A plate cutting dust prevention device for artificial stone slab production
By designing a plate cutting and dustproof device for artificial stone slab production with cleaning mechanism and water spraying device, the problem that existing equipment cannot effectively clean the filter components and cannot cool the saw blades is solved, and the rapid filtration of sewage and dust are achieved. Effectively avoided.
Patent Information
- Application Number
- CN202410560801.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-05-08
AI Technical Summary
The existing cutting and dust removal equipment for artificial stone slab production cannot effectively clean the filter components, resulting in inconvenient sewage filtration, and the inability to cool the saw blades, which cannot effectively avoid the generation of dust.
A plate cutting and dust-proof device for artificial stone slab production is designed. The movable plate drives the cleaning mechanism to move on the filter assembly. The scraper of the cleaning mechanism cleans the surface of the filter assembly to ensure the filtration of sewage; at the same time, the water spraying device sprays water. On the stone slab, the dust is settled and the saw blade is cooled down.
The filter components are effectively cleaned, the sewage is quickly filtration, the tilt problem after cutting of the stone slabs is avoided, and the dust is effectively avoided through the water spray device, and the saw blade is cooled down.
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Figure CN118238292B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of cutting dust prevention equipment, in particular to a plate cutting dust prevention device for producing artificial stone slabs. Background Art
[0002] Artificial stone slabs are made of non-natural mixtures. During the production process of artificial stone slabs, they need to be cut according to size. Dust is inevitable in the cutting process. The existing method is to use a dust removal fan to guide the dust and spray it through a water pump to cause the dust to settle to achieve a dust prevention effect. The existing spraying can only achieve dust reduction, but cannot cool the saw blade.
[0003] According to the patent document with the existing publication number CN217988770U, a cutting dust removal device for artificial stone slab production is disclosed, which includes a base plate, a dust removal fan is installed on the base plate through a bracket, and an air duct is installed on the top of the dust removal fan, one end of the air duct is connected to a guide plate, and a water pool is arranged at the bottom of the guide plate, the water pool is installed on the base plate, and one side of the water pool is connected to a water tank. When in use, this technical solution drives the roller to move in the track through the telescopic rod, and then drives the scraper on the movable plate to move in the water pool. The bottom of the scraper contacts the bottom of the water pool. When moving, the sludge accumulated in the water pool can be gathered, which is more convenient for centralized treatment. With respect to the above technical solution, although this solution realizes the aggregation of sludge, it is impossible to clean the filter component when the sludge is gathered, and the filtration of the sewage in the later stage cannot be guaranteed, which is inconvenient when in use. Summary of the invention
[0004] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a plate cutting dust prevention device for artificial stone slab production, so as to solve the problems raised in the above-mentioned background technology. The present invention has a novel structure. When in use, when the stone slab drives the movable plate to move back and forth on the fixed plate, the movable plate drives the cleaning mechanism on the fixed rod to move on the filter assembly. The cleaning mechanism moves back and forth on the filter assembly to clean the surface of the filter assembly, which facilitates the filtering of sewage. After the plate is placed on the movable plate, the fixed plates move left and right inside the box. The left and right movement controls the size of the support area, and the stone slab is evenly supported to avoid tilting caused by the later stone slab cutting. After long-term use, the cleaning mechanism will be dislocated between the fixed rods, and the cleaning mechanism can be disassembled and replaced after dislocation.
[0005] In order to achieve the above-mentioned purpose, the present invention is implemented through the following technical scheme: a plate cutting dust prevention device for artificial stone slab production, including a dust removal device body, the dust removal device body including a box body, the side of the box body is welded with a guide rail, the guide rail and the top of the box body are movably mounted with a movable seat, the top of the movable seat is fixedly mounted with a water tank, the bottom of the movable seat is fixedly mounted with a cutting box, the sides of the cutting box are respectively fixedly mounted with a first power mechanism and a second power mechanism, the inner wall of the box body is provided with a groove, the inside of the groove is movably mounted with a protrusion, a fixing plate is welded between the protrusions, and the fixing plate is provided with a fixing groove.
