Template automatic cutting processing method

Abstract

The application discloses a template automatic cutting processing method, adopts a cutting processing system, and adopts a cutting construction method to efficiently process the template. The cutting processing system comprises a control mechanism, a template feeding mechanism, a discharging mechanism, a translation positioning mechanism, a cutting mechanism and a recycling mechanism. The translation positioning mechanism comprises a template position adjusting unit and a driving mechanism. The method comprises the steps of template loading, outputting, positioning, translating, cutting and recycling. The application realizes batch automatic pipeline cutting operation of the template, is suitable for large engineering projects and template processing enterprises, effectively avoids the defects of size error, template waste, low efficiency, high labor intensity and great influence of subjective factors caused by manual operation through batch cutting of the template, improves the cutting efficiency, guarantees the cutting precision, and improves the template cutting quality.

Description

Technical Field

[0001] This invention relates to the field of construction machinery technology, specifically to an automated cutting and processing method for templates. Background Technology

[0002] On construction sites, carpenters typically process wooden formwork by setting up makeshift workbenches and manually measuring the required dimensions, resulting in low accuracy. Workers often use nails as fixing devices, leading to low efficiency and potential for errors during large-scale production.

[0003] Using existing methods for template size processing has the following drawbacks:

[0004] 1. Manual measurement of cutting dimensions is greatly influenced by subjective factors, resulting in low cutting accuracy;

[0005] 2. High labor intensity and low cutting efficiency;

[0006] 3. It is easy to cause cutting errors, resulting in waste of wooden templates.

[0007] Existing patent documents disclose some automated template cutting equipment (such as an automated aluminum template cutting machine disclosed in patent document with application number CN201920780015.2), but there is still a lack of automated template cutting systems that can realize assembly line operation. Summary of the Invention

[0008] This invention provides an automated cutting and processing method for wooden formwork, which adopts a cutting and processing system and construction method. The purpose is to realize the assembly line operation of wooden formwork processing, thereby avoiding the defects of low cutting accuracy, high labor intensity, great influence of subjective factors, easy waste of formwork, and low overall cutting efficiency caused by manual cutting.

[0009] To solve the above problems, the technical solution of the present invention is as follows:

[0010] An automated template cutting and processing method is provided, which employs a cutting and processing system and a cutting construction method to process templates efficiently and with high precision. The cutting and processing system includes a control mechanism, a template feeding mechanism, a discharging mechanism, a translation and positioning mechanism, a cutting mechanism, and a recycling mechanism. The template feeding mechanism is connected to the translation and positioning mechanism through the discharging mechanism.

[0011] The bottom of the translation positioning mechanism is connected to a cutting mechanism, and the output end of the translation positioning mechanism is connected to a recycling mechanism. The translation positioning mechanism includes a template position adjustment unit and a driving mechanism for clamping the template and driving the template to move laterally. The template position adjustment unit adjusts the template to the accurate cutting position by translating the template.

[0012] The drive mechanism drives the template position adjustment unit and the template that has been adjusted to the cutting position to the position of the circular saw blade of the cutting mechanism, and completes the cutting of the template. The control mechanism is configured to control the template feeding mechanism, the translation positioning mechanism and the cutting mechanism. The control mechanism is electrically connected to the power module and the human-machine interaction device through wires.

[0013] Preferably, the template feeding mechanism includes a cubic hopper, with first adjustable guide rails at the left and right ends of the hopper, and a template receiving space is formed between the first adjustable guide rails on both sides, with a support block at the bottom of the template receiving space.

[0014] The top of the support block is inclined upwards towards the side away from the discharge mechanism, and a pushing unit is provided at the bottom of the support block. The upper part of the hopper is provided with a discharge port on the side of the discharge mechanism, and the discharge port is connected to the input port of the discharge mechanism.

[0015] The pushing unit includes a first electrically controlled telescopic device embedded at the bottom of the hopper. The fixed end of the first electrically controlled telescopic device is fixedly connected to the bottom of the hopper, and the telescopic end extends longitudinally upward and is fixedly connected to the bottom of the support block. The front and rear ends of the support block are slidably connected to the front and rear inner surfaces of the inner wall of the hopper, respectively.

[0016] The bottom of the hopper is provided with a first support leg. The control mechanism is electrically connected to the first electrically controlled telescopic device, and the templates in the hopper are output one by one by controlling the extension of the first electrically controlled telescopic device in stages.

