixing box body 10 can be cleaned in real time through the camera 8, the inside of the vertical mixing box body 10 can be cleaned through the main control module 3 adjusting the PLC controller 6 controlling the cleaning assembly, the water level can be detected through the water level sensor 9, when the water level reaches the required height, the ultrasonic generator 59 works, and the lower half of the vertical mixing box body 10 is cleaned, and the cleaning effect is monitored in real time through the camera 8;

[0061] S2, the water supply pipe 32 inputs the cleaning water flow into the spraying pipe 33 through the three-way electric control valve 31, the water flow is sprayed to the inner wall of the vertical mixing box body 10 through the spray head 34, the water flow flows into the bottom of the vertical mixing box body 10, the first electromagnetic valve 62 is opened, the water flow and the solid impurities enter the screening pipe 26, the solid impurities are filtered through the screening filter screen 29, and the solid impurities fall into the solid impurity collecting pipe 27 for collection, the water flow is transported into the spraying pipe 33 through the three-way electric control valve 31 again through the water pump 24, and the cleaning is performed again, so that the cleaning effect is improved, and the environmental protection effect is achieved;

[0062] S3, the third servo motor 36 drives the first transmission wheel 37, the transmission belt 38 and the second transmission wheel 58 to rotate, and in turn can simultaneously drive a group of threaded rods 39 to rotate simultaneously, by adjusting the rotating direction of the third servo motor 36, the height of the fixed ring 41 can be adjusted, and in turn the cleaning plate 44 and the cleaning brush 45 can clean the inner wall of the vertical mixing box 10, during the cleaning process, the fourth servo motor 47 drives the cam 48 to rotate, and through the setting of the pressure spring 49, the rotation of the cam 48 can drive the cleaning plate 44 to reciprocate up and down, and in turn drive the cleaning brush 45 to reciprocate up and down, and in turn improve the cleaning effect;

[0063] S4, through the setting of the shock damper 50, the shock spring 51 and the protective round cover 52, the damping effect can be achieved, and in turn the stability of the camera 8 shooting can be improved, through the setting of the protective round cover 52, the fifth servo motor 53, the arc plate 54 and the cleaning soft pad 57, when the detection module 2 detects that the photographed picture has stains, the fifth servo motor 53 is driven to rotate by the PLC controller 6, and in turn the arc plate 54 and the cleaning soft pad 57 clean the protective round cover 52, and in turn ensure the clarity of the photographed picture, and avoid the situation that some positions are not cleaned;

[0064] In step S2, the following steps are further included:

[0065] S21, when the water flow is recycled, the sealing top cover 63 is used to seal the inlet pipe 14, so as to avoid the situation that the cleaning water flow is discharged through the inlet pipe 14.

[0066] The working principle is that through the setting of the acquisition module 1, the main control module 3 and the cleaning assembly, the cleaning situation inside the vertical mixing box 10 can be obtained in real time through the camera 8, the cleaning assembly can be controlled by the main control module 3 to adjust the PLC controller 6 to control the cleaning of the upper half of the vertical mixing box 10, the water level can be detected through the water level sensor 9, when the water level reaches the required height, the ultrasonic generator 59 will work, and then the lower half of the vertical mixing box 10 is cleaned, the cleaning effect is monitored in real time through the camera 8, manual cleaning is not needed, and then the cleaning efficiency and cleaning effect can be improved, through the setting of the feeding pipe 12, the first servo motor 15, the conveying shaft 16 and the spiral conveying blade 17, the conveying efficiency can be improved, and the situation that dry powder mortar is discharged from the feeding pipe 12 to the air during the mixing process can be avoided, through the setting of the second servo motor 20, the spiral shaft 21 and the spiral blade 22, the dry powder mortar can be moved upward, and then the mixing of the dry powder mortar is completed, through the setting of the three-way electric control valve 31, the water conveying pipe 32 and the screening pipe 26, the water conveying pipe 32 inputs the cleaning water flow into the spraying pipe 33 through the three-way electric control valve 31, the water flow is sprayed to the inner wall of the vertical mixing box 10 through the spray head 34, the water flow flows into the bottom of the vertical mixing box 10, the first electromagnetic valve 62 is opened, the water flow and the solid impurities enter the screening pipe 26, the solid impurities are filtered through the screening filter screen 29, and the solid impurities fall into the solid impurity collecting pipe 27 for collection, the water flow is conveyed to the spraying pipe 33 again through the three-way electric control valve 31 through the water pump 24, and then the water flow is cleaned again, the cleaning effect can be improved, and the environmental protection effect can be achieved, the first transmission wheel 37, the transmission belt 38 and the second transmission wheel 58 are rotated through the third servo motor 36, and then a group of threaded rods 39 can be rotated at the same time, the height of the fixed ring 41 can be adjusted by adjusting the rotating direction of the third servo motor 36, and then the cleaning plate 44 and the cleaning brush 45 can clean the inner wall of the vertical mixing box 10, during the cleaning process, the fourth servo motor 47 drives the cam 48 to rotate, and then the cleaning plate 44 can move up and down reciprocatingly through the setting of the pressure spring 49, the cleaning brush 45 moves up and down reciprocatingly, and then the cleaning effect can be improved, through the setting of the damping shock absorber 50, the damping spring 51 and the protective circular cover 52, the damping effect can be achieved, and then the stability of the camera 8 can be improved, through the setting of the protective circular cover 52, the fifth servo motor 53, the arc-shaped plate 54 and the cleaning soft pad 57, when the detected picture has stains, the fifth servo motor 53 is driven to rotate through the PLC controller 6, and then the arc-shaped plate 54 and the cleaning soft pad 57 clean the protective circular cover 52, and then the definition of the photographed picture and the cleaning effect can be ensured.

