Automatic film roll slitting device

Through the design of film volume automation sub -cutting devices, the cooperation of airbags and cutting components is used to realize the automatic feeding and cutting of the thin film splitter. Efficient and automated membrane roll cutting.

CN117985523BActive Publication Date: 2025-01-28ZHEJIANG YOUWEI NEW MATERIAL
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Patent Information

Application Number
CN202410284588.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-03-13
Publication Date
2025-01-28
Estimated Expiration
2044-03-13

AI Technical Summary

Technical Problem

The loading and unloading operation of existing film slitting machines requires manual participation, resulting in low slitting efficiency and high labor costs.

Method used

Design a film volume automation division and cutting device, which uses the coordination of airbags and roll rollers to realize the automatic feeding and cutting of the rolling membrane. Through the inflation of the airbags and the driver of the push parts, automatically fix and rotate the curl film, combined with cutting cutting The accurate control of the component realizes automated cutting.

Benefits of technology

The automated materials and cutting of the curl film are realized, the segmentation efficiency is improved, the manual operation is reduced, the labor intensity and cost are reduced, and the accuracy and efficiency of the cutting are guaranteed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of film roll slitting, and discloses an automatic film roll slitting device, including a winding roller, wherein the winding roller is composed of an inflation shaft and a pushing shaft, and the two shafts are connected by an airbag component, and the airbag component is composed of a limiting airbag in the middle, and a connecting head and a connecting rod on left and right sides, wherein the connecting rod is connected to a pushing member arranged in the inner cavity of the pushing shaft, and when the airbag member is pushed to the gap between the two shafts by the pushing member, the connecting head is communicated with an air vent arranged in the inner cavity of the inflation shaft, a loading component is arranged directly above the winding roller, and the rolled film falls into the stripping cavity after passing through the loading component, and a cutting component is arranged directly below the stripping cavity, and a stripping conveyor belt is arranged below the cutting component. The automatic film roll slitting device can realize automatic loading of the rolled film through the coordinated use of the airbag component and the winding roller, and can realize automatic cutting of the rolled film without manual loading.
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Description

Technical Field

[0001] The invention relates to the technical field of film roll slitting, in particular to an automatic film roll slitting device. Background Art

[0002] The film slitting machine consists of an unwinding mechanism, a cutting mechanism, a rewinding mechanism, various functional rollers, and a tension control, correction control and detection device. Its working principle is: the metallized film raw material released from the unwinding mechanism passes through the flattening roller, the tension detection roller, the enabling roller, the correction system, and enters the cutting mechanism. After the raw material is slit, it is rewound into film rolls that meet the standards by the rewinding mechanism. The working process of the film slitting machine includes loading: according to the requirements of the slitting plan, in accordance with the crane operating procedures, and according to the actual situation, the corresponding mother roll is hoisted on the aging rack, and the direction is selected according to the inside and outside of the corona surface. It is placed on the unwinding rack of the slitting machine, and the steel core is clamped with the control button, leaving the steel core support arm and the crane; film penetration: when there is no film on the film slitting machine, film penetration must be performed; use the slitting machine film penetration device and function keys to tie one end of the original film to the film penetration chain eye, start the film penetration button, and make the film evenly distributed on each roller along the slitting process direction; film splicing: when there is film on the slitting machine, when changing the roll joint, use the vacuum film splicing table to first splice the film The film table starts to the working position, the film on the first traction roller of the slitting machine is flattened manually and the upper vacuum pump is started to absorb the film, so that the film is flatly adsorbed on the film splicing table, double-sided tape is applied and the excess film under the tape is cut off, the film on the unwinding rack is flattened and the lower vacuum pump is started to adsorb the film flatly, the paper layer on the tape is removed and the adhesive film is flattened, the joint should be neat and wrinkle-free, then the upper and lower vacuum pumps are turned off, and the film splicing table is opened to the non-working position; unloading: refers to the operation process of removing a certain shape, quantity or quality of material from the entire or batch of materials after determining the required film shape or the material shape, quantity or quality required for the product. For example, the Delishi film slitting machine adopts the same-direction center winding method of the upper and lower double air expansion shafts. The clamping of winding and unwinding and the movement of the knife shaft and the pressure roller are all pneumatically controlled, which is easy and quick to operate. Single motor frequency conversion drive, synchronous belt drive, stable and reliable operation, low noise; tension control magnetic powder clutch winding, magnetic powder brake unwinding, high tension control precision, fast response, wide adjustable range.