[0017] Preferably, the first adjustable guide rail includes a first guide rail plate located longitudinally at the front and rear internal corners of the left or right side of the hopper. The outer end of the first guide rail plate is connected to the hopper via a first adjusting bolt that penetrates the side wall of the hopper. The first adjusting bolt is screwed to the side wall of the hopper, and the end of the first adjusting bolt is rotatably connected to the outer end of the first guide rail plate.

[0018] Preferably, the discharge mechanism is a cubic guide channel with open ends. The inclination of the guide channel is consistent with the inclination of the template inside the hopper. One end of the guide channel is connected to the discharge port of the hopper, and the other end is connected to the inlet of the translation positioning mechanism. The left and right ends of the guide channel are respectively provided with second adjustable guide rails.

[0019] Preferably, the second adjustable guide rail includes a second adjusting bolt and a U-shaped support frame. The two arms of the U-shaped support frame slide through the side wall of the material guide channel and are fixedly connected to the second guide rail plate. The middle of the outer end of the second guide rail plate is rotatably connected to the end of the second adjusting bolt. The second adjusting bolt passes through the side wall of the material guide channel and is screwed to the material guide channel. The two second guide rail plates and the bottom of the material guide channel form a guide groove structure for the template to pass through.

[0020] Preferably, the translation positioning mechanism includes a cubic housing, the width of which is greater than the width of the material guide channel, and the output end of the material guide channel is fixedly connected to the middle of the rear end of the housing and communicates with the interior of the housing.

[0021] The template position adjustment unit includes two opposing second electrically controlled telescopic devices that pass through the left and right side walls of the housing respectively. The telescopic ends of the second electrically controlled telescopic devices are fixedly connected to extrusion plates, and the two opposing extrusion plates are used to clamp the left and right ends of the template.

[0022] The left and right side walls of the housing are provided with clearance grooves for the second electrically controlled telescopic device to move along the direction of the housing. The inclination of the housing is consistent with the inclination of the material guide channel. The driving mechanism includes two mounting plates fixed on the outer surface of the side walls at the left and right ends of the housing. A lead screw is rotatably connected in front of the two mounting plates. A drive motor is provided on the outer end of one of the mounting plates. The output shaft of the drive motor is connected to one end of the lead screw.

[0023] A cubic movable seat is screwed onto the lead screw, and the inner surface of the movable seat is slidably connected to the side surface of the housing. The fixed end of the second electrically controlled telescopic device passes through the movable seat and is fixedly connected to the movable seat. The housing is also provided with a blocking and positioning unit for intercepting the template and initially positioning the template. The drive motor and the second electrically controlled telescopic device are electrically connected to the control mechanism.

[0024] Preferably, the blocking and positioning unit includes a third electrically controlled telescopic device embedded in the top of the housing and fixedly connected to the housing. The telescopic end of the third electrically controlled telescopic device enters the housing and is fixedly connected to a stop block. The third electrically controlled telescopic device realizes the blocking and positioning or release of the template by telescopically extending the stop block. A pressure sensor is provided at the end of the stop block facing the template. Two third electrically controlled telescopic devices are arranged side by side. The third electrically controlled telescopic device is electrically connected to the control mechanism.

[0025] Preferably, a support platform is provided below the material guide channel and the housing. The bottom of the support platform is provided with a second support leg. The top of the support platform is fixedly connected to the lower end of the material guide channel and the lower end of the housing through a support plate. A motor mounting base is also provided at the top of the support platform. A cutting motor is fixedly mounted on the motor mounting base. A circular saw blade is installed on the output shaft of the cutting motor. The upper end of the circular saw blade passes through a pre-set strip hole at the bottom of the housing.

[0026] Preferably, a sawdust collection box is fixedly connected to the lower end of the output port of the shell. A recycling mechanism is provided on the side of the shell below the output port away from the material guide channel. The recycling mechanism includes a cubic container with an open upper end. The container is divided into recycling space one and recycling space two by a partition for collecting the first part structure and the second part structure formed after the template is cut. Sliding rods pass through both ends of the partition. The partition and the sliding rods are slidably connected. The two ends of the sliding rods are fixedly connected to the left and right ends of the inner surface of the container, respectively. A positioning sleeve is provided on the outer surface of the partition. The positioning sleeve is sleeved on the sliding rod and fixed to the sliding rod by a positioning bolt passing through the positioning sleeve. The positioning bolt is screwed to the positioning sleeve.