[0006] Furthermore, a fixing block is movably installed inside the fixing groove, a movable plate is welded to the top of the fixing block, a fixing rod is welded to the bottom of the fixing block, and a limiting groove is provided at one end of the fixing rod.
[0007] Furthermore, a cleaning mechanism is movably installed inside the limiting groove, and the cleaning mechanism includes a scraper plate 1 and a scraper plate 2, and cleaning plates are fixedly installed at the bottom of the scraper plate 1 and the scraper plate 2.
[0008] Furthermore, a filter assembly is fixedly installed inside the box, a water inlet pipe is fixedly installed on the top of the filter assembly, the water inlet pipe is fixedly installed on one end of the box, and a sewage pipe is fixedly installed on the bottom of the filter assembly, the sewage pipe is fixedly installed on one side of the box.
[0009] Furthermore, a fixing hole is opened on the guide rail, a lifting mechanism is fixedly installed on the movable seat, a movable column is installed on the lifting mechanism, one end of the movable column is movably installed inside the fixing hole, a displacement mechanism is fixedly installed on the side of the box body, and one end of the displacement mechanism is fixedly installed on the protrusion.
[0010] Furthermore, a motor box is fixedly installed on the side of the water tank, a water pump is fixedly installed inside the motor box, a water suction pipe and a water supply pipe are fixedly installed on the water pump, and one end of the water suction pipe is fixedly installed inside the water tank.
[0011] Furthermore, an output shaft is installed on the first power mechanism, a roller is fixedly installed on the output shaft, a rubber ring seat is fixedly installed on the side of the roller, and a fixing cylinder is installed on the output shaft.
[0012] Furthermore, a mounting hole is provided on the fixed cylinder, and the fixed cylinder is movably mounted on the output shaft through the mounting hole. A ring seat is fixed on the side of the fixed cylinder, and a water spray hole is provided inside the fixed cylinder, and the water spray hole is connected to the ring seat.
[0013] Furthermore, a support tube is fixed on the ring seat, and the support tube is fixedly installed on the cutting box. A diversion box is fixed on the other end of the support tube, and the diversion box is connected to the water supply pipe.
[0014] Furthermore, a rotating column is installed on the second power mechanism, a saw blade is fixedly installed on the rotating column, two sides of the saw blade are movably installed between the roller and the fixed cylinder, an extrusion mechanism is fixed on the inner wall of the cutting box, an extrusion column is installed on the extrusion mechanism, and a buffer friction block is fixed at one end of the extrusion column.
[0015] Beneficial effects of the present invention: The present invention provides a plate cutting dust prevention device for artificial stone plate production, comprising a box body; a sewage pipe; a displacement mechanism; a water inlet pipe; a guide rail; a fixing hole; a movable seat; a water tank; a lifting mechanism; a cutting box; a first power mechanism; a fixed plate; a fixed groove; a fixed block; a movable plate; a slot; a protrusion; a filter assembly; a fixed rod; a cleaning mechanism; a limiting groove; a second power mechanism; an output shaft; a roller; a rubber ring seat; a fixed cylinder; a water spray hole; a ring seat; a support pipe; a diversion box; a water supply pipe; a rotating column; a saw blade; a mounting hole; an extrusion mechanism; and an extrusion column.
[0016] 1. A slab cutting dust prevention device for producing artificial stone slabs. When in use, the slab drives the movable plate to move back and forth on the fixed plate, and the movable plate drives the cleaning mechanism on the fixed rod to move on the filter assembly. The cleaning mechanism moves back and forth on the filter assembly to clean the surface of the filter assembly. The cleaning facilitates the rapid downward filtering and discharge of sewage. After the slab is placed on the movable plate, the fixed plates move left and right inside the box. The left and right movement controls the size of the supporting area, and the slab is evenly supported to avoid tilting caused by the later cutting of the slab. The cleaning mechanism will be misaligned between the fixed rods after long-term use, and the cleaning mechanism can be disassembled and replaced after the misalignment.
