A production management method, system and storage medium for knitted fabrics

Abstract

The present application relates to the technical field of knitted fabric production management, and in particular to a knitted fabric production management method, system and storage medium, the method comprising the following steps: obtaining the quantity of materials to be detected corresponding to the step to be detected; comparing the quantity of materials to be detected with a preset quantity, and determining whether the quantity of materials to be detected is similar to the preset quantity; if the quantity of materials to be detected is similar to the preset quantity, generating a corresponding transport signal, and sending the transport signal to a vehicle control module to control a transport vehicle to automatically transport the corresponding materials to be detected. The present application has the function of generating a transport signal and sending the transport signal to a vehicle control module to control a transport vehicle to automatically transport the corresponding materials to be detected, thereby reducing manual handling, saving time, and improving the production efficiency of knitted fabrics.

Description

Technical Field

[0001] The present application relates to the technical field of knitted fabric production management, and in particular to a knitted fabric production management method, system and storage medium. Background Art

[0002] Knitted fabric is a fabric made by bending yarn into loops and interlacing them with knitting needles. The knitted fabric has the characteristics of soft texture, moisture absorption and breathability, sweat wicking and warmth retention, and most of them have excellent elasticity and extensibility.

[0003] In the process of producing knitted fabrics, multiple processes such as spinning, weaving, dyeing and chemical finishing are required. In the existing production process, materials are manually moved when entering each work section. Therefore, the production of knitted fabrics is time-consuming and labor-intensive, which in turn makes the production efficiency of knitted fabrics low. Summary of the invention

[0004] In order to save time and effort in the production of knitted fabrics and improve the production efficiency of knitted fabrics, the present application provides a knitted fabric production management method, system and storage medium.

[0005] In a first aspect, the present application provides a production management method for knitted fabrics, which adopts the following technical solution:

[0006] A production management method for knitted fabrics comprises the following steps:

[0007] Get the quantity of materials to be tested corresponding to the steps to be tested;

[0008] Comparing the quantity of the material to be detected with a preset quantity, and determining whether the quantity of the material to be detected is similar to the preset quantity;

[0009] If the quantity of the materials to be detected is similar to the preset quantity, a corresponding transport signal is generated and sent to the vehicle control module to control the transport vehicle to automatically transport the corresponding materials to be detected.

[0010] By adopting the above technical solution, based on the number of materials to be detected corresponding to the step to be detected, the number of materials to be detected is compared with the preset number. When it is determined that the number of materials to be detected is similar to the preset number, it means that the step to be detected requires the start of automatic transportation by the transport vehicle. Therefore, a transport signal is generated and sent to the vehicle control module to control the transport vehicle to automatically transport the corresponding materials to be detected, thereby reducing manual handling, saving time, and improving the production efficiency of knitted fabrics.

[0011] Preferably, the quantity of materials to be detected includes the quantity of raw materials and the quantity of products, the preset quantity includes a first preset value and a second preset value, and the quantity of materials to be detected is similar to the preset quantity, and the following steps are included:

[0012] Comparing the quantity of the raw material with the first preset value, and comparing the quantity of the product with the second preset value;

[0013] If the quantity of the raw material is less than the first preset value, it is determined that the quantity of the material to be detected is similar to the preset quantity;

[0014] If the product quantity is higher than the second preset value, it is determined that the quantity of the material to be detected is similar to the preset quantity.

[0015] By adopting the above technical solution, since the number of materials to be detected includes the number of raw materials and the number of products, the corresponding preset number includes a first preset value and a second preset value. If the number of raw materials is less than the first preset value or the number of products is higher than the second preset value, it is determined that the number of materials to be detected is similar to the preset number, and then a corresponding transport signal is generated, so as to timely control the transport vehicle to automatically transport the corresponding material to be detected to the position of the corresponding step to be detected, thereby reducing manual handling, saving time, and improving the production efficiency of knitted fabrics.

[0016] Preferably, the transport signal includes a material incoming signal and a material transport signal, wherein the method for obtaining the material incoming signal and the material transport signal includes the following steps:

[0017] When the quantity of the raw materials is less than a first preset value, the material incoming signal is generated, and the material incoming signal at least includes the type of raw materials, so as to control the transport vehicle to automatically transport the type of raw materials to the current workstation to be inspected;

[0018] When the product quantity is higher than the second preset value, the material transportation signal is generated, and the material transportation signal at least includes the product type to control the transportation vehicle to automatically transport the product type to the next station to be inspected.

