Energy-saving prepared food processing equipment
The described mechanism addresses vegetable adherence in food processing equipment by using gears, motors, and vibration systems to scrape and shake off adhering vegetables, enhancing transportation efficiency and reducing waste.
Patent Information
- Application Number
- CN202410621736.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2024-12-06
- Estimated Expiration
- 2044-05-17
AI Technical Summary
Existing food processing equipment faces issues with cut vegetables adhering to the conveying mechanism due to moisture, leading to material loss and contamination during transportation.
A mechanism involving gears, motors, and vibration systems to scrape and shake off adhering vegetables, combined with scraping belts and cleaning mechanisms to prevent vegetable loss and contamination.
Effectively prevents vegetables from adhering to the conveyor system, reducing waste and ensuring efficient transportation of cut vegetables.
Smart Images

Figure CN118458287B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of food transportation, and in particular to energy-saving prefabricated food processing equipment. Background Art
[0002] Pre-prepared meals refer to foods that are already cooked or prepared after processing and sale in supermarkets or restaurants. These foods are usually prepared and packaged in advance and can be eaten directly or after being heated. These pre-prepared meals can save cooking time and labor, are convenient and fast, and are popular with many people.
[0003] In the prior art, the processing of pre-prepared dishes is often completed by a production line. The pre-prepared dish processing process refers to a series of processing steps such as preliminary processing, cutting, cleaning, heat treatment, and packaging of raw vegetables to make semi-finished products that are easy to store, transport and cook. However, during the transportation of vegetables after cutting, since the vegetables contain moisture, the weight decreases after being cut into strips or chopped, and they will inevitably adhere to the conveying mechanism, resulting in loss of vegetable raw materials and waste. In addition, after each vegetable is processed, it must be collected and cleaned, which is very inconvenient. Otherwise, it will be mixed in the next vegetable, affecting the production quality. Therefore, an energy-saving pre-prepared food processing equipment is proposed to solve the above-mentioned problems. Summary of the invention
[0004] The purpose of the present invention is to solve the problems in the background technology and to propose an energy-saving prepared food processing equipment.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] The transmission gear of claim 1, wherein the two gears are connected along the longitudinal axis of the two guide wheels, the two guide wheels are connected along the longitudinal axis of the two guide wheels, and the guide wheels are connected along the longitudinal axis of the two guide wheels. The outer wall of the third gear is fixedly connected to the two side frames, the outer walls of the two side frames are respectively fixedly connected to the two side frames, the outer wall of the three side frames is slidably connected to the side frames, the first motor is fixedly connected to one of the side frames, the second gear is fixedly connected to the output shaft of the first motor, the outer wall of the second gear is meshed with the third gear, and the third gear is rotatably connected to the inner wall of the side frame. The inner wall of the third gear is provided with a vibration mechanism, and the vibration mechanism includes a first chain, three cam rods, three first shaft rods and three first gears, the two ends of the three first shaft rods are respectively rotatably connected to the two side frames, the third gear is fixedly connected to one of the first shaft rods, the three first gears are respectively fixedly connected to the outer walls of the three first shaft rods, the outer walls of the three first gears are sleeved with the same first chain, the three cam rods are respectively fixedly connected to the three first shaft rods, the inner walls of the three cam rods are slidably connected with a number of evenly distributed limit sliding rods 1, and the outer wall of each limit sliding rod 1 is fixedly connected to the blanking receiving plate.
[0007] In the above-mentioned energy-saving prefabricated food processing equipment, the bottom outer wall of the unloading receiving plate is fixedly connected to the bottom connecting frame, the inner wall of the bottom connecting frame is slidably connected to the unloading slide rod, the outer wall of the unloading slide rod is fixedly connected to the second connecting rod, the inner wall of the bottom connecting frame is fixedly connected to the unloading motor, the output shaft of the unloading motor is fixedly connected to the threaded rod, the threaded rod is rotatably connected to the bottom connecting frame, and the outer walls on both sides of the unloading slide rod are provided with symmetrically distributed food pushing mechanisms.
[0008] In the above-mentioned energy-saving pre-prepared food processing equipment, the food pushing mechanism includes a displacement rod, a driving shaft, a rotating gear, a third connecting rod, a limit slide rod four, a third shaft rod, a limit slide rod two and a special-shaped cam. The bottom outer wall of the displacement rod is fixedly connected to the unloading slide rod, the driving shaft rod is slidably connected to the displacement rod, the rotating gear is engaged with the outer wall of the displacement rod, the bottom outer wall of the driving shaft rod is fixedly connected to the third connecting rod, the outer wall of the third connecting rod is fixedly connected to the limit slide rod four, the bottom outer wall of the third connecting rod is fixedly connected to the limit slide rod two, the outer wall of the limit slide rod two is slidably connected to the special-shaped cam, the outer wall of the special-shaped cam is fixedly connected to the third shaft rod, and the third shaft rod is rotatably connected to the inner wall of the displacement rod.
[0009] In the above-mentioned energy-saving prefabricated food processing equipment, the inner walls of the two displacement rods are fixedly connected to the same unloading shaft, the inner walls of the two rotating gears are fixedly connected to the unloading shaft, the outer wall of the unloading shaft is fixedly connected to a brush group, the outer walls of the two side frames away from the unloading receiving plate are slidably connected to the displacement plates, the inner walls of the two displacement plates are provided with rectangular slide grooves, the limiting slide rods four are slidably connected to the displacement plates through the rectangular slide grooves, the bottom outer wall of the displacement plate is slidably connected to two evenly distributed second slide rails, the second slide rails are fixedly connected to the side frames, the outer wall of the displacement plate is fixedly connected to the first slide rail, the first slide rail is slidably connected to the displacement rod, a rotating rack 1 is provided above the first slide rail, and the rotating rack 1 is fixedly connected to the displacement plate.
