A cutting device for producing multi-station transmission parts
By designing a cutting device for the production of multi-station transmission parts, the problems of low cutting efficiency and high manual loading and unloading in the existing technology are solved, automated production is achieved, and cutting efficiency and working efficiency are improved.
Patent Information
- Application Number
- CN202410522354.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2044-04-28
AI Technical Summary
The existing bearing cutting process is inefficient and requires manual loading and unloading, resulting in high costs.
A cutting device for the production of multi-station transmission components is designed, including a feeding mechanism, a conveying assembly, and a cutting machine table. Through automatic feeding and multi-station cutting processes, the continuous transmission and automatic cutting and unloading of the pipe blank are realized.
It improves cutting efficiency and working efficiency, reduces labor costs, and realizes automated production.
Smart Images

Figure CN118305367B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of bearing manufacturing, and in particular to a cutting device for producing multi-station transmission parts. Background Art
[0002] As a transmission component, the main function of the bearing is to support the rotating shaft system, reduce the friction coefficient during movement, and maintain the accurate position and direction of the shaft system. It is widely used in mechanical equipment, such as transmissions, machine tool spindles, elevator cars, etc.
[0003] In the manufacturing of bearings, a tube blank of a certain length needs to be cut into sections to obtain a plurality of initial products of bearing inner rings or bearing outer rings of appropriate size and shape. After cutting, surface polishing, local chamfering and other process steps are required. However, in the prior art, the bearing cutting process mostly uses single-station processing, which has low processing efficiency, and manual loading and unloading are required during the processing, which further reduces the processing efficiency and increases labor costs. Summary of the invention
[0004] Based on this, the purpose of the present invention is to provide a multi-station cutting device for the production of transmission components, aiming to solve the problems of low efficiency and high cost of single-station cutting of tube blanks and manual loading and unloading.
[0005] The present invention provides a cutting device for producing multi-station transmission parts, comprising a feeding mechanism, a conveying assembly, and a cutting machine. The feeding mechanism is used to continuously convey the tube blanks to be cut. The inlet end of the conveying assembly is arranged at one side of the feeding mechanism. The conveying assembly is used to continuously receive and convey the tube blanks conveyed from the feeding mechanism. The cutting machine is arranged at the outlet end of the conveying assembly. A turntable, a transfer-in mechanism, a cutting mechanism, a transfer-out mechanism, and a purging structure are arranged on the cutting machine. The turntable can rotate relative to the cutting machine. The transfer-in mechanism, the cutting mechanism, the transfer-out mechanism, and the purging structure are arranged in sequence around the circumference of the turntable. A plurality of positioning mechanisms for positioning and supporting the tube blanks are arranged on the turntable. The transfer-in mechanism is used to transfer the tube blanks at the outlet end of the conveying assembly to the corresponding positioning mechanism. The cutting mechanism is used to cut the tube blanks fixed on the positioning mechanism into a plurality of primary products. The transfer-out mechanism is used to transfer at least one primary product to the next process. The purging structure is used to blow metal debris on the turntable.
[0006] In addition, the multi-station transmission component production cutting device according to the present invention may also have the following additional technical features:
[0007] Furthermore, the feeding mechanism includes a machine and a multi-stage telescopic table assembly. A accommodating chamber is provided inside the machine, a working chamber is provided at the upper end of the machine, the multi-stage telescopic table assembly is arranged between the accommodating chamber and the working chamber, an opening connected to the accommodating chamber is provided at the bottom of the working chamber, and a plurality of limit plates with gradually increasing heights are provided at the opening. Adjacent limit plates are arranged in parallel at intervals and inclined relative to the bottom of the working chamber. The multi-stage telescopic table assembly includes an inclined moving frame assembly and a first driving assembly. The moving frame assembly includes a driving plate, a plurality of sliding frames with gradually increasing heights, and a support plate. One end of the sliding frame is fixedly connected to the driving plate, and the support plate is fixedly connected to the other end of the sliding frame. The first driving assembly is transmission-connected to the driving plate for driving the support plate to slide between adjacent limit plates, and the sliding direction is parallel to the inclination direction of the limit plate.
[0008] Furthermore, the first driving assembly includes a telescopic cylinder and a mounting seat, both of which are located in the accommodating cavity, the mounting seat is fixed to the machine platform, the telescopic cylinder is fixed to the mounting seat, and the telescopic tube of the telescopic cylinder is fixed to the driving plate.