[0019] By adopting the above technical solution, the transportation signal includes a material purchase signal and a material transportation signal, and the transportation signal corresponding to the step to be detected is further divided. Therefore, by comparing the raw material quantity with the first preset value and the product quantity with the second preset value, it is possible to further confirm whether the transportation signal corresponding to the step to be detected specifically requires material transportation or purchase, and thus the starting point and destination of the transport vehicle can be more accurately determined by the material transportation signal or the material purchase signal.

[0020] Preferably, the transport signal includes a material incoming signal and a material transport signal, and after determining whether the quantity of the material to be detected is similar to the preset quantity, the following steps are further included:

[0021] When the raw material quantity is less than the first preset value and the product quantity is higher than the second preset value, the used raw material quantity is obtained and compared with the raw material quantity;

[0022] If the amount of raw materials used is greater than the amount of raw materials, the material purchase signal is responded to first;

[0023] If the used raw material amount is less than the raw material quantity, the material transportation signal is responded to first.

[0024] By adopting the above technical solution, when the quantity of raw materials is less than the first preset value and the quantity of products is higher than the second preset value, it is determined that the step to be detected generates both a material purchase signal and a material transportation signal, and then by comparing the raw material quantity with the raw material quantity, it is determined which transportation signal to respond to first, and then the starting point and destination corresponding to the transportation signal can be accurately known, thereby improving transportation efficiency.

[0025] Preferably, the step of obtaining the amount of raw materials used comprises the following steps:

[0026] Acquire production efficiency according to the material purchase signal, and acquire transportation time according to the material transportation signal;

[0027] The amount of raw materials used is obtained based on the transportation time required and the production efficiency.

[0028] Preferably, after generating the corresponding transport signal, the method further comprises the following steps:

[0029] Determine whether there are multiple signals for the transport signal;

[0030] If yes, then obtaining a corresponding execution level according to the transport signal, wherein the execution level represents a priority response level of the transport signal;

[0031] The transport signals are arranged in ascending order according to the execution levels, and the transport signals with higher execution levels are responded to first.

[0032] Preferably, the step of obtaining the corresponding execution level according to the transport signal comprises the following steps:

[0033] Obtaining the corresponding upper-level step to be tested according to the step to be tested, and determining whether the inventory of the material to be transported of the upper-level step to be tested is insufficient;

[0034] If yes, then obtain the production time corresponding to the upper-level step to be tested, and obtain the waiting time corresponding to the step to be tested based on the production time and the transportation time;

[0035] If not, then obtaining the waiting time corresponding to the step to be detected according to the transportation time;

[0036] Generate a corresponding execution level according to the waiting time;

[0037] The transportation time represents the time taken by the transportation vehicle to transport from the upper-level step to be tested to the current step to be tested.

[0038] Preferably, before arranging the transport signals in ascending order according to the execution levels, the method further comprises the following steps:

[0039] It is determined in sequence whether the waiting time is greater than the preset time. If so, the corresponding transport signal is used as a temporary signal, and the total number of the temporary signals is recorded as a temporary number;

[0040] It is determined whether the temporary quantity is greater than a preset quantity. If so, a signal for increasing transportation is generated, wherein the signal for increasing transportation represents a signal for increasing the transportation fleet.

[0041] In a second aspect, the present application provides a production management system for moisture wicking knitted fabrics, which adopts the following technical solution:

[0042] A production management system for knitted fabrics, comprising:

[0043] A quantity acquisition module, which is used to obtain the quantity of materials to be tested corresponding to the steps to be tested;

[0044] A data comparison module, the data comparison module is used to compare the quantity of the material to be detected with a preset quantity, and determine whether the quantity of the material to be detected is similar to the preset quantity;

[0045] The data processing module is used to generate a corresponding transportation signal if the quantity of the materials to be detected is similar to the preset quantity, and send the transportation signal to the vehicle control module to control the transportation vehicle to automatically transport the corresponding materials to be detected.

[0046] In a third aspect, the present application provides a storage medium, which adopts the following technical solution:

[0047] A storage medium storing at least one instruction, at least one program, a code set or an instruction set, wherein the at least one instruction, the at least one program, the code set or the instruction set is loaded and executed by a processor to implement the knitted fabric production management method as described in the first aspect.