[0027] Preferably, the cutting construction method includes the following steps:

[0028] (1) Load the template to be processed into the hopper, input the position information of the template cutting seam through the human-machine interaction device, and the control mechanism starts the first electric telescopic device to extend by 1 step distance. The topmost template enters the guide channel along the outlet of the hopper and slides down along the guide groove structure in the guide channel.

[0029] (2) The control mechanism starts the third electric telescopic device, the third electric telescopic device extends, and the bottom end of the stop block presses against the bottom plate inside the housing; the lower end of the template abuts against the stop block and triggers the pressure sensor, the pressure sensor transmits the pressure data to the control mechanism, at this time, the upper part of the template is still partially located in the guide groove structure;

[0030] (3) The control mechanism determines the designated position of the template entering the shell based on the data of the pressure sensor and starts the second electric telescopic device. The second electric telescopic device extends and squeezes and fixes the left and right ends of the template through two extrusion plates. The control mechanism controls the third electric telescopic device to retract to allow passage.

[0031] (4) After the third electric telescopic device retracts, the stop block releases the obstruction of the template, the control mechanism starts the drive motor, the drive motors on both sides move synchronously and drive the moving seat to move diagonally downward, the two moving seats drive the second electric telescopic device and the extrusion plate on both sides and then drive the template to move diagonally downward.

[0032] When the template moves to the top and disengages from the guide groove structure, the control mechanism activates the second electrically controlled telescopic device. The two second electrically controlled telescopic devices clamp the extrusion plate and move it horizontally along the bottom of the shell. Based on the input template cutting seam position information, the template is adjusted to the correct cutting position. At this cutting position, when the circular saw blade cuts the template, the cutting seam produced is consistent with the input cutting seam position.

[0033] (5) The template, which has been adjusted to the correct position, continues to move diagonally downward under the drive mechanism. The control mechanism starts the cutting motor. When the template moves and passes the position of the circular saw blade, it is cut into the first part structure and the second part structure. The first part structure and the second part structure fall into the recycling space one and recycling space two respectively.

[0034] (6) Repeat steps (1)-(5) to realize batch automated cutting of templates in the silo without needing to input the position information of the template cutting seam through the human-machine interaction device; when the position of the cutting seam of the processed template changes, pause the equipment, re-input the new cutting seam position information of the template through the human-machine interaction device, and repeat steps (1)-(5).

[0035] The automated template cutting method of the present invention has the following beneficial effects:

[0036] This invention enables automated batch processing and cutting of templates, suitable for larger engineering projects and template processing enterprises. By cutting templates in batches, it effectively avoids the defects of manual operation, such as dimensional errors, template waste, low efficiency, high labor intensity, and the influence of subjective factors. While improving cutting efficiency, it can ensure cutting accuracy and improve the quality of template cutting. Attached Figure Description

[0037] Figure 1 A top view of the structure of the present invention;

[0038] Figure 2 A partial structural diagram of point A in this invention;

[0039] Figure 3 A partial sectional view of the invention from a top angle;

[0040] Figure 4 A side view of the structure of the present invention;

[0041] Figure 5 A partial sectional view of the present invention from a side perspective;

[0042] Figure 6 A schematic diagram illustrating the working principle of the translation positioning mechanism of this invention;

[0043] 1: Hopper; 2: First guide rail plate; 3: Support block; 4: First adjusting bolt; 5: Material guide channel; 6: U-shaped support frame; 7: Second adjusting bolt; 8: Support platform; 9: Housing; 10: Third electrically controlled telescopic device; 11: Second electrically controlled telescopic device; 12: Moving seat; 13: Drive motor; 14: Lead screw; 15: Sawdust collection box; 16: Container; 17: Slide rod; 18: Partition; 19: Positioning sleeve; 20: Positioning bolt; 21: Circular saw blade; 22: Extrusion plate; 23: Second guide rail plate; 24: Guide groove structure; 25: Motor mounting base; 26: Control mechanism; 27: Human-machine interface device; 28: First electrically controlled telescopic device; 29: First support leg; 30: Template; 31: Discharge port; 32: Stop block; 33: Template lateral movement direction; 34: Preset cutting seam position; 35: Template travel direction. Detailed Implementation

[0044] The following description provides a detailed explanation of the embodiments of the present invention in a step-by-step manner. This description is only a preferred embodiment of the present invention and is not intended to limit the scope of protection of the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

[0045] In the description of this invention, it should be noted that the terms "upper," "lower," "left," "right," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or a specific orientational structure and operation. Therefore, they should not be construed as limiting this invention.