[0003] Patent No. CN217861388U discloses a matte film roll slitting device, including a mounting groove and a winding mechanism; the mounting groove: the rear end between the left and right walls thereof is rotatably connected to a first guide roller through a first rotating bearing, and the front end between the left and right walls of the mounting groove is rotatably connected to a second guide roller through a second rotating bearing; the winding mechanism: includes a clamping seat, a clamping block, a cylinder, a sliding groove and a film roll cylinder, the clamping seat is rotatably connected to the left and right walls of the mounting groove through a pin shaft, the interior of the clamping seat is fixedly connected to the clamping blocks through locking bolts, a cylinder is provided between the two clamping blocks, a sliding groove is provided at the upper end of the outer arc surface of the cylinder, the interior of the sliding groove is slidably connected to the film roll cylinder through the sliding block, and the inner side of the film roll cylinder is slidably connected to the outer arc surface of the cylinder. The matte film roll slitting device can realize rapid clamping of the matte film roll during operation, and efficiently slit and wind the matte film roll, thereby improving the processing efficiency of the matte film roll.

[0004] In the prior art, the loading and unloading of film slitting machines still require manual operation. During the loading process, the roll film to be slit needs to be manually put on the support rod. After the putting, the initial edge of the roll film needs to be manually guided to the clamping and pulling component before the slitting device can start automatic slitting. This greatly reduces the slitting efficiency and increases a lot of labor costs. Each group of slitting requires the roll film to be reinstalled, which is time-consuming and labor-intensive. Summary of the invention

[0005] (I) Technical problems to be solved: In view of the deficiencies in the prior art, the present invention provides an automatic film roll slitting device with the functions of automatic loading and automatic cutting, which solves the problem that the traditional device needs to manually load the film roll.

[0006] (II) Technical solution: In order to achieve the above-mentioned purpose of automatic feeding and automatic cutting, the present invention provides the following technical solution: an automatic film roll slitting device, comprising a winding roller, the winding roller comprising an inflation shaft and a push shaft, the two shafts are connected by an airbag component, the airbag component comprises a limiting airbag, and a connecting head and a connecting rod on left and right sides, wherein the connecting rod is connected to a pushing member arranged in the inner cavity of the pushing shaft, after the rolled film falls, the airbag component is pushed by the pushing member through the inner ring of the rolled film and stops at the gap between the two shafts, the connecting head is connected to the vent hole arranged in the inner cavity of the inflatable shaft, at this time, the limiting airbag is located between the gaps at the two end faces of the inflatable shaft and the push shaft, the limiting airbag is inflated by inflating it, and the outer surface of the inflated airbag is attached to the inner ring wall of the rolled film, a feeding assembly is arranged directly above the winding roller, and a stripping cavity is arranged directly below the winding roller, the rolled film falls into the stripping cavity after passing through the feeding assembly, a cutting assembly is arranged directly below the stripping cavity, and a stripping conveyor belt is arranged below the cutting assembly.

[0007] Preferably, the inner cavity of the inflatable shaft is provided with an air groove, the air groove is connected to the vent hole, and the vent hole is connected to a pressure relief channel provided on the cavity wall of the inflatable shaft.

[0008] Preferably, the material removal chamber is semicircular, and a discharge trough is provided at the bottom of the circular arc of the material removal chamber.

[0009] Preferably, the cutting assembly includes a support plate arranged front and back below the stripping chamber, a triangular limit piece is arranged at the center of the support plate through a vertical slide groove, and a triangular cutting piece is arranged in contact with the oblique edge of the triangular limit piece.

[0010] Preferably, the bottom end of the triangular limit member is fixed by a lifting rod, and the lifting rod is provided with a driver.

[0011] Preferably, a path groove is provided on the upper end surface of the triangular cutting piece, and a travel cutting push rod is provided in the inner cavity. The path groove is connected to the lifting push rod. Both ends of the lifting push rod are connected to the lifting shaft. The lifting shaft is connected to a driving member arranged in the support plate. A spring is provided on the travel cutting push rod. When no force is applied, the cutting end of the travel cutting push rod is retracted into the inner cavity of the triangular cutting piece.

[0012] Preferably, one end face of the travel cutting push rod located on the hypotenuse of the triangular cutting piece is parallel to the hypotenuse, and a cutting head is provided on the other side, and a side of the triangular cutting piece that is closer to the cutting head is a clamping surface.

[0013] Preferably, the feeding assembly comprises a feeding retaining groove, the feeding retaining groove is connected to the feeding conveyor belt, and film roll retaining plates extend from both sides of the feeding retaining groove in the moving direction of the feeding conveyor belt.

[0014] Preferably, the pushing shaft and the inflation shaft are both supported and fixed by supporting rods.

[0015] Preferably, the pushing shaft is provided with a driving motor.