[0010] In the above-mentioned energy-saving pre-prepared food processing equipment, the outer wall of the third shaft rod is provided with a shaking mechanism, and the shaking mechanism includes an outer ratchet, an outer gear, an inner ratchet, an inner gear, a rotating rack 2, an inner pawl assembly, an outer pawl assembly, a first ring, a second ring and two mounting columns, the outer ratchet is fixedly connected to the third shaft rod, the inner wall of the outer ratchet is meshed with the outer pawl assembly, the outer pawl assembly is fixedly connected to the outer gear, the outer gear is fixedly connected to the second ring, the second ring is rotatably connected to the third shaft rod, the bottom outer wall of the outer gear is meshed with the rotating rack 2, and the rotating rack 2 is fixedly connected to the displacement plate through two mounting columns, the inner ratchet is arranged on the side of the outer gear away from the outer ratchet, the inner ratchet is fixedly connected to the third shaft rod, the inner wall of the inner ratchet is meshed with the inner pawl assembly, the inner pawl assembly is fixedly connected to the inner gear, the inner wall of the inner gear is fixedly connected to the first ring, and the first ring is rotatably connected to the third shaft rod.
[0011] In the above-mentioned energy-saving pre-prepared food processing equipment, the outer wall of the displacement plate is fixedly connected with a plurality of evenly distributed shifting racks 1, and a shifting rack 2 is arranged obliquely below each of the shifting racks 1, and each of the shifting racks 2 is fixedly connected to the displacement plate via a fourth mounting plate.
[0012] In the above-mentioned energy-saving pre-prepared food processing equipment, the outer walls of both sides of one of the conveying shafts are provided with symmetrically distributed side scraping mechanisms, and the side scraping mechanisms include a transmission gear 1, a transmission gear 2, a first mounting plate, a scraping belt, a second mounting plate, a secondary cleaning rod, two scraping shafts 1, a plurality of side scraping rods 1 and a plurality of side scraping rods 2, the transmission gear 1 is fixedly connected to the conveying shaft, the transmission gear 2 is meshed with the outer wall of the transmission gear 1, the first mounting plate is fixedly connected to the main frame, one of the scraping shafts 1 is fixedly connected to the inner wall of the transmission gear 2, one of the scraping shafts 1 is rotatably connected to the first mounting plate, the scraping belt is sleeved on the outer walls of the two scraping shafts 1, the other scraping shaft 1 is fixedly connected to the second mounting plate, the second mounting plate is fixedly connected to the main frame, the secondary cleaning rod is fixedly connected to the second mounting plate, the outer wall of the scraping belt is fixedly connected with a plurality of evenly distributed side scraping rods 1, and the inner wall of each of the side scraping rods 1 is slidably connected with a side scraping rod 2.
[0013] In the above-mentioned energy-saving pre-prepared food processing equipment, two evenly distributed first springs are fixedly connected between each of the lateral scraper rods 1 and 2, two symmetrically distributed third mounting plates are arranged in the middle of the main frame, and the scraper limit rod 2 and the scraper limit rod 1 are fixedly connected on the opposite sides of the two third mounting plates, and the outer walls of the two scraper shaft rods 1 close to the conveying motor are sleeved with transmission belts, and the inner walls of the ends of the two transmission belts away from the scraper shaft rod 1 are movably connected with a rotating disk, and the rotating disk is rotatably connected to the first mounting plate, and the two The outer walls of the rotating disk on one side facing each other are fixedly connected with a first sliding rod, the outer walls of the two first sliding rods are slidably connected with a limiting sliding rod three, the outer walls of the two limiting sliding rods on one side facing each other are fixedly connected with a fourth connecting rod, the outer walls of the two fourth connecting rods are fixedly connected with the same cleaning plate, the outer wall of the cleaning plate is fixedly connected with a number of evenly distributed cleaning columns, the outer walls of the several cleaning columns are slidably connected with the same anti-sticking mesh plate, the anti-sticking mesh plate is fixedly connected to the main frame, and the top outer wall of the anti-sticking mesh plate is fixedly connected with two evenly distributed first baffles.
[0014] Compared with the existing technology, the advantages of this energy-saving prefabricated food processing equipment are:
[0015] 1. When the conveying shaft rod rotates, the conveying shaft rod drives the transmission gear 2 to rotate through the transmission gear 1, and the transmission gear 2 drives the scraping belt to rotate clockwise through the scraping shaft rod 1. When the scraping belt rotates clockwise, the side scraping rod 1 and the side scraping rod 2 will scrape off the vegetables attached to the side wall of the main frame. At the same time, some broken vegetables will also be attached to the anti-sticking mesh plate. As the scraping belt rotates, when the side scraping rod 2 conflicts with the first baffle plate, it will retract into the side scraping rod 1. A soft scraper (not shown in the figure) is fixedly connected to the side of the side scraping rod 2 close to the inner wall of the main frame, so that the side scraping rod 1 and the side scraping rod 2 can clean the inner wall of the main frame more comprehensively. When the side scraping rod 1 and the side scraping rod 2 rotate to the vicinity of the second mounting plate, they will be cleaned by the soft bristles (not shown in the figure) on the secondary cleaning rod to prevent the side scraping rod 1 and the side scraping rod 2 from being attached with broken vegetables, thus completing the scraping of the side wall.
