A screw processing rotary milling device
By designing a screw processing rotary milling device, the combination of rotary milling pipe and conveying pipe is used to solve the problems of high noise and high debris in the screw rotary milling equipment, and the stable clamping and noise reduction of the screw are achieved, ensuring the sealing of the rotary milling process and Cleaning effect.
Patent Information
- Application Number
- CN202410856330.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2044-06-28
AI Technical Summary
Existing screw rotary milling equipment generates noise and metal debris during the rotary milling process, and it is difficult to adapt to the transmission and clamping of screws of different sizes.
A screw processing rotary milling device is designed, including rotary milling tube and conveying tube. The rotary milling component is provided in the rotary milling tube, and the conveying component and noise reduction cleaning component are provided in the conveying chain plate and electric telescopic rod to realize the screw Clams and delivers and reduces noise and cleans up debris through sleeves and blow-out suction components.
The closed state of the rotary milling process is realized, which reduces noise, ensures stable clamping and transmission of screws of different sizes, and effectively cleans up metal debris during the rotary milling process.
Smart Images

Figure CN118543910B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of polishing equipment, in particular to a screw processing and milling device. Background Art
[0002] During the production process, the screw needs to be milled with a screw groove on its outer side. Some customized screws also need to have several parallel screw grooves on their outer sides. In the prior art, the screw milling is mostly performed by open milling using milling equipment, which not only causes metal debris generated during the milling process to fly but also causes a relatively large overall noise. Summary of the invention
[0003] In order to solve the problems existing in the prior art, the present invention provides a screw machining and milling device.
[0004] The technical solution of the present invention is:
[0005] The present invention provides a screw processing milling device, comprising a base and a screw to be milled, a horizontal milling device is installed above the base through a bracket, and the milling device comprises a milling tube in the middle and transmission tubes at both ends;
[0006] A rotary milling assembly for rotary milling is arranged in the rotary milling tube. The rotary milling tube is coaxially arranged with the conveying tubes on both sides. The rotary milling tube is rotatably connected to the conveying tubes on both sides. The conveying tubes are provided with conveying assemblies for conveying screws to be rotary milled. The conveying assemblies clamp and convey screws of different sizes. Noise reduction and cleaning assemblies are arranged at the outer ends of the conveying tubes to reduce the noise during rotary milling and clean up the debris during rotary milling.
[0007] The screw is inserted into the conveying tube from the left conveying tube, and is clamped and conveyed to the milling tube by the conveying assembly in the left conveying tube. The milling assembly inside the milling tube mills the screw, and the screw is conveyed to the right under the transmission of the conveying assembly on the right.
[0008] Furthermore, the conveying component includes at least three through grooves opened on the inner side wall of the conveying pipe, and a conveying chain plate is installed in the through groove through a group of conveying rollers. A number of conveying blocks evenly distributed along the length of the conveying chain plate are installed on the outer side of the conveying chain plate, and the outer side of the conveying block is an arc with the concave surface facing outward. A tensioning adjustment component is provided between each group of conveying rollers to keep the conveying chain plate tensioned and to make the conveying block close to the axis of the conveying pipe contact and cooperate with the screw for conveying. The distance between the conveying block and the screw is adjusted by the tensioning adjustment component, and the conveying chain plates located in the same conveying pipe move in the same direction and at the same speed, thereby clamping and conveying the screw.
[0009] Furthermore, the tensioning adjustment assembly includes a fixed block installed between each group of conveying rollers, at least two first electric telescopic rods evenly distributed along the length direction are installed on the side of the fixed block close to the inside of the conveying tube, the free ends of the first electric telescopic rods are facing the axis of the conveying tube, and the free ends of the first electric telescopic rods are installed with a first tensioning wheel, and at least two second electric telescopic rods evenly distributed along the length direction are installed on the side of the fixed block away from the conveying tube, and a second tensioning wheel is installed on the outer end of the second electric telescopic rod.