[0016] (III) Beneficial effects: Compared with the prior art, the present invention provides an automatic film roll slitting device, which has the following beneficial effects: 1. The automatic film roll slitting device, through the coordinated use of the airbag component and the roller, enables the device to realize automatic loading of the film roll, without manual loading, and can realize automatic film cutting. Compared with the traditional method of manually putting the film roll on the roller and then manually pressing the outer layer of the film roll into the vacuum pump to pull the film roll, the device eliminates the cumbersome loading and installation process. It only needs to place the film roll on the conveyor belt according to the predetermined placement direction, and then transport the film roll to the de-materializing chamber through the conveyor belt. By controlling the airbag component and inflating the airbag component, the film roll is fixed. At the same time, the rotation of the roller can be controlled to drive the film roll to rotate, so that the outermost layer of the film roll is loosened by the airflow and falls from the discharge trough and is cut by the cutting component, thereby improving the automation level of the entire device and greatly saving labor costs.

[0017] 2. The film roll automatic slitting device, the cutting component is the core part of the device. The setting of the cutting component ensures the accuracy and efficiency of the cutting process. By accurately controlling the action of the cutting component, the cutting requirements of various specifications and shapes can be achieved, thus meeting the actual needs of different industries. The entire cutting process is almost completely automated, greatly reducing manual operation, reducing labor intensity, and improving production efficiency. By accurately controlling the action of each mechanism, the accurate cutting of the roll film is ensured, avoiding the errors that may be caused by manual operation. This method can be applied to the cutting of roll films of different specifications and materials, and has strong versatility and flexibility. Since the entire process is carried out inside the closed equipment, direct contact between the operator and the cutter is avoided, greatly improving the safety of the operation. The waste generated during the cutting process of this method can be cleaned up in time, reducing the possibility of environmental pollution. At the same time, due to the high degree of automation, energy waste is also reduced. This method can be modularly designed according to actual needs, which is convenient for later functional expansion or improvement. Since each mechanism is modularly designed, the relevant components can be quickly located and replaced when a fault occurs, greatly reducing the maintenance cost. Since the entire cutting process is precisely controlled, the quality of the roll film after cutting is higher, which is conducive to improving the quality of the final product. The versatility and flexibility of the device are also its outstanding advantages. Due to the modular design concept, the device can quickly adapt to the cutting of rolls of different specifications and materials. By simply replacing modules or adjusting parameters, different rolls of film can be cut, which greatly improves the utilization rate and production efficiency of the equipment. The closed design is also a highlight of the device. The entire cutting process is carried out inside the closed equipment, which effectively avoids direct contact between the operator and the cutter, thereby greatly improving the safety of operation. At the same time, the closed design also helps to maintain the cleanliness and stability of the equipment, reducing maintenance costs and failure rates. In terms of environmental protection, the device also shows excellent performance. The waste generated during the cutting process can be cleaned up in time to prevent pollution to the environment. At the same time, due to the improvement of the degree of automation, the efficiency of energy utilization has also been significantly improved, further reducing energy waste. The device also has good scalability and maintainability. Each mechanism adopts a modular design, which is convenient for functional expansion or improvement according to actual needs. At the same time, the modular design also makes fault location and component replacement more convenient, greatly reducing maintenance costs and time. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the automatic film roll slitting device in the present invention.

[0019] Figure 2 It is a front view of the automatic film roll slitting device in the present invention.

[0020] Figure 3It is a schematic diagram of the three-dimensional structure of the roller of the automatic film roll slitting device in the present invention.

[0021] Figure 4 It is a cross-sectional view of the inflation axis of the automatic film roll slitting device in the present invention.

[0022] Figure 5 It is a schematic diagram of the three-dimensional structure of the airbag component of the automatic film roll slitting device in the present invention.

[0023] Figure 6 It is a schematic diagram of the position of the airbag component of the automatic film roll slitting device in the present invention before pushing.

[0024] Figure 7 This is a schematic diagram of the position of the airbag component of the automatic film roll slitting device of the present invention after being pushed.

[0025] Figure 8 It is a three-dimensional structural schematic diagram of the film roll cutting process of the film roll automatic slitting device in the present invention.

[0026] Fig. 9 It is a schematic diagram of the three-dimensional structure of the feeding assembly of the automatic film roll slitting device in the present invention.

[0027] Fig.10 It is a schematic diagram of the three-dimensional structure of the cutting assembly of the automatic film roll slitting device in the present invention.

[0028] Fig.11 It is a schematic diagram of the three-dimensional structure of the triangular cutting component of the automatic film roll slitting device in the present invention.

