A hydraulic breaker pressure stabilizing and dust reducing mechanism
By designing the hydraulic breaker pressure and dust reduction mechanism, the resistance, dust problems and difficulty of dismantling the pressure stabilization device are solved, and the convenience of the pressure stabilization function, dust reduction effect and operating efficiency are improved.
Patent Information
- Application Number
- CN202410302211.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-18
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-03-18
AI Technical Summary
The existing hydraulic breaker has great resistance when disassembling the pressure stabilization device, and a large amount of dust is generated during the crushing process, affecting the line of sight and environment. It is also difficult to disassemble the drill rod.
A hydraulic breaker pressure and dust reduction mechanism is designed, including a hammer body, hydraulic cylinder, drill rod cylinder, atomization dust reduction mechanism, power transmission control and pneumatic strike assembly. Through the cooperation of the lifting and lifting of the hydraulic cylinder and the lifting and splitting mechanism, the rapid installation and disassembly of the hydraulic cylinder is achieved; the atomization dust reduction mechanism is used to clean up dust; the pneumatic strike assembly automatically strikes the drill rod to simplify the disassembly process.
The hydraulic breaker is realized to facilitate maintenance and replacement; it reduces the diffusion of dust, improves construction safety and environmental protection; simplifies the disassembly process of drill rods, and improves operating efficiency.
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Figure CN117959864B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of hydraulic breaker hammers, and in particular relates to a pressure stabilizing and dust reducing mechanism for a hydraulic breaker hammer. Background Art
[0002] Hydraulic breaker is an important engineering crushing tool. It is an impact device that converts hydraulic energy into mechanical energy. The hydraulic breaker is installed on the machine and connected to the hydraulic system. The high-pressure fluid of the hydraulic system is supplied to the hydraulic breaker to drive the piston rod to reciprocate. The piston rod hits the drill rod at high speed during the stroke, and the drill rod breaks the ore, concrete and other solids to complete the crushing task.
[0003] A hydraulic oil distribution and pressure constant device is arranged in the cylinder body of the hydraulic breaker. Since the hydraulic breaker is mostly used in some harsh environments, the hydraulic oil distribution and pressure constant device need to be frequently inspected and maintained. Therefore, the pressure stabilizing device inside the hydraulic breaker needs to be frequently disassembled. However, the existing hydraulic breakers mostly adopt an integrated or fixed installation manufacturing method, resulting in great resistance when disassembling the internal pressure stabilizing device. Furthermore, due to the complexity of the applicable environment, when performing the crushing task, the broken stones will generate a large amount of dust, and the emitted dust will block the user's sight and also pollute the on-site environment, affecting the crushing operation and construction. Finally, when disassembling the drill rod of the existing hydraulic breaker, it is necessary to manually hammer and knock it to remove it from the drill rod barrel. This method of operation is also very difficult.
[0004] Therefore, in view of the above-mentioned problems, the present technical solution proposes a hydraulic breaker pressure stabilizing and dust reduction mechanism. Summary of the invention
[0005] The purpose of the embodiment of the present invention is to provide a pressure stabilizing and dust reducing mechanism for a hydraulic breaker, in order to solve the problem.
[0006] The present invention is implemented in this way. A hydraulic breaker hammer pressure stabilizing dust reduction mechanism comprises: a hammer body, the interior of the hammer body is set as a cavity structure and a hydraulic oil cylinder lifting inlet and outlet are opened on the top, a hydraulic oil cylinder is installed inside the hammer body along the hydraulic oil cylinder lifting inlet and outlet, a drill rod barrel is connected and installed on the lower side of the hammer body corresponding to the output end at the bottom of the hydraulic oil cylinder, a drill rod is clamped and installed inside the drill rod barrel, a piston chamber is opened on the upper side of the drill rod barrel, the top of the piston chamber is connected with the bottom of the hydraulic oil cylinder, when the hydraulic oil cylinder is running, the bottom end of the piston rod inside the piston chamber is placed in the piston chamber for cyclic lifting, and then the top end of the drill rod placed in the piston chamber is cyclically hammered, thereby driving the outer end of the drill rod to be crushed;
[0007] The side wall of the hydraulic cylinder is elastically connected with the inner wall of the hammer body, that is, after the hydraulic cylinder moves to a certain distance along the lifting inlet and outlet of the hydraulic cylinder toward the inside of the hammer body, the hydraulic cylinder and the hammer body are automatically connected and positioned. At the same time, a lifting and splitting mechanism is arranged on the lower side of the hammer body, and the top of the lifting and splitting mechanism extends into the inner wall of the hammer body, squeezes and pushes out the side wall of the hydraulic cylinder and the inner wall of the hammer body, and the two are released from the locking and positioning, and then the hydraulic cylinder is pulled upward along the lifting inlet and outlet of the hydraulic cylinder to be disassembled and output. The cooperation between the lifting and splitting mechanism, the hydraulic cylinder and the hammer body is utilized to facilitate the rapid installation and disassembly and separation of the hydraulic cylinder and the hammer body, thereby facilitating the maintenance and replacement of the pressure stabilizing device inside the hydraulic cylinder, and ensuring that the drill rod can be in a stable pressure state during operation;