[0010] Furthermore, the noise reduction and cleaning component includes a sleeve. The outer end of the transmission pipe is hingedly installed with the sleeve through an electric hinge. The sleeve is made of a retractable elastic bellows. The outer end of the sleeve is closed. The outer end of the right sleeve is connected to the blowing component and communicated with it, and the outer end of the left sleeve is connected to the suction component. The sleeve cover is closed on the outer end of the transmission pipe to seal and reduce noise, and the debris generated by the rotary milling process is cleaned through the cooperation of the blowing component and the suction component.
[0011] Furthermore, the rotary milling assembly includes a first motor, a rotary milling tube is installed on the top of the base through a guide support assembly, several first motors are fixedly installed on the inner wall of the middle part of the rotary milling tube in a circular shape, the output shafts of the first motors are all facing the side of the axis of the rotary milling tube, the outer ends of the output shafts of the first motors are fixedly installed with third electric telescopic rods, the outer ends of the third electric telescopic rods are fixedly installed with drill bits, a group of fourth electric telescopic rods are respectively installed on both sides of the first motor in a circular shape, and the movable ends of the fourth electric telescopic rods are all installed with universal wheels, and a first power device for driving the rotary milling tube to rotate is provided on the outside of the rotary milling tube.
[0012] Furthermore, the guide support assembly includes guide rails, the guide rails are mounted on the outer peripheries of the two ends of the rotary milling tube, and mounting seats corresponding to the guide rails are fixedly installed on the top surface of the base. Guide sliders are installed on the upper ends of the mounting seats, and the guide sliders are slidably matched with the corresponding guide rails.
[0013] Furthermore, the first power assembly includes a gear ring, the gear ring is fixedly mounted on the outer side of the rotary milling tube, the top surface of the base is fixedly mounted with a driving motor, the output shaft of the driving motor is fixedly mounted with a gear, and the gear is meshed with the gear ring.
[0014] The beneficial effects achieved by the present invention are:
[0015] The present invention cooperates with a three-section rotary milling tube and a transmission tube, and rotary mills the screw rod through sleeves at both ends, so that the entire rotary milling process is carried out in a relatively closed state, effectively reducing production noise, and uniformly cleaning the metal debris generated during the rotary milling process; at the same time, the present invention adjusts the transmission block through a tension adjustment component, so that the transmission block is adapted to the transmission of screw rods of different sizes, and stably clamps the screw rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0017] Figure 2 yes Figure 1 A magnified view of the part in center Ⅰ.
[0018] Figure 3 yes Figure 1 An enlarged view of the cross-sectional view along line AA.
[0019] Figure 4 Yes Yes Figure 1 A magnified view of the part in middle II. DETAILED DESCRIPTION
[0020] To facilitate those skilled in the art to understand the present invention, specific implementations of the present invention are described below with reference to the accompanying drawings.
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0023] It should be noted that when a component is referred to as being "mounted on" another component, it may be directly on the other component or there may be a central component. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a central component at the same time. When a component is considered to be "fixed to" another component, it may be directly fixed on the other component or there may be a central component at the same time.
[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which the present invention belongs. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "or / and" used herein includes any and all combinations of one or more of the related listed items.
[0025] like Figures 1 to 4 As shown, the present invention provides a screw processing milling device, including a base 1, a horizontal milling device is installed above the base 1 through a bracket, the milling device includes a milling tube 2 in the middle and a conveying tube 3 at both ends, a milling assembly for milling is arranged in the milling tube 2, the milling tube 2 is coaxially and transversely arranged with the conveying tubes 3 on both sides, and the milling tube 2 is rotatably connected to the conveying tubes 3 on both sides, and a conveying assembly for conveying a screw 4 that needs to be milled is arranged in the conveying tubes 3, and the conveying assembly includes at least three through grooves 5 opened on the inner side wall of the conveying tube 3, and a conveying chain plate 7 is installed in the through groove 5 through a group of conveying rollers 6. The outer side of the conveying chain plate 7 is installed with several conveying blocks 8 evenly distributed along its length direction. The outer side of the conveying block 8 is an arc with the concave surface facing outward. A tensioning adjustment component is provided between each group of conveying rollers 6 to keep the conveying chain plate 7 tight and make the conveying block 8 close to the axis of the conveying pipe 3 contact and cooperate with the screw 4 for conveying. In this way, the tensioning adjustment component can make the outer sides of all the conveying blocks 8 close to the inner side of the conveying pipe 3 contact and cooperate with the outer periphery of the screw 4 to be conveyed, thereby clamping and conveying the screw 4. Of course, a power drive component is provided in the conveying pipe 3 corresponding to each group of conveying rollers 6.