[0009] Furthermore, a supporting plate is arranged on the top of the limiting plate with the lowest height, and the extending direction of the supporting plate is inclined relative to the bottom plane of the working chamber.
[0010] Furthermore, the conveying assembly includes a conveyor belt, a first detector, and a second detector. The inlet end of the conveyor belt is located on the side of the limit plate with the highest height. The first detector is close to the outlet end of the conveyor belt. The first detector is used to detect whether there are pipe blanks conveyed on the conveyor belt. The second detector is arranged at the outlet end of the conveyor belt. The second detector is used to detect whether the pipe blanks on the conveyor belt are delivered to the position.
[0011] Furthermore, the transfer mechanism includes a first column, a first guide rail, a first telescopic motor, and a clamping jaw assembly. The first column is fixedly connected to the cutting machine table and has a height greater than the turntable. The first guide rail is fixedly connected to the first column. The first telescopic motor is slidably arranged on the first guide rail. The clamping jaw assembly is arranged on the telescopic rod of the first telescopic motor. The clamping jaw assembly is provided with two clamping jaws with adjustable spacing.
[0012] Furthermore, the roll-out mechanism includes a second column, a second guide rail, a second telescopic motor, and two third telescopic motors. The second column is fixedly connected to the cutting machine table and has a height greater than the turntable. The second guide rail is fixedly connected to the second column. The second telescopic motor is slidably arranged on the second guide rail. The two third telescopic motors are fixedly connected to the telescopic rod of the second telescopic motor through a connecting plate. The telescopic rods of the two third telescopic motors are arranged relatively to each other and can abut against each other.
[0013] Furthermore, the purge structure includes a base and a first purge head. The base is fixed to the cutting machine table and has a height greater than the turntable. The first purge head is fixed to the base. The air inlet of the first purge head is used to connect to an external air compressor, and the air outlet of the first purge head faces the turntable.
[0014] Furthermore, the positioning mechanism is a fixed seat, one end of which is fixedly connected to the edge of the turntable, the other end of which is located outside the turntable and is provided with at least one arc-shaped groove, and the side wall of the groove is provided with a plurality of first scratching paths arranged in parallel at intervals, the cutting mechanism includes at least one slide bar, an installation box, a second drive component, a plurality of saw wheels arranged in parallel at intervals, a third drive component, a third column, a fourth telescopic motor, and a press frame, the slide bar is fixedly connected to the cutting machine table and has a height greater than the turntable, the installation box is slidably arranged on the slide bar, the interior of the installation box is hollow and its bottom is open, the second drive component It is connected to the installation box for driving the installation box to slide on the slide bar, the saw wheel part is located in the installation box and is rotatably arranged on the installation box, the third driving assembly is connected to the saw wheel for driving the saw wheel to rotate, the third column is fixedly connected to the cutting machine table and has a height less than the turntable, the fourth telescopic motor is fixedly connected to the third column, the pressing frame is fixedly connected to the telescopic rod of the fourth telescopic motor, the fourth telescopic motor is used to drive the pressing frame to move up and down, the top height of the pressing frame is greater than the turntable, and a plurality of second scoring tracks arranged in parallel at intervals are provided on the side wall, and the pressing frame is used to press the pipe blank on the positioning mechanism downward.
[0015] Furthermore, a second purge head is provided on the outer wall of the installation box, an air inlet of the second purge head is used to connect to an external air compressor, and an air outlet of the second purge head faces the positioning mechanism.