[0008] The atomizing dust suppression mechanism is installed on the outer side of the drill rod barrel in a lifting manner to atomize and clean the dust around the drill rod when it is running, reduce the diffusion of dust, and increase the protection of the construction personnel as well as the protection of the hammer and the drill rod itself;
[0009] The power transmission control component is arranged between the top of the atomizing dust reduction mechanism and the lifting and splitting mechanism, and the power transmission control component is controlled to operate so that the atomizing dust reduction mechanism is connected with the lifting and splitting mechanism for synchronous operation, or the lifting and splitting mechanism is separated from the atomizing dust reduction mechanism to release the power transmission operation, that is, the power transmission control component is used to transfer the kinetic energy in the atomizing dust reduction mechanism to the lifting and splitting mechanism, so as to provide power for the lifting and splitting mechanism to drive the hydraulic cylinder to dismantle, thereby increasing the kinetic energy utilization rate of the mechanism;
[0010] The pneumatic knocking assembly is arranged on one side of the outside of the drill rod tube. The pneumatic knocking assembly is used to automatically knock the positioning connection between the drill rod and the drill rod tube to release the clamping positioning restriction between the drill rod and the drill rod tube, that is, to speed up the disassembly of the drill rod. Compared with manual knocking, the knocking force and efficiency can be greatly increased.
[0011] The hydraulic breaker provided by the present invention provides a pressure stabilizing dust reduction mechanism, which starts the operation of the atomizing dust reduction mechanism, sprays water toward the outer end of the drill rod, and quickly settles and cleans the dust around the drill rod, thereby realizing the efficient dust reduction function of the breaker.
[0012] By starting the pneumatic knocking assembly, the restrictions on the drill rod and the drill rod barrel are released, and then the drill rod can be quickly dropped and disassembled. When it is necessary to disassemble the hydraulic cylinder from the inside of the hammer body for inspection and treatment, the jacking and disassembling mechanism is connected with the atomizing dust reduction mechanism by controlling the power transmission control member, so as to drive the jacking and disassembling mechanism to rise upward, release the elastic clamping connection between the hydraulic cylinder and the inner wall of the hammer body, and then pull the hydraulic cylinder to move outward along the hydraulic cylinder lifting inlet and outlet. That is, by combining the elastic clamping connection on the contact side between the hydraulic cylinder and the hammer body with the jacking and disassembling mechanism, the hydraulic cylinder can be quickly installed and disassembled, which is beneficial to the voltage stabilization and maintenance operation, and increases the voltage stabilization function of the breaker.
[0013] By arranging a pneumatic knocking assembly on the outside of the drill rod barrel to automatically knock and disassemble the drill rod, the convenience of replacing the drill rod is further increased. By arranging a power transmission control component to coordinate the atomization dust reduction mechanism with the lifting and splitting mechanism, the energy utilization efficiency of the mechanism is fully improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a first-person structural diagram of a hydraulic breaker's pressure stabilizing and dust reduction mechanism.
[0015] Figure 2 This is a second-view structural diagram of a hydraulic breaker pressure stabilizing and dust reduction mechanism.
[0016] Figure 3 It is a schematic diagram of the main structure of a hydraulic breaker pressure stabilizing and dust reduction mechanism.
[0017] Figure 4 It is a rear view structural schematic diagram of a hydraulic breaker pressure stabilizing and dust reduction mechanism.
[0018] Figure 5 It is a side structural schematic diagram of a hydraulic breaker pressure stabilizing and dust reduction mechanism.
[0019] Figure 6 It is a top view structural diagram of a hydraulic breaker pressure stabilizing and dust reduction mechanism.
[0020] Figure 7 It is a three-dimensional structural schematic diagram of a hydraulic cylinder in a pressure stabilizing and dust reducing mechanism of a hydraulic breaker.
[0021] Figure 8 It is a schematic diagram of the main structure of the hydraulic cylinder in the pressure stabilizing and dust reducing mechanism of a hydraulic breaker.
[0022] Fig. 9 The present invention is a schematic diagram of the internal partial structure of a drill rod and a drill rod barrel in a pressure stabilizing and dust reducing mechanism of a hydraulic breaker.
[0023] Fig.10 for Figure 2 Schematic diagram of the enlarged structure of A.
[0024] Fig.11 for Figure 8 Schematic diagram of the enlarged structure of B.
[0025] Fig.12 for Figure 2 Schematic diagram of the enlarged structure of C in the figure.
[0026] Fig.13 for Figure 1 Schematic diagram of the enlarged structure of D in the figure.