[0046] Example 1

[0047] An automated template cutting and processing method employs a cutting and processing system and a cutting construction method to efficiently process templates, such as... Figure 1-6 As shown, the cutting and processing system includes a control mechanism 26, a template feeding mechanism, a discharge mechanism, a translation and positioning mechanism, a cutting mechanism, and a recycling mechanism. The template feeding mechanism is connected to the translation and positioning mechanism through the discharge mechanism.

[0048] The bottom of the translation positioning mechanism is connected to a cutting mechanism, and the output end of the translation positioning mechanism is connected to a recycling mechanism. The translation positioning mechanism includes a template position adjustment unit and a drive mechanism for clamping the template 30 and driving the template 30 to move laterally.

[0049] The template position adjustment unit adjusts the template 30 to the accurate cutting position by translating the template 30. The drive mechanism drives the template position adjustment unit and the template that has been adjusted to the cutting position to the position of the circular saw blade 21 of the cutting mechanism and completes the cutting of the template 30. The control mechanism is configured to control the template feeding mechanism, the translation positioning mechanism and the cutting mechanism. The control mechanism is electrically connected to the power module and the human-machine interaction device 27 through wires.

[0050] In this embodiment, adjusting the template 30 to the accurate cutting position means that during template processing, the preset position of the template cutting seam 34 needs to be input through the human-computer interaction device, so as to... Figure 6 For example, at this time, the cutting seam is located on one side of the circular saw blade 21. By moving the template laterally along the template lateral movement direction 33, the preset cutting seam position 34 can be aligned with the circular saw blade. Then, the drive mechanism drives the template to move along the template travel direction 35 and completes the cutting. In this way, after cutting, the actual generated cutting seam position is consistent with the preset cutting seam position 34 that was previously input.

[0051] Example 2

[0052] Furthermore, such as Figure 1 , 2 As shown in Figure -5, the template feeding mechanism includes a cubic hopper 1. First adjustable guide rails are provided at the left and right ends of the hopper 1, forming a template receiving space between the two sides. A support block 3 is provided at the bottom of the template receiving space, with the top of the support block 3 tilted upwards towards the side away from the discharge mechanism. A pushing unit is provided at the bottom of the support block 3. A discharge port 31 is provided on the upper part of the hopper 1, located on the side of the discharge mechanism, and is connected to the input port of the discharge mechanism. The function of the first adjustable guide rails is to adjust the size of the template receiving space to accommodate templates of different sizes.

[0053] Furthermore, such as Figure 5 As shown, the feeding unit includes a first electrically controlled telescopic device 28 embedded at the bottom of the hopper 1. The fixed end of the first electrically controlled telescopic device 28 is fixedly connected to the bottom of the hopper 1, and the telescopic end extends longitudinally upward and is fixedly connected to the bottom of the support block 3. The front and rear ends of the support block 3 are slidably connected to the front and rear inner surfaces of the inner wall of the hopper 1, respectively. The bottom of the hopper 1 is provided with a first support leg 29. The control mechanism is electrically connected to the first electrically controlled telescopic device 28 and outputs the templates 30 in the hopper 1 one by one by controlling the extension of the first electrically controlled telescopic device 28 in stages. The first to third electrically controlled telescopic devices involved in this invention are preferably electric cylinders. When the top template rises to the point where one end is opposite to the discharge port 31, it slides into the discharge mechanism due to its own weight.

[0054] Furthermore, such as Figure 1 , 3 As shown in Figure 5, the first adjustable guide rail includes a first guide rail plate 2 longitudinally located at the front and rear internal corners of the left or right side of the hopper 1. The outer end of the first guide rail plate 2 is connected to the hopper via a first adjusting bolt 4 that penetrates the side wall of the hopper 1. The first adjusting bolt 4 is screwed to the side wall of the hopper, and its end is rotatably connected to the outer end of the first guide rail plate 2. By adjusting the first adjusting bolt, the position of the first guide rail plate within the hopper can be adjusted.