[0029] In the figure: 1-roller, 2-airbag, 3-feeding assembly, 4-feeding chamber, 5-cutting assembly, 6-feeding conveyor belt, 7-supporting support rod, 8-driving motor, 9-film rolling, 101-inflating shaft, 102-pushing shaft, 201-limiting airbag, 202-connecting head, 203-connecting rod, 301-feeding baffle, 302-film rolling baffle, 303-feeding conveyor belt, 401-discharging trough, 501-support plate, 502-triangular limiting part, 503-triangular cutting part, 504-lifting shaft, 505-lifting push rod, 1011-vent, 1012-air groove, 1013-pressure relief channel, 5011-vertical slide, 5031-path slide, 5032-stroke cutting push rod. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] See also Figure 1 The film roll automatic slitting device comprises a roll 1, a loading assembly 3 is arranged just above the roll 1, a stripping cavity 4 is arranged just below the roll 1, a roll film 9 falls into the stripping cavity 4 after passing through the loading assembly 3, a cutting assembly 5 is arranged just below the stripping cavity 4, and a stripping conveyor belt 6 is arranged below the cutting assembly 5. The push shaft 102 and the inflation shaft 101 are supported and fixed by the supporting rods 7 at the left and right ends respectively. The push shaft 102 is provided with a driving motor 8.

[0032] When the device is running, the film roll 9 is first fed into the stripping chamber 4 through the feeding component 3. The feeding component 3 includes a feeding retaining groove 301, which is connected to the feeding conveyor belt 303. Driven by the feeding conveyor belt 303, the film roll 9 moves downward and enters the stripping chamber 4. The design of the film roll baffle 302 can ensure that the film roll 9 does not deviate from the predetermined path during the downward movement. After the film roll 9 enters the stripping chamber 4, the airbag component 2 starts to work. The airbag component 2 is composed of a middle limiting airbag 201 and a connector 202 and a connecting rod 203 on the left and right sides. When the pushing member of the pushing shaft 102 pushes the airbag component 2 through the inner circle of the film roll 9, the connecting rod 203 is connected to the vent 1011 of the inner cavity of the inflation shaft 101, and at this time the limiting airbag 201 is just in the gap between the two end faces of the inflation shaft 101 and the pushing shaft 102. The pushing member can be a cylinder telescopic shaft arranged in the pushing shaft 102, and the reciprocating motion of the airbag member is realized by the drive of the cylinder. The inner cavity of the inflation shaft 101 is provided with an air groove 1012, and the air groove 1012 is connected to the vent 1011, and the vent 1011 is connected to the pressure relief channel 1013 arranged on the cavity wall of the inflation shaft 101. This design can ensure that the roll film 9 remains stable during the inflation and pushing process, and at the same time, it can achieve that when the connector 202 is not connected to the vent 1011, the outer layer of the roll film 9 is blown loose through the pressure relief channel 1013 to facilitate subsequent cutting. The cutting assembly 5 below the stripping chamber 4 includes a support plate 501, a triangular stopper 502 and a triangular cutting member 503. A triangular stopper 502 is provided at the center of the support plate 501 through a vertical slide groove 5011, and a triangular cutting member 503 is provided to fit the hypotenuse of the triangular stopper 502. The bottom end of the triangular stopper 502 is fixed by a lifting rod, and the lifting rod is provided with a driver. When the cutting assembly 5 descends, the triangular cutting member 503 clamps and fixes the roll film 9, and then the travel cutting push rod 5032 pushes the cutting head to cut. The end face of the travel cutting push rod 5032 located on the hypotenuse of the triangular cutting member 503 is parallel to the hypotenuse, and the other side is provided with a cutting head, and the side closer to the cutting head is the clamping surface. After the cutting is completed, the unloading conveyor belt 6 transfers the cut part of the roll film 9 to the next process. The entire process is completed automatically, which improves production efficiency and product quality.

[0033] The entire slitting process is almost completely automated, which greatly reduces manual operation and improves production efficiency. By precisely controlling the actions of each mechanism, the accurate cutting of the roll film 9 is ensured, avoiding the errors that may be caused by manual operation. This method can be applied to the cutting of roll films of different specifications and materials, and has strong versatility and flexibility. Since the entire process is carried out inside a closed device, direct contact between the operator and the cutter is avoided, greatly improving the safety of the operation. The waste generated during the cutting process of this method can be cleaned up in time, reducing the possibility of environmental pollution. At the same time, due to the high degree of automation, energy waste is also reduced. This method can be modularly designed according to actual needs, which is convenient for later functional expansion or improvement. Since each mechanism is modularly designed, the relevant components can be quickly located and replaced when a fault occurs, greatly reducing maintenance costs. Since the entire cutting process is precisely controlled, the roll film 9 after cutting is of higher quality, which is conducive to improving the quality of the final product.

[0034] See also Figure 2 When the film roll 9 falls, the airbag is pushed out by the pushing member in the pushing shaft 102. Since the film roll 9 is in a roll shape and is hollow in the center, the limiting airbag 201 can penetrate into the center of the film roll 9. The dotted line part in the figure is the position of the airbag part 2 after being pushed out. At this time, the limiting airbag 201 is just in the gap between the pushing shaft 102 and the inflation shaft 101. After the connecting head 202 is connected to the vent 1011, the airbag is inflated. After the airbag is inflated, it adheres to the hollow inner wall of the film roll 9. The inflation makes the airbag fit tightly with the inner wall of the film roll 9, thereby fixing the film roll 9, so that the film roll 9 can be rotated and unloaded under the drive of the winding roller 1.