[0017] 2. A slab cutting dust prevention device for producing artificial stone slabs, when the stone slab is heavy, the extrusion column is used to limit the stone slab in the early stage, and the lifting mechanism drives the movable seat to slowly descend, and the stone slab is cut by the saw blade when it descends. When the stone slab is cut through, the roller contacts the stone slab through the rubber ring seat, and the rotation of the roller drives the movable seat to move as a whole. When the movable seat moves as a whole, the saw blade completes the cutting of the stone slab. During cutting, the saw blade is rotated and installed between the roller and the fixed cylinder, and water is sprayed through the openings on the inner wall of the fixed cylinder. The water spray wets the stone slab and cools the saw blade at the same time. After the stone slab is wetted, the generation of dust is effectively avoided. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic structural diagram of a plate cutting dust prevention device for producing artificial stone slabs according to the present invention;
[0019] Figure 2This is a schematic structural diagram of a plate cutting dust prevention device for producing artificial stone slabs according to the present invention after the movable seat is removed;
[0020] Figure 3 It is a structural schematic diagram of a cleaning mechanism of a plate cutting dust prevention device for producing artificial stone slabs of the present invention;
[0021] Figure 4 It is a schematic structural diagram of a plate cutting dust prevention device for producing artificial stone slabs according to the present invention after the fixing rod is misplaced;
[0022] Figure 5 It is a schematic diagram of the side structure of a cutting box of a plate cutting dust prevention device for producing artificial stone slabs of the present invention;
[0023] Figure 6 It is a front view structural schematic diagram of a cutting box of a plate cutting dust prevention device for producing artificial stone slabs of the present invention;
[0024] Figure 7 It is a schematic diagram of the three-dimensional structure of a fixed cylinder of a plate cutting dust prevention device for producing artificial stone slabs according to the present invention;
[0025] In the figure: 1. box body; 2. sewage pipe; 3. displacement mechanism; 4. water inlet pipe; 5. guide rail; 6. fixing hole; 7. movable seat; 8. water tank; 9. lifting mechanism; 10. cutting box; 11. first power mechanism; 12. fixed plate; 13. fixed groove; 14. fixed block; 15. movable plate; 16. slot; 17. bump; 18. filter assembly; 19. fixed rod; 20. cleaning mechanism; 21. limit groove; 22. second power mechanism; 23. output shaft; 24. roller; 25. rubber ring seat; 26. fixed cylinder; 27. water spray hole; 28. ring seat; 29. support pipe; 30. diverter box; 31. water supply pipe; 32. rotating column; 33. saw blade; 34. mounting hole; 35. extrusion mechanism; 36. extrusion column. DETAILED DESCRIPTION
[0026] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0027] See also Figures 1 to 7The present invention provides a technical solution: a plate cutting dust prevention device for artificial stone slab production, comprising a dust removal device body, the dust removal device body comprising a box body 1, a guide rail 5 is welded on the side of the box body 1, a movable seat 7 is movably installed between the guide rail 5 and the top of the box body 1, a water tank 8 is fixedly installed on the top of the movable seat 7, a cutting box 10 is fixedly installed on the bottom of the movable seat 7, a first power mechanism 11 and a second power mechanism 22 are respectively fixedly installed on the sides of the cutting box 10, a groove 16 is opened on the inner wall of the box body 1, a protrusion 17 is movably installed inside the groove 16, a fixed plate 12 is welded between the protrusions 17, a fixed groove 13 is opened on the fixed plate 12, the first power mechanism 11 and the second power mechanism 22 are both DC motors, the DC motor provides the required electric energy for the rotation of the equipment, and later when the first power mechanism 11 drives the roller 24 to rotate, the stone slab moves on the movable plate 15, and when the stone slab is too heavy, the movable seat 7 is moved on the guide rail 5 driven by the roller 24 to complete the cutting of the stone slab.