[0027] Fig.14 This is a structural schematic diagram of a lifting rod in a pressure stabilizing and dust reducing mechanism of a hydraulic breaker;
[0028] In the accompanying drawings: hammer body 10, drill rod barrel 11, drill rod 12, hydraulic cylinder lifting inlet and outlet 13, hydraulic cylinder 14, piston chamber 15, locking pin hole 16, locking pin 17, pin cap 18, pneumatic knocking assembly 19, atomization dust suppression mechanism 20, lifting and splitting mechanism 21, elastic positioning pin 22, buffer chamber 23, limit block 24, spring 25, cylinder 26, bottom plate 27, connecting rod 28, servo motor 29, telescopic positioning member 30, screw 31, Nut 1 32, water tank fixing ring 33, water tank 34, atomizing nozzle 35, clamping column 36, positioning key 1 37, transmission sleeve 38, positioning slide rail 1 39, screw 40, nut 41, connecting column 42, limiting slider 43, circular slide groove 44, positioning slide rail 2 45, connecting rod 46, lead screw 2 47, nut 2 48, lifting rod 49, push block 50, lifting rod channel 51, push block slide 52, clamping hole 53, connecting piece 54, positioning key 2 55. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0030] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.
[0031] like Figure 1-9 As shown, it is a structural diagram of a hydraulic breaker pressure stabilizing and dust reduction mechanism provided by an embodiment of the present invention, comprising: a hammer body 10, the interior of the hammer body 10 is set as a cavity structure and a hydraulic cylinder lifting inlet and outlet 13 is opened on the top, a hydraulic cylinder 14 is installed along the hydraulic cylinder lifting inlet and outlet 13 inside the hammer body 10 for lifting, a drill rod barrel 11 is connected and installed on the lower side of the hammer body 10 corresponding to the output end at the bottom of the hydraulic cylinder 14, a drill rod 12 is installed in the drill rod barrel 11, a piston chamber 15 is opened on the upper side of the drill rod barrel 11, and the top of the piston chamber 15 is connected to the bottom of the hydraulic cylinder 14. When the hydraulic cylinder 14 is running, the bottom end of the piston rod inside it is placed in the piston chamber 15 for cyclic lifting, and then the top end of the drill rod 12 placed in the piston chamber 15 is cyclically hammered, thereby driving the outer end of the drill rod 12 to be crushed;
[0032] The side wall of the hydraulic cylinder 14 is elastically connected with the inner wall of the hammer body 10, that is, after the hydraulic cylinder 14 moves to a certain distance along the hydraulic cylinder lifting inlet and outlet 13 toward the inside of the hammer body 10, the hydraulic cylinder 14 and the hammer body 10 are automatically connected and positioned. At the same time, a lifting and splitting mechanism 21 is provided on the lower side of the hammer body 10, and the top of the lifting and splitting mechanism 21 extends into the inner wall of the hammer body 10, and the side wall of the hydraulic cylinder 14 and the inner wall of the hammer body 10 are squeezed and pushed out, and the two are released from the locking and positioning, and then the hydraulic cylinder 14 is pulled upward along the hydraulic cylinder lifting inlet and outlet 13 to be disassembled and output. The cooperation between the lifting and splitting mechanism 21, the hydraulic cylinder 14, and the hammer body 10 is utilized to facilitate the rapid installation and disassembly of the hydraulic cylinder 14 and the hammer body 10, thereby facilitating the maintenance and replacement of the pressure stabilizing device inside the hydraulic cylinder 14, and ensuring that the drill rod 12 can be in a stable pressure state during operation;
[0033] The atomizing dust suppression mechanism 20 is arranged on the outer side of the drill rod tube 11 in a lifting manner, and is used to atomize and clean the dust around the drill rod 12 when it is running, thereby reducing the diffusion of dust, increasing the protection of the construction personnel, and the protection of the hammer body 10 and the drill rod 12 itself;
[0034] The power transmission control member is arranged between the top of the atomizing dust reduction mechanism 20 and the lifting and splitting mechanism 21, and controls the operation of the power transmission control member, so that the atomizing dust reduction mechanism 20 and the lifting and splitting mechanism 21 are connected and run synchronously, or the lifting and splitting mechanism 21 and the atomizing dust reduction mechanism 20 are separated and the power transmission operation is released, that is, the power transmission control member is used to transfer the kinetic energy in the atomizing dust reduction mechanism 20 to the lifting and splitting mechanism 21, so as to provide power for the lifting and splitting mechanism 21 to drive the hydraulic cylinder 14 to disassemble, thereby increasing the kinetic energy utilization rate of the mechanism;