[0055] Example 3

[0056] Furthermore, such as Figure 1 , 3 As shown in Figure 5, the discharge mechanism is a cubic guide channel 5 with open ends. The inclination of the guide channel 5 is consistent with the inclination of the template 30 inside the hopper 1. One end of the guide channel 5 is connected to the discharge port 31 of the hopper, and the other end is connected to the inlet of the translation positioning mechanism. The left and right ends of the guide channel 5 are respectively provided with second adjustable guide rails.

[0057] like Figure 1 , 3 As shown in Figure -5, the second adjustable guide rail includes a second adjusting bolt 7 and a U-shaped support frame 6. The two arms of the U-shaped support frame 6 slide through the side wall of the material guide channel 5 and are fixedly connected to the second guide rail plate 23. The middle of the outer end of the second guide rail plate 23 is rotatably connected to the end of the second adjusting bolt 7. The second adjusting bolt 7 passes through the side wall of the material guide channel and is screwed to the material guide channel 5. The two second guide rail plates 23 and the bottom of the material guide channel 5 form a guide groove structure 24 for the template to pass through.

[0058] In this embodiment, the function of the second adjustable guide rail is to construct guide groove structures of different sizes to adapt to the processing of templates of different sizes. The function of the guide groove structure is to guide the template to be upright, thereby providing a basis for the template extrusion and fixing in subsequent steps, realizing precise control of the position and movement trajectory of the template, and thus realizing precise control of the cutting seam position.

[0059] Example 4

[0060] Furthermore, such as Figure 1 , 2As shown in Figure -5, the translation positioning mechanism includes a cubic housing 9. The width of the housing 9 is greater than the width of the material guide channel 5. The output end of the material guide channel 5 is fixedly connected to the middle of the rear end of the housing 9 and communicates with the interior of the housing. This arrangement aims to provide sufficient space for template translation. The template position adjustment unit includes two opposing second electrically controlled telescopic devices 11 that pass through the left and right sidewalls of the housing 9 respectively. The telescopic ends of the second electrically controlled telescopic devices 11 are fixedly connected to extrusion plates 22. The two opposing extrusion plates 22 are used to clamp the left and right ends of the template 30. The left and right sidewalls of the housing 9 are provided with clearance grooves (e.g., for the second electrically controlled telescopic devices to move along the direction of the housing) to allow the second electrically controlled telescopic devices to move. Figure 4 As shown in the figure (not marked), the inclination of the housing 9 is consistent with the inclination of the material guide channel 5. The driving mechanism includes two mounting plates fixedly disposed on the outer surface of the side walls at the left and right ends of the housing 9. A lead screw 14 is rotatably connected in front of the two mounting plates. A drive motor 13 is provided on the outer end of one of the mounting plates. The output shaft of the drive motor 13 is connected to one end of the lead screw 14. A cubic movable seat 12 is screwed onto the lead screw 14. The inner surface of the movable seat 12 is slidably connected to the side surface of the housing 9. The fixed end of the second electrically controlled telescopic device 11 passes through the movable seat 12 and is fixedly connected to the movable seat 12. The housing 9 is also provided with a blocking and positioning unit for intercepting the template 30 and initially positioning the template. The drive motor 13 and the second electrically controlled telescopic device 11 are electrically connected to the control mechanism 26.

[0061] like Figure 1 , 3 As shown in Figure -5, the blocking and positioning unit includes a third electrically controlled telescopic device 10 embedded in the top of the housing 9 and fixedly connected to the housing 9. The telescopic end of the third electrically controlled telescopic device 10 enters the housing 9 and is fixedly connected to a stop block 32. The third electrically controlled telescopic device 10 achieves blocking and positioning or release and yielding of the template 30 through the telescopic stop block 32. A pressure sensor (e.g., ...) is provided at the end of the stop block 32 facing the template 30. Figure 5 As shown in the figure (not marked), two third electrically controlled telescopic devices 10 are arranged side by side, and the third electrically controlled telescopic device 10 is electrically connected to the control mechanism 26.

[0062] The relevant principles of this embodiment are detailed in the subsequent embodiments.

[0063] Example 5

[0064] Furthermore, such as Figure 1 , 4As shown in Figure 5, a support platform 8 is provided below the material guide channel 5 and the housing 9. The bottom end of the support platform 8 is provided with a second support leg. The top end of the support platform 8 is fixedly connected to the lower end of the material guide channel 5 and the lower end of the housing 9 through a support plate. A motor mounting base 25 is also provided at the top end of the support platform 8. A cutting motor is fixedly mounted on the motor mounting base 25. A circular saw blade 21 is installed on the output shaft of the cutting motor. The upper end of the circular saw blade 21 passes through a pre-set strip hole at the bottom end of the housing 9 to facilitate cutting the template.