[0067] It will be apparent to those skilled in the art that the application is not limited to the details of the above-exemplified embodiments and that the present application can be implemented in other particular forms without departing from the spirit or essential characteristics of the present application. The embodiments should therefore be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the above description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. No reference signs in the claims should be considered as limiting the scope of the claims with respect to the figures of the patent document.

Claims

1. A vertical dry mortar mixer that is easy to clean, comprising a data acquisition module (1), characterized in that: The acquisition module (1) is electrically connected to the detection module (2), the detection module (2) is electrically connected to the main control module (3), the main control module (3) is electrically connected to the control button (4) in both directions, the main control module (3) is electrically connected to the display screen (5) and the PLC controller (6), and the PLC controller (6) is electrically connected to the actuator (7). The acquisition module (1) includes a camera (8) and a water level sensor (9); The actuator (7) includes a vertical mixing chamber (10), and a water level sensor (9) is installed in the middle of the inner wall of the vertical mixing chamber (10). A main control console (11) is installed on one side of the outer wall of the vertical mixing chamber (10), and a main control module (3) is installed inside the main control console (11). A display screen (5) is fitted on the top of one side of the main control console (11), and a control button (4) is installed at the bottom of one side of the main control console (11). An ultrasonic generator (59) is installed in the middle of the front of the vertical mixing chamber (10). A cleaning component is installed inside the vertical mixing chamber (10), and the cleaning component is used to clean the inner wall of the vertical mixing chamber (10). The bottom of the vertical mixing tank (10) is equipped with a second servo motor (20), the output end of the second servo motor (20) is equipped with a spiral shaft (21), the outer wall of the spiral shaft (21) is equipped with spiral blades (22), the outer wall of the vertical mixing tank (10) is equipped with several fixed legs (23), and the outer wall of the vertical mixing tank (10) is equipped with a water conveying assembly, which is used to circulate and convey cleaning water. The water conveying assembly includes a water pump (24), an inlet pipe (25) installed at the input end of the water pump (24), and a screening pipe (26) installed at the other end of the inlet pipe (25). One end of the screening pipe (26) is installed through the bottom of the front of the vertical mixing tank (10). A first solenoid valve (62) is installed at the front end of the outer wall of the screening pipe (26). A solid impurity collection pipe (27) is installed through the middle of the bottom of the screening pipe (26). A second solenoid valve (28) is installed at the bottom of the solid impurity collection pipe (27). Inside the screening pipe (26)... A screening filter (29) is installed at the front end of the wall, a water delivery pipe (30) is installed at the output end of the water pump (24), a three-way solenoid valve (31) is installed at the other end of the water delivery pipe (30), a water delivery pipe (32) is installed at the input end of the three-way solenoid valve (31), and a spray pipe (33) is movably connected to the top of the front of the vertical mixing box (10) through the output end of the three-way solenoid valve (31). Several nozzles (34) are installed at the bottom of the spray pipe (33), and the spray direction of the nozzles (34) is all towards the inner wall of the vertical mixing box (10). The cleaning assembly includes a mounting groove (42), which is located on the outer wall of the fixing ring (41). Several sets of fixing rods (43) are installed on the inner wall of the mounting groove (42). A cleaning plate (44) is installed on the top of the outer wall of the fixing rod (43), and the outer wall of the cleaning plate (44) is installed on the inner wall of the mounting groove (42). A pressure spring (49) is movably connected to the bottom of the outer wall of the fixing rod (43), and one end of the pressure spring (49) is movably connected to the bottom of the cleaning plate (44). A cleaning brush (45) is installed on one end of the cleaning plate (44), and the other end of the cleaning brush (45) is movably connected to the inner wall of the vertical mixing box (10). The vertical mixing box (10) has a set of shock absorbers (50) installed on its inner top wall. The shock absorber (50) has a shock absorber spring (51) installed on its outer wall. The shock absorber spring (51) has a protective cover (52) installed at its bottom. The inner wall of the protective cover (52) is installed on the outer wall of the camera (8). A fifth servo motor (53) is installed at one end of the outer wall of the protective cover (52). An arc plate (54) is installed at the output end of the fifth servo motor (53). The other end of the arc plate (54) is installed on the other side of the outer wall of the protective cover (52) through a rotating shaft. A cleaning pad (57) is installed on the inner wall of the arc plate (54). The other side of the cleaning pad (57) is installed on the outer wall of the protective cover (52).