[0026] In this initial state, the conveying chain plate 7 on the side close to the axis of the conveying tube 3 is in a horizontal state through the tensioning and adjusting component, so that the screw 4 that needs to be milled is inserted into the conveying tube 3 from the left end of the conveying tube 3, and then the conveying blocks 8 on the side close to the screw 4 are clamped on the outside of the screw 4 through the tensioning and adjusting component, and then the screw 4 is rotated to the right through the conveying roller 6, so that the screw 4 is conveyed to the milling tube 2, and the screw 4 is milled by the milling component inside the milling tube 2, and the screw 4 is conveyed to the right under the transmission of the conveying component on the right.
[0027] like Figure 1As shown in the figure, metal debris will be generated during the rotary milling of the screw 4, and the overall noise is relatively large. In order to reduce the noise, preferably, a sleeve 9 is hingedly installed at the outer end of the conveying tube 3 through an electric hinge. The sleeve 9 is made of a retractable elastic bellows, and the outer end of the sleeve 9 is closed. The outer end of the right sleeve 9 is connected to the blowing assembly and communicates with it, and the outer end of the left sleeve 9 is connected to the suction assembly. The sleeve 9 rotates under the action of the electric hinge to cover the outer side of the conveying tube 3 on the corresponding side, and the end of the conveying tube 3 is sealed by the sleeve 9, so that the entire device is in an approximately sealed state. While reducing the noise, the metal debris generated in the rotary milling process is sucked out through the cooperation of the blowing assembly and the suction assembly.
[0028] like Figure 2 As shown in , one embodiment of the tension adjustment assembly is that a fixed block 10 is installed between each group of conveying rollers 6, and at least two first electric telescopic rods 11 are installed on the side of the fixed block 10 close to the inside of the conveying tube 3, and the free ends of the first electric telescopic rods 11 are all facing the axis of the conveying tube 3, and the free ends of the first electric telescopic rods 11 are installed with a first tensioning wheel 12, and at least two second electric telescopic rods 13 are installed on the side of the fixed block 10 away from the conveying tube 3, and the second electric telescopic rods 13 are evenly distributed along the length direction thereof. A second tensioning wheel 14 is installed on the outer end of each of the transmission tubes 3. In this way, through the telescopic cooperation of the first electric telescopic rod 11 and the second electric telescopic rod 13, when the first tensioning wheel 12 pushes the transmission chain plate 7 toward the inner side of the transmission tube 3, the transmission block 8 clamps the screw 4, and the second tensioning wheel 14 moves toward the side of the fixed block 10 under the contraction of the second electric telescopic rod 13, and the lower transmission chain plate 7 is also tightened, thereby maintaining the tensioned state of the transmission chain plate 7, and at the same time, the transmission block 8 is pushed and moved, so that the transmission block 8 clamps the screw 4.
[0029] like Figure 1 , 4As shown, in order to perform milling on the screw 4 during the transmission process, an implementation method of the milling assembly is that the milling tube 2 is installed on the top of the base 1 through a guide support assembly, and a plurality of first motors 15 uniformly distributed in an annular shape are fixedly installed on the inner wall of the middle part of the milling tube 2, and the output shafts of the first motors 15 are all facing the side of the axis of the milling tube 2, and the outer ends of the output shafts of the first motors 15 are fixedly installed with third electric telescopic rods 16, and the outer ends of the third electric telescopic rods 16 are fixedly installed with drill bits 17, and in order to keep the screw 4 moving stably during the milling process, a group of fourth electric telescopic rods 18 uniformly distributed in an annular shape with their active ends facing the side of the axis of the milling tube 2 are respectively installed on both sides of the first motor 15. Universal wheels 19 are installed at the movable ends of the telescopic rods 18, and a first power device for driving the milling tube 2 to rotate is provided on the outer side of the milling tube 2. In this way, the universal wheels 19 are moved vertically by the fourth electric telescopic rod 18, so that the outer periphery of the screw 4 is pushed and clamped by the universal wheels 19 on both sides of the first motor 15, and the screw 4 moves freely to the left under the action of the transmission assembly. The process of the universal wheels 19 keeping the screw 4 clamped does not affect the movement of the screw 4. At the same time, the first power assembly drives the milling tube 2 to rotate, so that the first motor 15 rotates to drive the drill bit 17 to mill the outer periphery of the moving screw 4, and multiple drill bits 17 can realize multiple sets of thread milling operations on the same screw 4.