[0035] See also Figure 3-Figure 5 The inner cavity of the inflatable shaft 101 is provided with an air groove 1012 , the air groove 1012 is connected to the vent hole 1011 , and the vent hole 1011 is connected to a pressure relief channel 1013 provided on the cavity wall of the inflatable shaft 101 . The roller 1 is composed of an inflation shaft 101 and a push shaft 102, and the two shafts are connected by an airbag component 2. The airbag component 2 is composed of a limiting airbag 201 in the middle, and connecting heads 202 and connecting rods 203 on the left and right sides, wherein the connecting rod 203 is connected to a pushing component arranged in the inner cavity of the pushing shaft 102, wherein the pushing component can be a cylinder telescopic shaft arranged in the pushing shaft 102, and the reciprocating motion of the airbag component is achieved by the drive of the cylinder, and the cylinder is fixed to the pushing shaft, or it can be a piston, and the reciprocating motion is achieved by inflating and deflating the piston. When the airbag component 2 is pushed to the gap between the two shafts by the pushing component, the connecting head 202 is connected to the vent 1011 arranged in the inner cavity of the inflation shaft 101, and at this time, the limiting airbag 201 is just in the gap between the two end faces of the inflation shaft 101 and the pushing shaft 102.

[0036] By setting an air groove 1012 in the inner cavity of the inflation shaft 101 and connecting it with the vent hole 1011 and the pressure relief channel 1013, the inflation and pushing process of the roll film 9 can be accurately controlled. The design of the air groove 1012 can ensure that the flow path and flow of the gas are effectively controlled, thereby improving the stability and accuracy of the operation. The roll 1 is composed of the inflation shaft 101 and the pushing shaft 102. The airbag part 2 between the two provides a smooth and continuous movement, so that the roll film 9 can remain stable during the slitting process, avoiding pauses and jams, thereby improving production efficiency. The design of the limiting airbag 201 can ensure the accurate position of the roll film 9 during the inflation and pushing process, avoiding the offset or slipping of the roll film 9, and improving the stability and safety of the entire slitting process. Each component is modularly designed, such as the airbag part 2, the pushing shaft 102 and the inflation shaft 101, which enables the equipment to quickly locate and replace related components when a failure occurs, greatly reducing maintenance costs and time. Due to the modular design concept, the device has strong scalability. According to different production requirements, some modules can be easily added or reduced to achieve customized transformation of the device. The entire device optimizes the energy consumption during operation, such as using the airbag 2 for pushing, which not only improves the energy utilization efficiency, but also helps to reduce energy consumption and reduce environmental pollution. By accurately controlling the actions of each mechanism, such as the inflation and pushing of the airbag 2, the accurate cutting of the roll film 9 can be ensured, avoiding the errors that may be caused by manual operation. This helps to improve the quality of the cut roll film 9 and the overall performance of the product.

[0037] See also Figure 6-Figure 7 , Figure 6 Since the airflow blown out through the vent hole 1011 is not blocked by the airbag component 2, it can be blown out from the pressure relief channel 1013, and the blown airflow can blow toward the roll film 9, loosening the outermost diaphragm of the roll film 9. When the connector 202 on the airbag component 2 is connected to the vent hole 1011, as shown in FIG. Figure 7 At this time, the air flow blown out from the vent hole 1011 is directly blown into the airbag through the connector 202, and no air flow is blown out of the pressure relief channel 1013. The airbag is inflated and expands, adhering to the inner circle of the roll film 9, lifting the roll film 9 to achieve fixation.

[0038] See also Figure 8 The figure is a schematic diagram of the three-dimensional structure of the unloading of the roll film 9. After the outermost diaphragm of the roll film 9 is blown loose, the outermost diaphragm of the roll film 9 is separated from the roll film 9 by rotating the roller 1 and falls from the discharge chute 401. It is then clamped and pulled downward by the cutting component 5 for cutting.

[0039] See also Figure 9-10The cutting assembly 5 includes a support plate 501 arranged front and back below the stripping chamber 4, a triangular stopper 502 is arranged at the center of the support plate 501 through a vertical slide groove 5011, and a triangular cutting piece 503 is arranged in contact with the oblique edge of the triangular stopper 502.

