An over-packaging governance quality monitoring and analysis system based on big data

By collecting and calculating information on goods and packaging specifications through a big data analytics system, an over-packaging level is generated and a rectification plan is implemented. This solves the problem of inconsistent over-packaging evaluation standards and achieves intelligent analysis and effective governance of over-packaging.

CN117799920BActive Publication Date: 2026-04-21HUNAN UNIV OF TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
HUNAN UNIV OF TECH
Filing Date
2023-12-27
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

In existing technologies, the criteria for judging excessive packaging fluctuate greatly, making it difficult to achieve intelligent analysis for the governance of excessive packaging.

Method used

Design a big data-based quality monitoring and analysis system for over-packaging governance, including a data acquisition module, a packaging acquisition module, a packaging analysis module, a comprehensive evaluation module, and a monitoring terminal. By collecting and analyzing information on goods and packaging specifications, the system calculates void ratio and material usage, generates over-packaging levels, and implements rectification plans.

Benefits of technology

It enables intelligent analysis and management of excessive packaging, accurately determines packaging levels, and provides effective rectification solutions, thereby improving the efficiency and accuracy of excessive packaging management.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application discloses an over-packaging treatment quality monitoring and analyzing system based on big data, relates to the packaging field, and solves the problem of different over-packaging judgment standards caused by the influence of commodity and goods types and commodity volume in product packaging, and comprises a packaging analyzing module, a comprehensive evaluating module, a monitoring terminal and a server, the packaging analyzing module is used for analyzing the packaging material degree of sample goods, and the comprehensive evaluating module is used for judging the external packaging condition of the sample goods; the packaging analyzing module is further used for analyzing the over-packaging rectification condition of the sample goods, and the comprehensive evaluating module is further used for evaluating the packaging treatment condition of the sample goods corresponding to the re-packaging, and the application can intelligently analyze the treatment quality of product over-packaging.
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Description

Technical Field

[0001] This invention belongs to the field of packaging and relates to the technology for monitoring the quality of excessive packaging, specifically a big data-based quality monitoring and analysis system for the governance of excessive packaging. Background Technology

[0002] Excessive packaging is used to describe packaging that uses excessive materials, is too heavy, too bulky, too costly, overly ornate, or uses overly complimentary language. The responsibility for curbing excessive packaging and recycling packaging waste rests with the producers. The phenomenon of excessive packaging of goods is becoming increasingly serious, with many packages deviating from their intended function.

[0003] Under the current technological background, the evaluation criteria for excessive packaging fluctuate greatly due to the influence of the types and volumes of goods in product packaging, which brings great inconvenience to the identification and management of excessive packaging. How to conduct intelligent analysis of the quality of excessive packaging management is a major challenge at present.

[0004] To address this, we propose a big data-based quality monitoring and analysis system for over-packaging governance. Summary of the Invention

[0005] The purpose of this invention is to provide a big data-based quality monitoring and analysis system for addressing the shortcomings of existing technologies.

[0006] The technical problem to be solved by this invention is:

[0007] How to achieve intelligent analysis of the quality of over-packaging management based on product analysis.

[0008] To achieve the above objectives, the present invention can be implemented through the following technical solutions:

[0009] A big data-based quality monitoring and analysis system for over-packaging governance includes a data acquisition module, a packaging acquisition module, a packaging analysis module, a comprehensive evaluation module, a monitoring terminal, and a server.

[0010] The data acquisition module is used to collect the specifications of the sample goods and send the specifications of the sample goods to the server. The server then sends the specifications of the sample goods to the packaging analysis module and the comprehensive evaluation module.

[0011] The packaging acquisition module is used to collect the initial packaging specification information of the sample goods corresponding to the initial packaging and send it to the server. The server sends the initial packaging specification information of the sample goods corresponding to the initial packaging to the packaging analysis module.

[0012] The packaging analysis module is used to analyze the packaging material usage of the sample goods. The analysis results in the initial packaging void ratio and initial packaging material usage of the sample goods, which are then sent to the server. The server then sends the initial packaging void ratio and initial packaging material usage of the sample goods to the comprehensive evaluation module.

[0013] The comprehensive evaluation module is used to judge the external packaging of the sample goods, generate a qualified judgment signal or obtain the over-packaging level of the initial packaging of the sample goods and send it to the server. The server sends the qualified judgment signal or the over-packaging level of the initial packaging of the sample goods to the monitoring terminal.

[0014] The monitoring terminal is used to display a qualified signal or to execute a corresponding over-packaging rectification plan based on the over-packaging level of the initial packaging of the sample goods.