[0028] In this embodiment, a fixed block 14 is movably installed inside the fixed groove 13, a movable plate 15 is welded to the top of the fixed block 14, a fixed rod 19 is welded to the bottom of the fixed block 14, a limiting groove 21 is opened at one end of the fixed rod 19, a cleaning mechanism 20 is movably installed inside the limiting groove 21, the cleaning mechanism 20 comprises a scraper 1 and a scraper 2, and cleaning plates are fixedly installed at the bottom of the scraper 1 and the scraper 2, a filter assembly 18 is fixedly installed inside the box 1, a water inlet pipe 4 is fixed to the top of the filter assembly 18, the water inlet pipe 4 is fixedly installed at one end of the box 1, a sewage pipe 2 is fixedly installed at the bottom of the filter assembly 18, and the sewage pipe 2 is fixedly installed on one side of the box 1, the filter assembly 18 is a filter plate, the filter plate filters impurities and dust in the water, the cleaning mechanism 20 moves under the drive of the fixed rod 19, and the filter assembly 18 is cleaned by the movement of the cleaning mechanism 20.
[0029] In this embodiment, a fixing hole 6 is opened on the guide rail 5, and a lifting mechanism 9 is fixedly installed on the movable seat 7. The lifting mechanism 9 is an electric push rod. The electric push rod moves the movable column into the interior of the fixing hole 6, so that the movable seat 7 is limited on the guide rail 5. A movable column is installed on the lifting mechanism 9, and one end of the movable column is movably installed in the interior of the fixing hole 6. A displacement mechanism 3 is fixedly installed on the side of the box body 1, and one end of the displacement mechanism 3 is fixedly installed on the protrusion 17. The displacement mechanism 3 is an electric push rod. The electric push rod causes the fixed plate 12 to move horizontally inside the box body 1 through the protrusion 17. The movement is adjusted according to the width of the stone slab. A motor box is fixedly installed on the side of the water tank 8, and a water pump is fixedly installed inside the motor box. A water suction pipe and a water supply pipe 31 are respectively fixedly installed on the water pump, and one end of the water suction pipe is fixedly installed inside the water tank 8. An output shaft 23 is installed on the first power mechanism 11, and a roller 24 is fixedly installed on the output shaft 23. A rubber ring seat 25 is fixedly installed on the side of the roller 24. A fixed cylinder 26 is installed on the output shaft 23, and an annular groove is opened between the fixed cylinder 26 and the roller 24. The water sprayed from the water spray hole 27 is sprayed on the stone slab in a straight line, and the water wets the position where the straight line is cut, and the wetting effectively avoids the generation of dust.
[0030] In this embodiment, the fixed cylinder 26 is provided with a mounting hole 34, and the fixed cylinder 26 is movably mounted on the output shaft 23 through the mounting hole 34. A ring seat 28 is fixed to the side of the fixed cylinder 26, and a water spray hole 27 is provided inside the fixed cylinder 26. The water spray hole 27 is connected to the ring seat 28. A support pipe 29 is fixed to the ring seat 28, and the support pipe 29 is fixedly mounted on the cutting box 10. A shunt box 30 is fixed to the other end of the support pipe 29, and the shunt box 30 is connected to the water supply pipe 31. The second power mechanism 22 is installed There is a rotating column 32, on which a saw blade 33 is fixedly mounted. Both sides of the saw blade 33 are movably mounted between the roller 24 and the fixed cylinder 26. An extrusion mechanism 35 is fixed on the inner wall of the cutting box 10. An extrusion column 36 is mounted on the extrusion mechanism 35. A buffer friction block is fixed at one end of the extrusion column 36. The extrusion mechanism 35 is an electric push rod, which pushes the extrusion column 36 to contact the stone slab in the early stage. After the extrusion column 36 contacts the stone slab, it provides left and right limiting forces for the movable seat 7 to avoid the influence caused by the displacement of the stone slab during cutting.
