A laser cutting device for metal pipes

By designing a metal tube laser cutting device, using a slider, transmission mechanism and automatic control system, the automatic switch of the laser cutting head and the automatic unloading and loading of the metal tube is realized, solving the problems of inefficiency and labor waste in traditional technology, and improving the cutting efficiency of the metal tube.

CN118635714BActive Publication Date: 2025-06-20ICOCO (JIANGSU) COOLING TOWER COMPONENTS CO LTD
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Patent Information

Application Number
CN202410953786.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-06-20
Estimated Expiration
2044-07-16

AI Technical Summary

Technical Problem

During the laser cutting process of traditional metal tubes, manual unloading and loading operations are required, which is low in efficiency, and the switch of the laser cutting head also requires manual control, which consumes labor.

Method used

A metal tube laser cutting device is designed, using a slider and a transmission mechanism to realize the automatic switch of the laser cutting head and the automatic discharge and loading of the metal tube. The clamping plate is controlled by the cooperation of the threaded rod and the slider, the clamping block and the toggle mechanism are quickly fixed and adjusted, and the rotation wheel and the transmission groove are used to realize the reciprocating sliding of the slider, which drives the laser cutting head for automatic cutting and unloading operations.

Benefits of technology

Automatic cutting and unloading and loading of metal pipes is realized, cutting efficiency is improved, labor is reduced, and production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a laser cutting device for metal pipes, which comprises a base. Two sliding seats are slidably arranged on the base. Side plates are fixedly arranged on both of the two sliding seats. Chute grooves corresponding to the two sliding seats are formed on the base. One side of the sliding seat is connected to one side wall of the chute groove through a first spring. A material clamping mechanism is arranged on the side plate of the sliding seat. A corresponding limiting mechanism is arranged on the other sliding seat. A back plate is fixedly arranged on the base. A top plate is fixedly arranged on the back plate. A sliding plate is slidably arranged on the top plate. A transmission mechanism corresponding to the sliding plate is arranged on the top plate. A laser cutting head is fixedly arranged on the lower wall of the sliding plate. The present invention can realize the operation that the laser cutting head automatically closes after cutting and then turns on again after resetting, and can automatically unload and refill materials after a section of cutting is completed, greatly improving the efficiency of laser cutting and processing of metal pipes.
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Description

Technical Field

[0001] The present invention relates to the technical field of metal tube processing, and particularly relates to a metal tube laser cutting device. Background Art

[0002] Laser cutting refers to using a high-power density laser beam to irradiate the material to be cut, so that the material is quickly heated to the vaporization temperature, evaporating to form holes. As the beam moves relative to the material, the holes continuously form a very narrow slit, completing the cutting of the material. That is, by irradiating the workpiece with a focused high-power density laser beam, the irradiated material is quickly melted, vaporized, ablated or reaches the ignition point. At the same time, the molten material is blown away by a high-speed gas flow coaxial with the beam, thereby realizing the cutting of the workpiece. It belongs to one of the thermal cutting methods. In the process of cutting and processing metal tubes, in order to avoid the problem of deformation of the metal tube caused by traditional cutting knives, laser cutting is often used to cut the metal tube.

[0003] In the prior art, when traditional metal tubes are laser cut, after cutting is completed at one end of the metal tube, manual unloading and subsequent feeding of the pipe fittings are often required, resulting in low efficiency. Moreover, manual control of the switch of the laser cutting head is required, consuming labor. For this reason, we propose a metal tube laser cutting device to solve the above problems. Summary of the Invention