[0015] Preferably, the cargo specification information includes the sample cargo's external tangent length, external tangent width, external tangent height, cargo mass, and required space coefficient;

[0016] The initial packaging specifications include the initial inner length, width, height, and thickness of the initial packaging corresponding to the sample goods.

[0017] Preferably, the analysis process of the packaging analysis module is as follows:

[0018] Obtain the outer tangent length, outer tangent width, outer tangent height, and space coefficient of the sample goods, and calculate the sales packaging volume of the sample goods;

[0019] Then, the initial inner cut length, initial inner cut width, initial inner cut height, and initial packaging thickness of the initial packaging corresponding to the sample goods are obtained, and the initial packaging capacity and initial packaging material consumption of the initial packaging corresponding to the sample goods are calculated; wherein, the initial packaging material consumption is calculated by subtracting the initial packaging capacity from the initial packaging volume.

[0020] Calculate the void ratio of the initial packaging corresponding to the sample goods.

[0021] Preferably, the determination process of the comprehensive evaluation module is as follows:

[0022] Obtain the quality of the sample goods and the amount of material used in the initial packaging of the corresponding initial packaging, and calculate the material usage ratio of the initial packaging of the corresponding initial packaging.

[0023] Compare the material usage ratio of the initial packaging to the standard packaging usage ratio of the sample goods;

[0024] If the material ratio of the initial packaging is less than or equal to the standard ratio of the first packaging, the corresponding critical void ratio of the packaging is the critical void ratio of the third packaging. If the material ratio of the initial packaging is greater than the standard ratio of the first packaging and less than or equal to the standard ratio of the second packaging, the corresponding critical void ratio of the packaging is the critical void ratio of the second packaging. If the material ratio of the initial packaging is greater than the standard ratio of the second packaging, the corresponding critical void ratio of the packaging is the critical void ratio of the first packaging.

[0025] Then, the void ratio of the initial packaging corresponding to the sample goods was compared with the critical void ratio of the packaging.

[0026] If the initial packaging void ratio is less than or equal to the critical packaging void ratio, a pass signal is generated. If the initial packaging void ratio is greater than the critical packaging void ratio, the over-packaging rate of the sample goods corresponding to the initial packaging is calculated by subtracting the initial packaging void ratio from the critical packaging void ratio. The over-packaging rate of the sample goods corresponding to the initial packaging is then compared with the over-packaging threshold to determine whether the over-packaging level of the sample goods corresponding to the initial packaging is the first over-packaging level, the second over-packaging level, or the third over-packaging level.

[0027] Preferably, the values ​​of the standard ratio of the first packaging dosage and the standard ratio of the second packaging dosage are both greater than zero, the standard ratio of the first packaging dosage is less than the standard ratio of the second packaging dosage, the values ​​of the void ratio of the first packaging, the void ratio of the second packaging and the void ratio of the third packaging are all greater than zero, the value of the void ratio of the first packaging is less than the value of the void ratio of the second packaging, and the value of the void ratio of the second packaging is less than the value of the void ratio of the third packaging.

[0028] The greater the material ratio of the sample goods to the initial packaging, that is, the greater the net content of the sample goods in the initial packaging, the smaller the corresponding critical porosity value of the packaging.

[0029] The degree of excessive packaging material usage in the first level of over-packaging is lower than that in the second level of over-packaging, and the degree of excessive packaging material usage in the second level of over-packaging is lower than that in the third level of over-packaging.

[0030] Preferred solutions for addressing excessive packaging include:

[0031] If the over-packaging level of the sample goods corresponding to the initial packaging is the first over-packaging level, then the packaging reduction index of the sample goods corresponding to the initial packaging is the first packaging reduction index.

[0032] If the over-packaging level of the sample goods corresponding to the initial packaging is the second over-packaging level, then the packaging reduction index of the sample goods corresponding to the initial packaging is the second packaging reduction index.

[0033] If the over-packaging level of the sample goods corresponding to the initial packaging is the third over-packaging level, then the packaging reduction index of the sample goods corresponding to the initial packaging is the third packaging reduction index.

[0034] Among them, the packaging reduction indicators are percentages, and the value of the first packaging reduction indicator is less than the value of the second packaging reduction indicator, and the value of the second packaging reduction indicator is less than the value of the third packaging reduction indicator.

[0035] Preferably, the monitoring terminal sends the packaging reduction index of the sample goods corresponding to the initial packaging to the server, and the server synchronizes the packaging reduction index of the sample goods corresponding to the initial packaging to the comprehensive evaluation module.