[0030] More preferably, in order to provide stable support for the rotary milling tube 2, an embodiment of the guide support assembly is that guide rails 20 are mounted on the outer periphery of the two end portions of the rotary milling tube 2, and mounting seats 21 corresponding to the guide rails 20 are fixedly installed on the top surface of the base 1, and guide sliders 22 are installed on the upper ends of the mounting seats 21, and the guide sliders 22 are slidably matched with the corresponding guide rails 20. In this way, the rotary milling tube 2 is more stable during rotation through the sliding cooperation between the guide rails 20 and the guide sliders 22 and the support of the mounting seats 21.
[0031] like Figure 1 , 2 As shown, one implementation of the first power component is to fix a gear ring 23 on the outside of the milling tube 2, and to fix a driving motor 24 on the top surface of the base 1. A gear 24 is fixedly installed on the output shaft of the driving motor 24, and the gear 24 is meshed with the gear ring 23, so that the milling tube 2 is driven to rotate by the driving motor 24.
[0032] Working principle: in the initial state, the sleeve 9 at the left end covers the conveying tube 3 on the corresponding side, the first electric telescopic rod 11 and the second electric telescopic rod 13 are in a normal extension state, and the conveying chain plates 7 of the conveying tube 3 are in a horizontal state. At this time, the distance between the conveying blocks 8 located on the same conveying tube 3 near the middle of the conveying tube 3 is the largest, and the third electric telescopic rods 16 corresponding to all the drill bits 17 are in a retracted state, and the fourth electric telescopic rods 18 are also in a retracted state; then the screw 4 that needs to be milled is inserted into the conveying tube 3 on the right side, and the sleeve 9 on the right side covers the outer side of the conveying tube 3 on the corresponding side, and the first electric telescopic rod 11 and the second electric telescopic rod 13 in the left conveying tube 3 are extended and retracted, so that the conveying block 8 clamps the screw 4, and the conveying chain plates 7 located in the same conveying tube 3 move at the same speed and in the same direction, thereby The screw 4 is conveyed to the right. After the screw 4 is conveyed into the milling tube 2, the fourth electric telescopic rod 18 is extended to clamp the screw 4 and facilitate the movement of the screw 4. Then the driving motor 24 drives the milling tube 2 to rotate. At the same time, the third electric telescopic rod 16 is extended, and the first motor 15 drives the drill bit 17 to rotate, so that when the screw 4 moves to the left, the drill bit 17 rotates relative to the screw 4 and mills the outer periphery of the screw 4. At the same time, the blowing component and the suction component both work to suck out the metal debris generated during the milling process and reduce the noise generated during the milling process. The screw 4 continues to mill. When the screw 4 is longer, the screw 4 passes through the conveying tube 3 on the left, and the end of the screw 4 is inserted into the sleeve 9 on the left. Since the sleeve 9 is made of a corrugated elastic tube material, the insertion of the screw 4 into the sleeve 9 causes the sleeve 9 to extend, and will not affect the movement and milling of the screw 4.
[0033] The above-described embodiments of the present invention do not constitute a limitation on the protection scope of the present invention. Any modification, equivalent substitution and improvement made within the spirit and principle of the present invention shall be included in the protection scope of the claims of the present invention.