[0016] The beneficial effects of the present invention include at least: by providing a loading mechanism and a conveying assembly, the function of automatic loading can be realized, thereby improving the working efficiency; at the same time, by providing a turntable, a transfer-in mechanism, a cutting mechanism, a transfer-out mechanism, a purging structure and other mechanisms on the cutting machine, a plurality of workstations can be formed, each of which performs its own function and jointly completes the cutting process from the tube blank to the primary product, thereby improving the cutting efficiency; in addition, the material is unloaded through the transfer-out mechanism, thereby realizing the function of automatic unloading and improving the working efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is an axonometric view of an embodiment of the present invention;
[0018] Figure 2 A top view of an embodiment of the present invention;
[0019] Figure 3 for Figure 3 Sectional view at AA in the middle;
[0020] Figure 4 It is a schematic diagram of the internal structure of the feeding mechanism in an embodiment of the present invention;
[0021] Figure 5 is a structural schematic diagram of a transfer-in mechanism in an embodiment of the present invention;
[0022] Figure 6 It is a schematic structural diagram of the cutting mechanism in the embodiment of the present invention when the tube blank is not cut;
[0023] Figure 7 for Figure 6 A partial enlarged view of the middle A;
[0024] Figure 8 It is a schematic structural diagram of the cutting mechanism in the embodiment of the present invention when cutting a tube blank;
[0025] Fig. 9 for Figure 8 A partial enlarged view of point B in the middle;
[0026] Fig.10 Schematic diagram of the structure of the transfer mechanism in the embodiment of the present invention;
[0027] Fig.11 is a schematic structural diagram of a purge structure in an embodiment of the present invention;
[0028] Description of main component symbols:
[0029] Feeding mechanism 100, machine table 110, accommodating chamber 111, working chamber 112, opening 1121, limiting plate 1122, multi-stage telescopic table assembly 120, moving frame assembly 121, driving plate 1211, sliding frame 1212, supporting plate 1213, first driving assembly 122, telescopic cylinder 1221, mounting seat 1222, supporting plate 130;
[0030] Conveying assembly 200, conveyor belt 210, first detector 220, second detector 230;
[0031] Cutting machine table 300, turntable 310, transfer-in mechanism 320, first column 321, first guide rail 322, first telescopic motor 323, clamping claw assembly 324, clamping claw 3241, cutting mechanism 330, sliding rod 331, installation box 332, second purge head 3321, second drive assembly 333, saw wheel 334, third column 335, fourth telescopic motor 336, pressing frame 337, second marking path 3371, third drive assembly 338, transfer-out mechanism 340, second column 341, second guide rail 342, second telescopic motor 343, connecting plate 3431, two third telescopic motors 344, purge structure 350, base 351, first purge head 352, positioning mechanism 360, groove 361, first marking path 3611;
[0032] 400 tube blanks and 500 first products.
[0033] The following specific implementation manner will further illustrate the present invention in conjunction with the above-mentioned drawings. DETAILED DESCRIPTION
[0034] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0035] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0036] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0037] like Figure 1-11As shown, a multi-station transmission component production cutting device provided by the present invention comprises a feeding mechanism 100, a conveying assembly 200, and a cutting machine 300. The inlet end of the conveying assembly 200 is arranged on one side of the feeding mechanism 100, and the cutting machine 300 is arranged at the outlet end of the conveying assembly 200. When the device is working, the feeding mechanism 100 continuously conveys the tube blanks 400 to be cut to the inlet end of the conveying assembly 200, and the conveying assembly 200 continuously receives these tube blanks 400 and conveys them to the outlet end of the conveying assembly 200. The cutting machine 300 is provided with a turntable 310, a transfer-in mechanism 320, a cutting mechanism 330, a transfer-out mechanism 340, and a purge structure 350. The turntable 310 can rotate relative to the cutting machine 300, and the transfer-in mechanism 320, the cutting mechanism 330, the transfer-out mechanism 340, and the purge structure 350 are sequentially arranged at intervals around the circumference of the turntable 310, and can be arranged at even intervals or uneven intervals. The circumferential edge of the turntable 310 is provided with a plurality of positioning mechanisms 360 for positioning and supporting the tube blank 400, so as to prevent the tube blank 400 from deviating from or falling when the turntable 310 rotates. The number of the positioning mechanisms 360 is preferably greater than or equal to three, so as to improve the cutting efficiency. When the transfer mechanism 320 is working, first, one of the positioning mechanisms 360 is rotated to the position area where the transfer mechanism 320 is located by rotating the turntable 310. Afterwards, the transfer mechanism 320 transfers the tube blank in place at the outlet end of the conveying assembly 200 to the positioning mechanism 360. It can be understood that if the number of positioning mechanisms 360 is large, the turntable 310 can also be rotated to transfer the tube blank to the next positioning mechanism 360. Afterwards, the turntable 310 rotates the positioning mechanism 360 to the position area where the cutting mechanism 330 is located. When the cutting mechanism 330 is working, the tube blank 400 fixed on the positioning mechanism 360 is cut into a plurality of primary products 500. Finally, the turntable 310 is rotated to rotate the positioning mechanism 360 to the position area where the transfer-out mechanism 340 is located. When the transfer-out mechanism 340 is working, the primary product 500 is transferred out of the cutting machine table 300. Optionally, one primary product 500 can be transferred each time, or multiple primary products 500 can be transferred each time. Before the transfer-in mechanism 320 works, the purge structure 350 is used to blow away the debris on the turntable 310, such as the metal debris formed by the last cutting, so as to prevent these stains from contaminating the tube blank 400.