[0036] The packaging acquisition module is also used to acquire the reprinted packaging specification information of the sample goods corresponding to the reprinted packaging and send it to the server. The server sends the reprinted packaging specification information of the sample goods to the packaging analysis module. The reprinted packaging specification information includes the reprinted inner length, reprinted inner width, reprinted inner height and reprinted packaging thickness of the sample goods corresponding to the reprinted packaging.

[0037] The packaging analysis module is also used to analyze the over-packaging rectification of the sample goods, and to send the re-package void ratio and re-package material usage of the sample goods to the server. The server then sends the re-package void ratio and re-package material usage of the sample goods to the comprehensive evaluation module.

[0038] The comprehensive evaluation module is also used to evaluate the packaging management status of the reprinted packaging corresponding to the sample goods, generate a non-compliance signal or obtain the over-packaging management level of the reprinted packaging corresponding to the sample goods and send it to the server. The server sends the non-compliance signal or the over-packaging management level of the reprinted packaging corresponding to the sample goods to the monitoring terminal. The monitoring terminal displays the over-packaging management level of the reprinted packaging corresponding to the sample goods or returns the reprinted packaging corresponding to the sample goods for rectification according to the non-compliance signal.

[0039] Preferably, the analysis process of the packaging analysis module further includes:

[0040] Obtain the reprinted inner length, reprinted inner width, reprinted inner height, and reprinted packaging thickness of the reprinted packaging corresponding to the sample goods, and calculate the reprinted packaging capacity ZR and the amount of reprinted packaging material used for the sample goods.

[0041] Extract the sales packaging volume of the sample goods and calculate the void ratio of the corresponding reprinted packaging of the sample goods.

[0042] Preferably, the evaluation process of the comprehensive evaluation module is as follows:

[0043] Obtain the void ratio and material usage of the reprinted packaging corresponding to the sample goods, as well as the void ratio and material usage of the initial packaging corresponding to the sample goods.

[0044] Calculate the packaging reduction rate for the repackaged sample goods;

[0045] The packaging reduction rate of the reprinted packaging corresponding to the sample goods was compared with the packaging reduction index of the original packaging corresponding to the sample goods.

[0046] If the packaging reduction rate of the reprinted packaging corresponding to the sample goods is less than the packaging reduction index of the original packaging corresponding to the sample goods, a non-compliance signal will be generated.

[0047] If the packaging reduction rate of the reprinted packaging corresponding to the sample goods is greater than or equal to the packaging reduction index of the original packaging corresponding to the sample goods, the excess compliance index of the reprinted packaging corresponding to the sample goods is calculated by subtracting the packaging reduction index of the original packaging corresponding to the sample goods from the packaging reduction rate of the reprinted packaging corresponding to the sample goods. The excess compliance index of the reprinted packaging corresponding to the sample goods is then compared with the excess compliance threshold to determine the excessive packaging management level of the reprinted packaging corresponding to the sample goods as the first excessive packaging management level, the second excessive packaging management level, or the third excessive packaging management level.

[0048] Preferably, the over-packaging control effect of the first over-packaging control level is weaker than that of the second over-packaging control level, and the over-packaging control effect of the second over-packaging control level is weaker than that of the third over-packaging control level.

[0049] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0050] 1. This invention collects the specifications of the sample goods and the specifications of the initial packaging corresponding to the sample goods. Then, the packaging analysis module analyzes the degree of packaging material usage of the sample goods. The analysis yields the initial packaging void ratio and the amount of initial packaging material used, which are sent to the comprehensive evaluation module. Finally, the comprehensive evaluation module judges the external packaging condition of the sample goods and generates a qualified signal or obtains the over-packaging level of the initial packaging corresponding to the sample goods.

[0051] 2. This invention also obtains the packaging reduction index of the original packaging corresponding to the sample goods. After rectification, the re-package specification information of the re-package corresponding to the sample goods is collected and sent to the packaging analysis module. The packaging analysis module analyzes the over-packaging rectification of the sample goods and obtains the re-package void ratio and re-package material usage of the re-package corresponding to the sample goods. This information is then sent to the comprehensive evaluation module. Finally, the comprehensive evaluation module evaluates the packaging management of the re-package corresponding to the sample goods and generates a non-compliance signal or obtains the over-packaging management level of the re-package corresponding to the sample goods. This invention can intelligently analyze the management quality of over-packaging of products. Attached Figure Description

[0052] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.

[0053] Figure 1 This is an overall system block diagram of the present invention;

[0054] Figure 2 This is a schematic diagram of the data acquisition module in this invention;

[0055] Figure 3 This is a physical demonstration image of the packaging acquisition module in this invention. Detailed Implementation

[0056] The technical solution of the present invention will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0057] Example 1

[0058] Please see Figures 1-3 The present invention provides a technical solution: a big data-based quality monitoring and analysis system for over-packaging governance, comprising a data acquisition module, a packaging acquisition module, a packaging analysis module, a comprehensive evaluation module, a monitoring terminal, and a server;

[0059] In this embodiment, because the testing process required for information collection carries the risk of altering the original shape or specifications of the sample goods, qualified goods of the same batch and specifications are used as sample goods.