[0016] 2. The unloading scraper will scrape off the vegetables that have not fallen off the conveyor belt. When the first motor starts to rotate, it will drive the third gear to rotate through the second gear, and the third gear will drive the first shaft to rotate. The first shaft drives the three cam rods to rotate through the first gear, so that the unloading receiving plate moves back and forth up and down along the outer wall of the unloading scraper. The outer wall of the unloading receiving plate continuously vibrates and hits the bottom outer wall of the unloading scraper, so that the broken vegetables on the unloading scraper can fall off faster;
[0017] 3. The two displacement rods drive the unloading shaft rod and the brush group to push the chopped vegetables on the unloading receiving plate down. When the two displacement rods move to the end of the unloading receiving plate, the inner gear will mesh with the rotating rack 1, so that the rotating rack 1 rotates 180 degrees clockwise, and drives the inner ratchet wheel to rotate through the inner pawl assembly. The inner ratchet wheel drives the special-shaped cam to rotate 180 degrees through the third shaft rod, so that the limiting slide rod 2 drives the limiting slide rod 4 to move upward along the rectangular slide groove through the third connecting rod, so that the driving shaft rod moves upward, thereby driving the unloading shaft rod to rotate clockwise, so that the brush group no longer contacts the unloading receiving plate, to prevent the brush group from pushing up the chopped vegetables on the unloading receiving plate during the resetting of the displacement rod;
[0018] 4. During the reset process of the displacement rod, the inner gear will mesh with the toggle rack 1 and continue to drive the inner ratchet to rotate through the inner pawl assembly. The inner gear makes the limit slide bar 2 slide into the protruding range of the special-shaped cam. Then the outer gear and the toggle rack 2 mesh, so that the outer gear rotates in the opposite direction by the same angle. The outer gear drives the outer ratchet to rotate through the outer pawl assembly, so that the limit slide bar 2 reciprocates within the protruding range of the special-shaped cam, which plays a shaking role to prevent the broken vegetables from adhering to the bristle group.
[0019] In summary, the present invention comprehensively addresses the problem that cut vegetables adhere to the inner wall of the main frame and the conveyor belt in the pre-prepared food processing production line. The inner wall of the main frame can be scraped off the chopped vegetables during normal transportation, and a series of mechanisms are designed for the chopped vegetables on the conveyor belt, effectively avoiding the loss and waste of cut vegetables during transportation. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 The overall three-dimensional structure of the present invention is shown in FIG. Figure 1 ;
[0021] Figure 2 The present invention Figure 1 A schematic diagram of the partially enlarged structure at center A;
[0022] Figure 3 The overall three-dimensional structure of the present invention is shown in FIG. Figure 2 ;
[0023] Figure 4 The present invention Figure 3 A schematic diagram of the partially enlarged structure at B in the middle;
[0024] Figure 5 The present invention Figure 3 A schematic diagram of the partially enlarged structure at C in the middle;
[0025] Figure 6 It is a schematic diagram of the structure of the side scraping mechanism of the present invention;
[0026] Figure 7 The present invention Figure 6 The schematic diagram of the local enlarged structure at D in the middle;
[0027] Figure 8 It is a partial enlarged structural schematic diagram of the blanking receiving plate of the present invention;
[0028] Fig. 9 It is a schematic diagram of the bottom structure of the blanking receiving plate of the present invention;
[0029] Fig.10 The present invention Fig. 9 The schematic diagram of the local enlarged structure at E in the middle;
[0030] Fig.11 The present invention Fig. 9 The schematic diagram of the partial enlarged structure at F in the middle;
[0031] Fig.12 The present invention Fig. 9 A schematic diagram of the local enlarged structure at G in the middle;
[0032] Fig.13 It is a schematic diagram of the local structure of the side frame of the present invention;
[0033] Fig.14 The present invention Fig.13 A schematic diagram of the partially enlarged structure at H in the middle;
[0034] Fig.15 The present invention Fig.14 A schematic diagram of the partially enlarged structure at J in the middle;
[0035] Fig.16 The present invention Fig.13 A schematic diagram of the partially enlarged structure at K in the middle;
[0036] Fig.17 The present invention Fig.13 The schematic diagram of the local enlarged structure at L in the middle;
[0037] Fig.18 It is a schematic diagram of the structure inside the displacement rod of the present invention;
[0038] Fig.19 It is a schematic diagram of the partial structure of the present invention after the inner gear and the outer gear are removed.
[0039] In the figure: 1, main frame; 2, conveying motor; 3, transmission gear 1; 4, transmission gear 2; 5, transmission limit rod 1; 6, scraper belt; 7, conveyor belt; 8, first baffle; 9, first mounting plate; 10, scraper shaft rod 1; 11, transmission belt; 12, rotating disk; 13, first slide bar; 14, limit slide bar 3; 15, fourth connecting rod; 16, cleaning column; 17, cleaning plate; 18, anti-sticking mesh plate; 19, lateral scraper 1; 20, unloading receiving plate; 21, conveying shaft; 22, transmission limit rod 2; 23, secondary cleaning rod; 24, second mounting plate; 25, lateral scraper rod 2; 26, scraper limit rod 1; 27, scraper limit rod 2; 28, third mounting plate; 29, first spring; 30, side frame; 31, unloading scraper; 32, cam rod; 33, unloading shaft; 34, brush group; 35, bottom connecting frame; 36, unloading motor; 3 7. Second connecting rod; 38. Threaded rod; 39. Feeding slide rod; 40. Limiting slide rod 1; 41. First shaft rod; 42. First gear; 43. First chain; 44. First motor; 45. Second gear; 46. Third gear; 47. Displacement rod; 48. Rectangular slide groove; 49. Displacement plate; 50. Rotating rack 1; 51. First slide rail; 52. Second slide rail; 53. Toggle rack 1; 54. Toggle rack 2; 55. The fourth mounting plate; 56, rotating gear; 57, driving shaft; 58, limiting slide bar four; 59, rotating rack two; 60, third connecting rod; 61, special-shaped cam; 62, inner gear; 63, inner ratchet; 64, outer gear; 65, outer ratchet; 66, third shaft; 67, mounting column; 68, limiting slide bar two; 69, inner pawl assembly; 70, outer pawl assembly; 71, first ring; 72, second ring. DETAILED DESCRIPTION
