A garment mass production template and a method of processing thereof

Abstract

The application provides a clothes batch production template and a processing method thereof, and relates to the field of clothes production. The clothes batch production template and the processing method thereof comprise an upper clamping plate and a lower clamping plate, the upper clamping plate is hinged to the lower clamping plate, a module is fixedly installed in the interior of the upper clamping plate and the lower clamping plate, a plurality of marking grooves are formed in the interior of the two modules, a collar sewing groove and a fly sewing groove are formed in the interior of the two modules, and a collar guide rail and a fly guide rail are respectively formed in the upper part of the collar sewing groove and the fly sewing groove located on the upper part. The clothes batch production template and the processing method thereof are integrally manufactured by a template for producing a collar and a template for producing a fly. A positioning needle is inserted into a sponge, preliminary fixation can be performed, the operation is simple, batch production is suitable, when sewing, a roller moves along the collar guide rail, the sewing work is not only more light and easy, but also directional sewing can be performed according to the track of the collar guide rail, and the situation of deviation in the sewing process is avoided.

Description

Technical Field

[0001] This invention relates to the field of garment production, specifically to a template for mass production of garments and its processing method. Background Technology

[0002] Clothing refers to garments used to cover the body, not only for covering and keeping warm, but also as a reflection of personality and identity. Clothing production refers to the garment production and processing process in the textile industry, while clothing production templates are a type of craft tool used in the clothing production process, making clothing production simpler.

[0003] The existing template consists of two layers of PVC sheets. The process typically involves manually attaching two pieces of fabric to the two PVC sheets, then joining the sheets together and using a sewing machine to sew the fabric into the grooves on the PVC sheets. The PVC sheets have grooves of a specific shape designed for sewing collars and plackets. However, when mass-producing collars and plackets, the groove shapes differ, requiring replacement, which is cumbersome. Furthermore, during sewing, the fabric moves relative to the sewing machine needle, creating resistance that can cause misalignment, requiring correction and wasting time and disrupting subsequent work. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this invention provides a template for mass production of clothing and its processing method, thus solving the problems mentioned in the background section.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a garment mass production template and its processing method, comprising an upper clamping plate and a lower clamping plate, wherein the upper clamping plate and the lower clamping plate are hinged together, and modules are fixedly installed inside both the upper and lower clamping plates. Multiple marking grooves are provided inside both modules, and collar sewing grooves and placket sewing grooves are provided inside both modules. A collar guide rail and a placket guide rail are respectively provided on the upper part of the collar sewing groove and the placket sewing groove. A detachable roller is slidably connected inside the placket guide rail. The roller has an annular cross-section and is adapted to both the collar sewing groove and the placket sewing groove, and can move along the collar guide rail and the placket guide rail. A guide cylinder is fixedly connected to the upper surface of the roller, and multiple equally spaced slots are provided on the bottom surface of the guide cylinder. A ball bearing is engaged inside each slot, and a protrusion is fixedly connected to the bottom end of each ball bearing.

[0006] Preferably, each of the marking grooves is arc-shaped, the two sets of marking grooves are symmetrically arranged, and the two collar sewing grooves are arc-shaped and symmetrically arranged.

[0007] Preferably, the roller has a cavity inside, and a circular counterweight is placed inside the cavity. A guide cylinder is fixedly connected to the inner wall of the counterweight, and the guide cylinder is inserted into the roller. The guide cylinder and the roller are located at the same axis.

[0008] Preferably, the front sides of both the upper and lower clamping plates are fixedly connected to slide rails, and a slider is slidably connected between the two slide rails.

[0009] Preferably, each of the two modules has four first mounting ports, two second mounting ports, and two third mounting ports on one side that is close to each other. The four first mounting ports, two second mounting ports, and two third mounting ports located below each have multiple positioning pins that are evenly distributed inside. The four first mounting ports, two second mounting ports, and three third mounting ports located above each have a sponge that is fixedly connected inside, and the positioning pins can be inserted into the sponge.