[0035] The pneumatic knocking assembly 19 is arranged on one side of the outside of the drill rod tube 11. The pneumatic knocking assembly 19 is used to automatically knock the positioning connection between the drill rod 12 and the drill rod tube 11 to release the clamping positioning restriction between the drill rod 12 and the drill rod tube 11, that is, to speed up the disassembly of the drill rod 12. Compared with manual knocking, the knocking force and efficiency can be greatly increased;
[0036] The hydraulic cylinder 14 is moved toward the inside of the hammer body 10 through the hydraulic cylinder lifting inlet and outlet 13. When the output end at the bottom of the hydraulic cylinder 14 moves to the top of the drill rod tube 11 and is connected to the piston chamber 15, the two sides of the hydraulic cylinder 14 are elastically positioned between the inner wall of the hammer body 10, and then the top of the drill rod 12 is clamped into the inside of the drill rod tube 11. At this time, the breaker hammer is installed. Under the operation of the hydraulic cylinder 14, the drill rod 12 is driven to cyclically rise and fall to knock and crush the external ground or rock. At this time, the atomizing dust reduction mechanism 20 is started during the operation, and water is sprayed toward the outer end of the drill rod 12 to quickly settle and clean the dust around the drill rod 12. When the drill rod 12 needs to be replaced and disassembled, the pneumatic knocking assembly 19 is started to operate, and the restrictions on the drill rod 12 and the inside of the drill rod tube 11 are released. Then the drill rod 12 can be quickly dropped and disassembled. When the hydraulic cylinder 14 needs to be disassembled from the inside of the hammer body 10 for inspection and treatment, the power is controlled. The transmission control component transmits and connects the lifting and splitting mechanism 21 with the atomizing dust reduction mechanism 20, drives the lifting and splitting mechanism 21 to rise upward, releases the elastic clamping connection between the hydraulic cylinder 14 and the inner wall of the hammer body 10, and then pulls the hydraulic cylinder 14 to move outward along the hydraulic cylinder lifting inlet and outlet 13, that is, by elastically clamping the lifting and splitting mechanism 21 on the contact side between the hydraulic cylinder 14 and the hammer body 10, the hydraulic cylinder 14 can be quickly installed and removed, which is beneficial to the voltage stabilization and maintenance operation. By arranging the atomizing dust reduction mechanism 20 in a lifting manner on the outside of the drill rod barrel 11, it is convenient to carry out adjustable dust reduction treatment for dust of different densities, and a pneumatic knocking assembly 19 is arranged on the outside of the drill rod barrel 11 to automatically knock and disassemble the drill rod 12, further increasing the convenience of replacing the drill rod 12, and by arranging the power transmission control component, the atomizing dust reduction mechanism 20 is transmitted and matched with the lifting and splitting mechanism 21, so as to fully improve the energy utilization efficiency of this mechanism.
[0037] In the embodiment of the present invention, a connecting piece 54 is installed on one side of the top of the hammer body 10, and the connecting piece 54 is connected to the mechanical arm. Under the control and operation of the mechanical arm, the drill rod 12 at the bottom of the hammer body 10 is driven to perform adjustable hammering on the ground to be broken, that is, the mechanical arm adjusts the distance and angle of the drill rod 12 to break, wherein the connection structure between the mechanical arm and the connecting piece 54 and the corresponding control and operation principle are all prior art and will not be described in detail here; a plurality of clamping holes 53 are provided at the four corners of the top of the hydraulic cylinder lifting inlet and outlet 13, and a group of cover plates are clamped by the clamping holes 53, that is, a clamping column is installed at the position corresponding to the clamping hole 53 at the bottom of the cover plate, and the clamping column is clamped with the clamping hole 53, that is, the hydraulic cylinder lifting inlet and outlet 13 is sealed and installed;
[0038] The hydraulic cylinder 14 is provided with structures such as a reversing valve, an accumulator, a nitrogen chamber and a piston rod. The above structures cooperate with each other to drive the piston rod to move up and down along the bottom output end of the hydraulic cylinder 14, and then cyclically knock the top of the drill rod 12 placed in the piston chamber 15, thereby driving the drill rod 12 to operate. The positions of the above structures distributed in the hydraulic cylinder 14 and the connection and operation relationship between them are all conventional structures, which will not be described in detail here.
[0039] It should be noted that the bottom output end of the hydraulic cylinder 14 is in contact communication with the top of the piston chamber 15, and a sealing ring is provided at the edge of the connection to maintain the sealing after the two are connected, that is, to prevent the liquid inside the hydraulic cylinder 14 from leaking out.