2. The vertical dry mortar mixer that is easy to clean according to claim 1, characterized in that: A conveying pipe (12) is installed at the bottom of the back of the vertical mixing box (10). An inlet (13) is opened at the front end of the top of the conveying pipe (12). An inlet pipe (14) is installed at the top of the inlet (13). A sealing top cover (63) is installed at the top of the inlet pipe (14). A first servo motor (15) is installed at one end of the conveying pipe (12). A conveying shaft (16) is installed at the output end of the first servo motor (15). A spiral conveying blade (17) is installed on the outer wall of the conveying shaft (16). An outlet (18) is opened at the tail end of the inner wall of the conveying pipe (12). An outlet pipe (19) is installed at one end of the outlet (18). The other end of the outlet pipe (19) is installed through the bottom of the back of the vertical mixing box (10). A discharge pipe (60) is installed through one side of the vertical mixing box (10). A sealing cover (61) is installed at one end of the discharge pipe (60).

3. The vertical dry mortar mixer that is easy to clean according to claim 1, characterized in that: A connecting plate (35) is installed on one side of the top of the vertical mixing box (10). A third servo motor (36) is installed on the top of the connecting plate (35). A first transmission wheel (37) is installed at the output end of the third servo motor (36). A transmission belt (38) is installed on the outer wall of the first transmission wheel (37). A second transmission wheel (58) is installed at the other end of the inner wall of the transmission belt (38). A threaded rod (39) is installed at the bottom of both the first transmission wheel (37) and the second transmission wheel (58). A moving block (40) is installed on the outer wall of the threaded rod (39). A fixing ring (41) is installed at one end of the moving block (40).

4. A vertical dry mortar mixer that is easy to clean according to claim 3, characterized in that: The top of the fixed ring (41) is equipped with several protective chambers (46), and a fourth servo motor (47) is installed at one end of the inner wall of the protective chamber (46). A cam (48) is installed at the output end of the fourth servo motor (47), and the bottom of the outer wall of the cam (48) is movably connected to the middle of the top of the cleaning plate (44).

5. The method of using a vertical dry mortar mixer that is easy to clean according to claim 4, characterized in that, The operating steps of this easy-to-clean vertical dry mortar mixer are as follows: S1. By setting the acquisition module (1), the main control module (3), and the cleaning component, the camera (8) can obtain the cleaning status inside the vertical mixing tank (10) in real time. The main control module (3) adjusts the PLC controller (6) to control the cleaning component to clean the upper part inside the vertical mixing tank (10). The water level sensor (9) can detect the water level when it is clear. When the water level reaches the required height, the ultrasonic generator (59) will work to clean the lower part inside the vertical mixing tank (10). The camera (8) can conveniently monitor the cleaning effect in real time. S2. The water supply pipe (32) inputs cleaning water into the spray pipe (33) through the three-way solenoid valve (31). The water flows through the nozzle (34) and sprays onto the inner wall of the vertical mixing tank (10). The water flows into the bottom of the vertical mixing tank (10). The first solenoid valve (62) is opened, allowing the water and solid impurities to enter the screening pipe (26). The solid impurities are filtered through the screening filter screen (29) and fall into the solid impurity collection pipe (27) for collection. The water is then pumped by the water pump (24) back into the spray pipe (33) through the three-way solenoid valve (31) for cleaning again. This not only improves the cleaning effect but also has an environmental protection effect. S3. The third servo motor (36) drives the first transmission wheel (37), the transmission belt (38) and the second transmission wheel (58) to rotate, which in turn drives a set of threaded rods (39) to rotate simultaneously. By adjusting the rotation direction of the third servo motor (36), the height of the fixed ring (41) can be adjusted, which in turn drives the cleaning plate (44) and the cleaning brush (45) to clean the inner wall of the vertical mixing box (10). During the cleaning process, the fourth servo motor (47) drives the cam (48) to rotate, and through the setting of the pressure spring (49), the rotation of the cam (48) can drive the cleaning plate (44) to move up and down, which in turn drives the cleaning brush (45) to move up and down, thereby improving the cleaning effect. S4. By setting up the shock absorber (50), shock absorber spring (51) and protective cover (52), the shock absorption effect can be achieved, thereby improving the stability of the camera (8) shooting. By setting up the protective cover (52), the fifth servo motor (53), the arc plate (54) and the cleaning pad (57), when the detection module (2) detects that there are stains in the captured image, the PLC controller (6) drives the fifth servo motor (53) to rotate, thereby driving the arc plate (54) and the cleaning pad (57) to clean the protective cover (52), thereby ensuring the clarity of the captured photo and avoiding the situation where there is no cleaning.

6. The method of using a vertical dry mortar mixer that is easy to clean according to claim 5, characterized in that, Step S2 also includes the following steps: S21. When the water flow is recycled, the inlet pipe (14) must be sealed with a sealing top cover (63) to prevent the cleaning water from being discharged through the inlet pipe (14).

Citation Information

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