[0038] In some optional embodiments, such as Figure 3 , 4As shown, the feeding mechanism 100 includes a machine 110 and a multi-stage telescopic table assembly 120. The machine 110 is provided with a receiving chamber 111 inside, and a working chamber 112 is provided at the upper end of the machine 110. The tube blank 400 can be placed in the working chamber 112. The multi-stage telescopic table assembly 120 is arranged between the receiving chamber 111 and the working chamber 112. The bottom of the working chamber 112 is provided with an opening 1121 connected to the receiving chamber 111. A plurality of limiting plates 1122 with gradually increasing heights are provided from right to left at the opening 1121. Adjacent limiting plates 1122 are arranged in parallel at intervals. Each limiting plate 1122 is arranged obliquely relative to the bottom of the working chamber 112, and the oblique direction is toward the inlet end of the conveying assembly 200. The multi-stage telescopic table assembly 120 includes a moving frame assembly 121 and a first driving assembly 122 arranged obliquely relative to the bottom of the working chamber 112. The moving frame assembly 121 is inclined toward the inlet end of the conveying assembly 200. Specifically, the movable frame assembly 121 includes a driving plate 1211, a plurality of sliding frames 1212 arranged from right to left and gradually increasing in height, and a support plate 1213. The lower ends of all the sliding frames 1212 are fixed to the driving plate 1211. The number of sliding frames 1212 is consistent with the number of gaps between adjacent limiting plates 1122. The support plate 1213 is fixed to the upper end of the sliding frame 1212. The first driving assembly 122 is transmission-connected to the driving plate 1211. When the first driving assembly 122 is working, it drives the sliding frame 1212 to reciprocate along an inclined direction parallel to the limiting plate 1122. Since the support plate 1213 is fixed together with the sliding frame 1212, the support plate 1213 can slide in the gap between adjacent limiting plates 1122 by reasonably setting the length of the reciprocating stroke of the sliding frame 1212.
[0039] Exemplarily, there are four groups of limit plates 1122 from right to left, and four groups of support plates 1213. When the slide frame 1212 is at the lowest position, the first tube blank 400 is supported between the top of the shortest support plate 1213 on the right and the second group of limit plates 1122 from right to left. When the first group of support plates 1213 from right to left is lifted to a position flush with the second group of limit plates 1122 from right to left, the tube blank 400 rolls to the top of the second group of limit plates 1122. Then, when the slide frame 1212 is lowered to a position flush with the second group of limit plates 1122, the tube blank 400 rolls to the top of the second group of support plates 1213 from right to left, and so on, until the tube blank 400 rolls to the entrance end of the conveying assembly 200. As long as the tube blanks 400 are placed on the shortest support plates 1213 in sequence, the purpose of continuously conveying the tube blanks 400 can be achieved.
[0040] In some optional embodiments, such as Figure 3As shown, the first driving assembly 122 includes a telescopic cylinder 1221 and a mounting seat 1222. Both the telescopic cylinder 1221 and the mounting seat 1222 are located in the accommodating cavity 111, which can prevent external foreign objects from interfering with the operation of the telescopic cylinder 1221. Specifically, the mounting seat 1222 is fixed to the machine 110, the telescopic cylinder 1221 is fixed to the mounting seat 1222, and the telescopic tube at the front end of the telescopic cylinder 1221 is fixed to the driving plate 1211. In this way, when the telescopic cylinder 1221 is working, it can drive the slide frame 1212 to reciprocate along the inclined direction parallel to the limit plate 1122, so as to achieve the purpose of continuously conveying the tube blank 400.
[0041] In some optional embodiments, such as Figure 3 As shown, in order to facilitate the tube blank 400 to continuously roll onto the top of the shortest support plate 1213, a support plate 130 is arranged on the top of the limiting plate 1122 with the lowest height on the right side, and the extension direction of the support plate 130 is inclined relative to the plane where the bottom of the working chamber 112 is located, so that the tube blank 400 can roll to the top of the shortest support plate 1213 by itself under the action of gravity. Of course, the premise is that the top height of the shortest support plate 1213 on the right should not be higher than the top height of the support plate 1213.