[0040] In one embodiment of the present invention, the atomizing dust reduction mechanism 20 includes a water tank fixing ring 33 with a circular structure, three groups of water tanks 34 are installed on the water tank fixing ring 33 at equal intervals, and the bottom of the water tank 34 is connected to an atomizing nozzle 35. An atomizing height lifting component is installed on the water tank fixing ring 33 located between two groups of water tanks 34. The atomizing height lifting component is used to adjust the use height of the water tank 34 and the atomizing nozzle 35, that is, to adjust the height of the atomizing nozzle 35 according to the length of the installed drill rod 12, that is, to keep the atomizing nozzle 35 able to perform reasonable and sufficient wet dust reduction treatment on the dust around the drill rod 12;
[0041] The atomization height lifting component includes a nut 32 installed on a water tank fixing ring 33, a lead screw 31 is connected to the middle of the nut 32 through a longitudinal thread, a guide device for limiting its rotation is provided on the nut 32, a servo motor 29 is connected to the bottom end of the lead screw 31, and the servo motor 29 is detachably installed on the outer wall of the drill rod tube 11 through a telescopic positioning member 30 on one side of the drill rod tube 11, that is, the servo motor 29 is started to drive the lead screw 31 to rotate, and then the nut 32 is driven to move up and down along the lead screw 31, and then the height of the atomization nozzle 35 is adjusted under the connection with the water tank fixing ring 33;
[0042] The telescopic positioning member 30 includes two telescopic screws and a screw barrel. The two telescopic screws are respectively threadedly connected to the two ends of the screw barrel. The ends of the two telescopic screws away from the screw barrel are respectively fixedly connected to the side wall of the servo motor 29 and plugged into the outer wall of the drill rod barrel 11. The telescopic screws are provided with a clamping hole on the outer wall of the drill rod barrel 11. The telescopic screws are driven to move by rotating the screw barrel, and then the end of the telescopic screw is inserted into the clamping hole, so as to position the servo motor 29. The servo motor 29 and the drill rod barrel 11 are installed and positioned by using the telescopic positioning member 30, so as to facilitate the installation and disassembly between the atomization dust reduction mechanism 20 and the drill rod barrel 11.
[0043] At the same time, in order to increase the stability of the water tank fixing ring 33 when it is lifted and lowered along the outer side of the drill rod tube 11, a support rod is connected to the side of each group of atomizing dust reduction mechanisms 20 facing the drill rod tube 11, and a longitudinal slideway is provided on the outer side wall of the drill rod tube 11 corresponding to the end of the support rod, and the bottom end of the longitudinal slideway extends to the outside of the bottom of the drill rod tube 11, that is, when the atomizing dust reduction mechanism 20 and the drill rod tube 11 are installed, each support rod end is moved upward along the longitudinal slideway, and then the servo motor 29 is controlled by the rotating telescopic positioning member 30 to position the drill rod tube 11, thereby realizing the rapid installation and disassembly of the atomizing dust reduction mechanism 20 and the drill rod tube 11 and the stability during the lifting operation after installation;
[0044] Specifically, the atomizing nozzle 35 and the water tank 34 may be connected in a swinging manner, that is, by adjusting the inclination angle of the atomizing nozzle 35 relative to the water tank 34, the dust around the drill rod 12 is subjected to an adjustable dust reduction treatment, that is, the dust reduction coverage range is increased;
[0045] As a preferred embodiment of the present invention, elastic positioning pins 22 are symmetrically and elastically arranged on the upper and lower parts of the two side walls of the hydraulic cylinder 14, and a buffer is connected to one end of the elastic positioning pin 22 facing the inside of the hydraulic cylinder 14, and the buffer is used to provide a lateral elastic movement function for the elastic positioning pin 22;
[0046] See also Fig.11 The buffer member includes a buffer cavity 23 opened at one end of the elastic locating pin 22 corresponding to the hydraulic cylinder 14, and a limit block 24 is installed at the end of the elastic locating pin 22 placed in the buffer cavity 23. The limit block 24 is used to prevent the elastic locating pin 22 from escaping from the buffer cavity 23. A spring 25 is elastically connected to the side of the limit block 24 facing the inner wall of the buffer cavity 23. Under the elastic action of the spring 25, the lateral elastic movement ability of the elastic locating pin 22 is realized. When the spring 25 is in a free state, the elastic locating pin 22 is controlled to be in a maximum extension state, and the end of the elastic locating pin 22 is set to an arc structure. When the elastic locating pin 22 follows the hydraulic cylinder 14 to move toward the inside of the hammer body 10, when moving the corresponding clamping hole, under the rebound force of the spring 25, the elastic locating pin 22 is automatically clamped into the clamping hole, that is, the hydraulic cylinder 14 and the hammer body 10 are laterally positioned, and the elastic locating pins 22 at the upper and lower parts of the same side are synchronously clamped or separated with the clamping holes on the inner wall of the corresponding hammer body 10.