[0040] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0041] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0042] Reference Figure 1-Figure 19An energy-saving pre-prepared food processing equipment comprises a main frame 1, the outer wall of the main frame 1 is fixedly connected with a conveying motor 2, the inner wall of the main frame 1 is rotatably connected with two conveying shafts 21, the outer walls of the two conveying shafts 21 are sleeved with the same conveyor belt 7, the outer wall of the conveyor belt 7 is slidably connected with the inner wall of the main frame 1, the output shaft of the conveying motor 2 is fixedly connected with the conveying shaft 21, the two ends of the conveying shaft 21 are rotatably connected with the outer wall of the main frame 1, the outer wall of the conveying shaft 21 is provided with a scraping driving mechanism, and the middle part of the main frame 1 is provided with a transmission limit rod A transmission limit rod 15 is fixedly connected to the main frame 1, and two symmetrically distributed transmission limit rods 22 are arranged above the transmission limit rod 15. The two transmission limit rods 22 are fixedly connected to the inner wall of the main frame 1. The bottom outer wall of the main frame 1 is provided with a material discharge mechanism, which includes a material discharge scraper 31, a material discharge receiving plate 20, a first motor 44, a second gear 45, a third gear 46 and two symmetrically distributed side frames 30. The two side frames 30 are fixedly connected to the bottom outer wall of the main frame 1, and both sides of the material discharge scraper 31 are The outer walls are fixedly connected to the two side frames 30 respectively, the outer wall of the blanking receiving plate 20 is slidably connected to the side frames 30, the first motor 44 is fixedly connected to one of the side frames 30, the second gear 45 is fixedly connected to the output shaft of the first motor 44, the outer wall of the second gear 45 is meshed with the third gear 46, the third gear 46 is rotatably connected to the inner wall of the side frame 30, and the inner wall of the third gear 46 is provided with a vibration mechanism, which includes a first chain 43, three cam rods 32, three first shaft rods 41 and three first gears 42. The two ends of the three first shafts 41 are rotatably connected to the two side frames 30 respectively, the third gear 46 is fixedly connected to one of the first shafts 41, the three first gears 42 are fixedly connected to the outer walls of the three first shafts 41 respectively, the outer walls of the three first gears 42 are sleeved with the same first chain 43, the three cam rods 32 are fixedly connected to the three first shafts 41 respectively, the inner walls of the three cam rods 32 are slidably connected with a plurality of evenly distributed limit slide rods 40, and the outer wall of each limit slide rod 40 is fixedly connected to the blanking receiving plate 20.
[0043] In this embodiment, the cut vegetables are stacked on the conveyor belt 7, and the counterclockwise rotation of the conveying motor 2 will drive the conveying shaft 21 to rotate, and the cut vegetables are conveyed through the conveyor belt 7. Since the vegetables contain moisture and the vegetables have little gravity after being shredded or chopped, they will inevitably adhere to the inner wall of the main frame 1 and the conveyor belt 7. When the chopped vegetables move to the vicinity of the unloading receiving plate 20, part of the vegetables will fall into the next device, and the other part of the vegetables will adhere to the conveyor belt 7. Since the unloading scraper 31 is close to the outer wall of the conveyor belt 7 Therefore, the unloading scraper 31 will scrape off the vegetables that have not fallen off the conveyor belt 7. When the first motor 44 starts to rotate, it will drive the third gear 46 to rotate through the second gear 45. The third gear 46 drives the first shaft rod 41 to rotate. The first shaft rod 41 drives the three cam rods 32 to rotate through the first gear 42, so that the unloading receiving plate 20 reciprocates up and down along the outer wall of the unloading scraper 31. The outer wall of the unloading receiving plate 20 continuously vibrates and hits the bottom outer wall of the unloading scraper 31, so that the broken vegetables on the unloading scraper 31 can be accelerated to fall off.
[0044] The bottom outer wall of the unloading receiving plate 20 is fixedly connected with a bottom connecting frame 35, the inner wall of the bottom connecting frame 35 is slidably connected with a unloading slide rod 39, the outer wall of the unloading slide rod 39 is fixedly connected with a second connecting rod 37, the inner wall of the bottom connecting frame 35 is fixedly connected with a unloading motor 36, the output shaft of the unloading motor 36 is fixedly connected with a threaded rod 38, the threaded rod 38 is rotatably connected to the bottom connecting frame 35, and the outer walls on both sides of the unloading slide rod 39 are provided with symmetrically distributed vegetable pushing mechanisms, which include a displacement rod 47, a driving rod 48, and a driving rod 49. The driving shaft 57, the rotating gear 56, the third connecting rod 60, the limiting slide bar 4 58, the third shaft 66, the limiting slide bar 2 68 and the special-shaped cam 61, the bottom outer wall of the displacement rod 47 is fixedly connected to the unloading slide bar 39, the driving shaft 57 is slidably connected to the displacement rod 47, the rotating gear 56 is meshed with the outer wall of the displacement rod 47, the bottom outer wall of the driving shaft 57 is fixedly connected to the third connecting rod 60, the outer wall of the third connecting rod 60 is fixedly connected to the limiting slide bar 4 58, the bottom outer wall of the third connecting rod 60 is fixedly connected to the limiting slide bar 2 68 is fixedly connected, the outer wall of the limit slide bar 68 is slidably connected to the special-shaped cam 61, the outer wall of the special-shaped cam 61 is fixedly connected to the third shaft rod 66, the third shaft rod 66 is rotatably connected to the inner wall of the displacement rod 47, the inner walls of the two displacement rods 47 are fixedly connected to the same unloading shaft rod 33, the inner walls of the two rotating gears 56 are fixedly connected to the unloading shaft rod 33, the outer wall of the unloading shaft rod 33 is fixedly connected to the bristle group 34, and the outer wall of the two side frames 30 away from the unloading receiving plate 20 is slidably connected to the displacement plate 4 9, the inner walls of the two displacement plates 49 are provided with rectangular slide grooves 48, the limiting slide bars 58 are slidably connected to the displacement plates 49 through the rectangular slide grooves 48, the bottom outer wall of the displacement plate 49 is slidably connected with two evenly distributed second slide rails 52, the second slide rails 52 are fixedly connected to the side frame 30, the outer wall of the displacement plate 49 is fixedly connected with a first slide rail 51, the first slide rail 51 is slidably connected to the displacement rod 47, a rotating rack 50 is arranged above the first slide rail 51, and the rotating rack 50 is fixedly connected to the displacement plate 49.