[0048] Through the production management method, system and storage medium of knitted fabrics provided by the embodiments of the present application, based on the number of materials to be detected corresponding to the step to be detected, the number of materials to be detected is compared with the preset number. When it is determined that the number of materials to be detected is similar to the preset number, it means that the step to be detected needs to start the automatic transportation of the transport vehicle. Therefore, a transport signal is generated and the transport signal is sent to the vehicle control module to control the transport vehicle to automatically transport the corresponding materials to be detected, thereby reducing manual handling, saving time, and improving the production efficiency of knitted fabrics; since the number of materials to be detected includes the number of raw materials and the number of products, the corresponding preset number includes a first preset value and a second preset value. If the number of raw materials is less than the first preset value or the number of products is higher than the second preset value, it is determined that the number of materials to be detected is similar to the preset number, and then a corresponding transport signal is generated, so as to timely control the transport vehicle to automatically transport the corresponding materials to be detected to the position of the corresponding step to be detected, thereby reducing manual handling, saving time, and improving the production efficiency of knitted fabrics. BRIEF DESCRIPTION OF THE DRAWINGS

[0049] Figure 1 It is a block diagram of the production management method of knitted fabrics provided in an embodiment of the present application;

[0050] Figure 2 It is a block diagram of the selection steps in which a material incoming signal and a material transport signal exist simultaneously in the step to be detected provided by an embodiment of the present application;

[0051] Figure 3 It is a flowchart of the steps of obtaining the corresponding execution level according to the transport signal provided in an embodiment of the present application. DETAILED DESCRIPTION

[0052] To more clearly understand the purpose, technical solutions and advantages of the present application, the present application is described and illustrated below in conjunction with the accompanying drawings and embodiments. However, it should be understood by those of ordinary skill in the art that the present application can be implemented without these details. In some cases, in order to avoid unnecessary descriptions that make various aspects of the present application obscure, well-known methods, processes, systems, components and / or circuits that have been described at a higher level will not be described in detail. For those of ordinary skill in the art, it is obvious that various changes can be made to the embodiments disclosed in the present application, and without departing from the principles and scope of the present application, the general principles defined in the present application can be applied to other embodiments and application scenarios. Therefore, the present application is not limited to the embodiments shown, but conforms to the broadest scope consistent with the scope claimed for protection of the present application.

[0053] The embodiment of the present application discloses a production management method for knitted fabrics.

[0054] like Figure 1As shown, the production management method of knitted fabrics comprises the following steps:

[0055] S100, obtaining the quantity of materials to be inspected corresponding to the step to be inspected.

[0056] The steps to be tested include spinning, weaving, dyeing, chemical finishing, etc. The number of materials to be tested represents the number of materials in each step to be tested, and is mainly used to determine whether the current step to be tested requires material transportation.

[0057] S200, comparing the quantity of the material to be detected with a preset quantity, and determining whether the quantity of the material to be detected is similar to the preset quantity.

[0058] Among them, the preset quantity represents the quantity of materials set in advance. When the quantity of materials to be inspected corresponding to each step to be inspected is similar to the preset quantity, it means that the current step to be inspected needs to transport the materials to the corresponding location. When the quantity of materials to be inspected corresponding to each step to be inspected is not similar to the preset quantity, it means that the materials corresponding to the current step to be inspected have not reached the quantity that needs to be transported. At this time, the materials to be inspected corresponding to the step to be inspected do not need to be transported.

[0059] Specifically, since two adjacent steps to be detected need to be connected through materials, assuming that step A to be detected is spinning, step B to be detected is weaving, and step C to be detected is dyeing, the spinning generated by step A to be detected needs to be transported to step B to be detected, and then it is woven into cloth by step B to be detected, and then the woven cloth is transported to step C to be detected for dyeing. Therefore, for a single step B to be detected, there may be materials that need to be transported to step C to be detected, and materials also need to be obtained from step A to be detected. Therefore, the number of materials to be detected includes the number of raw materials and the number of products, and the preset number includes a first preset value and a second preset value. Among them, the number of raw materials represents the number of raw materials obtained from the previous step to be detected, and the number of products represents the number of materials that need to be transported to the next step to be detected. The first preset value corresponds to the number of raw materials, and the second preset value corresponds to the number of products.

[0060] It should be noted here that the quantity of raw materials and the quantity of products both represent the quantity of materials corresponding to the current step to be detected. For step S200, how to determine whether the quantity of the material to be detected is similar to the preset quantity includes the following steps:

[0061] S210, comparing the quantity of raw materials with a first preset value, and comparing the quantity of products with a second preset value.

[0062] S220: If the quantity of the raw material is less than the first preset value, it is determined that the quantity of the material to be detected is similar to the preset quantity.

[0063] S230: If the product quantity is higher than the second preset value, it is determined that the quantity of the material to be detected is similar to the preset quantity.

[0064] Specifically, since each step to be detected includes the quantity of raw materials and the quantity of products, it is necessary to compare the quantity of raw materials with the first preset value, and it is also necessary to compare the quantity of products with the second preset value. As long as the quantity of raw materials is less than the first preset value, it is determined that the quantity of materials to be detected is similar to the preset quantity. When the quantity of products is higher than the second preset value, it is determined that the quantity of materials to be detected is similar to the preset quantity.