[0047] See also Figure 2 , Fig.12 , Fig.14As a preferred embodiment of the present invention, the lifting and splitting mechanism 21 includes a vertical lifting rod channel 51 opened inside the side walls of both sides of the hammer body 10, and the side of the lifting rod channel 51 facing the inside of the hammer body 10 is connected with a push block slide 52, and the push block slide 52 is connected with the clamping hole opened on the inner wall of the hammer body 10. A lifting rod 49 is movably arranged inside the lifting rod channel 51, and two push blocks 50 are installed on the side of the lifting rod 49 facing the push block slide 52. The distance between the push blocks 50 is equal to the longitudinal distance between the clamping holes. The lifting rod channels 51 on both sides are connected to the push block slide 52. 1. The outer end of the push block slideway 52 is set to an open shape, and the lower sides of the lifting rods 49 on both sides are commonly connected to a lifting and lifting assembly, which is used to drive the lifting rods 49 to move along the inside of the lifting rod channel 51. When the push block 50 is driven to move to the clamping hole, the elastic positioning pin 22 inserted into the clamping hole is pushed by the push block 50 to move it out of the clamping hole. At this time, the lateral resistance between the hydraulic cylinder 14 and the hammer body 10 is lost, and then the hydraulic cylinder 14 can be pulled upward to realize the automatic lifting and disassembly function of the hydraulic cylinder 14;
[0048] The bottom of the lifting and lowering assembly is connected to the power transmission control component. The lifting and lowering assembly includes a U-shaped rod installed at the bottom of the lifting rods 49 on both sides. A nut 48 is connected to one side of the U-shaped rod. A longitudinal lead screw 47 is threadedly connected to the middle part of the nut 48. The lead screw 47 and the lead screw 31 on the lower side are on the same axis. A guide device for limiting its rotation is also provided on the nut 48. The top of the nut 48 is fixed to the outer wall of the hammer body 10 through a supporting sleeve rod, and the bottom of the nut 48 is connected to the power transmission control component, that is, the lead screw 47 is driven to rotate under the drive of the power transmission control component, and then the nut 48 is controlled to move up and down in a cycle, and then under the connection of the U-shaped rod, the lifting rod 49 is driven to move along the inside of the lifting rod channel 51, so as to realize the automatic drive control of the disassembly of the hydraulic cylinder 14.
[0049] See also Figure 1 , Figure 5 , Fig.10 , Fig.13As a preferred embodiment of the present invention, the power transmission control component includes a clamping column 36 installed on the top of the lead screw 31, a connecting rod 46 is installed at the bottom end of the lead screw 47, a screw 40 is installed at the bottom end of the connecting rod 46, a nut 41 is threadedly connected to the screw 40, and the nut 41 is rotated to move along the axial direction of the screw 40. A plurality of connecting columns 42 are annularly and evenly spaced at the bottom edge of the nut 41, and a transmission sleeve 38 is rotatably connected to the bottom end of the connecting column 42. When the nut 41 is rotated to move along the screw 40, the transmission sleeve 38 is synchronously driven to move up and down. The bottom end of the screw 40 moves through the center of the transmission sleeve 38, and a positioning slide rail 2 45 is opened on the circumferential side wall of the screw 40. A positioning key 2 55 is installed on the upper inner wall of the transmission sleeve 38 corresponding to the positioning slide rail 2 45. The positioning key 2 55 moves along the positioning slide rail 2 The screw rod 40 is kept in a synchronous state relative to the transmission sleeve 38, and a plurality of positioning rails 39 are evenly arranged on the inner side of the transmission sleeve 38 in an annular shape. The outer end of the positioning rail 39 is set to an opening shape. A positioning key 37 is installed on the circumferential outer wall of the clamping column 36. The transmission sleeve 38 is driven to move toward the clamping column 36 by rotating the nut 41, and then the positioning key 37 is slidably connected with the positioning rail 39. At this time, under the rotation of the lead screw 31, the transmission sleeve 38 is synchronously driven to rotate, and then under the limit of the positioning rail 2 45 and the positioning key 2 55, the screw rod 40 is synchronously driven to rotate, and then the lead screw 2 47 is driven to rotate under the connection of the connecting rod 46, so that the nut 2 48 moves up and down, thereby realizing the function that the operation of the lifting and splitting mechanism 21 can be driven by the atomization dust reduction mechanism 20;
[0050] When the screw rod 40 rotates, since the lower side of the nut 41 is rotatably connected to the top of the transmission sleeve 38 through the connecting column 42, the normal operation of each structure will not be affected;
[0051] A limit slider 43 is installed at the bottom end of the connecting column 42. A circle of circular slide groove 44 is opened on the top of the traditional cylinder corresponding to the limit slider 43. The limit slider 43 is placed inside the circular slide groove 44 for limited rotation, that is, the limit slider 43 rotates along the inside of the circular slide groove 44 and will not detach from the circular slide groove 44.
[0052] See also Figure 3 , Figure 4 , Fig. 9As a preferred embodiment of the present invention, two groups of locking pin holes 16 are provided on the drill rod barrel 11, and locking pins 17 are inserted into the locking pin holes 16. A pin cap 18 is installed on the outer end of the locking pin 17. A fastening expansion groove is provided on the outer side of the end of the locking pin hole 16 corresponding to the pin cap 18. When the locking pin 17 is inserted into the drill rod barrel 11 along the locking pin hole 16, the two sides of the locking pin 17 are clamped at the arc-shaped notches on both sides of the drill rod 12, that is, it is used to prevent the drill rod 12 from escaping outward along the drill rod barrel 11, and at the same time, the pin cap 18 is secured. When the external force is applied, the locking pin 17 is inserted into the fastening expansion groove and is fully fixed in the locking pin hole 16. When the drill rod 12 needs to be disassembled, the locking pin 17 needs to be moved out of the locking pin hole 16 in advance. At this time, the pneumatic knocking assembly 19 is arranged outside the locking pin hole 16 away from the fastening expansion groove. The pneumatic knocking assembly 19 is started to apply a thrust toward the inside of the locking pin hole 16, and the locking pin 17 is knocked from the other end to push the locking pin 17 out of the locking pin hole 16, thereby realizing the automatic operation when the drill rod 12 is disassembled;
[0053] The pneumatic knocking assembly 19 includes two push rods located outside the locking pin hole 16, and the ends of the two push rods are connected to a connecting rod 28. One end of the connecting rod 28 is connected to a cylinder 26. The bottom of the cylinder 26 is installed on the outer wall of the drill rod tube 11 through a base plate 27. That is, starting the cylinder 26 drives the connecting rod 28 to move radially, and then drives the push rod to move toward the locking pin hole 16, applying an outward thrust to the locking pin 17.