[0045] In this embodiment, the unloading motor 36 then rotates back and forth, driving the unloading slide rod 39 to move to the other end along the bottom connecting frame 35 and then move back through the second connecting rod 37, so that the two displacement rods 47 drive the unloading shaft rod 33 and the brush group 34 to push the chopped vegetables on the unloading receiving plate 20 off.
[0046] The outer wall of the third shaft 66 is provided with a shaking mechanism, which includes an outer ratchet 65, an outer gear 64, an inner ratchet 63, an inner gear 62, a rotating rack 59, an inner pawl assembly 69, an outer pawl assembly 70, a first ring 71, a second ring 72 and two mounting columns 67. The outer ratchet 65 is fixedly connected to the third shaft 66, the inner wall of the outer ratchet 65 is meshed with the outer pawl assembly 70, the outer pawl assembly 70 is fixedly connected to the outer gear 64, the outer gear 64 is fixedly connected to the second ring 72, and the second ring 72 It is rotationally connected to the third shaft 66, the bottom outer wall of the outer gear 64 is meshed with the rotating rack 2 59, and the rotating rack 2 59 is fixedly connected to the displacement plate 49 through two mounting columns 67, and the inner ratchet 63 is arranged on the side of the outer gear 64 away from the outer ratchet 65, the inner ratchet 63 is fixedly connected to the third shaft 66, the inner wall of the inner ratchet 63 is meshed with the inner pawl assembly 69, the inner pawl assembly 69 is fixedly connected to the inner gear 62, the inner wall of the inner gear 62 is fixedly connected to the first ring 71, and the first ring 71 is rotationally connected to the third shaft 66.
[0047] In this embodiment, when the two displacement rods 47 move to the end of the unloading receiving plate 20, the inner gear 62 will engage with the rotating rack 50, causing the inner gear 62 to rotate one hundred and eighty degrees clockwise, and drive the inner ratchet 63 to rotate through the inner pawl assembly 69, and the inner ratchet 63 drives the special-shaped cam 61 to rotate one hundred and eighty degrees through the third shaft rod 66, so that the limiting slide bar 2 68 drives the limiting slide bar 4 58 to move upward along the rectangular slide groove 48 through the third connecting rod 60, so that the driving shaft 57 moves upward, thereby driving the unloading shaft 33 to rotate clockwise, so that the brush group 34 no longer contacts the unloading receiving plate 20, preventing the brush group 34 from pushing the chopped vegetables on the unloading receiving plate 20 up during the resetting of the displacement rod 47.
[0048] Among them, the outer wall of the displacement plate 49 is fixedly connected with a plurality of evenly distributed shifting racks 53, and a shifting rack 2 54 is arranged obliquely below each shifting rack 1 53, and each shifting rack 2 54 is fixedly connected to the displacement plate 49 through a fourth mounting plate 55.
[0049] In this embodiment, during the resetting process of the displacement rod 47, the inner gear 62 will mesh with the toggle rack 53 and continue to drive the inner ratchet 63 to rotate through the inner pawl assembly 69. The inner gear 62 causes the limit slide bar 2 68 to slide into the raised range of the special-shaped cam 61. Then the outer gear 64 and the toggle rack 2 54 mesh, causing the outer gear 64 to rotate in the opposite direction by the same angle. The outer gear 64 drives the outer ratchet 65 to rotate through the outer pawl assembly 70, causing the limit slide bar 2 68 to reciprocate within the raised range of the special-shaped cam 61, thereby playing a shaking role to prevent the broken vegetables from adhering to the bristle group 34. When the limit slide bar 4 58 slides to the end away from the rotating rack 1 50, the outer gear 64 will mesh with the rotating rack 2 59, causing the limit slide bar 2 68 to return to its original state, and the bristle group 34 continues to push the broken vegetables on the unloading receiving plate 20 down.
[0050] Among them, the outer walls of both sides of one of the conveying shafts 21 are provided with symmetrically distributed side scraping mechanisms, which include a transmission gear 1 3, a transmission gear 2 4, a first mounting plate 9, a scraping belt 6, a second mounting plate 24, a secondary cleaning rod 23, two scraping shafts 10, a plurality of side scraping rods 19 and a plurality of side scraping rods 25, the transmission gear 1 3 is fixedly connected to the conveying shaft 21, the transmission gear 2 4 is meshed with the outer wall of the transmission gear 1 3, the first mounting plate 9 is fixedly connected to the main frame 1, and one of the scraping shafts 10 is fixedly connected to the inner wall of the transmission gear 2 4. A scraper shaft rod 10 is rotatably connected to the first mounting plate 9, and a scraper belt 6 is sleeved on the outer walls of the two scraper shaft rods 10. Another scraper shaft rod 10 is fixedly connected to the second mounting plate 24, and the second mounting plate 24 is fixedly connected to the main frame 1. The secondary cleaning rod 23 is fixedly connected to the second mounting plate 24. The outer wall of the scraper belt 6 is fixedly connected with a plurality of evenly distributed lateral scraper rods 19, and the inner wall of each lateral scraper rod 19 is slidably connected with a lateral scraper rod 25, and two evenly distributed first springs 29 are fixedly connected between each lateral scraper rod 19 and the lateral scraper rod 25.
[0051] In this embodiment, while the conveying shaft 21 rotates, the conveying shaft 21 drives the transmission gear 24 to rotate through the transmission gear 13, and the transmission gear 24 drives the scraping belt 6 to rotate clockwise through the scraping shaft 10. When the scraping belt 6 rotates clockwise, the side scraping rod 19 and the side scraping rod 25 will scrape off the vegetables attached to the side wall of the main frame 1. At the same time, some broken vegetables will also be attached to the anti-sticking mesh plate 18. As the scraping belt 6 rotates, when the side scraping rod 25 collides with the first baffle 8, When the side scraper rods 19 and 25 are rotated to the vicinity of the second mounting plate 24, they will be cleaned by the soft bristles (not shown in the figure) on the secondary cleaning rod 23 to prevent the side scraper rods 19 and 25 from being attached with broken vegetables, thereby completing the scraping of the side walls.