[0042] In some optional embodiments, such as Figure 1 , 2As shown, the conveying assembly 200 includes a conveyor belt 210, a first detector 220, and a second detector 230. The inlet end of the conveyor belt 210 is located on the side of the highest limit plate 1122. The first detector 220 is arranged on the conveyor belt 210, and the position of the first detector 220 is close to the outlet end of the conveyor belt 210, for example, the distance between the first detector 220 and the end of the outlet end of the conveyor belt 210 exceeds the length of a tube 400. When the conveyor belt 210 is running, the first detector 220 can detect whether there is a tube 400 being conveyed on the conveyor belt 210. Optionally, the first detector 220 can select a Hall sensor. When the Hall sensor detects that there is no tube 400 being conveyed, the signal does not change, indicating that the feeding mechanism 100 is damaged at this time. At this time, the turntable 310, the transfer-in mechanism 320, the cutting mechanism 330, the transfer-out mechanism 340, and the purge structure 350 can be controlled not to operate. The second detector 230 is arranged on the conveyor belt 210, and the position of the second detector 230 is arranged at the end of the outlet end of the conveyor belt 210. Optionally, the second detector 230 can select a reflective laser sensor. When the conveyor belt 210 is running, the reflective laser sensor can detect whether the distance between the tube blank 400 on the conveyor belt 210 and it is within a preset range, that is, whether there is a tube blank 400 at the predetermined position of the outlet end of the conveyor belt 210. When it is detected that the tube blank 400 is within the preset range, the conveyor belt 210 can be controlled to stop rotating, and the turntable 310, the transfer mechanism 320, the cutting mechanism 330, the transfer mechanism 340, and the purge structure 350 can be controlled to perform corresponding actions respectively.
[0043] In some optional embodiments, such as Figure 5As shown, the transfer mechanism 320 includes a first column 321, a first guide rail 322, a first telescopic motor 323, and a clamping claw assembly 324. The first column 321 is fixedly connected to the cutting machine table 300, and the height of the first column 321 is greater than the height of the turntable 310, and specifically, it is also higher than the height of the positioning mechanism 360, so that the positioning mechanism 360 will not collide with the first column 321 when the turntable 310 rotates. The first guide rail 322 is fixedly connected to the first column 321, and the first telescopic motor 323 is slidably arranged on the first guide rail 322, so that the first telescopic motor 323 can slide on the first guide rail 322 as a whole, and the sliding direction of the first telescopic motor 323 is parallel to the plane where the turntable 310 is located. It is understandable that when a set of first guide rails 322 is provided, a corresponding anti-rotation structure is also required to prevent the first telescopic motor 323 from rotating relative to the first guide rails 322 during the sliding process. Preferably, multiple sets of first guide rails 322 arranged in parallel and spaced apart are provided, for example, three sets, so as to improve the sliding stability of the first telescopic motor 323. The clamping jaw assembly 324 is provided on the telescopic portion of the first telescopic motor 323. When the first telescopic motor 323 is extended and retracted, the clamping jaw assembly 324 can approach and move away from the positioning mechanism 360 on the turntable 310. In addition, two clamping jaws 3241 with adjustable spacing are provided on the clamping jaw assembly 324, so that the clamping jaws 3241 can be adjusted accordingly according to the diameter of the tube blank 400, so as to firmly grasp the outer wall of the tube blank 400.
[0044] In some optional embodiments, such as Fig.10As shown, the roll-out mechanism 340 includes a second column 341, a second guide rail 342, a second telescopic motor 343, and two third telescopic motors 344. The second column 341 is fixedly connected to the cutting machine 300, and the height of the second column 341 is greater than the height of the turntable 310, and specifically, it is also higher than the height of the positioning mechanism 360, so that the positioning mechanism 360 will not collide with the second column 341 when the turntable 310 rotates. The second telescopic motor 343 is slidably arranged on the second guide rail 342, so that the second telescopic motor 343 can slide on the second guide rail 342 as a whole, and the sliding direction of the second telescopic motor 343 is parallel to the plane where the turntable 310 is located. It can be understood that when a set of second guide rails 342 is provided, a corresponding anti-rotation structure is also required to prevent the second telescopic motor 343 from rotating relative to the second guide rail 342 during the sliding process. Preferably, multiple sets of second guide rails 342 arranged in parallel and spaced apart are provided, such as three sets, so as to improve the sliding stability of the second telescopic motor 343. In order to transfer the primary product 500 on the positioning mechanism 360 below the second telescopic motor 343, a connecting plate 3431 is provided on the telescopic rod of the second telescopic motor 343, and the two third telescopic motors 344 are fixedly connected to the connecting plate 3431, and the telescopic rods of the two third telescopic motors 344 are arranged opposite to each other. When it is necessary to transfer the primary product 500, the two third telescopic motors 344 are first in a telescopic state, at which time the telescopic rods of the two third telescopic motors 344 do not abut together, and the distance between the front ends of the two telescopic rods is greater than the thickness of the primary product 500, or when transferring multiple primary products 500 arranged side by side, the distance between the front ends of the two telescopic rods is greater than the total thickness of the multiple primary products 500, so that when the two third telescopic motors 344 are extended and retracted, the two telescopic rods are inserted into the central hollow part of the primary product 500 from both sides until the two telescopic rods abut together, and then the second telescopic motor 343 performs corresponding actions to transfer the primary product 500.
