Double-robot efficient typesetting machine

Abstract

The utility model discloses a double-robot efficient typesetting machine. The device comprises a roller conveying line for inputting photovoltaic modules in the front-back direction, a module output line vertically arranged on the left side of the roller conveying line, a lifting and transferring mechanism for transferring the photovoltaic modules on the roller conveying line to the module output line, and two battery string input lines located above the roller conveying line. The two battery string feeding conveying lines are arranged between the two battery string input lines in parallel, the cache boxes are located between the battery string input lines and the battery string feeding conveying lines, and the battery string carrying mechanism enables battery strings to move between the battery string input lines and the battery string feeding conveying lines. The two typesetting robots pick up the battery strings from the two battery string feeding conveying lines for typesetting; and the cutting module is arranged in the working range of the typesetting robots. The two typesetting robots are arranged, cutting and carrying actions are distributed to carrying tasks of the typesetting robots, takt time is reasonably distributed, and typesetting efficiency is improved.

Description

[Technical field]

[0001] The utility model belongs to the technical field of photovoltaic component manufacturing, and particularly relates to a double-robot high-efficiency typesetting machine. [Background technology]

[0002] During the production process of photovoltaic modules, the battery string needs to be placed on the glass plate according to the set position. This process is typesetting. In the prior art, the patent publication number CN219321364U discloses a photovoltaic battery typesetting machine, in which the photovoltaic module is input through the second streamline mechanism, the battery string is input through the first streamline mechanism, and then two posture adjustment transfer mechanisms take the battery string from the first streamline mechanism and place it on the cutting mechanism after posture adjustment for battery string pin cutting, and then the battery string is transferred to the glass plate for typesetting through a typesetting transfer mechanism. In the prior art, the patent publication number CN218447943U also discloses a typesetting machine, in which the battery string is input through the second conveying device, the photovoltaic module is input through the glass conveying device, and then flows into the glass plate for typesetting transfer, the battery string transfer device takes the battery string from the second conveying device and moves it to the bottom of the visual inspection device to identify the pin position, and then the pin is cut through the cutting device, and then placed on the first conveying device, and then a battery string adsorption device takes the battery string from the first conveying device for typesetting operation. The above two types of typesetting machines both use a typesetting robot to carry out typesetting and transportation of battery strings, and use a battery string transfer mechanism to realize the position transfer of battery strings between the conveyor line of the docking string welding machine and the conveyor line of the feeding typesetting robot. At the same time, the battery string transfer mechanism is also used to realize the pin cutting action of the battery string at the cutting station. The battery string transfer mechanism has more transportation actions, while the typesetting robot has fewer transportation actions. The rhythm distribution of the two is unreasonable, and there is only one typesetting robot, resulting in low typesetting efficiency.

[0003] Therefore, it is necessary to provide a new dual-robot high-efficiency typesetting machine to solve the above technical problems. [Contents of the utility model]

[0004] The main purpose of the utility model is to provide a dual-robot high-efficiency typesetting machine, which is equipped with two typesetting robots, and the cutting and handling actions are allocated to the handling tasks of the typesetting robots, so as to reasonably distribute the beat and improve the typesetting efficiency.

[0005] The utility model achieves the above-mentioned purpose through the following technical solutions: a dual-robot high-efficiency typesetting machine, which includes a roller conveyor line for inputting photovoltaic components along the front-back direction, a component output line for outputting photovoltaic components to the left perpendicular to the direction of the roller conveyor line, a lifting and transferring mechanism for lifting the photovoltaic components on the roller conveyor line upward, moving them to the left, assisting in typesetting, and then placing them on the component output line, two battery string input lines located above the roller conveyor line and connected to a string welding machine to realize left input of battery strings, two battery string feeding conveyor lines arranged in parallel between the two battery string input lines, a plurality of cache boxes located between the battery string input lines and the battery string feeding conveyor lines, a battery string transport mechanism for realizing position transfer of battery strings between the battery string input lines, the cache boxes and the battery string feeding conveyor lines, two typesetting robots that pick up battery strings from the two battery string feeding conveyor lines and perform typesetting at the same time, and a cutting module arranged in the working range of the typesetting robots.

[0006] Furthermore, the two battery string input lines are located at the front and rear outer sides, and the two battery string feeding conveyor lines are located in the middle between the two battery string input lines to provide battery strings for the typesetting robot.