[0052] Among them, two symmetrically distributed third mounting plates 28 are arranged in the middle of the main frame 1, and the two third mounting plates 28 are fixedly connected to the scraper limit rod 27 and the scraper limit rod 1 26 on the opposite sides. The outer walls of the two scraper shafts 10 close to the conveying motor 2 are sleeved with a transmission belt 11, and the inner walls of the ends of the two transmission belts 11 away from the scraper shaft 10 are movably connected to a rotating disk 12, and the rotating disk 12 is rotatably connected to the first mounting plate 9, and the outer walls of the two rotating disks 12 on the opposite sides are fixedly connected to the first sliding rod 13, and the two The outer walls of the first sliding bars 13 are slidably connected to the limiting sliding bars 3 14, the outer walls of the two limiting sliding bars 3 14 facing each other are fixedly connected to the fourth connecting bars 15, the outer walls of the two fourth connecting bars 15 are fixedly connected to the same cleaning plate 17, the outer wall of the cleaning plate 17 is fixedly connected to a number of evenly distributed cleaning columns 16, the outer walls of the several cleaning columns 16 are slidably connected to the same anti-sticking mesh plate 18, the anti-sticking mesh plate 18 is fixedly connected to the main frame 1, and the top outer wall of the anti-sticking mesh plate 18 is fixedly connected to two evenly distributed first baffles 8.
[0053] In the present embodiment, while the scraper shaft 10 is rotating, the scraper shaft 10 drives the rotating disk 12 to rotate through the transmission belt 11, and the first slide bar 13 on the rotating disk 12 slides on the inner wall of the limiting slide bar 3 14, and drives the cleaning plate 17 to move back and forth through the fourth connecting rod 15. When the cleaning column 16 is thin enough and the density is large enough, the cleaning column 16 will push down the broken vegetables attached to the anti-stick mesh plate 18, and then retract to prevent the broken vegetables from adhering to the cleaning column 16, and the broken vegetables fall on the conveyor belt 7 and are transported away.
[0054] The specific working principle and use method of the present invention are explained in detail below: when in use, the cut vegetables are stacked on the conveyor belt 7, and the counterclockwise rotation of the conveying motor 2 will drive the conveying shaft 21 to rotate, and the cut vegetables are conveyed through the conveyor belt 7. Since the vegetables contain moisture and the vegetables have little gravity after being shredded or chopped, they will inevitably adhere to the inner wall of the main frame 1 and the conveyor belt 7. When the conveying shaft 21 rotates, the conveying shaft 21 drives the transmission gear 2 4 to rotate through the transmission gear 1 3, and the transmission gear 2 4 drives the scraper belt 6 to rotate clockwise through the scraper shaft 10. When the scraper belt 6 rotates clockwise, it will Scrape off the vegetables attached to the side wall of the main frame 1. At the same time, some broken vegetables will also be attached to the anti-stick mesh plate 18. As the scraping belt 6 rotates, when the side scraper rod 25 conflicts with the first baffle 8, it will retract into the side scraper rod 19. The side of the side scraper rod 25 close to the inner wall of the main frame 1 is fixedly connected with a soft scraper (not shown in the figure), so that the side scraper rod 19 and the side scraper rod 25 can clean the inner wall of the main frame 1 more comprehensively. When the side scraper rod 19 and the side scraper rod 25 rotate to the vicinity of the second mounting plate 24, they will be cleaned by the soft bristles (not shown in the figure) on the secondary cleaning rod 23, preventing the side scraper rod 19 and the side scraper rod 25 from being attached with broken vegetables, thereby completing the scraping of the side wall.
[0055] At the same time, during the rotation of the scraper shaft 10, the scraper shaft 10 drives the rotating disk 12 to rotate through the transmission belt 11. The first slide bar 13 on the rotating disk 12 slides on the inner wall of the limiting slide bar 3 14, and drives the cleaning plate 17 to move back and forth through the fourth connecting rod 15. When the cleaning column 16 is thin enough and the density is large enough, the cleaning column 16 will push down the broken vegetables attached to the anti-stick mesh plate 18, and then retract to prevent the broken vegetables from adhering to the cleaning column 16. The broken vegetables fall on the conveyor belt 7 and are transported away.
[0056] When the chopped vegetables move to the vicinity of the unloading receiving plate 20, a part of the vegetables will fall into the next device, and the other part of the vegetables will adhere to the conveyor belt 7. Since the unloading scraper 31 is close to the outer wall of the conveyor belt 7, the unloading scraper 31 will scrape off the vegetables that have not fallen off the conveyor belt 7. When the first motor 44 starts to rotate, it will drive the third gear 46 to rotate through the second gear 45, and the third gear 46 will drive the first shaft rod 41 to rotate. The first shaft rod 41 drives the three cam rods 32 to rotate through the first gear 42, so that the unloading receiving plate 20 moves back and forth up and down along the outer wall of the unloading scraper 31. The outer wall of the unloading receiving plate 20 continuously vibrates and hits the bottom outer wall of the unloading scraper 31, so that the chopped vegetables on the unloading scraper 31 can fall off faster.