[0045] In some optional embodiments, such as Fig.11 As shown, the purge structure 350 includes a base 351 and a first purge head 352. The base 351 is fixedly connected to the cutting machine 300, and the height of the base 351 is greater than the height of the turntable 310, so that the top of the base 351 can extend toward the turntable 310. The first purge head 352 is fixedly connected to the base 351. The air inlet of the first purge head 352 is connected to an external air compressor during operation, and the air outlet of the first purge head 352 faces the turntable 310. Since the top of the base 351 is close to the turntable 310, the first purge head 352 thereon is also close to the turntable 310, so that the high-pressure gas sprayed from the air outlet of the first purge head 352 is also closer to the turntable 310, so that the debris on the turntable 310 can be quickly and effectively purged.
[0046] In some optional embodiments, such as Figure 6 , 7As shown, the positioning mechanism 360 is a fixed seat, the lower end of the fixed seat is fixed to the edge of the turntable 310, and the upper end part of the fixed seat is located outside the turntable 310, and at least one arc-shaped groove 361 is provided on this part, for example, two grooves 361 can be provided, so that each fixed seat can hold two tube blanks 400, which can improve the working efficiency. In addition, since the outer shape of the tube blank 400 is circular, when the tube blank 400 is placed in the groove 361, the tube blank 400 is not easy to rotate, and in order to prevent the tube blank 400 from axially and radially translating, the size of the groove 361 also needs to be adapted to the tube blank 400. In order to facilitate the cutting mechanism 330 to cut the tube blank 400 placed in the groove 361, a plurality of first scoring channels 3611 arranged in parallel at intervals are provided on the side wall of the groove 361.
[0047] like Figure 6-9As shown, the cutting mechanism 330 includes at least one slide bar 331, a mounting box 332, a second drive assembly 333, a plurality of saw wheels 334 arranged in parallel at intervals, a third column 335, a fourth telescopic motor 336, a press frame 337, and a third drive assembly 338. The slide bar 331 is fixed to the cutting machine table 300, and the height of the slide bar 331 is greater than the turntable 310. The mounting box 332 is slidably arranged on the slide bar 331. It can be understood that when a slide bar 331 is provided, a corresponding anti-rotation structure is also required to prevent the mounting box 332 from rotating relative to the slide bar 331 during the sliding process. Preferably, a plurality of parallel and spaced slide bars 331 are provided, for example, two, so as to improve the sliding stability of the mounting box 332. The interior of the mounting box 332 is hollow, the bottom of the mounting box 332 is open, and the second drive assembly 333 is in transmission connection with the mounting box 332, so that when the second drive assembly 333 acts, the mounting box 332 can be driven to move up and down on the slide bar 331. Optionally, the second drive assembly 333 can be a telescopic cylinder or a telescopic motor, and the telescopic cylinder or the telescopic motor can be fixedly installed on the slide bar 331 during specific assembly. The third drive assembly 338 is connected to the saw wheel 334 in a transmission manner. When the third drive assembly 338 is working, the saw wheel 334 is driven to rotate, and the saw wheel 334 rotates at a high speed to cut the tube 400. Optionally, the third drive assembly 338 can be a rotary motor, and when the rotary motor is in a specific assembly, the rotary motor is fixedly installed on the installation box 332, and the rotating shaft of the rotary motor can be connected to the saw wheel 334 through a speed reducer to provide a large torque to drive the saw wheel 334 to rotate. Part of the saw wheel 334 is located in the installation box 332, and the saw wheel 334 is rotatably arranged on the inner wall of the installation box 332. By arranging part of the saw wheel 334 in the installation box 332, on the one hand, it can prevent the metal debris generated when cutting the tube 400 from splashing in a large range, and on the other hand, it can prevent the saw wheel 334 from splashing when it breaks and causing safety accidents or damaging other devices and equipment. In order to avoid positioning problems of the saw wheel 334 , the number of the first marking lanes 3611 is greater than or equal to the number of the saw wheel 334 .