[0010] Preferably, the edge of the upper inner wall of the guide cylinder is rounded, the groove is adapted to the ball, both the ball and the protrusion are set as smooth surfaces, the smoothness of the protrusion is greater than that of the ball, and the protrusion has a certain gravity.

[0011] Preferably, the bump is ring-shaped and the connection between the bump and the ball is tangent.

[0012] Preferably, each of the two modules has two symmetrical circular grooves inside, and an expansion wheel is rotatably connected inside each circular groove. The expansion wheels are in close contact with each other. A torsion spring is fixedly connected to each end of each expansion wheel and the circular groove adjacent to it. Each torsion spring is in a charged state. A rotating rod is fixedly connected inside each expansion wheel. The two sets of rotating rods pass through the upper clamping plate and the lower clamping plate respectively and are rotatably connected to the upper clamping plate and the lower clamping plate respectively. An arc plate is fixedly connected to each end of each rotating rod. Each expansion wheel is made of rubber, and the arc surfaces of the two sets of arc plates are in close contact. The two sets of arc plates are symmetrically arranged.

[0013] Preferably, the cross-section of the bump is arc-shaped, and the outer edge radius of the bump cross-section gradually decreases.

[0014] A template for mass production of clothing and its processing method, comprising the following steps:

[0015] S1: Draw the shape of the collar and placket using a clean pattern, and fix the seam. Do not fix the bottom edge yet. Draw the lower collar corner as well and fix the seam.

[0016] S2: Next, combine the outer layer with the body to complete the lapel. Lay the two layers flat, then fold the outer layer to the bottom, with the outer layer protruding 0.2cm at the lapel.

[0017] S3: Start stitching from the lapel folding point, about 10cm away from the lapel line, and evenly tuck in the protruding 0.2mm.

[0018] S4: The needle goes down, the fabric rotates, and the stitches back at the lapel cut. This will cause the lapel to hook in slightly.

[0019] S5: With the side facing up, merge the bottom half;

[0020] S6: The lower neckline is 0.5cm shorter than the upper neckline. You need to cut into this section. While sewing, mark the seams. The collar face and collar lining are offset by 0.2cm. Then align them and fix the two seams together.

[0021] S7: Then assemble the collar as well, press the two seams separately, and then press 0.1cm topstitching along both sides of the seam, and then press or cut 0.1cm edge line or topstitching again;

[0022] S8: Sew the back collar patch and the facing together, and sew the shoulder seams of the front and back pieces together as well.

[0023] Compared with the prior art, the present invention has the following beneficial effects:

[0024] This garment mass production template integrates the production of collars and plackets. The upper and lower clamps hold the two layers of fabric. The collar fixing component uses positioning pins at four first mounting holes and two second mounting holes at the bottom, which penetrate the fabric and insert into the sponge above for initial fixation. It is simple to operate and suitable for mass production. During sewing, the sewing machine needle can be inserted into the guide tube and moved along the collar guide rail by rollers. This not only makes sewing easier but also allows for directional sewing based on the collar guide rail's trajectory, preventing deviations during sewing. The weight of the counterweight lowers the guide tube, bringing the ball bearings into contact with the fabric. The ball bearings and guide tube move with the guide tube, and the ball bearings and protrusions level the sewing area, saving time and avoiding the need for corrections due to fabric misalignment, which would affect subsequent work processes.

[0025] This garment mass production template and its processing method can be used not only for mass production of collars, but also for placing rollers at the collar guide rail to mass-produce plackets. The placket fixing component consists of positioning pins at the two lower third mounting openings that penetrate the fabric and insert into the sponge above them to fix the placket fabric. Four sets of curved plates can press against each other, causing the four expansion wheels to exert pressure on the fabric, achieving automatic flattening and preventing deviation during placket sewing.