[0004] The purpose of the present invention is to solve the shortcomings existing in the prior art, such as: when traditional metal tubes are laser cut, manual unloading and loading operations are required, resulting in low efficiency, and the switch of the laser cutting head also needs to be manually controlled, consuming labor. A metal tube laser cutting device is proposed.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A metal tube laser cutting device includes a base. Two sliding seats are slidably arranged on the base. Side plates are fixedly arranged on both of the two sliding seats. A chute corresponding to the two sliding seats is opened on the base. One side sliding seat is connected to one side side wall of the chute through a first spring. A material clamping mechanism is arranged on the side plate of the sliding seat. A corresponding limiting mechanism is arranged on the other side sliding seat. A back plate is fixedly arranged on the base. A top plate is fixedly arranged on the back plate. A sliding plate is slidably arranged on the top plate. A transmission mechanism corresponding to the sliding plate is arranged on the top plate. A laser cutting head is fixedly arranged on the lower wall of the sliding plate. The laser cutting head slidably penetrates through the top plate. A sliding opening corresponding to the laser cutting head is opened on the top plate. Two control switches corresponding to the laser cutting head are symmetrically and fixedly arranged on the top plate. The two control switches are arranged on both sides of the sliding plate. A unloading mechanism is also arranged on the sliding plate.

[0007] Preferably, the clamping mechanism includes two clamping plates, and the two clamping plates are both slidably arranged on the side plates through sliders. The side plates are provided with side grooves corresponding to the sliders, and a threaded rod is rotatably arranged in the side grooves. The threaded rod rotates and passes through the two sliders. The two sliders are provided with threaded through holes corresponding to the threaded rods, and the threads at both ends of the threaded rods are arranged in opposite directions. One end of the threaded rod rotates and passes through the upper wall of the side plate and is fixedly connected with a turning handle.

[0008] Preferably, the limiting mechanism includes two clamping blocks, and telescopic grooves corresponding to the clamping blocks are provided on both side walls of the sliding seat. The two clamping blocks are respectively slidably arranged in the two telescopic grooves, and the two clamping blocks are connected to the inner wall of the telescopic groove through a second spring. A number of clamping grooves corresponding to the clamping blocks are symmetrically provided on both side walls of one end of the sliding groove, and the two clamping blocks are provided with corresponding toggle mechanisms.

[0009] Preferably, the toggle mechanism comprises two toggle rods, which are respectively fixed on the side walls of the two blocks, and both slide through the upper wall of the slide seat, and the slide seat is symmetrically provided with two strip-shaped sliding openings corresponding to the toggle rods.

[0010] Preferably, the transmission mechanism includes a motor, the motor is fixedly arranged on the upper wall of the top plate, a rotating rod is fixedly arranged on the output end of the motor, a rotating wheel is fixedly arranged on the end of the rotating rod away from the motor, a transmission groove corresponding to the rotating wheel is opened on the side wall of the skateboard, the rotating wheel is rotatably set in the transmission groove, a half circle of latching teeth is fixedly arranged circumferentially on the side wall of the rotating wheel, and latching tooth grooves corresponding to the latching teeth are opened on the side walls on both sides of the transmission groove.

[0011] Preferably, the unloading mechanism includes a back plate, which is slidably arranged on a side plate away from the clamping plate, and is connected to the slide plate through a connecting rod. The connecting rod is L-shaped, and one end of the side wall of the back plate close to the clamping plate is inclined.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows: the clamping plate is controlled by the cooperation of the threaded rod and the slider, and the two clamping plates can be driven closer or farther away when the rotating handle drives the threaded rod to rotate, thereby realizing the rapid clamping and fixing of metal pipes of different models and sizes on the side plates, and improving the adaptability of the device; the metal pipe is pressed against the side plate on the other side by setting the first spring, and the restricted fixation of the slide seat on the other side is realized by setting the clamping block, thereby realizing the rapid fixation of the side plate on the other side; the clamping block is controlled by setting the lever, and the lever can be driven to slide the clamping block out of the slot, thereby releasing the restricted fixation of the slide seat on the side away from the clamping plate on the base; the cutting length of the metal pipe can be quickly adjusted by adjusting the position of the side plate where the slide plate is located, so that the device can adapt to the requirements of cutting different lengths of metal pipes, further improving the adaptability of the device; the sliding plate is pushed by the cooperation of the rotating wheel and the transmission groove, When the motor drives the wheel to rotate in the transmission groove, the teeth on the wheel push the tooth groove in the transmission groove to move, thereby driving the slide plate to slide back and forth, and thus driving the laser cutting head to slide back and forth. When the slide plate moves to the side away from the back plate and squeezes the control switch, the cutting of the metal pipe can be completed and the laser cutting head can be automatically closed. As the slide plate continues to move and reset, when the control switch close to the back plate is squeezed, the laser cutting head can be turned on for the next cutting operation. After one laser cutting is completed, as the slide plate moves to the side away from the back plate, it can drive the back plate to move to the side away from the back plate, thereby allowing the inclined side wall of the back plate to move toward the position where the metal pipe is against, and then the cut end can be loosened and fall. At this time, the first spring pushes the slide seat to move so that the subsequent metal pipe can resist the back plate again, thereby completing the automatic unloading and loading operations. There is no need for manual unloading and loading, which greatly improves the cutting efficiency of the metal pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the three-dimensional structure of a metal tube laser cutting device proposed by the present invention;