[0007] Furthermore, the battery string transport mechanism is provided with two groups correspondingly, which are used in conjunction with the two battery string input lines and the two battery string feeding and conveying lines.

[0008] Furthermore, the battery string transport mechanism includes a gantry bracket arranged above the roller conveyor line, a first motor fixed on the gantry bracket, a support plate driven by the first motor to move forward and backward, a second motor fixed on the support plate, and a first adsorption module driven by the second motor to move up and down.

[0009] Furthermore, a second adsorption module is provided at the movable end of the typesetting robot.

[0010] Furthermore, the cutting modules are provided in two groups, corresponding to the two typesetting robots.

[0011] Compared with the prior art, the beneficial effect of the dual-robot high-efficiency typesetting machine of the utility model is that: by configuring two typesetting robots to perform typesetting operations simultaneously, the typesetting efficiency is greatly improved; at the same time, the transport action of cutting the battery string pins is aggregated to the typesetting robot, and the battery string transport mechanism only realizes the transfer and transport between the battery string input line and the battery string feeding conveyor line. On the basis of configuring two typesetting robots, the action rhythm of the battery string transport mechanism and the typesetting robot is balanced, so that the overall rhythm of the typesetting machine is faster.

Brief Description of the Drawings

[0012] Figure 1It is a three-dimensional structural schematic diagram of an embodiment of the utility model;

[0013] Figure 2 It is a schematic diagram of the top view of the structure of an embodiment of the utility model;

[0014] Figure 3 This is a structural schematic diagram of a battery string transport mechanism in an embodiment of the utility model;

[0015] The numbers in the figure represent:

[0016] 100-Double robot high-efficiency typesetting machine;

[0017] 1- roller conveyor line; 2- component output line; 3- lifting and transferring mechanism; 4- battery string input line; 5- battery string feeding conveyor line; 6- cache box; 7- battery string handling mechanism, 71- gantry bracket, 72- first motor, 73-, 74- second motor, 75- first adsorption module; 8- typesetting robot, 81- second adsorption module; 9- cutting module. [Specific implementation method]

[0018] Embodiment 1:

[0019] Please refer to Figure 1-Figure 3 The present embodiment is a dual-robot high-efficiency typesetting machine 100, which includes a roller conveyor line 1 for inputting photovoltaic components in the front-back direction, a component output line 2 for outputting photovoltaic components to the left perpendicular to the direction of the roller conveyor line 1, a lifting and transferring mechanism 3 for lifting the photovoltaic components on the roller conveyor line 1 and moving them to the left for auxiliary typesetting and then placing them on the component output line 2, at least two battery string input lines 4 located above the roller conveyor line 1 and connected to the string welding machine to realize the left input of battery strings, at least two battery string feeding conveyor lines 5 arranged in parallel between the two battery string input lines 4, a plurality of buffer boxes 6 located between the battery string input line 4 and the battery string feeding conveyor line 5, a battery string transport mechanism 7 for realizing the position transfer of battery strings between the battery string input line 4, the buffer box 6 and the battery string feeding conveyor line 5, two typesetting robots 8 that pick up battery strings from the two battery string feeding conveyor lines 5 and perform typesetting at the same time, and a cutting module 9 arranged in the working range of the typesetting robot 8.

[0020] The roller conveyor line 1, the component output line 2 and the lifting and transferring mechanism 3 together form a steering conveying and transferring device applied to a typesetting machine, and its specific structure can refer to a steering conveying and transferring device and a high-speed typesetting machine disclosed in the existing patent CN202211547612.3. The structure is not described in detail in this embodiment.

[0021] Two battery string input lines 4 are connected to the output end of the string welding machine and input into the battery string from right to left.

[0022] The two battery string input lines 4 are located at the front and rear outer sides, and the two battery string feeding conveyor lines 5 are located in the middle between the two battery string input lines 4 to provide battery strings for the typesetting robot 8 .

[0023] Two groups of battery string transport mechanisms 7 are correspondingly provided, and are used in conjunction with two battery string input lines 4 and two battery string feeding and conveying lines 5 .