[0026] This garment mass production template and its processing method involve a ball bearing at the bottom of the guide cylinder that can move along the fabric. The small-amplitude rotation of the ball bearing allows the protrusion to tilt and contact the fabric, thus smoothing the collar and placket of different fabrics. When the fabric surface is smooth, the friction between the ball bearing and the fabric is low, and the ball bearing moves along the smooth fabric under the weight of the protrusion. When the fabric surface is rough, the friction between the ball bearing and the fabric is high, allowing the ball bearing to rotate slightly during operation and drive the protrusion to contact the fabric, causing the protrusion to move along the fabric. By setting the protrusion to a smooth surface, the friction on the fabric is reduced. The greater the friction of the fabric, the greater the amplitude of the ball bearing's rotation, and the smaller the contact area between the protrusion and the fabric, thus reducing the friction between the protrusion and the fabric and preventing fabric wrinkles during operation, which is beneficial for smoothing. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the structure of the present invention;

[0028] Figure 2 This is a schematic diagram of the lower clamping plate structure of the present invention;

[0029] Figure 3 This is a schematic diagram of the upper clamping plate structure of the present invention;

[0030] Figure 4 This is a right view of the lower clamping plate of the present invention;

[0031] Figure 5 This is a cross-sectional view of the right side view of the roller of the present invention;

[0032] Figure 6 This is a schematic diagram of the guide tube structure of the present invention;

[0033] Figure 7 This is a cross-sectional view of the guide tube structure of the present invention;

[0034] Figure 8 This is a cross-sectional view of the ball bearing structure of the present invention.

[0035] The components are as follows: 1. Upper clamping plate; 2. Lower clamping plate; 3. Module; 4. Marking groove; 5. Collar sewing groove; 6. Placket sewing groove; 7. Clothing collar guide rail; 8. Placket guide rail; 9. Roller; 10. Slide rail; 11. Slider; 12. First mounting port; 13. Second mounting port; 14. Third mounting port; 15. Positioning pin; 16. Sponge; 17. Cavity; 18. Counterweight; 19. Guide cylinder; 20. Slot; 21. Circular groove; 22. Expansion wheel; 23. Arc plate; 24. Rotating rod; 25. Guide cylinder; 26. Ball bearing; 27. Protrusion. Detailed Implementation

[0036] like Figures 1-8As shown, a garment mass production template and its processing method include an upper clamping plate 1 and a lower clamping plate 2, which are hinged together. A slide rail 10 is fixedly connected to the front of both the upper clamping plate 1 and the lower clamping plate 2. A slider 11 is slidably connected between the two slide rails 10 to fix the position between the upper clamping plate 1 and the lower clamping plate 2, thereby clamping the fabric. A module 3 is fixedly installed inside both the upper clamping plate 1 and the lower clamping plate 2. The two modules 3 are symmetrically arranged. Four first mounting holes 12, two second mounting holes 13, and two third mounting holes 14 are opened on the side of each module 3 that is close to each other. Multiple equidistant positioning pins 15 are installed inside the four first mounting holes 12, two second mounting holes 13, and two third mounting holes 14 located at the bottom. The four first mounting holes 12 and two second mounting holes 13 located at the top are... Both the first and third mounting ports 14 are fixedly connected to a sponge 16, and the positioning pin 15 can be inserted into the sponge 16. Both modules 3 have two symmetrical circular grooves 21 inside. An expansion wheel 22 is rotatably connected inside each circular groove 21. Each set of expansion wheels 22 is in close contact with each other. A torsion spring is fixedly connected between the two ends of each expansion wheel 22 and the circular groove 21 that is close to it. Each torsion spring is in a charged state. A rotating rod 24 is fixedly connected inside each expansion wheel 22. The two sets of rotating rods 24 pass through the upper clamping plate 1 and the lower clamping plate 2 respectively, and are rotatably connected to the upper clamping plate 1 and the lower clamping plate 2 respectively. An arc plate 23 is fixedly connected to both ends of each rotating rod 24. Each expansion wheel 22 is made of rubber, and the arc surfaces of the two sets of arc plates 23 are in close contact. The two sets of arc plates 23 are symmetrically arranged.