[0054] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A hydraulic breaker pressure stabilizing and dust reduction mechanism, characterized in that: A hydraulic breaker hammer pressure stabilizing and dust reduction mechanism comprises: a hammer body (10), the interior of the hammer body (10) being arranged as a cavity structure and the top of which is provided with a hydraulic cylinder lifting inlet and outlet (13), a hydraulic cylinder (14) being installed in the interior of the hammer body (10) along the hydraulic cylinder lifting inlet and outlet (13) for lifting, a drill rod barrel (11) being installed in communication with the lower side of the hammer body (10) corresponding to the bottom output end of the hydraulic cylinder (14), a drill rod (12) being installed in the drill rod barrel (11) in a clamped manner, a piston chamber (15) being opened in the upper side of the interior of the drill rod barrel (11), and the top of the piston chamber (15) being connected with the bottom of the hydraulic cylinder (14); The side wall of the hydraulic cylinder (14) is elastically connected to the inner wall of the hammer body (10); a lifting and splitting mechanism (21) is provided on the lower side of the hammer body (10); the top of the lifting and splitting mechanism (21) extends into the inner wall of the hammer body (10), and the side wall of the hydraulic cylinder (14) and the inner wall of the hammer body (10) are squeezed out to release the locking position, and the hydraulic cylinder (14) is pulled upward along the hydraulic cylinder lifting inlet and outlet (13) to be disassembled and output; An atomizing dust removal mechanism (20) is arranged in a lifting manner on the circumferential outer side of the drill rod tube (11) and is used for atomizing and cleaning dust around the drill rod (12) when it is in operation; A power transmission control component is arranged between the top of the atomizing dust reduction mechanism (20) and the lifting and splitting mechanism (21), and controls the operation of the power transmission control component so that the atomizing dust reduction mechanism (20) and the lifting and splitting mechanism (21) are connected and run synchronously, or the lifting and splitting mechanism (21) and the atomizing dust reduction mechanism (20) are separated and the power transmission operation is terminated; A pneumatic knocking assembly (19) is arranged on one side of the outside of the drill rod tube (11), and the pneumatic knocking assembly (19) is used to automatically knock the positioning connection between the drill rod (12) and the drill rod tube (11), thereby releasing the clamping positioning restriction between the drill rod (12) and the drill rod tube (11); the atomizing dust reduction mechanism (20) comprises a water tank fixing ring (33) with a circular structure, three groups of water tanks (34) are evenly spacedly installed on the water tank fixing ring (33), the bottom end of the water tank (34) is connected to an atomizing nozzle (35), and an atomizing height lifting assembly is installed on the water tank fixing ring (33) located between two groups of water tanks (34); The atomization height lifting assembly comprises a nut (32) mounted on a water tank fixing ring (33); a lead screw (31) is longitudinally threadedly connected to the middle portion of the nut (32); a guide device for limiting the rotation of the lead screw (31) is provided on the nut (32); a servo motor (29) is connected to the bottom end of the lead screw (31); the servo motor (29) is detachably mounted on the outer wall of the drill rod tube (11) through a telescopic positioning piece (30) on a side facing the drill rod tube (11); The telescopic positioning member (30) comprises two telescopic screws and a screw barrel. The two telescopic screws are respectively threadedly connected to the two ends of the screw barrel. The ends of the two telescopic screws away from the screw barrel are respectively fixedly connected to the side wall of the servo motor (29) and plugged into the outer wall of the drill rod barrel (11). The telescopic screws are provided with clamping holes on the outer wall of the drill rod barrel (11).
2. A hydraulic breaker pressure stabilizing and dust reducing mechanism according to claim 1, characterized in that: A support rod is connected to one side of each group of the atomizing dust reduction mechanisms (20) facing the drill rod tube (11), and a longitudinal slideway is provided on the outer wall of the drill rod tube (11) corresponding to the end of the support rod, and the bottom end of the longitudinal slideway extends to the outside of the bottom of the drill rod tube (11).