[0031] The device provides the required electric energy for the electrical appliances inside the device through an external power supply. When using the device, first move the movable seat 7 on the guide rail 5 to expose the position of the movable plate 15, use the lifting equipment to lift the stone slab and place it on the movable plate 15, and before placing it on the movable plate 15, start the displacement mechanism 3 to push the protrusion 17 to move inside the groove 16, and adjust the width between the fixed plates 12, so that the movable plate 15 can complete the support according to the stone slabs of different widths. After the stone slabs are placed, the movable seat 7 is returned to its position. After the movable seat 7 is returned to its position, the squeezing mechanism 35 is started, and the squeezing column 36 on the squeezing mechanism 35 moves downward. The squeezing column 36 contacts the stone slab through the buffer friction block, and the stone slab and the movable plate 15 are pressed by the squeezing force of the squeezing column 36. The movable seat 7 is limited, and the lifting mechanism 9 is started again. The movable column on the lifting mechanism 9 enters into the fixed hole 6 at the corresponding position. The lifting mechanism 9 limits the movable seat 7. When cutting is required, the squeezing mechanism 35 is slowly retracted. After the squeezing mechanism 35 is retracted, the movable seat 7 slowly descends downward. When the movable seat 7 descends, the saw blade 33 inside the cutting box 10 moves toward the stone slab. The second power mechanism 22 is started to drive the saw blade 33 on the rotating column 32 to rotate, and the saw blade 33 cuts the stone slab. When the stone slab is cut through, the squeezing column 36 is completely retracted into the squeezing mechanism 35, and the roller 24 contacts with the stone slab through the rubber ring seat 25. When the stone slab is thinner and lighter, the first power mechanism 11 is started to drive the roller 24 to rotate, and the roller 24 contacts with the stone slab through the rubber ring seat 25. The plate generates friction, and the roller 24 pushes the stone plate and the movable plate 15 to move slowly inside the fixed groove 13. When the stone plate moves, the saw blade 33 is fixed, thereby completing the cutting of the stone plate. When the movable plate 15 moves, the movable plate 15 drives the cleaning mechanism 20 to move through the fixed rod 19, and the bottom of the cleaning mechanism 20 scratches the filter component 18. After scratching, the dust blocking the surface of the filter component 18 is scraped off. After scraping, the filter component 18 is guaranteed to filter the sewage. When the saw blade 33 cuts the stone plate, the water pump inside the water tank 8 is started, and the water pump pressurizes the water and enters the inside of the water supply pipe 31. The water inside the water supply pipe 31 enters the inside of the diverter box 30, and the water inside the diverter box 30 enters the inside of the ring seat 28 through the support pipe 29. The water flow then passes through The water spray hole 27 sprays outward, and an annular groove is opened between the fixed cylinder 26 and the roller 24. The water sprayed from the water spray hole 27 is sprayed on the stone slab in a straight line, and the water wets the position of the cutting straight line, which effectively avoids the generation of dust. At the same time, the saw blade 33 rotates between the fixed cylinder 26 and the roller 24, and the rotation is used to cool the saw blade through the water flow. After the cutting is completed later, the movable seat 7 is removed from the box body 1, and the space on the top of the box body 1 is opened. After opening, the movable plate 15 is moved on the fixed plate 12, and the movable plate 15 drives the fixed rod 19 to be misaligned. After the fixed rod 19 drives the cleaning mechanism 20 to be misaligned, the cleaning mechanism 20 can be horizontally taken out from the inside of the limiting groove 21, and replaced after being taken out, which is convenient for the cleaning and use of the filter component 18 in the later stage.The dust on the surface of the filter assembly 18 is cleaned later, and after cleaning, the water inlet pipe 4 is filled with water to complete the cleaning of the filter assembly 18.
[0032] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.