[0048] like Figure 6 , 8As shown, the third column 335 is fixed to the cutting machine 300, and the height of the third column 335 is less than the height of the turntable 310. The fourth telescopic motor 336 is fixed to the third column 335, and the pressing frame 337 is fixed to the telescopic rod of the fourth telescopic motor 336. When the fourth telescopic motor 336 is working, it can drive the pressing frame 337 to move up and down. The top height of the pressing frame 337 is greater than the turntable 310. Specifically, the height of the third column 335 is higher than the height of the positioning mechanism 360, so that the positioning mechanism 360 will not collide with the third column 335 when the turntable 310 rotates. Before cutting the tube blank 400, the fourth telescopic motor 336 drives the pressing frame 337 to move downward until the top of the pressing frame 337 presses against the top of the tube blank 400. In this way, under the common limiting action of the groove 361 and the pressing frame 337, the tube blank 400 can be stably placed in the groove 361, which is conducive to the cutting of the saw wheel 334. Since the pressing frame 337 presses against the tube 400 and blocks the saw wheel 334, a plurality of second scoring paths 3371 are arranged in parallel at intervals on the pressing frame 337. The second scoring paths 3371 are arranged through, and the saw wheel 334 extends to the tube 400 through the second scoring paths 3371, thereby realizing the cutting function. At the same time, the existence of the pressing frame 337 can prevent the splashing of metal debris generated by cutting to a certain extent.
[0049] In some optional embodiments, such as Figure 6 As shown, a second purge head 3321 is provided on the outer wall of the installation box 332. When the second purge head 3321 is in use, its air inlet is connected to an external air compressor, and the air outlet of the second purge head 3321 is toward the positioning mechanism 360 below the saw wheel 334. In this way, when the saw wheel 334 is cutting, the high-speed cold air flow can reduce the large amount of heat generated by the high-speed rotation of the saw wheel 334 and the friction of the tube blank 400, so as to prevent the high temperature from causing the saw wheel 334 to deform or reduce the structural strength. In addition, it can also prevent the splashing energy of metal debris generated when cutting the tube blank 400, thereby reducing the range of metal debris splashing.
[0050] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0051] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.
Claims
1. A multi-station cutting device for producing transmission parts, characterized in that: The multi-station transmission component production cutting device comprises: A feeding mechanism, used to continuously convey the tube blanks to be cut; A conveying assembly, the inlet end of which is arranged at one side of the feeding mechanism, and is used to continuously receive and convey the tube blanks conveyed from the feeding mechanism; A cutting machine is arranged at the outlet end of the conveying component. A turntable, a transfer-in mechanism, a cutting mechanism, a transfer-out mechanism, and a purging structure are arranged on the cutting machine. The turntable can rotate relative to the cutting machine. The transfer-in mechanism, the cutting mechanism, the transfer-out mechanism, and the purging structure are sequentially arranged at intervals around the circumference of the turntable. A plurality of positioning mechanisms for positioning and supporting the tube blank are arranged on the turntable. The transfer-in mechanism is used to transfer the tube blank at the outlet end of the conveying component to the corresponding positioning mechanism. The cutting mechanism is used to cut the tube blank fixed on the positioning mechanism into a plurality of primary products. The transfer-out mechanism is used to transfer at least one primary product to the next process. The purging structure is used to blow metal scraps on the turntable. The positioning mechanism is a fixed seat, one end of which is fixedly connected to the edge of the turntable, and the other end of which is located outside the turntable and is provided with at least one arc-shaped groove, and the side wall of the groove is provided with a plurality of first scratching paths arranged in parallel at intervals. The cutting mechanism includes at least one slide bar, an installation box, a second drive assembly, a plurality of saw wheels arranged in parallel at intervals, a third drive assembly, a third column, a fourth telescopic motor, and a press frame. The slide bar is fixedly connected to the cutting machine table and has a height greater than that of the turntable. The installation box is slidably arranged on the slide bar, the interior of the installation box is hollow and its bottom is open, and the second drive assembly and the installation box are driven by The third driving assembly is connected with the saw wheel for driving the saw wheel to rotate, the third column is fixed on the cutting machine table and has a height less than that of the turntable, the fourth telescopic motor is fixed on the third column, the press frame is fixed on the telescopic rod of the fourth telescopic motor, the fourth telescopic motor is used to drive the press frame to move up and down, the top height of the press frame is greater than that of the turntable, and a plurality of second scoring channels spaced in parallel are provided on the side wall, the press frame is used to press the tube blank on the positioning mechanism downward.