[0065] It should be noted here that the comparison of the raw material quantity with the first preset value and the comparison of the product quantity with the second preset value are performed in parallel and at the same time. As long as the corresponding conditions are met, it is determined that the quantity of the material to be tested is similar to the preset quantity.

[0066] It should be noted here that the preset quantity is the quantity of materials set for each different step to be detected, and is mainly set according to the production efficiency of each different step to be detected and the transportation time between the steps to be detected that are associated with it. In this embodiment, the first preset value and the second preset value are both the quantity of materials set for different steps to be detected. The connection here means that another step to be detected is associated with the step to be detected. For example, the yarn generated by step A to be detected needs to be transported to step B to be detected, and step A to be detected and step B to be detected are in an associated relationship.

[0067] Exemplarily, assuming that step A to be detected is spinning, step B to be detected is weaving, and step C to be detected is dyeing, the yarn generated by step A to be detected needs to be transported to step B to be detected, and then it is woven into cloth by step B to be detected, and then the woven cloth is transported to step C to be detected for dyeing. Here is a setting, assuming that step B to be detected produces 90 meters of cloth per hour, and 200 yarns are consumed per square centimeter when producing cloth in step B to be detected. The yarn is transported from step A to be detected to step B to be detected, and the number of transported yarns transported once is 50,000. Therefore, the first preset number corresponding to step B to be detected can be set according to the yarn consumption efficiency of step B to be detected and the number of transported yarns transported once. Specifically, it is necessary to ensure that the yarn is stably transported from step A to be detected to step B to be detected, and that there is no shortage of yarn in the production of step B to be detected. The first preset number corresponding to other steps to be detected can be set in the same way.

[0068] Since there is not just a single step to be detected, in order to arrange the corresponding preset quantities more reasonably, the first preset quantity corresponding to the step B to be detected can be set to N times the transportation quantity, and the letter N can be randomly selected according to different steps to be detected. In this way, the first preset quantity corresponding to each step to be detected can be set to a different value, thereby avoiding each step and transporting the corresponding material to the corresponding location in advance.

[0069] Exemplarily, N corresponding to step A to be detected can be set to 1, N corresponding to step B to be detected can be set to 2, and N corresponding to step C to be detected can be set to 3, and specific circumstances can be analyzed specifically.

[0070] Similarly, the second preset quantity corresponding to each step to be detected is also set according to the production efficiency corresponding to each step. Assuming that the production efficiency of step B to be detected can produce 90 meters per hour, it takes 30 minutes to transport the yarn from step A to be detected to step B to be detected. Therefore, the second preset quantity corresponding to step B to be detected can be set according to the production efficiency and transportation time of step B to be detected. The second preset quantities corresponding to other steps to be detected can be set similarly.

[0071] S300: If the quantity of the materials to be inspected is similar to the preset quantity, a corresponding transport signal is generated and sent to the vehicle control module to control the transport vehicle to automatically transport the corresponding materials to be inspected.

[0072] Among them, the transportation signal represents a signal generated when the quantity of materials to be inspected is similar to a preset quantity. The signal is mainly sent to the vehicle control module, which then controls the transport vehicle to the corresponding location to transport the corresponding materials to be inspected, so that the materials to be inspected can be transported to the corresponding next location.

[0073] In addition, the transport vehicle mentioned here may be operated manually or automatically, and this embodiment does not limit this. In order to free up manpower, this embodiment preferably controls the transport vehicle to automatically realize transportation through the vehicle control module.

[0074] It should be noted here that the vehicle control module mainly controls the module of the transport vehicle. When the processor determines that the number of materials to be detected is similar to the preset number, it will generate a transport signal to the vehicle control module. The transport signal at least includes the transport starting point, the transport destination, and the transport material information. When the vehicle control module receives the transport signal, it will promptly control the transport vehicle to drive to the transport starting point. Since the transport vehicle will stop on the side when it is not working, it is necessary to control the transport vehicle to drive to the transport starting point through the vehicle control module.

[0075] It should be noted here that the transport signal includes a material incoming signal and a material transport signal, wherein the method for obtaining the material incoming signal and the material transport signal includes the following steps:

[0076] S310, when the quantity of raw materials is less than the first preset value, a material incoming signal is generated to control the transport vehicle to automatically transport the raw material type to the current workstation to be inspected.

[0077] S320, when the product quantity is higher than the second preset value, a material transportation signal is generated to control the transportation vehicle to automatically transport the product type to the next station to be inspected.