[0037] Both modules 3 have multiple marking slots 4 inside, each marking slot 4 is arc-shaped, and the two sets of marking slots 4 are symmetrically arranged for marking the fabric. Both modules 3 also have collar sewing slots 5 and placket sewing slots 6 inside, both collar sewing slots 5 are arc-shaped and symmetrically arranged for sewing the collar of the garment. The upper parts of the upper collar sewing slot 5 and placket sewing slot 6 respectively have a collar guide rail 7 and a placket guide rail 8. The internal sliding connection includes a detachable roller 9. The roller 9 has a ring-shaped cross-section and is compatible with both the collar sewing groove 5 and the placket sewing groove 6. It can move along the collar guide rail 7 and the placket guide rail 8. The roller 9 has a cavity 17 inside, and a ring-shaped counterweight 18 is placed inside the cavity 17. A guide cylinder 19 is fixedly connected to the inner wall of the counterweight 18. The guide cylinder 19 is inserted into the roller 9. The guide cylinder 25 and the guide cylinder 19 are located on the same axis. A guide cylinder 25 is fixedly connected to the upper surface of the guide cylinder 19. The maximum height that the sewing needle can rise does not exceed the height of the top of the guide cylinder 25. The bottom surface of the guide cylinder 25 has multiple equally spaced slots 20. Each slot 20 has a ball bearing 26 inside it. Each ball bearing 26 has a protrusion 27 fixedly connected to its bottom end. First, the ball bearing 26 contacts the fabric. When the ball bearing 26 rolls, the protrusion 27 contacts the fabric. The edge of the upper inner wall of the guide cylinder 19 is rounded. The slots 20 and the ball bearing 26 are matched. Both the ball bearing 26 and the protrusion 27 are set as smooth surfaces. The smoothness of the protrusion 27 is greater than that of the ball bearing 26. The protrusion 27 has a certain weight. When the protrusion 27 moves along the smooth fabric, the ball bearing 26 can move stably by the weight of the protrusion 27. The protrusion 27 is ring-shaped. The connection between the protrusion 27 and the ball bearing 26 is tangent. The cross-section of the protrusion 27 is arc-shaped. The outer edge radius of the cross-section of the protrusion 27 gradually decreases.

[0038] A template for mass production of clothing and its processing method, comprising the following steps:

[0039] S1: Draw the shape of the collar and placket using a clean pattern, and fix the seam. Do not fix the bottom edge yet. Draw the lower collar corner as well and fix the seam.

[0040] S2: Next, combine the outer layer with the body to complete the lapel. Lay the two layers flat, then fold the outer layer to the bottom, with the outer layer protruding 0.2cm at the lapel.

[0041] S3: Start stitching from the lapel folding point, about 10cm away from the lapel line, and evenly tuck in the protruding 0.2mm.

[0042] S4: The needle goes down, the fabric rotates, and the stitches back at the lapel cut. This will cause the lapel to hook in slightly.

[0043] S5: With the side facing up, merge the bottom half;

[0044] S6: The lower neckline is 0.5cm shorter than the upper neckline. You need to cut into this section. While sewing, mark the lines. The collar face and collar lining are offset by 0.2cm. Then align them and fix the two seams together.

[0045] S7: Then assemble the collar as well, press the two seams separately, and then press 0.1cm topstitching along both sides of the seam, and then press or cut 0.1cm edge line or topstitching again;

[0046] S8: Sew the back collar patch and the facing together, and sew the shoulder seams of the front and back pieces together as well.