[0060] The data acquisition module is used to collect the specifications of the sample goods. These specifications include the outer circumferential length, outer circumferential width, outer circumferential height, weight, and required space coefficient. Please refer to [link / reference needed]. Figure 2As shown, in this embodiment, the outer tangent length, outer tangent width, and outer tangent height of the sample goods are obtained by a laser ranging device, the mass of the sample goods is measured by an electronic scale, the necessary space coefficient of the sample goods is a known value, the smaller the value of the necessary space coefficient, the smaller the sales packaging volume of the sample goods, the sample goods are in an unpackaged state, and the sales packaging volume is the packaging volume of the sample goods in the minimum sales unit.

[0061] The data acquisition module sends the sample specifications information of the sample goods to the server, and the server sends the sample specifications information of the sample goods to the packaging analysis module and the comprehensive evaluation module.

[0062] like Figure 3 As shown, in practice, the sample goods are placed in the initial packaging. The initial packaging can hold multiple or one sample goods. In this embodiment, it is preferred that the initial packaging contains multiple sample goods. The packaging acquisition module is used to collect the initial packaging specification information of the sample goods corresponding to the initial packaging and send it to the server. The server sends the initial packaging specification information of the sample goods corresponding to the initial packaging to the packaging analysis module. The initial packaging specification information includes the initial inner length, initial inner width, initial inner height and initial packaging thickness of the initial packaging corresponding to the sample goods.

[0063] The packaging analysis module is used to analyze the degree of packaging material usage for the sample goods. The specific analysis process is as follows:

[0064] Obtain the outer tangential length WCi, outer tangential width WKi, outer tangential height WGi, and space coefficient ki of the sample goods. Calculate the sales packaging volume XVi of the sample goods according to the formula, as follows:

[0065] XVi = WCi × WKi × WGi × ki;

[0066] Where i is the serial number of the sample goods, i is a non-zero natural number, the upper limit of i is n, the value of n is equal to the number of sample goods in the initial packaging, ki is the necessary space coefficient, as shown in the example, the corresponding values ​​of the necessary space coefficient of food goods are shown in the table below.

[0067]

[0068]

[0069]

[0070] Obtain the initial incision length FNC, initial incision width FNK, initial incision height FNG, and initial packaging thickness FH of the initial packaging corresponding to the sample goods. Calculate the initial packaging capacity FR and initial packaging material consumption FY of the initial packaging corresponding to the sample goods using the following formula:

[0071]

[0072] It should be noted that the amount of material used in the initial packaging is calculated by subtracting the capacity of the initial packaging from its volume.

[0073] The void ratio FKX of the initial packaging corresponding to the sample goods is calculated according to the formula as follows:

[0074]

[0075] The packaging analysis module sends the initial packaging void ratio FKX and the initial packaging material usage FY of the sample goods to the server, and the server sends the initial packaging void ratio and initial packaging material usage of the sample goods to the comprehensive evaluation module.

[0076] The comprehensive evaluation module is used to determine the condition of the external packaging of the sample goods. The determination process is as follows:

[0077] Obtain the mass HZi of the sample goods and the amount of material used in the initial packaging of the corresponding initial packaging. Calculate the initial packaging material ratio FL of the sample goods according to the formula, as follows:

[0078] Among them, the material ratio of the sample goods to the initial packaging reflects the net content of the sample goods in the initial packaging;

[0079] Compare the material usage ratio of the initial packaging version corresponding to the sample goods with the standard packaging usage ratio:

[0080] If the material usage ratio of the initial packaging is less than or equal to the standard ratio of the first packaging, then the corresponding critical void ratio of the packaging is the critical void ratio of the third packaging.

[0081] If the material usage ratio of the initial packaging is greater than the standard ratio of the first packaging and less than or equal to the standard ratio of the second packaging, then the corresponding critical porosity of the packaging is the critical porosity of the second packaging.

[0082] If the material usage ratio of the initial packaging is greater than the standard ratio of the second packaging, then the corresponding critical void ratio of the packaging is the critical void ratio of the first packaging.