Claims
1. A screw processing milling device, comprising a base and a screw to be milled, a horizontal milling device is installed above the base through a bracket, and the milling device comprises a milling tube in the middle and transmission tubes at both ends; A milling assembly for milling is arranged in the milling tube. The milling tube is coaxially arranged with the conveying tubes on both sides. The milling tube is rotatably connected to the conveying tubes on both sides. A conveying assembly for conveying the screws to be milled is arranged in the conveying tubes. The conveying assembly clamps and conveys screws of different sizes. A noise reduction and cleaning assembly is arranged at the outer end of the conveying tube to reduce the noise during the milling process and clean up the debris during the milling process. The screw is inserted into the conveying tube from the left conveying tube, and is clamped and conveyed to the milling tube by the conveying assembly in the left conveying tube. The inside of the milling tube The rotary milling assembly rotary mills the screw, and the screw is transmitted to the right side under the transmission of the transmission assembly on the right side; the transmission assembly includes at least three through grooves opened on the inner side wall of the transmission tube, and a transmission chain plate is installed in the through groove through a group of transmission rollers. A number of transmission blocks evenly distributed along the length of the transmission chain plate are installed on the outer side of the transmission chain plate, and the outer side of the transmission block is an arc with a concave surface facing outward. A tension adjustment assembly is provided between each group of transmission rollers to keep the transmission chain plate tight and make the transmission block close to the axis of the transmission tube contact and cooperate with the screw for transmission. The tightening adjustment component adjusts the distance between the conveying block and the screw, and the conveying chain plates located in the same conveying tube move in the same direction and at the same speed, thereby clamping and conveying the screw; the tightening adjustment component includes a fixed block installed between each group of conveying rollers, and at least two first electric telescopic rods uniformly distributed along the length direction are installed on the side of the fixed block close to the inside of the conveying tube, and the free ends of the first electric telescopic rods are all facing the side of the axis of the conveying tube. The free ends of the first electric telescopic rods are all installed with a first tensioning wheel, and at least two second electric telescopic rods uniformly distributed along the length direction are installed on the side of the fixed block away from the conveying tube, and the outer ends of the second electric telescopic rods are all installed with a second tensioning wheel; the noise reduction and cleaning component includes a sleeve, and the outer ends of the conveying tubes are hingedly installed with the sleeves through electric hinges. The sleeves are made of retractable elastic bellows, and the outer ends of the sleeves are closed. The outer end of the right sleeve is connected to the blowing assembly and communicates with it, and the outer end of the left sleeve is connected to the suction assembly. The sleeve is covered on the outer end of the conveying tube to seal and reduce noise, and the debris generated during the milling process is cleaned by the cooperation of the blowing assembly and the suction assembly.
2. A screw machining and milling device according to claim 1, characterized in that: The rotary milling assembly includes a first motor, a rotary milling tube is installed on the top of the base through a guide support assembly, and several first motors are fixedly installed on the inner wall of the middle part of the rotary milling tube in a circular shape. The output shafts of the first motors are all facing the side of the axis of the rotary milling tube. The outer ends of the output shafts of the first motors are fixedly installed with third electric telescopic rods, and the outer ends of the third electric telescopic rods are fixedly installed with drill bits. A group of fourth electric telescopic rods are respectively installed on both sides of the first motor in a circular shape and have active ends facing the side of the axis of the rotary milling tube. Universal wheels are installed on the active ends of the fourth electric telescopic rods, and a first power device for driving the rotary milling tube to rotate is provided on the outer side of the rotary milling tube.
3. A screw machining and milling device according to claim 2, characterized in that: The guide support assembly includes guide rails, the guide rails are mounted on the outer peripheries of the two ends of the rotary milling tube, and mounting seats corresponding to the guide rails are fixedly mounted on the top surface of the base. Guide slide blocks are installed on the upper ends of the mounting seats, and the guide slide blocks slide in cooperation with the corresponding guide rails.
4. A screw machining and milling device according to claim 3, characterized in that: The first power device comprises a gear ring, the gear ring is fixedly mounted on the outer side of the rotary milling tube, a driving motor is fixedly mounted on the top surface of the base, a gear is fixedly mounted on the output shaft of the driving motor, and the gear is meshed with the gear ring.