[0078] The material incoming signal at least includes the raw material type and the corresponding raw material destination, and the material transport signal at least includes the product type and the corresponding product destination. The method mainly monitors the raw material quantity and product quantity corresponding to the step to be inspected in real time, and then determines the difference between the raw material quantity and the first preset value and the product quantity and the second preset value, and then generates a corresponding transport signal. The processor can then send a corresponding control instruction to the vehicle control module, so that the transport vehicle can accurately and quickly transport the material to be inspected to the corresponding station to be inspected.

[0079] Specifically, when the number of raw materials is less than the first preset value, it is determined that the raw materials corresponding to the step to be detected need to be increased, and then the processor generates a material incoming signal to control the transport vehicle to automatically transport the raw material type from the raw material destination to the current station to be detected. When the number of products is higher than the second preset value, it is determined that the product corresponding to the step to be detected needs to be transported to the next station to be detected, so the processor generates a material transport signal to control the transport vehicle to automatically transport the product type from the current station to be detected to the product destination. The product destination here refers to the location of the next station to be detected.

[0080] Since each step to be detected includes the quantity of raw materials and the quantity of products, during actual transportation, the transportation signals received by the vehicle control module include material incoming signals and material transportation signals. For the same step to be detected, both the material incoming signals and the material transportation signals may be received at the same time. For the same step to be detected, when both the material incoming signals and the material transportation signals are received at the same time, how to control the driving trajectory of the transport vehicle is as follows.

[0081] Combination Figure 2 , after determining whether the quantity of the material to be detected is similar to the preset quantity, the following steps are also included:

[0082] S330, when the raw material quantity is less than the first preset value and the product quantity is higher than the second preset value, the used raw material quantity is obtained and compared with the raw material quantity.

[0083] S340, if the amount of raw materials used is greater than the amount of raw materials, the material purchase signal is responded to first.

[0084] S350, if the amount of raw materials used is less than the amount of raw materials, the material transportation signal is responded to first.

[0085] The amount of raw materials used represents the amount of raw materials needed for the current step to be tested within the estimated time. The estimated time refers to the sum of the time it takes for the transport vehicle to transport the product materials corresponding to the step to be tested to the next step to be tested and return to the current step to be tested, and the time it takes to transport the raw materials required for the current step to be tested to the current step to be tested. The amount of raw materials represents the remaining amount of raw materials corresponding to the current step to be tested.

[0086] Specifically, in step S310, when the amount of raw materials is less than the first preset value, and the amount of products is higher than the second preset value, it means that the processor has received both the material purchase signal of the current step to be detected and the material transportation signal. When the processor determines that the current step to be detected needs both purchase and transportation of products to the next step to be detected, at this time, how to select the driving trajectory of the current transport vehicle can be specifically determined by comparing the amount of raw materials used with the amount of raw materials. When the amount of raw materials used is greater than the amount of raw materials, it means that the existing amount of raw materials is not enough to support the production of products in the current step to be detected within the estimated time. At this time, the processor determines that the vehicle control module needs to respond to the material purchase signal first, and then the processor will send a material purchase signal to the vehicle control module, so that the vehicle control module controls the transport vehicle to automatically drive to the previous step of the current step to be detected to transport the corresponding raw materials to the current step to be detected. When the amount of raw materials used is less than the number of raw materials, it means that the existing number of raw materials is sufficient to support the production of products corresponding to the current step to be detected within the estimated time. At this time, the processor determines that the vehicle control module needs to respond to the material transportation signal, and then the processor will send a material transportation signal to the vehicle control module, so that the vehicle control module controls the transport vehicle to automatically drive to the current step to be detected, and transport the corresponding material products to the next step corresponding to the current step to be detected, and then return to the previous step of the current step to be detected to transport the corresponding raw materials to the current step to be detected.

[0087] In step S330, the method for obtaining the amount of raw materials includes the following steps:

[0088] S331, obtaining the production efficiency according to the material purchase signal, and obtaining the transportation time according to the material transportation signal.

[0089] S332, obtaining the amount of raw materials used based on the transportation time and production efficiency.

[0090] Among them, production efficiency represents the production efficiency of the machine corresponding to the current step to be tested, mainly referring to the utilization rate of raw materials. Transportation time mainly refers to the estimated time, the amount of materials required for production within the transportation time. Transportation time mainly refers to the time it takes for the transport vehicle to transport from the upper step to be tested to the current step to be tested.

[0091] Specifically, the production efficiency is obtained based on the material purchase signal, the transportation time is obtained based on the material transportation signal, and the amount of raw materials used is obtained based on the transportation time and the production efficiency, thereby accurately obtaining the amount of raw materials used.