[0065] Example 6

[0066] Furthermore, such as Figure 1 , 2 As shown in Figures 4 and 5, a sawdust collection box 15 is fixedly connected to the lower end of the output port of the housing 9. A recycling mechanism is provided on the side of the housing 9 below the output port away from the material guide channel 5. The recycling mechanism includes a cubic container 16 with an open upper end. The container 16 is divided into recycling space one and recycling space two by a partition 18 for collecting the first part structure and the second part structure formed after the template 30 is cut. Sliding rods 17 pass through both ends of the partition 18. The partition 18 and the sliding rods 17 are slidably connected. The two ends of the sliding rods 17 are fixedly connected to the left and right ends of the inner surface of the container 16, respectively. A positioning sleeve 19 is also provided on the outer surface of the partition 18. The positioning sleeve 19 is sleeved on the sliding rod 17 and fixed to the sliding rod 17 by a positioning bolt 20 passing through the positioning sleeve 19. The positioning bolt 20 is screwed to the positioning sleeve 19. In this embodiment, the position of the partition is adjusted to adapt to the processing of templates of different sizes.

[0067] Example 7

[0068] Based on the above embodiments, this embodiment discloses: a cutting construction method for an automated template cutting system, such as... Figure 1-6 As shown, it includes the following steps:

[0069] (1) Load the template to be processed into the hopper, input the position information of the template cutting seam through the human-machine interaction device, and the control mechanism starts the first electric telescopic device to extend by 1 step distance. The topmost template enters the guide channel along the outlet of the hopper and slides down along the guide groove structure in the guide channel.

[0070] (2) The control mechanism starts the third electric telescopic device, the third electric telescopic device extends, and the bottom end of the stop block presses against the bottom plate inside the housing; the lower end of the template abuts against the stop block and triggers the pressure sensor, the pressure sensor transmits the pressure data to the control mechanism, at this time, the upper part of the template is still partially located in the guide groove structure;

[0071] (3) The control mechanism determines the designated position of the template entering the shell based on the data of the pressure sensor and starts the second electric telescopic device. The second electric telescopic device extends and squeezes and fixes the left and right ends of the template through two extrusion plates. The control mechanism controls the third electric telescopic device to retract to allow passage.

[0072] (4) After the third electric telescopic device retracts, the stop block releases the obstruction of the template. The control mechanism starts the drive motor. The drive motors on both sides move synchronously and drive the moving seat to move diagonally downward. The two moving seats drive the second electric telescopic devices and the extrusion plate on both sides, and then drive the template to move diagonally downward. When the template moves to the upper end and disengages from the guide groove structure, the control mechanism starts the second electric telescopic device. The two second electric telescopic devices clamp the extrusion plate and make the extrusion plate move horizontally along the bottom of the shell. According to the input template cutting seam position information, the template is adjusted to the correct cutting position. At this cutting position, when the circular saw blade cuts the template, the cutting seam produced by the cutting is consistent with the input cutting seam position.

[0073] (5) The template, which has been adjusted to the correct position, continues to move diagonally downward under the drive mechanism. The control mechanism starts the cutting motor. When the template moves and passes the position of the circular saw blade, it is cut into the first part structure and the second part structure. The first part structure and the second part structure fall into the recycling space one and recycling space two respectively.

[0074] (6) Repeat steps (1)-(5) to realize batch automated cutting of templates in the silo without needing to input the position information of the template cutting seam through the human-machine interaction device; when the position of the cutting seam of the processed template changes, pause the equipment, re-input the new cutting seam position information of the template through the human-machine interaction device, and repeat steps (1)-(5).

[0075] This invention enables automated batch cutting of templates through the above-described configuration. It is suitable for larger engineering projects and template processing companies. By cutting templates in batches, it effectively avoids the defects of manual operation, such as dimensional errors, template waste, low efficiency, high labor intensity, and significant subjective influence. While improving cutting efficiency, it can also ensure cutting accuracy and improve the quality of template cutting.