[0083] Among them, the values ​​of the standard ratio of the first packaging amount and the standard ratio of the second packaging amount are both greater than zero, the standard ratio of the first packaging amount is less than the standard ratio of the second packaging amount, the values ​​of the void ratio of the first packaging, the void ratio of the second packaging and the void ratio of the third packaging are all greater than zero, the value of the void ratio of the first packaging is less than the value of the void ratio of the second packaging, the value of the void ratio of the second packaging is less than the value of the void ratio of the third packaging, the larger the value of the material ratio of the sample goods corresponding to the initial packaging, that is, the larger the value of the net content of the sample goods in the initial packaging, the smaller the value of the critical void ratio of the packaging.

[0084] The initial packaging void ratio FKX of the sample goods corresponding to the initial packaging was compared with the critical packaging void ratio:

[0085] If the initial packaging void ratio is less than or equal to the critical void ratio, a pass / fail signal is generated.

[0086] If the initial packaging void ratio is greater than the critical packaging void ratio, the over-packaging rate of the sample goods corresponding to the initial packaging is calculated by subtracting the initial packaging void ratio from the critical packaging void ratio. This over-packaging rate is then compared to the over-packaging threshold.

[0087] If the over-packaging rate is less than or equal to the first over-packaging threshold, the over-packaging level of the sample goods corresponding to the initial packaging is determined to be the first over-packaging level.

[0088] If the over-packaging rate is greater than the first over-packaging threshold and less than or equal to the second over-packaging threshold, then the over-packaging level of the initial packaging corresponding to the sample goods is determined to be the second over-packaging level.

[0089] If the over-packaging rate is greater than the second over-packaging threshold, the over-packaging level of the sample goods corresponding to the initial packaging is determined to be the third over-packaging level.

[0090] Among them, the values ​​of the first over-packaging threshold and the second over-packaging threshold are both greater than zero, the first over-packaging threshold is less than the second over-packaging threshold, the degree of excessive packaging materials in the first over-packaging level is lower than the degree of excessive packaging materials in the second over-packaging level, and the degree of excessive packaging materials in the second over-packaging level is lower than the degree of excessive packaging materials in the third over-packaging level.

[0091] The comprehensive evaluation module will send the qualified signal or the over-packaging level of the sample goods corresponding to the initial packaging to the server, and the server will send the qualified signal or the over-packaging level of the sample goods corresponding to the initial packaging to the monitoring terminal.

[0092] The monitoring terminal displays a pass / fail signal, indicating that the initial packaging of the sample goods meets the packaging standards, or the monitoring terminal executes the corresponding over-packaging rectification plan based on the over-packaging level of the initial packaging of the sample goods. The over-packaging rectification plan specifically includes:

[0093] If the over-packaging level of the sample goods corresponding to the initial packaging is the first over-packaging level, then the packaging reduction index of the sample goods corresponding to the initial packaging is the first packaging reduction index.

[0094] If the over-packaging level of the sample goods corresponding to the initial packaging is the second over-packaging level, then the packaging reduction index of the sample goods corresponding to the initial packaging is the second packaging reduction index.

[0095] If the over-packaging level of the sample goods corresponding to the initial packaging is the third over-packaging level, then the packaging reduction index of the sample goods corresponding to the initial packaging is the third packaging reduction index.

[0096] Among them, the packaging reduction indicators are percentages, and the value of the first packaging reduction indicator is less than the value of the second packaging reduction indicator, and the value of the second packaging reduction indicator is less than the value of the third packaging reduction indicator.

[0097] Furthermore, the monitoring terminal sends the packaging reduction index of the sample goods corresponding to the initial packaging to the server, and the server synchronizes the packaging reduction index of the sample goods corresponding to the initial packaging to the comprehensive evaluation module.

[0098] The packaging acquisition module is also used to acquire the reprinted packaging specification information of the sample goods corresponding to the reprinted packaging and send it to the server. The server sends the reprinted packaging specification information of the sample goods to the packaging analysis module. The reprinted packaging specification information includes the reprinted inner length, reprinted inner width, reprinted inner height and reprinted packaging thickness of the sample goods corresponding to the reprinted packaging.

[0099] The packaging analysis module is also used to analyze the rectification of over-packaging of sample goods. The specific analysis process is as follows:

[0100] Obtain the reprinted inner length ZNC, reprinted inner width ZNK, reprinted inner height ZNG, and reprinted packaging thickness ZH of the reprinted packaging corresponding to the sample goods. Then, calculate the reprinted packaging capacity ZR and reprinted packaging material consumption ZY of the reprinted packaging corresponding to the sample goods according to the formula as follows:

[0101]

[0102] Extract the sales packaging volume of the sample goods, and calculate the re-package void ratio ZKX of the corresponding re-package of the sample goods according to the formula as follows:

[0103]

[0104] The packaging analysis module sends the void ratio and material usage of the re-package corresponding to the sample goods to the server, and the server sends the void ratio and material usage of the re-package corresponding to the sample goods to the comprehensive evaluation module.