[0092] In another embodiment, since there are multiple steps to be detected, the processor receives more than one transport signal. Therefore, in order to enable the transport vehicle to obtain the corresponding starting point and destination more quickly, it is necessary to obtain the priority step to be detected among the multiple steps to be detected.

[0093] Therefore, after generating the corresponding transport signal, the following steps are also included:

[0094] S400, determining whether there are multiple transport signals.

[0095] S500: If yes, obtain the corresponding execution level according to the transport signal.

[0096] S600: Arrange the transport signals in ascending order according to their execution levels, and respond to transport signals with higher execution levels first.

[0097] The execution level represents the priority response level of the transport signal. The execution level mainly refers to the execution level of the transport signal corresponding to each step to be detected. The higher the execution level of the step to be detected, the higher the priority response of the transport signal of the step to be detected.

[0098] Specifically, it is determined whether there are multiple transport signals. If so, the corresponding execution level is obtained according to the transport signal, and the execution level represents the priority level of the transport signal. The transport signals are arranged in ascending order according to the execution level, and the transport signals with higher execution levels are responded to first.

[0099] In step S500, the corresponding execution level is obtained according to the transport signal, referring to Figure 3 , including the following steps:

[0100] S510, obtaining the corresponding upper-level step to be tested according to the step to be tested, and determining whether the inventory of the material to be transported of the upper-level step to be tested is insufficient.

[0101] S520: If yes, obtain the production time corresponding to the upper-level step to be tested, and obtain the waiting time corresponding to the step to be tested based on the production time and the transportation time.

[0102] S530: If not, obtain the waiting time corresponding to the step to be inspected according to the transportation time.

[0103] S540: Generate a corresponding execution level according to the waiting time.

[0104] Among them, the superior step to be tested represents the previous step of the step to be tested. Whether the inventory of materials to be transported of the superior step to be tested is insufficient is mainly determined by obtaining the product quantity corresponding to the superior step to be tested, and judging whether the product quantity corresponding to the superior step to be tested exists. If yes, it is determined that the inventory of logistics to be transported of the superior step to be tested is not insufficient. If the product quantity corresponding to the superior step to be tested does not exist, it is determined that the inventory of logistics to be transported of the superior step to be tested is insufficient.

[0105] The waiting time represents the time that the number of products and raw materials corresponding to the step to be inspected can support, and then the corresponding execution level is generated by the waiting time. When the waiting time is longer, the execution level is lower, and the transportation signal of the step to be inspected can be delayed. When the waiting time is shorter, the execution level is higher, and the transportation signal of the step to be inspected can be executed first.

[0106] It should be noted here that the waiting time is set according to the number of raw materials corresponding to the step to be detected, and is set by the number of products corresponding to the upper-level step to be detected corresponding to the step to be detected.

[0107] Specifically, the corresponding upper-level step to be tested is obtained according to the step to be tested, and it is determined whether the inventory of the material to be transported of the upper-level step to be tested is insufficient. If so, the waiting time corresponding to the step to be tested is obtained according to the production time and transportation time corresponding to the upper-level step to be tested. If not, the waiting time corresponding to the step to be tested is obtained according to the transportation time. The corresponding execution level is generated according to the waiting time.

[0108] Since there are multiple steps to be detected, the processor receives more than one transport signal. Therefore, in order to enable the transport vehicle to obtain the corresponding starting point and destination more quickly, it is necessary to obtain the priority steps to be detected among the multiple steps to be detected. The specific operation is to arrange the transport signals corresponding to the multiple steps to be detected in ascending order according to the execution level. However, if the waiting time corresponding to the steps to be detected is greater than the preset time, it means that each step to be detected needs to be processed in time. At this time, in order to improve the production efficiency of moisture wicking knitted fabrics.

[0109] Before the transport signals are arranged in ascending order of execution level, the following steps are also included:

[0110] S610, determining in turn whether the waiting time is greater than a preset time, if so, taking the corresponding transport signal as a temporary signal, and recording the total number of temporary signals as a temporary number.

[0111] S620, determining whether the temporary quantity is greater than the preset quantity, and if so, generating an increase transport signal.

[0112] Among them, the temporary signal represents a transport signal that can wait for a time longer than the preset time, the temporary number represents the total number of temporary signals, and the preset number is a number set in advance, which is mainly set according to the specific steps of the moisture wicking knitted fabric. In this embodiment, it is preferably set to the product of the number of specific steps and the specified multiple, and the specified multiple mentioned here is preferably set to 3 / 5. The increase transport signal represents the signal of increasing the transport fleet.