[0047] In use, first remove the slider 11 and roller 9, open the upper clamping plate 1, and then place the collar fabric to be produced into the collar sewing groove 5. Insert the positioning pins 15 through the four first mounting holes 12 and the two second mounting holes 13 into the two layers of fabric, allowing them to penetrate both layers for initial positioning. Then, close the upper clamping plate 1 and the lower clamping plate 2 to clamp the fabric. Next, the positioning pins 15 at the four first mounting holes 12 and the two second mounting holes 13 will insert into multiple sponge holes 16 to achieve secondary fixation of the two layers of fabric, preventing fabric shifting during sewing. Then, install the slider 11 onto the two slide rails 10 to fix the upper clamping plate 1 and the lower clamping plate 2. Then, place the roller 9 at one end of the collar sewing groove 5, and place the sewing needle of the sewing machine into the guide tube 19 and the guide tube 25. The maximum height that the sewing needle can rise does not exceed the height of the top of the guide tube 25. When the sewing machine is sewing, it will move the entire... The body is placed on a movable platform, and then controlled by a CNC device to move along a set trajectory. During the sewing process, the roller 9 moves along the trajectory of the garment guide rail 7 to perform the sewing work, avoiding the misalignment of the needle and thread with the fabric, making the sewing work more stable. The weight of the counterweight 18 can drive the guide cylinder 19 to descend. Multiple balls 26 at the bottom of the guide cylinder 19 can move along the fabric. When the fabric surface is relatively smooth, the friction between the balls 26 and the fabric is small. Under the weight of the multiple protrusions 27, the bottom ends of the multiple balls 26 can be turned downwards, thus allowing the multiple balls 26 to move along the smooth fabric, making the balls 26 flatten the smooth fabric during the working process. When the fabric surface is rough, the friction between the balls 26 and the fabric is large, allowing the balls 26 to rotate during the working process, and driving the smooth protrusions 27 to contact the fabric, making the protrusions 27 press and flatten the fabric, while the outer edge radius of the protrusion 27 gradually decreases (e.g., Figure 8As shown), the greater the friction of the fabric, the greater the rotation amplitude of the ball bearing 26, and the smaller the contact area between the protrusion 27 and the fabric, thus reducing the friction between the protrusion 27 and the fabric. This prevents fabric wrinkles during operation and allows for even smoothing of different fabrics. Furthermore, the weight of the counterweight 18 and the roller 9 prevents the roller 9 from falling off the collar rail 7. When production work is required on the placket, the fabric is first placed in the placket sewing groove 6 and clamped by the lower clamping plate 2 and the upper clamping plate 1. At this time, the two lower third supports... The positioning pin 15 at the mounting opening 14 penetrates the fabric and inserts into the sponge 16 at the two third mounting openings 14 above, initially fixing the placket fabric. The upper clamping plate 1 and the lower clamping plate 2 are then fixed to the fabric. When the upper clamping plate 1 and the lower clamping plate 2 are closed, the four sets of arc plates 23 press against each other and drive the two sets of expansion wheels 22 to rotate in the direction of the expansion, stretching and flattening the fabric. Then, the roller 9 at the garment leader rail 7 is placed at the placket guide rail 8, and the sewing needle of the sewing machine is placed in the guide cylinder 19 and the guide cylinder 25. The roller 9 moves along the trajectory of the placket guide rail 8 to perform the sewing work.

[0048] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A garment mass production template, comprising an upper clamping plate (1) and a lower clamping plate (2), characterized in that: The upper clamping plate (1) is hinged to the lower clamping plate (2). Modules (3) are fixedly installed inside both the upper clamping plate (1) and the lower clamping plate (2). Multiple marking slots (4) are opened inside both modules (3). Collar sewing slots (5) and placket sewing slots (6) are opened inside both modules (3). The upper part of the collar sewing slot (5) and placket sewing slot (6) is respectively provided with a collar guide rail (7) and a placket guide rail (8). The collar guide rail (7) is slidably connected to a detachable... The roller (9) has a ring-shaped cross section. The roller (9) is compatible with the collar sewing groove (5) and the placket sewing groove (6) and can move along the collar guide rail (7) and the placket guide rail (8). The upper surface of the roller (9) is fixedly connected to the guide tube (25). The bottom surface of the guide tube (25) is provided with multiple equally spaced slots (20). Each slot (20) is fitted with a ball (26). The bottom end of each ball (26) is fixedly connected to a protrusion (27). The roller (9) has a cavity (17) inside, and a ring-shaped counterweight (18) is placed inside the cavity (17). A guide cylinder (19) is fixedly connected to the inner wall of the counterweight (18). The guide cylinder (19) is inserted into the roller (9). The guide cylinder (25) and the guide cylinder (19) are on the same axis. The edge of the upper inner wall of the guide cylinder (19) is rounded. The slot (20) is adapted to the ball (26). The ball (26) and the protrusion (27) are both set as smooth surfaces. The smoothness of the protrusion (27) is greater than that of the ball (26). The protrusion (27) has a certain weight. The protrusion (27) is ring-shaped. The connection between the protrusion (27) and the ball (26) is tangent. The cross-section of the protrusion (27) is arc-shaped. The outer edge radius of the cross-section of the protrusion (27) gradually decreases.