[0105] The comprehensive evaluation module is also used to evaluate the packaging management of the sample goods in the corresponding repackaged packaging. The evaluation process is as follows:

[0106] Obtain the void ratio and material usage of the reprinted packaging corresponding to the sample goods, as well as the void ratio and material usage of the initial packaging corresponding to the sample goods.

[0107] The packaging reduction rate ZXL for the repackaged sample goods is calculated using the following formula:

[0108]

[0109] Among them, s1 and s2 are fixed proportional coefficients. The values ​​of s1 and s2 are both greater than zero. The value of the void ratio of the first version of the packaging is always greater than or equal to the value of the void ratio of the second version of the packaging.

[0110] The packaging reduction rate of the reprinted packaging corresponding to the sample goods was compared with the packaging reduction index of the original packaging corresponding to the sample goods:

[0111] If the packaging reduction rate of the reprinted packaging corresponding to the sample goods is less than the packaging reduction index of the original packaging corresponding to the sample goods, a non-compliance signal will be generated.

[0112] If the packaging reduction rate of the reprinted packaging corresponding to the sample goods is greater than or equal to the packaging reduction index of the original packaging corresponding to the sample goods, then the excess compliance index of the reprinted packaging corresponding to the sample goods is calculated by subtracting the packaging reduction index of the original packaging corresponding to the sample goods from the packaging reduction rate of the reprinted packaging corresponding to the sample goods, and the excess compliance index of the reprinted packaging corresponding to the sample goods is compared with the excess compliance threshold:

[0113] If the value of the excess compliance index is less than or equal to the first excess compliance threshold, the excess packaging management level of the sample goods corresponding to the reprinted packaging is determined to be the first excess packaging management level.

[0114] If the value of the excess compliance index is greater than the first excess compliance threshold and less than or equal to the second excess compliance threshold, then the excess packaging management level of the sample goods corresponding to the reprinted packaging is determined to be the second excess packaging management level.

[0115] If the value of the excess compliance index is greater than the second excess compliance threshold, the excess packaging management level of the sample goods corresponding to the reprinted packaging is determined to be the third excess packaging management level.

[0116] Among them, the values ​​of the first and second excessive thresholds are both greater than zero, the first excessive threshold is less than the second excessive threshold, the excessive packaging control effect of the first excessive packaging control level is weaker than that of the second excessive packaging control level, and the excessive packaging control effect of the second excessive packaging control level is weaker than that of the third excessive packaging control level.

[0117] The comprehensive evaluation module will send the non-compliance signal or the over-packaging management level of the reprinted packaging corresponding to the sample goods to the server. The server will send the non-compliance signal or the over-packaging management level of the reprinted packaging corresponding to the sample goods to the monitoring terminal. The monitoring terminal will display the over-packaging management level of the reprinted packaging corresponding to the sample goods or return the reprinted packaging corresponding to the sample goods for rectification according to the non-compliance signal.

[0118] In this application, if a corresponding calculation formula appears, the above calculation formula is a dimensionless calculation. The weighting coefficient, proportional coefficient and other coefficients in the formula are set to quantify each parameter to obtain a result value. The size of the weighting coefficient and proportional coefficient is only required to not affect the proportional relationship between the parameter and the result value.

[0119] Example 2

[0120] Based on another concept of the same invention, a big data-based method for monitoring and analyzing the quality of over-packaging governance is proposed, comprising the following steps:

[0121] Step S101: The data acquisition module collects the sample goods specification information and sends the sample goods specification information to the server. The server then sends the sample goods specification information to the packaging analysis module and the comprehensive evaluation module.

[0122] Step S102: The packaging analysis module analyzes the packaging material usage of the sample goods and obtains the initial packaging void ratio and initial packaging material usage of the sample goods, which are then sent to the comprehensive evaluation module via the server.

[0123] Step S103: The comprehensive evaluation module judges the external packaging of the sample goods, generates a qualified judgment signal or obtains the over-packaging level of the initial packaging of the sample goods and sends it to the server. The server sends the qualified judgment signal or the over-packaging level of the initial packaging of the sample goods to the monitoring terminal.

[0124] Step S104: The monitoring terminal displays a qualified signal and executes the over-packaging rectification plan according to the over-packaging level.

[0125] Furthermore, a big data-based method for monitoring and analyzing the quality of over-packaging governance also includes the following steps:

[0126] Step S105: The monitoring terminal sends the packaging reduction index of the sample goods corresponding to the initial packaging to the server, and the server synchronizes the packaging reduction index of the sample goods corresponding to the initial packaging to the comprehensive evaluation module.