[0113] It should be noted here that it is determined in turn whether the waiting time is greater than the preset time. If the waiting time is greater than the preset time, the corresponding transport signal is used as a temporary signal, and the total number of temporary signals is recorded as a temporary number. It is determined whether the temporary number is greater than the preset number. If the temporary number is greater than the preset number, an increase transport signal is generated and sent to the vehicle control module, so that the vehicle control module adds the corresponding transport vehicle and sends different driving trajectories to different transport vehicles, thereby quickly improving the production efficiency of moisture wicking knitted fabrics.

[0114] If the waiting time is not greater than the preset time and the temporary number is not greater than the preset number, the processor does not perform any operation.

[0115] The implementation principle is:

[0116] The processor obtains the quantity of materials to be detected corresponding to several steps to be detected, and compares the quantity of materials to be detected with the corresponding preset quantity to determine whether the quantity of materials to be detected is similar to the preset quantity. The quantity of raw materials is compared with the first preset value, and the quantity of products is compared with the second preset value. If the quantity of raw materials is less than the first preset value, it is determined that the quantity of materials to be detected is similar to the preset quantity. If the quantity of products is higher than the second preset value, it is determined that the quantity of materials to be detected is similar to the preset quantity. If the quantity of materials to be detected is similar to the preset quantity, a corresponding transportation signal is generated, and the transportation signal is sent to the vehicle control module to control the transportation vehicle to automatically transport the corresponding materials to be detected.

[0117] The embodiment of the present application also discloses a production management system for knitted fabrics.

[0118] Specifically, the production management system of knitted fabrics includes a quantity acquisition module, a data comparison module connected to the quantity acquisition module, and a data processing module connected to the data comparison module. Specifically, the quantity acquisition module is used to obtain the quantity of materials to be detected corresponding to the step to be detected. The data comparison module is used to compare the quantity of materials to be detected with a preset quantity, and determine whether the quantity of materials to be detected is similar to the preset quantity. If the quantity of materials to be detected is similar to the preset quantity, the data processing module is used to generate a corresponding transportation signal, and send the transportation signal to the vehicle control module to control the transportation vehicle to automatically transport the corresponding materials to be detected.

[0119] The other functions performed in the above-mentioned quantity acquisition module, data comparison module and data processing module and the technical details of each function are the same or similar to the corresponding features in the production management method of knitted fabric described above, so they are not repeated here.

[0120] The embodiment of the present application also discloses a storage medium.

[0121] The storage medium stores at least one instruction, at least one program, code set or instruction set, and the at least one instruction, at least one program, code set or instruction set is loaded and executed by the processor to implement a production management method for knitted fabrics.

[0122] It should be understood that although the steps in the flowchart of the accompanying drawings are shown in sequence according to the instructions of the arrows, these steps are not necessarily performed in the order indicated by the arrows. Unless otherwise clearly stated in this document, the execution of these steps is not strictly limited in order and can be performed in other orders.

[0123] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A production management method for knitted fabrics, characterized in that: The following steps are involved: Get the quantity of materials to be tested corresponding to the steps to be tested; Compare the quantity of the material to be detected with a preset quantity, and determine whether the quantity of the material to be detected is similar to the preset quantity, wherein the quantity of the material to be detected includes the quantity of raw materials and the quantity of products, and the preset quantity includes a first preset value and a second preset value; Compare the quantity of the raw material with the first preset value, and compare the quantity of the product with the second preset value; if the quantity of the raw material is less than the first preset value, determine that the quantity of the material to be detected is similar to the preset quantity; If the quantity of the product is higher than the second preset value, it is determined that the quantity of the material to be detected is similar to the preset quantity; If the quantity of the materials to be detected is similar to the preset quantity, a corresponding transport signal is generated and sent to the vehicle control module to control the transport vehicle to automatically transport the corresponding materials to be detected, wherein the transport signal includes a material incoming signal and a material transport signal; When the raw material quantity is less than the first preset value, and the product quantity is higher than the second preset value, the used raw material quantity is obtained, and the used raw material quantity is compared with the raw material quantity; if the used raw material quantity is greater than the raw material quantity, the material purchase signal is responded to first; if the used raw material quantity is less than the raw material quantity, the material transportation signal is responded to first; The first preset number corresponding to each step to be detected is set to a different value, and the second preset number corresponding to each step to be detected is set according to the production efficiency corresponding to each step; Determine whether there are multiple signals for the transport signal; if so, obtain a corresponding execution level according to the transport signal, the execution level representing the priority response level of the transport signal; Arrange the transport signals in ascending order according to the execution levels, and preferentially execute the transport signals with higher execution levels; The method of obtaining the amount of raw materials used comprises the following steps: Acquire production efficiency according to the material purchase signal, and acquire transportation time according to the material transportation signal; Obtaining the amount of raw materials used according to the transportation time required and the production efficiency; The step of obtaining the corresponding execution level according to the transport signal comprises the following steps: Obtaining the corresponding upper-level step to be tested according to the step to be tested, and determining whether the inventory of the material to be transported of the upper-level step to be tested is insufficient; If yes, then obtain the production time corresponding to the upper-level step to be tested, and obtain the waiting time corresponding to the step to be tested based on the production time and the transportation time; If not, then obtaining the waiting time corresponding to the step to be detected according to the transportation time; Generate a corresponding execution level according to the waiting time; The transportation time represents the time taken by the transportation vehicle to transport from the upper-level step to be tested to the current step to be tested.