[0040] The triangular cutting piece 503 is fixed on the lifting push rod, and the triangular limiting piece 502 is fixed on the vertical slide groove of the support plate 501. By using the triangular cutting piece 503, the stable clamping of the roll film 9 during the cutting process can be ensured. The design of the support plate 501 allows the operator to easily install and adjust the cutting assembly 5, which improves the maintainability and operational convenience of the equipment. The front and rear support plates 501 can provide sufficient supporting force to ensure the stable fixation of the roll film 9 during the cutting process, avoid sliding or offset during the cutting process, and improve the safety of operation. The design allows customization or expansion according to actual needs, such as increasing or decreasing the number of support plates 501 to meet the cutting needs of roll films 9 of different sizes or types. The design optimizes the energy consumption during the cutting process, while reducing noise and vibration, and meets the requirements of environmental protection and energy saving. Since each component is modularly designed, the relevant components can be quickly located and replaced when a failure occurs, reducing maintenance costs and time.

[0041] The bottom end of the triangular stopper 502 is fixed by a lifting rod, and the lifting rod is provided with a driver.

[0042] The stability and precision of the cutting assembly 5 are further improved. By using the lifting rod and the driver, the triangular stopper 502 can be lifted and lowered when needed, thereby better adapting to the cutting requirements of the roll film 9 of different thicknesses and materials. The addition of the driver makes the lifting process more stable and precise, further improving the precision and stability of the cutting. In addition, this design also helps to reduce the labor intensity of the operator and improve production efficiency.

[0043] The feeding assembly 3 includes a feeding retaining groove 301 , which is connected to a feeding conveyor belt 303 , and film roll retaining plates 302 extend from both sides of the feeding retaining groove 301 in the moving direction of the feeding conveyor belt 303 .

[0044] By setting the film baffle 302, it can be ensured that the film roll 9 remains stable during the loading process and moves along the predetermined path. The loading baffle 301 is connected to the loading conveyor belt 303, providing a stable conveying path for the film roll 9 to ensure that it will not deviate or slide during the transmission process. At the same time, the design of the film baffle 302 can further prevent the film roll 9 from deviating from the predetermined path during the transmission process, thereby improving the stability and accuracy of the loading process. This design also helps to reduce the labor intensity of operators and improve production efficiency.

[0045] The material removal chamber 4 is semicircular in shape, and a discharge trough 401 is provided at the bottom of the arc of the material removal chamber 4 .

[0046] The arc-shaped stripping cavity 4 helps the roll film 9 to remain stable during the stripping process and smoothly enter the discharge chute 401. The semi-circular arc-shaped stripping cavity 4 design can adapt to the shape of the roll film 9, provide better support and guidance, and ensure that the roll film 9 will not be twisted or deformed during the stripping process. At the same time, the setting of the discharge chute 401 can easily collect the cut roll film 9 part, which is convenient for subsequent processing and operation. This design also helps to improve production efficiency and product quality.

[0047] See also Fig.11 The upper end surface of the triangular cutting piece 503 is provided with a path groove 5031, and the inner cavity is provided with a travel cutting push rod 5032. The path groove 5031 is clamped with the lifting push rod 505. The two ends of the lifting push rod 505 are connected with the lifting shaft 504. The lifting shaft 504 is connected to the driving member arranged in the support plate 501. The travel cutting push rod 5032 is clamped by a spring contraction member. When there is no force, the cutting end of the travel cutting push rod 5032 is retracted in the inner cavity of the triangular cutting piece 503.

[0048] A path slot 5031 is provided on the upper end surface of the triangular cutting member 503, and the slot is used to accommodate the stroke cutting push rod 5032. The stroke cutting push rod 5032 is provided in the inner cavity, and when the lifting push rod 505 moves in the path slot 5031, the power is transmitted to the stroke cutting push rod 5032 through the clamping connection. The two ends of the lifting push rod 505 are connected to the lifting shaft 504, so that the lifting push rod 505 can be driven to move up and down through the movement of the lifting shaft 504. The lifting shaft 504 is connected to a driving member provided in the support plate 501, and the driving member can be a motor, a cylinder or a hydraulic cylinder, etc., for driving the rotation or movement of the lifting shaft 504. The stroke cutting push rod 5032 is clamped in the inner cavity of the triangular cutting member 503 through a spring contraction member. In the absence of external force, the cutting end of the stroke cutting push rod 5032 will be contracted in the inner cavity of the triangular cutting member 503.

[0049] When the driving member drives the lifting shaft 504 to move, the lifting push rod moving downward pushes the triangular cutting member 503 to move downward. At the same time, since the hypotenuse of the triangular cutting member 503 fits with the hypotenuse of the triangular stopper 502, the triangular cutting member 503 moves downward along the hypotenuse of the triangular stopper 502 under the limiting action of the hypotenuse of the triangular stopper 502. The travel cutting push rod 5032 is pressed by the hypotenuse of the triangular stopper 502 during the downward movement of the triangular cutting member 503, so that the cutting head of the travel cutting push rod 5032 is pushed out. When the travel cutting push rod 5032 is subjected to external force, its cutting end will extend from the inner cavity of the triangular cutting member 503 to perform cutting operation. The spring contraction member provides thrust when the travel cutting push rod 5032 extends, so that its cutting end contacts the object to be cut more firmly. After the cutting operation is completed, the spring contraction member will also provide an inward force to cause the cutting end of the travel cutting push rod 5032 to contract in the inner cavity of the triangular cutting member 503 to prepare for the next cutting operation.