[0127] In step S106, the packaging acquisition module also acquires the reprinted packaging specification information of the sample goods corresponding to the reprinted packaging and sends it to the server. The server then sends the reprinted packaging specification information of the sample goods to the packaging analysis module.

[0128] In step S107, the packaging analysis module also analyzes the over-packaging rectification of the sample goods, and sends the re-package void ratio and re-package material usage of the sample goods to the server. The server then sends the re-package void ratio and re-package material usage of the sample goods to the comprehensive evaluation module.

[0129] In step S108, the comprehensive evaluation module also evaluates the packaging management status of the reprinted packaging corresponding to the sample goods, generates a non-compliance signal or excessive packaging management level and sends it to the server. The server sends the non-compliance signal or the excessive packaging management level of the reprinted packaging corresponding to the sample goods to the monitoring terminal. The monitoring terminal displays the excessive packaging management level or returns the reprinted packaging corresponding to the sample goods for rectification based on the non-compliance signal.

[0130] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. A big data based over-packaging governance quality monitoring and analysis system, characterized in that, It includes a data acquisition module, a packaging acquisition module, a packaging analysis module, a comprehensive evaluation module, a monitoring terminal, and a server. The data acquisition module is used to collect the specifications of the sample goods and send them to the packaging analysis module and the comprehensive evaluation module via the server. The packaging acquisition module is used to collect the initial packaging specifications of the sample goods and send them to the packaging analysis module via the server. The packaging analysis module analyzes the packaging material usage of the sample goods, obtaining the initial packaging void ratio and material usage of the initial packaging version, which is then sent to the comprehensive evaluation module via the server. The comprehensive evaluation module judges the external packaging condition of the sample goods, generating a pass / fail signal or obtaining the over-packaging level of the initial packaging version, which is then sent to the monitoring terminal via the server. The monitoring terminal displays the pass / fail signal or executes the corresponding over-packaging rectification plan based on the over-packaging level of the initial packaging version. The monitoring terminal sends the packaging reduction index of the sample goods corresponding to the initial packaging to the server, and the server synchronizes the packaging reduction index of the sample goods corresponding to the initial packaging to the comprehensive evaluation module. The packaging acquisition module is also used to acquire the reprinted packaging specification information of the sample goods corresponding to the reprinted packaging and send it to the packaging analysis module via the server; The packaging analysis module is also used to analyze the over-packaging rectification of sample goods, and the analysis results in the void ratio and material usage of the repackaged sample goods, which are then sent to the comprehensive evaluation module via the server. The comprehensive evaluation module is also used to evaluate the packaging management of the reprinted packaging corresponding to the sample goods. The evaluation generates a non-compliance signal or obtains the over-packaging management level of the reprinted packaging corresponding to the sample goods and sends it to the monitoring terminal via the server. The monitoring terminal is used to display the over-packaging management level of the reprinted packaging corresponding to the sample goods or return the reprinted packaging corresponding to the sample goods for rectification based on the non-compliance signal. The cargo specifications include the sample cargo's external tangent length, external tangent width, external tangent height, cargo mass, and required space coefficient; The initial packaging specifications include the initial inner cut length, initial inner cut width, initial inner cut height, and initial packaging thickness corresponding to the sample goods; The reprinted packaging specifications include the reprinted inner cut length, reprinted inner cut width, reprinted inner cut height, and reprinted packaging thickness corresponding to the sample goods; The analysis process of the packaging analysis module is as follows: Obtain the outer tangent length, outer tangent width, outer tangent height, and space coefficient of the sample goods, and calculate the sales packaging volume of the sample goods; Then, the initial inner cut length, initial inner cut width, initial inner cut height, and initial packaging thickness of the initial packaging corresponding to the sample goods are obtained, and the initial packaging capacity and initial packaging material consumption of the initial packaging corresponding to the sample goods are calculated; wherein, the initial packaging material consumption is calculated by subtracting the initial packaging capacity from the initial packaging volume. Calculate the void ratio of the initial packaging corresponding to the sample goods; The judgment process of the comprehensive evaluation module is as follows: Obtain the quality of the sample goods and the amount of material used in the initial packaging of the sample goods, and calculate the material usage ratio of the initial packaging of the sample goods. Compare the material ratio of the initial packaging to the standard packaging quantity of the sample goods; If the material ratio of the initial packaging is less than or equal to the standard ratio of the first packaging, the corresponding critical void ratio of the packaging is the critical void ratio of the third packaging. If the material ratio of the initial packaging is greater than the standard ratio of the first packaging and less than or equal to the standard ratio of the second packaging, the corresponding critical void ratio of the packaging is the critical void ratio of the second packaging. If the material ratio of the initial packaging is greater than the standard ratio of the second packaging, the corresponding critical void ratio of the packaging is the critical void ratio of the first packaging. Then, the void ratio of the initial packaging corresponding to the sample goods was compared with the critical void ratio of the packaging. If the initial packaging void ratio is less than or equal to the critical packaging void ratio, a pass signal is generated. If the initial packaging void ratio is greater than the critical packaging void ratio, the over-packaging rate of the sample goods corresponding to the initial packaging is calculated by subtracting the initial packaging void ratio from the critical packaging void ratio. The over-packaging rate of the sample goods corresponding to the initial packaging is then compared with the over-packaging threshold to determine whether the over-packaging level of the sample goods corresponding to the initial packaging is the first over-packaging level, the second over-packaging level, or the third over-packaging level.