2. The production management method of knitted fabric according to claim 1, characterized in that: The method for obtaining the material incoming signal and the material transport signal comprises the following steps: When the quantity of the raw materials is less than a first preset value, the material incoming signal is generated, and the material incoming signal at least includes the type of raw materials, so as to control the transport vehicle to automatically transport the type of raw materials to the current workstation to be inspected; When the product quantity is higher than the second preset value, the material transportation signal is generated, and the material transportation signal at least includes the product type to control the transportation vehicle to automatically transport the product type to the next station to be inspected.

3. The production management method of knitted fabric according to claim 1, characterized in that: Before arranging the transport signals in ascending order according to the execution levels, the method further includes the following steps: It is determined in sequence whether the waiting time is greater than the preset time. If so, the corresponding transport signal is used as a temporary signal, and the total number of the temporary signals is recorded as a temporary number; It is determined whether the temporary quantity is greater than a preset quantity. If so, a signal for increasing transportation is generated, wherein the signal for increasing transportation represents a signal for increasing the transportation fleet.

4. A knitted fabric production management system, characterized in that: include: A quantity acquisition module, which is used to obtain the quantity of materials to be tested corresponding to the steps to be tested; A data comparison module, the data comparison module is used to compare the quantity of the material to be detected with a preset quantity, and determine whether the quantity of the material to be detected is similar to the preset quantity; the quantity of the material to be detected includes the quantity of raw materials and the quantity of products, and the preset quantity includes a first preset value and a second preset value; Compare the quantity of the raw material with the first preset value, and compare the quantity of the product with the second preset value; if the quantity of the raw material is less than the first preset value, determine that the quantity of the material to be detected is similar to the preset quantity; If the quantity of the product is higher than the second preset value, it is determined that the quantity of the material to be detected is similar to the preset quantity; A data processing module, if the quantity of the materials to be detected is similar to the preset quantity, the data processing module is used to generate a corresponding transport signal, and send the transport signal to the vehicle control module to control the transport vehicle to automatically transport the corresponding materials to be detected; The transport signal includes a material incoming signal and a material transport signal; When the raw material quantity is less than the first preset value, and the product quantity is higher than the second preset value, the used raw material quantity is obtained, and the used raw material quantity is compared with the raw material quantity; if the used raw material quantity is greater than the raw material quantity, the material purchase signal is responded to first; if the used raw material quantity is less than the raw material quantity, the material transportation signal is responded to first; The first preset number corresponding to each step to be detected is set to a different value, and the second preset number corresponding to each step to be detected is set according to the production efficiency corresponding to each step; Determine whether there are multiple signals for the transport signal; if so, obtain a corresponding execution level according to the transport signal, the execution level representing the priority response level of the transport signal; Arrange the transport signals in ascending order according to the execution levels, and preferentially execute the transport signals with higher execution levels; The method of obtaining the amount of raw materials used comprises the following steps: Acquire production efficiency according to the material purchase signal, and acquire transportation time according to the material transportation signal; Obtaining the amount of raw materials used according to the transportation time required and the production efficiency; The step of obtaining the corresponding execution level according to the transport signal comprises the following steps: Obtaining the corresponding upper-level step to be tested according to the step to be tested, and determining whether the inventory of the material to be transported of the upper-level step to be tested is insufficient; If yes, then obtain the production time corresponding to the upper-level step to be tested, and obtain the waiting time corresponding to the step to be tested based on the production time and the transportation time; If not, then obtaining the waiting time corresponding to the step to be detected according to the transportation time; Generate a corresponding execution level according to the waiting time; The transportation time represents the time taken by the transportation vehicle to transport from the upper-level step to be tested to the current step to be tested.

5. A storage medium, characterized in that: The storage medium stores at least one instruction, at least one program, a code set or an instruction set, and the at least one instruction, the at least one program, the code set or the instruction set is loaded and executed by the processor to implement the knitted fabric production management method according to any one of claims 1 to 3.

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