[0057] Then, the unloading motor 36 rotates back and forth, so that the unloading slide rod 39 is driven by the second connecting rod 37 to move along the bottom connecting frame 35 to the other end and then move back, so that the two displacement rods 47 drive the unloading shaft rod 33 and the brush group 34 to push the chopped vegetables on the unloading receiving plate 20 down. When the two displacement rods 47 move to the end of the unloading receiving plate 20, the inner gear 62 will mesh with the rotating rack 50, so that the inner gear 62 rotates 180 degrees clockwise, and the inner ratchet assembly 69 drives the inner gear 62 to rotate 180 degrees clockwise. The inner ratchet 63 rotates, and the inner ratchet 63 drives the special-shaped cam 61 to rotate one hundred and eighty degrees through the third shaft rod 66, so that the limiting slide bar 2 68 drives the limiting slide bar 4 58 to move upward along the rectangular slide groove 48 through the third connecting rod 60, so that the driving shaft rod 57 moves upward, thereby driving the unloading shaft rod 33 to rotate clockwise, so that the brush group 34 no longer contacts the unloading receiving plate 20, preventing the brush group 34 from pushing the chopped vegetables on the unloading receiving plate 20 up during the resetting of the displacement rod 47.
[0058] At the same time, during the resetting process of the displacement rod 47, the inner gear 62 will mesh with the toggle rack 53 and continue to drive the inner ratchet 63 to rotate through the inner pawl assembly 69. The inner gear 62 causes the limit slide bar 2 68 to slide into the raised range of the special-shaped cam 61. Then the outer gear 64 and the toggle rack 2 54 mesh, causing the outer gear 64 to rotate in the opposite direction by the same angle. The outer gear 64 drives the outer ratchet 65 to rotate through the outer pawl assembly 70, causing the limit slide bar 2 68 to reciprocate within the raised range of the special-shaped cam 61, thereby playing a shaking role to prevent the broken vegetables from adhering to the brush group 34. When the limit slide bar 4 58 slides to the end away from the rotating rack 1 50, the outer gear 64 will mesh with the rotating rack 2 59, causing the limit slide bar 2 68 to return to its original state, and the brush group 34 continues to push the broken vegetables on the unloading receiving plate 20 down.
[0059] It is further explained that the above-mentioned fixed connection should be understood in a broad sense unless otherwise clearly specified and limited. For example, it can be welding, gluing, or one-piece molding, etc., which are conventional means well known to those skilled in the art.
[0060] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An energy-saving pre-prepared food processing device, comprising a main frame (1), characterized in that: The outer wall of the main frame (1) is fixedly connected to a conveying motor (2); the inner wall of the main frame (1) is rotatably connected to two conveying shafts (21); the outer walls of the two conveying shafts (21) are sleeved with a same conveying belt (7); the outer wall of the conveying belt (7) is slidably connected to the inner wall of the main frame (1); the output shaft of the conveying motor (2) is fixedly connected to the conveying shaft (21); the two ends of the conveying shaft (21) are rotatably connected to the outer wall of the main frame (1); the outer wall of the conveying shaft (21) is provided with a scraping drive mechanism; a transmission limit rod (5) is provided in the middle of the main frame (1); the transmission limit rod (5) is provided in a plurality of positions. The rod 1 (5) is fixedly connected to the main frame (1); two symmetrically distributed transmission limit rods 2 (22) are arranged above the transmission limit rod 1 (5); the two transmission limit rods 2 (22) are fixedly connected to the inner wall of the main frame (1); a material discharge mechanism is arranged on the bottom outer wall of the main frame (1); the material discharge mechanism comprises a material discharge scraper (31), a material discharge receiving plate (20), a first motor (44), a second gear (45), a third gear (46) and two symmetrically distributed side frames (30); the two side frames (30) are fixedly connected to the bottom outer wall of the main frame (1); the outer walls on both sides of the material discharge scraper (31) are The walls are fixedly connected to the two side frames (30), the outer wall of the blanking receiving plate (20) is slidably connected to the side frames (30), the first motor (44) is fixedly connected to one of the side frames (30), the second gear (45) is fixedly connected to the output shaft of the first motor (44), the outer wall of the second gear (45) is meshed with the third gear (46), the third gear (46) is rotatably connected to the inner wall of the side frame (30), and the inner wall of the third gear (46) is provided with a vibration mechanism, which includes a first chain (43), three cam rods (32), three first shaft rods (41) and three first gears (42 ), the two ends of the three first shafts (41) are respectively rotatably connected to the two side frames (30), the third gear (46) is fixedly connected to one of the first shafts (41), the three first gears (42) are respectively fixedly connected to the outer walls of the three first shafts (41), the outer walls of the three first gears (42) are sleeved with the same first chain (43), the three cam rods (32) are respectively fixedly connected to the three first shafts (41), the inner walls of the three cam rods (32) are slidably connected to a plurality of uniformly distributed limit slide rods (40), and the outer wall of each limit slide rod (40) is fixedly connected to the blanking receiving plate (20); The bottom outer wall of the material unloading receiving plate (20) is fixedly connected to a bottom connecting frame (35), the inner wall of the bottom connecting frame (35) is slidably connected to a material unloading slide rod (39), the outer wall of the material unloading slide rod (39) is fixedly connected to a second connecting rod (37), the inner wall of the bottom connecting frame (35) is fixedly connected to a material unloading motor (36), the output shaft of the material unloading motor (36) is fixedly connected to a threaded rod (38), the threaded rod (38) is rotatably connected to the bottom connecting frame (35), and the outer walls on both sides of the material unloading slide rod (39) are provided with symmetrically distributed vegetable pushing mechanisms; The food pushing mechanism comprises a displacement rod (47), a driving shaft rod (57), a rotating gear (56), a third connecting rod (60), a limiting slide rod four (58), a third shaft rod (66), a limiting slide rod two (68) and a special-shaped cam (61); the bottom outer wall of the displacement rod (47) is fixedly connected to the unloading slide rod (39); the driving shaft rod (57) is slidably connected to the displacement rod (47); the rotating gear (56) is meshed with the outer wall of the displacement rod (47); The bottom outer wall of the driving shaft (57) is fixedly connected to the third connecting rod (60), the outer wall of the third connecting rod (60) is fixedly connected to the limiting slide rod 4 (58), the bottom outer wall of the third connecting rod (60) is fixedly connected to the limiting slide rod 2 (68), the outer wall of the limiting slide rod 2 (68) is slidably connected to the special-shaped cam (61), the outer wall of the special-shaped cam (61) is fixedly connected to the third shaft (66), and the third shaft (66) is rotatably connected to the inner wall of the displacement rod (47); The inner walls of the two displacement rods (47) are fixedly connected to the same material discharge shaft (33), the inner walls of the two rotating gears (56) are fixedly connected to the material discharge shaft (33), the outer wall of the material discharge shaft (33) is fixedly connected to the bristle group (34), the outer walls of the two side frames (30) away from the material discharge receiving plate (20) are slidably connected to the displacement plate (49), the inner walls of the two displacement plates (49) are provided with rectangular slide grooves (48), and the limiting slide rods (58) are all connected through the rectangular slide grooves. (48) is slidably connected to the displacement plate (49), the bottom outer wall of the displacement plate (49) is slidably connected to two evenly distributed second slide rails (52), the second slide rails (52) are fixedly connected to the side frame (30), the outer wall of the displacement plate (49) is fixedly connected to the first slide rail (51), the first slide rail (51) is slidably connected to the displacement rod (47), a rotating rack (50) is arranged above the first slide rail (51), and the rotating rack (50) is fixedly connected to the displacement plate (49); The outer wall of the third shaft (66) is provided with a shaking mechanism, and the shaking mechanism comprises an outer ratchet (65), an outer gear (64), an inner ratchet (63), an inner gear (62), a second rotating rack (59), an inner pawl assembly (69), an outer pawl assembly (70), a first ring (71), a second ring (72) and two mounting columns (67), the outer ratchet (65) is fixedly connected to the third shaft (66), the inner wall of the outer ratchet (65) is meshed with the outer pawl assembly (70), the outer pawl assembly (70) is fixedly connected to the outer gear (64), the outer gear (64) is fixedly connected to the second ring (72), the second ring (72) is fixedly connected to the third shaft (66), and the outer ratchet (65) is meshed with the outer pawl assembly (70). The three shafts (66) are rotatably connected, the bottom outer wall of the outer gear (64) is meshed with the second rotating rack (59), and the second rotating rack (59) is fixedly connected to the displacement plate (49) through two mounting columns (67). The inner ratchet (63) is arranged on the side of the outer gear (64) away from the outer ratchet (65), and the inner ratchet (63) is fixedly connected to the third shaft (66). The inner wall of the inner ratchet (63) is meshed with the inner pawl assembly (69), and the inner pawl assembly (69) is fixedly connected to the inner gear (62). The inner wall of the inner gear (62) is fixedly connected to the first ring (71), and the first ring (71) is rotatably connected to the third shaft (66).
2. The energy-saving prepared food processing equipment according to claim 1, characterized in that: A plurality of evenly distributed shifting racks 1 (53) are fixedly connected to the outer wall of the displacement plate (49), a shifting rack 2 (54) is arranged obliquely below each of the shifting racks 1 (53), and each of the shifting racks 2 (54) is fixedly connected to the displacement plate (49) via a fourth mounting plate (55).
3. The energy-saving prepared food processing equipment according to claim 1, characterized in that: The outer walls of both sides of one of the conveying shafts (21) are provided with symmetrically distributed side scraping mechanisms, the side scraping mechanisms comprising a transmission gear 1 (3), a transmission gear 2 (4), a first mounting plate (9), a scraping belt (6), a second mounting plate (24), a secondary cleaning rod (23), two scraping shafts 1 (10), a plurality of side scraping rods 1 (19) and a plurality of side scraping rods 2 (25), the transmission gear 1 (3) is fixedly connected to the conveying shaft (21), the transmission gear 2 (4) is meshed with the outer wall of the transmission gear 1 (3), the first mounting plate (9) is fixedly connected to the main frame (1), and one of the scraping shafts One (10) is fixedly connected to the inner wall of the transmission gear two (4), one of the scraper shafts one (10) is rotatably connected to the first mounting plate (9), the scraper belt (6) is sleeved on the outer walls of the two scraper shafts one (10), the other scraper shaft one (10) is fixedly connected to the second mounting plate (24), the second mounting plate (24) is fixedly connected to the main frame (1), the secondary cleaning rod (23) is fixedly connected to the second mounting plate (24), the outer wall of the scraper belt (6) is fixedly connected to a plurality of evenly distributed lateral scraper rods one (19), and the inner wall of each of the lateral scraper rods one (19) is slidably connected to a lateral scraper rod two (25).
4. The energy-saving prepared food processing equipment according to claim 3, characterized in that: Two evenly distributed first springs (29) are fixedly connected between each of the lateral scraper rods 1 (19) and lateral scraper rods 2 (25); two symmetrically distributed third mounting plates (28) are arranged in the middle of the main frame (1); the two third mounting plates (28) are fixedly connected to the scraper limit rod 2 (27) and the scraper limit rod 1 (26) on the opposite sides; the outer walls of the two scraper shaft rods 1 (10) close to the conveying motor (2) are sleeved with a transmission belt (11); the inner walls of the ends of the two transmission belts (11) away from the scraper shaft rod 1 (10) are movably connected to a rotating disk (12); the rotating disk (12) is rotatably connected to the first mounting plate (9); the two rotating disks (12) are facing each other. The outer walls of one side of the main frame (1) are fixedly connected to a first sliding rod (13), the outer walls of the two first sliding rods (13) are slidably connected to a limiting sliding rod three (14), the outer walls of the two limiting sliding rods three (14) facing each other are fixedly connected to a fourth connecting rod (15), the outer walls of the two fourth connecting rods (15) are fixedly connected to the same cleaning plate (17), the outer wall of the cleaning plate (17) is fixedly connected to a plurality of evenly distributed cleaning columns (16), the outer walls of the plurality of cleaning columns (16) are slidably connected to the same anti-sticking mesh plate (18), the anti-sticking mesh plate (18) is fixedly connected to the main frame (1), and the top outer wall of the anti-sticking mesh plate (18) is fixedly connected to two evenly distributed first baffles (8).