2. The system as claimed in claim 1, wherein, The values ​​of the standard ratio of the first package dosage and the standard ratio of the second package dosage are both greater than zero. The standard ratio of the first package dosage is less than the standard ratio of the second package dosage. The values ​​of the void ratio of the first package, the void ratio of the second package, and the void ratio of the third package are all greater than zero. The value of the void ratio of the first package is less than the value of the void ratio of the second package. The value of the void ratio of the second package is less than the value of the void ratio of the third package. The greater the material ratio of the sample goods to the initial packaging, that is, the greater the net content of the sample goods in the initial packaging, the smaller the corresponding critical porosity value of the packaging. The degree of excessive packaging material usage in the first level of over-packaging is lower than that in the second level of over-packaging, and the degree of excessive packaging material usage in the second level of over-packaging is lower than that in the third level of over-packaging.

3. The system as claimed in claim 2, wherein, The rectification plan for excessive packaging specifically includes: If the over-packaging level of the sample goods corresponding to the initial packaging is the first over-packaging level, then the packaging reduction index of the sample goods corresponding to the initial packaging is the first packaging reduction index. If the over-packaging level of the sample goods corresponding to the initial packaging is the second over-packaging level, then the packaging reduction index of the sample goods corresponding to the initial packaging is the second packaging reduction index. If the over-packaging level of the sample goods corresponding to the initial packaging is the third over-packaging level, then the packaging reduction index of the sample goods corresponding to the initial packaging is the third packaging reduction index.

4. The over-packaging governance quality monitoring and analysis system based on big data according to claim 3, characterized in that, Packaging reduction targets are expressed as percentages. The value of the first packaging reduction target is less than that of the second packaging reduction target, and the value of the second packaging reduction target is less than that of the third packaging reduction target.

5. The system as claimed in claim 3, wherein, The analysis process of the packaging analysis module also includes: Obtain the inner cut length, inner cut width, inner cut height, and thickness of the reprinted packaging corresponding to the sample goods, and calculate the reprinted packaging capacity and material consumption of the reprinted packaging corresponding to the sample goods. Extract the sales packaging volume of the sample goods and calculate the void ratio of the corresponding reprinted packaging of the sample goods.

6. The big data-based quality monitoring and analysis system for over-packaging governance according to claim 5, characterized in that, The evaluation process of the comprehensive evaluation module is as follows: Obtain the void ratio and material usage of the reprinted packaging corresponding to the sample goods, as well as the void ratio and material usage of the initial packaging corresponding to the sample goods. Calculate the packaging reduction rate for the repackaged sample goods; Compare the packaging reduction rate of the reprinted packaging corresponding to the sample goods with the packaging reduction index of the original packaging corresponding to the sample goods; If the packaging reduction rate of the reprinted packaging corresponding to the sample goods is less than the packaging reduction index of the original packaging corresponding to the sample goods, a non-compliance signal will be generated. If the packaging reduction rate of the reprinted packaging corresponding to the sample goods is greater than or equal to the packaging reduction index of the original packaging corresponding to the sample goods, the excess compliance index of the reprinted packaging corresponding to the sample goods is calculated by subtracting the packaging reduction index of the original packaging corresponding to the sample goods from the packaging reduction rate of the reprinted packaging corresponding to the sample goods. The excess compliance index of the reprinted packaging corresponding to the sample goods is then compared with the excess compliance threshold to determine the level of over-packaging management of the reprinted packaging corresponding to the sample goods as the first level of over-packaging management, the second level of over-packaging management, or the third level of over-packaging management.

7. The system as claimed in claim 6, wherein, The effectiveness of the first level of over-packaging management is weaker than that of the second level, and the effectiveness of the second level is weaker than that of the third level.

Citation Information

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