[0050] The cutting accuracy and stability are further improved. By providing the path chute 5031 and the stroke cutting push rod 5032, the triangular cutting member 503 can be lifted and pushed when needed, so as to better meet the cutting requirements of the roll film 9 of different thicknesses and materials. The design of the stroke cutting push rod 5032 makes the cutting process more accurate and controllable, while avoiding the direct application of excessive force to the triangular cutting member 503, thereby extending the service life of the cutting member. The design of the spring contraction member allows the stroke cutting push rod 5032 to automatically contract when not under force, which is convenient for installation and adjustment. This design also helps to improve production efficiency and product quality.

[0051] One end face of the travel cutting push rod 5032 located at the hypotenuse of the triangular cutting member 503 is parallel to the hypotenuse, and a cutting head is arranged on the other side, and a side closer to the cutting head is a clamping surface.

[0052] A travel cutting push rod 5032 is arranged on the end face of one end of the bevel of the triangular cutting member 503, ensuring that its end face is parallel to the bevel of the triangular cutting member 503. A cutting head is installed on the other side of the travel cutting push rod 5032, which is the main part for performing the cutting action. The side closer to the cutting head is defined as a clamping surface, which is used to fix or clamp the object to be cut during the cutting process.

[0053] When the driving member drives the lifting shaft 504 and the lifting push rod 505 to move, the travel cutting push rod 5032 will move accordingly, and apply thrust to the object to be cut through its end surface parallel to the hypotenuse of the triangular cutting member 503. The cutting head will cut the object to be cut, and after the cutting is completed, the travel cutting push rod 5032 will retract back into the inner cavity of the triangular cutting member 503, waiting for the next cutting operation.

[0054] This improved setting further improves the clamping and fixing ability of the stroke cutting push rod 5032 on the object to be cut, ensuring the stability and accuracy of the cutting. By setting the stroke cutting push rod 5032 and the cutting head, the film roll 9 can be stably clamped and accurately cut during the cutting process. The clamping surface design close to the cutting head can better fix the film roll 9 to prevent it from sliding or deflecting during the cutting process.

[0055] Working principle: The film roll 9 is transferred to the loading retaining groove 301 through the loading retaining groove 301, and falls from the loading retaining groove 301 to the stripping cavity 4. Since the connector 202 is not connected to the vent hole 1011, the gas blown into the inflation shaft 101 passes through the gas groove 1012 and then ejected from the pressure relief channel 1013 to the film roll 9 falling into the stripping cavity 4. The end face of the film roll 9 is impacted by the airflow, so that the outermost film roll 9 is loosened by the airflow. At this time, the pushing member in the pushing shaft 102 is controlled to push out the limiting airbag 201 located in the inner cavity of the pushing shaft 102. Since the film roll 9 is in a roll shape with a hollow center, the limiting airbag 201 can penetrate into the center of the film roll 9. Figure 2 The dotted line portion is the position after the airbag component 2 is pushed out. At this time, the limit airbag 201 is just in the gap between the push shaft 102 and the inflation shaft 101, and the connector 202 is connected to the vent 1011. When the connector 202 is connected to the vent 1011, the airflow blown out from the vent 1011 is directly blown into the airbag through the connector 202, and there is no airflow blown out of the pressure relief channel 1013. The rushed gas is blown into the airbag, and after the airbag is blown up, the airbag is attached to the inner wall of the roll film 9, and the roll film 9 is fixed by the action of air pressure. At this time, the push shaft 102 is driven to rotate by the driving motor 8, so that the roll film 9 with a loose outer layer falls from the discharge slot 401 at the bottom of the stripping chamber 4, and the winding roller 1 continues to rotate. After the roll film 9 falls for a certain distance, the lifting push rod 505 is controlled to rise, driving the triangular cutting piece 503 to move. During the upward movement of the two triangular cutting pieces 503, the clamping surfaces gradually approach each other. When the two supporting surfaces on the two triangular cutting pieces 503 contact each other, the roll film 9 is clamped in the middle, and the triangular cutting piece 503 and the triangular limiting piece 502 are controlled to descend synchronously, and the roll film 9 is pulled downward to bring out the next section of the roll film 9 to be cut, and then the triangular limiting piece 502 is controlled to rise to the original position. During the rising process, the stroke cutting push rod 5032 is pushed to cut the clamped roll film 9, completing a cutting cycle of the roll film 9, and the cut roll film 9 falls to the unloading conveyor belt 6 and is transmitted to the next process, realizing the automatic cutting of the roll film 9.