Claims

1. An automated template cutting and processing method, characterized in that, A cutting and processing system is adopted, and a cutting construction method is used to process the template efficiently and with high precision. The cutting and processing system includes a control mechanism, a template feeding mechanism, a discharging mechanism, a translation and positioning mechanism, a cutting mechanism, and a recycling mechanism. The template feeding mechanism is connected to the translation and positioning mechanism through the discharging mechanism. The bottom of the translation positioning mechanism is connected to a cutting mechanism, and the output end of the translation positioning mechanism is connected to a recycling mechanism. The translation positioning mechanism includes a template position adjustment unit and a driving mechanism for clamping the template and driving the template to move laterally. The template position adjustment unit adjusts the template to the accurate cutting position by translating the template. The drive mechanism drives the template position adjustment unit and the template that has been adjusted to the cutting position to the position of the circular saw blade of the cutting mechanism, and completes the cutting of the template. The control mechanism is configured to control the template feeding mechanism, the translation positioning mechanism and the cutting mechanism. The control mechanism is electrically connected to the power module and the human-machine interaction device through wires. The template feeding mechanism includes a cubic hopper, with first adjustable guide rails at the left and right ends of the hopper. The first adjustable guide rails on both sides form a template receiving space, and a support block is provided at the bottom of the template receiving space. The top of the support block is inclined upwards towards the side away from the discharge mechanism, and a pushing unit is provided at the bottom of the support block. The upper part of the hopper is provided with a discharge port on the side of the discharge mechanism, and the discharge port is connected to the input port of the discharge mechanism. The pushing unit includes a first electrically controlled telescopic device embedded at the bottom of the hopper. The fixed end of the first electrically controlled telescopic device is fixedly connected to the bottom of the hopper, and the telescopic end extends longitudinally upward and is fixedly connected to the bottom of the support block. The front and rear ends of the support block are slidably connected to the front and rear inner surfaces of the inner wall of the hopper, respectively. The bottom of the hopper is provided with a first support leg. The control mechanism is electrically connected to the first electrically controlled telescopic device, and the templates in the hopper are output one by one by controlling the extension of the first electrically controlled telescopic device in stages. The discharge mechanism is a cubic guide channel with open ends. The inclination of the guide channel is consistent with the inclination of the template inside the hopper. One end of the guide channel is connected to the discharge port of the hopper, and the other end is connected to the inlet of the translation and positioning mechanism. The left and right ends of the guide channel are respectively provided with second adjustable guide rails. The second adjustable guide rail includes a second adjusting bolt and a U-shaped support frame. The two arms of the U-shaped support frame slide through the side wall of the material guide channel and are fixedly connected to the second guide rail plate. The middle of the outer end of the second guide rail plate is rotatably connected to the end of the second adjusting bolt. The second adjusting bolt passes through the side wall of the material guide channel and is screwed to the material guide channel. The two second guide rail plates and the bottom of the material guide channel form a guide groove structure for the template to pass through. The translation positioning mechanism includes a cubic housing, the width of which is greater than the width of the material guide channel. The output end of the material guide channel is fixedly connected to the middle of the rear end of the housing and communicates with the inside of the housing. The template position adjustment unit includes two opposing second electrically controlled telescopic devices that pass through the left and right side walls of the housing respectively. The telescopic ends of the second electrically controlled telescopic devices are fixedly connected to extrusion plates, and the two opposing extrusion plates are used to clamp the left and right ends of the template. The left and right side walls of the housing are provided with clearance grooves for the second electrically controlled telescopic device to move along the direction of the housing. The inclination of the housing is consistent with the inclination of the material guide channel. The driving mechanism includes two mounting plates fixed on the outer surface of the side walls at the left and right ends of the housing. A lead screw is rotatably connected in front of the two mounting plates. A drive motor is provided on the outer end of one of the mounting plates. The output shaft of the drive motor is connected to one end of the lead screw. A cubic movable seat is screwed onto the lead screw, and the inner surface of the movable seat is slidably connected to the side surface of the housing. The fixed end of the second electrically controlled telescopic device passes through the movable seat and is fixedly connected to the movable seat. The housing is also provided with a blocking and positioning unit for intercepting the template and initially positioning the template. The drive motor and the second electrically controlled telescopic device are electrically connected to the control mechanism.

2. The template automated cutting and processing method as described in claim 1, characterized in that, The first adjustable guide rail includes a first guide rail plate located longitudinally at the front and rear internal corners of the left or right side of the hopper. The outer end of the first guide rail plate is connected to the hopper via a first adjusting bolt that penetrates the side wall of the hopper. The first adjusting bolt is screwed to the side wall of the hopper, and the end of the first adjusting bolt is rotatably connected to the outer end of the first guide rail plate.