2. The garment mass production template according to claim 1, characterized in that: Each of the marking grooves (4) is arc-shaped, and the two sets of marking grooves (4) are symmetrically arranged. The two collar sewing grooves (5) are arc-shaped and symmetrically arranged.

3. The garment mass production template according to claim 1, characterized in that: The upper clamping plate (1) and the lower clamping plate (2) are both fixedly connected to the front of the slide rail (10), and the two slide rails (10) are slidably connected to the slider (11).

4. The garment mass production template according to claim 1, characterized in that: The two modules (3) are provided with four first mounting ports (12), two second mounting ports (13) and two third mounting ports (14) on their side facing each other. The four first mounting ports (12), two second mounting ports (13) and two third mounting ports (14) located below are each equipped with multiple positioning pins (15) that are evenly distributed. The four first mounting ports (12), two second mounting ports (13) and three third mounting ports (14) located above are each fixedly connected with a sponge (16) and the positioning pins (15) can be inserted into the sponge (16).

5. A garment mass production template according to claim 1, characterized in that: The interior of each of the two modules (3) has two symmetrical circular grooves (21). Each circular groove (21) is rotatably connected to an expansion wheel (22). Each set of expansion wheels (22) is in close contact with each other. Each expansion wheel (22) is fixedly connected to a torsion spring at both ends of its adjacent circular groove (21). Each torsion spring is in a charged state. Each expansion wheel (22) is fixedly connected to a rotating rod (24). The two sets of rotating rods (24) pass through the upper clamping plate (1) and the lower clamping plate (2) respectively, and are rotatably connected to the upper clamping plate (1) and the lower clamping plate (2) respectively. Each rotating rod (24) is fixedly connected to an arc plate (23) at both ends. Each expansion wheel (22) is made of rubber, and the arc surfaces of the two sets of arc plates (23) are in close contact. The two sets of arc plates (23) are symmetrically arranged.

6. A method for processing a garment mass production template according to any one of claims 1-5, comprising the following steps: S1: Draw the shape of the collar and placket using a clean pattern, and fix the seam. Do not fix the bottom edge yet. Draw the lower collar corner as well and fix the seam. S2: Next, combine the outer layer with the body to complete the lapel. Lay the two layers flat, then fold the outer layer to the bottom, with the outer layer protruding 0.2cm at the lapel. S3: Start stitching from the lapel folding point, 10cm away from the lapel line, and evenly incorporate the protruding 0.2mm. S4: The needle goes down, the fabric rotates, and the stitches back at the lapel cut. This will cause the lapel to hook in slightly. S5: With the side facing up, merge the bottom half; S6: The lower neckline is 0.5cm shorter than the upper neckline. You need to cut into this section. While sewing, mark the seams. The collar face and collar lining are offset by 0.2cm. Then align them and fix the two seams together. S7: Then assemble the collar as well, press the two seams separately, and then press 0.1cm topstitching along both sides of the seam, and then press or cut 0.1cm edge line or topstitching again; S8: Sew the back collar patch and the facing together, and sew the shoulder seams of the front and back pieces together as well.

Images