2. The multi-station transmission component production cutting device according to claim 1, characterized in that: The feeding mechanism includes a machine and a multi-stage telescopic table assembly. The machine is provided with a accommodating chamber inside, and a working chamber is provided at the upper end of the machine. The multi-stage telescopic table assembly is arranged between the accommodating chamber and the working chamber. The bottom of the working chamber is provided with an opening connected to the accommodating chamber, and a plurality of gradually increasing limit plates are provided at the opening. Adjacent limit plates are arranged in parallel at intervals and inclined relative to the bottom of the working chamber. The multi-stage telescopic table assembly includes an inclined movable frame assembly and a first driving assembly. The movable frame assembly includes a driving plate, a plurality of sliding frames with gradually increasing heights, and a support plate. One end of the sliding frame is fixedly connected to the driving plate, and the support plate is fixedly connected to the other end of the sliding frame. The first driving assembly is transmission-connected to the driving plate, and is used to drive the support plate to slide between adjacent limit plates, and the sliding direction is parallel to the inclination direction of the limit plate.
3. The multi-station transmission component production cutting device according to claim 2, characterized in that: The first driving component includes a telescopic cylinder and a mounting seat. The telescopic cylinder and the mounting seat are both located in the accommodating cavity. The mounting seat is fixedly connected to the machine platform. The telescopic cylinder is fixedly connected to the mounting seat. The telescopic tube of the telescopic cylinder is fixedly connected to the driving plate.
4. The multi-station transmission component production cutting device according to claim 3, characterized in that: A supporting plate is arranged on the top of the limiting plate with the lowest height, and the extending direction of the supporting plate is inclined relative to the bottom plane of the working chamber.
5. The multi-station transmission component production cutting device according to claim 2, characterized in that: The conveying assembly includes a conveyor belt, a first detector, and a second detector. The inlet end of the conveyor belt is located on the side of the limit plate with the highest height. The first detector is close to the outlet end of the conveyor belt. The first detector is used to detect whether there are pipe blanks being conveyed on the conveyor belt. The second detector is located at the outlet end of the conveyor belt. The second detector is used to detect whether the pipe blanks on the conveyor belt are delivered to the right place.
6. The multi-station transmission component production cutting device according to claim 1, characterized in that: The transfer mechanism includes a first column, a first guide rail, a first telescopic motor, and a clamping claw assembly. The first column is fixedly connected to the cutting machine table and has a height greater than the turntable. The first guide rail is fixedly connected to the first column. The first telescopic motor is slidably arranged on the first guide rail. The clamping claw assembly is arranged on the telescopic rod of the first telescopic motor. The clamping claw assembly is provided with two clamping claws with adjustable spacing.
7. The multi-station cutting device for producing transmission parts according to claim 1, characterized in that: The roll-out mechanism includes a second column, a second guide rail, a second telescopic motor, and two third telescopic motors. The second column is fixedly connected to the cutting machine table and has a height greater than the turntable. The second guide rail is fixedly connected to the second column. The second telescopic motor is slidably arranged on the second guide rail. The two third telescopic motors are fixedly connected to the telescopic rod of the second telescopic motor through a connecting plate. The telescopic rods of the two third telescopic motors are arranged opposite to each other and can abut against each other.
8. The multi-station cutting device for producing transmission parts according to claim 1, characterized in that: The purge structure includes a base and a first purge head. The base is fixedly connected to the cutting machine table and has a height greater than the turntable. The first purge head is fixedly connected to the base. The air inlet of the first purge head is used to connect to an external air compressor, and the air outlet of the first purge head faces the turntable.
9. The multi-station cutting device for producing transmission parts according to claim 1, characterized in that: A second purge head is provided on the outer wall of the installation box, an air inlet of the second purge head is used to connect to an external air compressor, and an air outlet of the second purge head faces the positioning mechanism.