3. A hydraulic breaker pressure stabilizing and dust reducing mechanism according to claim 2, characterized in that: Elastic positioning pins (22) are symmetrically and elastically arranged at the upper and lower parts of the two side walls of the hydraulic cylinder (14), and one end of the elastic positioning pin (22) facing the inside of the hydraulic cylinder (14) is connected to a buffer.
4. A hydraulic breaker pressure stabilizing and dust reducing mechanism according to claim 3, characterized in that: The buffer component comprises a buffer cavity (23) provided at one end of the elastic positioning pin (22) and corresponding to the hydraulic cylinder (14); a limit block (24) is installed at the end of the elastic positioning pin (22) disposed in the buffer cavity (23); a spring (25) is elastically connected to the side of the limit block (24) facing the inner wall of the buffer cavity (23); when the spring (25) is in a free state, the elastic positioning pin (22) is controlled to be in a maximum extension state.
5. A hydraulic breaker pressure stabilizing and dust reducing mechanism according to claim 4, characterized in that: The lifting and splitting mechanism (21) comprises a vertical lifting rod channel (51) provided inside the side walls on both sides of the hammer body (10); a push block slideway (52) is connected to the side of the lifting rod channel (51) facing the inside of the hammer body (10); the push block slideway (52) is connected to a clamping hole provided on the inner wall of the hammer body (10); a lifting rod (49) is movably provided inside the lifting rod channel (51); two push blocks (50) are installed on the side of the lifting rod (49) facing the push block slideway (52); the distance between the push blocks (50) is equal to the longitudinal distance between the clamping holes; the outer ends of the lifting rod channels (51) and the push block slideway (52) on both sides are arranged in an open shape; and the lower sides of the lifting rods (49) on both sides are commonly connected to a lifting and lifting assembly, and the lifting and lifting assembly is used to drive the lifting rod (49) to move along the inside of the lifting rod channel (51).
6. A hydraulic breaker pressure stabilizing and dust reducing mechanism according to claim 5, characterized in that: The bottom of the lifting and lowering assembly is connected to the power transmission control component. The lifting and lowering assembly includes a U-shaped rod installed at the bottom of the lifting rods (49) on both sides. One side of the U-shaped rod is connected to a nut 2 (48). The middle part of the nut 2 (48) is threadedly connected to a longitudinal lead screw 2 (47). The lead screw 2 (47) and the lead screw 1 (31) on the lower side are on the same axis. The nut 2 (48) is also provided with a guide device for limiting its rotation. The top of the nut 2 (48) is fixed to the outer wall of the hammer body (10) through a supporting sleeve rod. The bottom of the nut 2 (48) is connected to the power transmission control component.
7. A hydraulic breaker pressure stabilizing and dust reducing mechanism according to claim 6, characterized in that: The power transmission control component includes a clamping column (36) installed on the top of the first screw (31), a connecting rod (46) is installed at the bottom end of the second screw (47), a screw (40) is installed at the bottom end of the connecting rod (46), a nut (41) is threadedly connected to the screw (40), and the nut (41) is rotated to move along the axial direction of the screw (40), and a plurality of connecting columns (42) are installed at equal intervals in an annular manner on the bottom edge of the nut (41), and the bottom ends of the connecting columns (42) are rotatably connected to the transmission sleeve (38) ), a second positioning rail (45) is provided on the circumferential side wall of the screw rod (40), a second positioning key (55) is installed on the upper inner wall of the transmission sleeve (38) corresponding to the second positioning rail (45), the second positioning key (55) slides longitudinally along the second positioning rail (45), a plurality of first positioning rails (39) are evenly provided in an annular shape on the inner side of the transmission sleeve (38), the outer end of the first positioning rail (39) is set to be open, and a first positioning key (37) is installed on the circumferential outer wall of the clamping column (36), A limit slider (43) is installed at the bottom end of the connecting column (42), a circle of circular slide grooves (44) are provided on the top of the conventional cylinder corresponding to the limit slider (43), and the limit slider (43) is placed inside the circular slide groove (44) for limited rotation.
8. A hydraulic breaker pressure stabilizing and dust reducing mechanism according to claim 7, characterized in that: The drill rod tube (11) is provided with two groups of locking pin holes (16) extending transversely therethrough, a locking pin (17) is inserted into the locking pin hole (16), a pin cap (18) is installed at the outer end of the locking pin (17), a fastening expansion groove is provided at the outer side of the end of the locking pin hole (16) corresponding to the pin cap (18), and both sides of the locking pin (17) are clamped in the arc-shaped notches on both sides of the drill rod (12); The pneumatic striking assembly (19) comprises two push rods located outside the locking pin hole (16), the ends of the two push rods being connected to a connecting rod (28), one end of the connecting rod (28) being connected to a cylinder (26), and the bottom of the cylinder (26) being mounted on the outer side wall of the drill rod tube (11) through a bottom plate (27).
Citation Information
Patent Citations
Dust falling device for hydraulic breaking hammer
CN219043204U
Hydraulic breaking hammer convenient to disassemble
CN220565306U