[0033] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A plate cutting dust prevention device for artificial stone production, comprising a dust removal device body, characterized in that: The dust removal device body comprises a box body (1), a guide rail (5) is welded to the side of the box body (1), a movable seat (7) is movably mounted between the guide rail (5) and the top of the box body (1), a water tank (8) is fixedly mounted on the top of the movable seat (7), a cutting box (10) is fixedly mounted on the bottom of the movable seat (7), a first power mechanism (11) and a second power mechanism (22) are respectively fixedly mounted on the sides of the cutting box (10), a groove (16) is formed on the inner wall of the box body (1), a protrusion (17) is movably mounted inside the groove (16), a fixing plate (12) is welded between the protrusions (17), a fixing groove (13) is formed on the fixing plate (12), a fixing block (14) is movably mounted inside the fixing groove (13), a movable plate (15) is welded to the top of the fixing block (14), a fixing rod (19) is welded to the bottom of the fixing block (14), one end of the fixing rod (19) A limit groove (21) is provided, a cleaning mechanism (20) is movably mounted inside the limit groove (21), the cleaning mechanism (20) comprises a first scraper and a second scraper, the bottoms of the first scraper and the second scraper are both fixedly mounted with a cleaning plate, an output shaft (23) is mounted on the first power mechanism (11), a roller (24) is fixedly mounted on the output shaft (23), a rubber ring seat (25) is fixedly mounted on the side of the roller (24), a fixed cylinder (26) is mounted on the output shaft (23), a rotating column (32) is mounted on the second power mechanism (22), a saw blade (33) is fixedly mounted on the rotating column (32), two sides of the saw blade (33) are movably mounted between the roller (24) and the fixed cylinder (26), an extrusion mechanism (35) is fixed on the inner wall of the cutting box (10), an extrusion column (36) is mounted on the extrusion mechanism (35), and a buffer friction block is fixed at one end of the extrusion column (36).
2. The board cutting dust prevention device for producing artificial stone slabs according to claim 1, characterized in that: A filter assembly (18) is fixedly mounted inside the box (1); a water inlet pipe (4) is fixedly mounted on the top of the filter assembly (18); the water inlet pipe (4) is fixedly mounted on one end of the box (1); a sewage discharge pipe (2) is fixedly mounted on the bottom of the filter assembly (18); the sewage discharge pipe (2) is fixedly mounted on one side of the box (1).
3. The plate cutting dust prevention device for producing artificial stone slabs according to claim 1, characterized in that: The guide rail (5) is provided with a fixing hole (6), a lifting mechanism (9) is fixedly mounted on the movable seat (7), a movable column is mounted on the lifting mechanism (9), one end of the movable column is movably mounted inside the fixing hole (6), a displacement mechanism (3) is fixedly mounted on the side of the box body (1), and one end of the displacement mechanism (3) is fixedly mounted on the protrusion (17).
4. The board cutting dust prevention device for producing artificial stone board according to claim 1, characterized in that: A motor box is fixedly mounted on the side of the water tank (8), a water pump is fixedly mounted inside the motor box, a water pump and a water supply pipe (31) are respectively fixedly mounted on the water pump, and one end of the water pump is fixedly mounted inside the water tank (8).
5. The board cutting dust prevention device for producing artificial stone board according to claim 1, characterized in that: The fixed cylinder (26) is provided with a mounting hole (34), and the fixed cylinder (26) is movably mounted on the output shaft (23) through the mounting hole (34). A ring seat (28) is fixed to the side of the fixed cylinder (26), and a water spray hole (27) is provided inside the fixed cylinder (26), and the water spray hole (27) is connected to the ring seat (28).
6. A plate cutting dust prevention device for producing artificial stone slabs according to claim 5, characterized in that: A support tube (29) is fixed on the ring seat (28), and the support tube (29) is fixedly mounted on the cutting box (10). A diversion box (30) is fixed on the other end of the support tube (29), and the diversion box (30) is connected to a water supply pipe (31).
Citation Information
Patent Citations
Plate cutting dustproof device for artificial stone plate production
CN217988770U
Automatic bar cutting device for building construction plates
CN108789882A
Dustproof infrared bridge type stone cutting machine
CN219768727U