3. The automated template cutting method as described in claim 1, characterized in that, The blocking and positioning unit includes a third electrically controlled telescopic device embedded in the top of the housing and fixedly connected to the housing. The telescopic end of the third electrically controlled telescopic device enters the housing and is fixedly connected to a stop block. The third electrically controlled telescopic device realizes the blocking and positioning or release of the template by telescopically extending the stop block. A pressure sensor is provided at the end of the stop block facing the template. Two third electrically controlled telescopic devices are arranged side by side. The third electrically controlled telescopic device is electrically connected to the control mechanism.

4. The template automated cutting and processing method as described in claim 3, characterized in that, The material guide channel and the lower part of the housing are provided with a support platform. The bottom end of the support platform is provided with a second support leg. The top end of the support platform is fixedly connected to the lower end of the material guide channel and the lower end of the housing through a support plate. A motor mounting base is also provided at the top end of the support platform. A cutting motor is fixedly mounted on the motor mounting base. A circular saw blade is installed on the output shaft of the cutting motor. The upper end of the circular saw blade passes through a pre-set strip hole at the bottom end of the housing.

5. The template automated cutting and processing method as described in claim 4, characterized in that, The lower end of the output port of the shell is also fixedly connected to a sawdust collection box. A recycling mechanism is provided on the side of the shell output port away from the material guide channel. The recycling mechanism includes a cubic container with an open upper end. The container is divided into recycling space one and recycling space two by a partition to collect the first part structure and the second part structure formed after the template is cut. Sliding rods pass through both ends of the partition. The partition and the sliding rods are slidably connected. The two ends of the sliding rods are fixedly connected to the left and right ends of the inner surface of the container, respectively. A positioning sleeve is also provided on the outer surface of the partition. The positioning sleeve is sleeved on the sliding rod and fixed to the sliding rod by a positioning bolt passing through the positioning sleeve. The positioning bolt is screwed to the positioning sleeve.

6. The template automated cutting method as described in claim 5, characterized in that, The cutting construction method includes the following steps: (1) Load the template to be processed into the hopper, input the position information of the template cutting seam through the human-machine interaction device, and the control mechanism starts the first electric telescopic device to extend by one step distance. The topmost template enters the guide channel along the outlet of the hopper and slides down along the guide groove structure in the guide channel. (2) The control mechanism starts the third electric telescopic device, the third electric telescopic device extends, and the bottom end of the stop block presses against the bottom plate inside the housing; the lower end of the template abuts against the stop block and triggers the pressure sensor, the pressure sensor transmits the pressure data to the control mechanism, at this time, the upper part of the template is still partially located in the guide groove structure; (3) The control mechanism determines the designated position of the template entering the shell based on the data of the pressure sensor and starts the second electric telescopic device. The second electric telescopic device extends and squeezes and fixes the left and right ends of the template through two extrusion plates. The control mechanism controls the third electric telescopic device to retract to allow passage. (4) After the third electric telescopic device retracts, the stop block releases its obstruction to the template. The control mechanism starts the drive motor, and the drive motors on both sides move synchronously and drive the moving seat to move diagonally downward. The two moving seats drive the second electric telescopic device and the extrusion plate on both sides, and then drive the template to move diagonally downward. When the template moves to the top and disengages from the guide groove structure, the control mechanism activates the second electrically controlled telescopic device. The two second electrically controlled telescopic devices clamp the extrusion plate and move it horizontally along the bottom of the shell. Based on the input template cutting seam position information, the template is adjusted to the correct cutting position. At this cutting position, when the circular saw blade cuts the template, the cutting seam produced is consistent with the input cutting seam position. (5) The template, after being adjusted, continues to move diagonally downward under the drive mechanism. The control mechanism starts the cutting motor. When the template moves and passes the position of the circular saw blade, it is cut into the first part structure and the second part structure. The first part structure and the second part structure fall into the recycling space one and the recycling space two respectively. (6) Repeat steps (1)-(5) to realize batch automated cutting of templates in the silo without needing to input the position information of the template cutting seam through the human-machine interaction device. When the position of the cutting seam of the processed template changes, pause the equipment, re-input the new cutting seam position information of the template through the human-machine interaction device, and repeat steps (1)-(5).

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