[0024] The battery string transport mechanism 7 includes a gantry bracket 71 arranged above the roller conveyor line 1, a first motor 72 fixed on the gantry bracket 71, a support plate 73 driven by the first motor 72 to move forward and backward, a second motor 74 fixed on the support plate 73, and a first adsorption module 75 driven by the second motor 74 to move up and down.

[0025] The battery string transport mechanism 7 is used to suck the battery string from the battery string input line 4 and place it in the buffer box 6 on the one hand, and to suck the battery string from the battery string input line 4 and place it on the battery string feeding conveyor line 5 on the other hand.

[0026] The movable end of the typesetting robot 8 is provided with a second adsorption module 81. Two typesetting robots 8 are configured to respectively absorb battery strings from two battery string feeding conveyor lines 5.

[0027] Two cutting modules 9 are provided in a matching manner, corresponding to the two typesetting robots 8, and the cutting modules 9 are located at the front and rear sides above the component output line 2. The cutting modules 9 can adopt the battery string pin cutting mechanism in the prior art.

[0028] The working process of a dual-robot high-efficiency typesetting machine 100 of the present embodiment is as follows: the photovoltaic component is transported to the position in the front-to-back direction through the roller conveyor line 1, and then the lifting and transferring mechanism 3 lifts it upward, separates it from the conveying plane of the roller conveyor line 1, and then moves it to the left to the typesetting position; at the same time, the battery string input line 4 is connected to the string welding machine input battery string, and then the battery string conveying mechanism 7 selectively conveys it to the buffer box 6 or the battery string feeding conveyor line 5 according to the material situation on the battery string feeding conveyor line 5; two typesetting robots 8 absorb the battery string from the battery string feeding conveyor line 5 and convey it to the cutting module 9 position for pin cutting, and then place it on the photovoltaic component, the two typesetting robots 8 place two battery strings at the same time, the lifting and transferring mechanism 3 drives the photovoltaic component to move to the left to set the spacing, and then the two typesetting robots 8 place two battery strings again until the typesetting is completed; thereafter, the lifting and transferring mechanism 3 transfers the typesetting photovoltaic component to the component output line 2, and outputs it through the component output line 2.

[0029] For ordinary technicians in this field, several modifications and improvements can be made without departing from the creative concept of the utility model, which all fall within the protection scope of the utility model.

Claims

1. A dual-robot high-efficiency typesetting machine, characterized by: It includes a roller conveyor line for inputting photovoltaic components in the front-to-back direction, a component output line for outputting photovoltaic components to the left perpendicular to the direction of the roller conveyor line, a lifting and transferring mechanism for lifting the photovoltaic components on the roller conveyor line upwards, moving them to the left, assisting in typesetting, and then placing them on the component output line, two battery string input lines located above the roller conveyor line and connected to a string welding machine to realize left input of battery strings, two battery string feeding conveyor lines arranged in parallel between the two battery string input lines, a plurality of buffer boxes located between the battery string input line and the battery string feeding conveyor line, a battery string transport mechanism for realizing position transfer of battery strings between the battery string input line, the buffer box and the battery string feeding conveyor line, two typesetting robots that pick up battery strings from the two battery string feeding conveyor lines and perform typesetting at the same time, and a cutting module arranged in the working range of the typesetting robots.

2. The dual-robot high-efficiency typesetting machine according to claim 1, characterized in that: The two battery string input lines are located at the front and rear outer sides, and the two battery string feeding conveying lines are located in the middle between the two battery string input lines to provide battery strings for the typesetting robot.

3. The dual-robot high-efficiency typesetting machine according to claim 1, characterized in that: The battery string transport mechanism is provided with two groups correspondingly, and is used in conjunction with the two battery string input lines and the two battery string feeding and conveying lines.

4. The dual-robot high-efficiency typesetting machine according to claim 1, characterized in that: The battery string transport mechanism includes a gantry bracket arranged above the roller conveyor line, a first motor fixed on the gantry bracket, a support plate driven by the first motor to move forward and backward, a second motor fixed on the support plate, and a first adsorption module driven by the second motor to move up and down.

5. The dual-robot high-efficiency typesetting machine according to claim 1, characterized in that: The movable end of the typesetting robot is provided with a second adsorption module.

6. The dual-robot high-efficiency typesetting machine according to claim 1, characterized in that: The cutting modules are provided in two sets, corresponding to the two typesetting robots.

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