[0056] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0057] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic film roll slitting device, comprising a roll (1), wherein the roll (1) comprises an inflation shaft (101) and a push shaft (102), characterized in that: The two shafts are connected via an airbag component (2), the airbag component (2) comprising a limiting airbag (201), and connecting heads (202) and connecting rods (203) on the left and right sides of the limiting airbag (201), wherein the connecting rod (203) is connected to a pushing component arranged in the inner cavity of the pushing shaft (102), and after the film roll (9) falls, the airbag component (2) is pushed by the pushing component to pass through the inner ring of the film roll (9) and stop at the gap between the two shafts, and the connecting head (202) is connected to a vent hole (1011) arranged in the inner cavity of the inflation shaft (101). The limiting airbag (201) is connected, at this time, it is located between the gaps between the two end surfaces of the inflation shaft (101) and the pushing shaft (102), and the limiting airbag is inflated to expand, and the outer surface of the inflated airbag is attached to the inner wall of the roll film, a loading component (3) is arranged directly above the roll roller (1), and a stripping cavity (4) is arranged directly below the roll roller (1), and the roll film (9) falls into the stripping cavity (4) after passing through the loading component (3), and a cutting component (5) is arranged directly below the stripping cavity (4), and a stripping conveyor belt (6) is arranged below the cutting component (5); The inner cavity of the inflation shaft (101) is provided with an air groove (1012), and the air groove (1012) is respectively connected to the vent hole (1011) and a pressure relief channel (1013) provided on the cavity wall of the inflation shaft (101); The material removal chamber (4) is semicircular in shape, and a material discharge trough (401) is provided at the bottom of the circular arc of the material removal chamber (4); When the connector (202) is not connected to the vent hole (1011), the outer layer of the roll film (9) is blown through the pressure relief channel (1013). When the connector (202) on the airbag component (2) is connected to the vent hole (1011), the airflow blown out from the vent hole (1011) is directly blown into the airbag through the connector (202). No airflow is blown out from the pressure relief channel (1013). The airbag is inflated and adheres to the inner circle of the roll film (9), lifting the roll film (9) to achieve fixation. After the outermost diaphragm of the roll film (9) is loosened by the blowing, the outermost diaphragm of the roll film (9) is detached from the roll film (9) by rotating the roller (1) and falls from the discharge trough (401). It is then clamped and pulled downward by the cutting component (5) to be cut.

2. The automatic film roll slitting device according to claim 1, characterized in that: The cutting assembly (5) comprises a support plate (501) arranged at the front and rear below the stripping chamber (4); a triangular stopper (502) is arranged at the center of the support plate (501) through a vertical slide groove (5011); and triangular cutting members (503) are arranged in contact with the oblique sides of the triangular stopper (502).

3. The automatic film roll slitting device according to claim 2, characterized in that: The bottom end of the triangular limiting member (502) is fixed by a lifting rod.

4. The automatic film roll slitting device according to claim 2, characterized in that: The upper end surface of the triangular cutting member (503) is provided with a path groove (5031), and the inner cavity is provided with a travel cutting push rod (5032). The path groove (5031) is clamped with the lifting push rod (505), and the two ends of the lifting push rod (505) are connected to the lifting shaft (504), and the lifting shaft (504) is connected to the driving member arranged in the support plate (501). A spring is sleeved on the travel cutting push rod (5032), and the cutting end of the travel cutting push rod (5032) is retracted in the inner cavity of the triangular cutting member (503) when no force is applied.

5. The automatic film roll slitting device according to claim 4, characterized in that: The travel cutting push rod (5032) is located at one end of the hypotenuse of the triangular cutting member (503) and is parallel to the hypotenuse, and the other end is provided with a cutting head, and the side of the triangular cutting member (503) that is closer to the cutting head is a clamping surface; the triangular cutting member (503) moves downward along the hypotenuse of the triangular limiting member (502) under the limiting action of the hypotenuse of the triangular limiting member (502), wherein the travel cutting push rod (5032) is pressed against the hypotenuse of the triangular limiting member (502) during the downward movement of the triangular cutting member (503), so that the cutting head of the travel cutting push rod (5032) is pushed out to perform the cutting operation.

6. The automatic film roll slitting device according to claim 1, characterized in that: The feeding assembly (3) comprises a feeding retaining groove (301), the feeding retaining groove (301) being connected to a feeding conveyor belt (303), and film rolling retaining plates (302) extending from both sides of the feeding retaining groove (301) in the direction of movement of the feeding conveyor belt (303).

7. The automatic film roll slitting device according to claim 1, characterized in that: The pushing shaft (102) and the inflation shaft (101) are both supported and fixed by a supporting rod (7).

8. The automatic film roll slitting device according to claim 1, characterized in that: The pushing shaft (102) is provided with a driving motor (8).

Citation Information

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