[0014] Figure 2 This is a schematic diagram of the side structure of a metal tube laser cutting device proposed by the present invention;

[0015] Figure 3 It is a schematic diagram of the side structure on the top plate;

[0016] Figure 4 This is a schematic diagram of the top view of a metal tube laser cutting device proposed by the present invention;

[0017] Figure 5 for Figure 4 Schematic diagram of the structure at A in the middle.

[0018] In the figure: 1 base, 2 sliding seat, 3 sliding groove, 4 first spring, 5 side groove, 6 threaded rod, 7 slider, 8 clamping plate, 9 turning handle, 10 side plate, 11 abutting plate, 12 back plate, 13 connecting rod, 14 top plate, 15 sliding plate, 16 laser cutting head, 17 control switch, 18 runner, 19 rotating rod, 20 motor, 21 transmission groove, 22 sliding opening, 23 clamping block, 24 telescopic groove, 25 second spring, 26 lever. Detailed implementation manners

[0019] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0020] Refer to Figures 1 - 5A metal tube laser cutting device comprises a base 1, two slide seats 2 are slidably arranged on the base 1, side plates 10 are fixedly arranged on the two slide seats 2, a slide groove 3 corresponding to the two slide seats 2 is opened on the base 1, one side of the slide seat 2 is connected to one side wall of the slide groove 3 through a first spring 4, a material clamping mechanism is arranged on the side plate 10 on the slide seat 2, the clamping mechanism comprises two clamping plates 8, the two clamping plates 8 are slidably arranged on the side plate 10 through a slider 7, a side groove 5 corresponding to the slider 7 is opened on the side plate 10, a threaded rod 6 is rotatably arranged in the side groove 5, the threaded rod 6 rotates and penetrates the arrangement of the two sliders 7, the two sliders 7 are provided with threaded through holes corresponding to the threaded rod 6, the threads at both ends of the threaded rod 6 are arranged in opposite directions, and the threaded rod 6 is provided with a threaded through hole. One end is rotated to penetrate the upper wall of the side plate 10 and is fixedly connected with a turning handle 9, and the other side slide 2 is provided with a corresponding limiting mechanism, which includes two clamping blocks 23, and the side walls of the slide 2 on both sides are provided with telescopic grooves 24 corresponding to the clamping blocks 23. The two clamping blocks 23 are respectively slidably arranged in the two telescopic grooves 24, and the two clamping blocks 23 are connected to the inner wall of the telescopic groove 24 through a second spring 25. A plurality of clamping grooves corresponding to the clamping blocks 23 are symmetrically arranged on the side walls of one end of the slide 3, and the two clamping blocks 23 are provided with a corresponding toggle mechanism, which includes two toggle rods 26, and the two toggle rods 26 are respectively fixed on the side walls of the two clamping blocks 23, and the two toggle rods 26 are both slidably arranged on the upper wall of the slide 2, and the slide The seat 2 is symmetrically provided with two strip-shaped sliding openings corresponding to the lever 26, the base 1 is fixedly provided with a back plate 12, the back plate 12 is fixedly provided with a top plate 14, the top plate 14 is slidably provided with a slide plate 15, the top plate 14 is provided with a transmission mechanism corresponding to the slide plate 15, the transmission mechanism comprises a motor 20, the motor 20 is fixedly provided on the upper wall of the top plate 14, a rotating rod 19 is fixedly provided at the output end of the motor 20, a rotating wheel 18 is fixedly provided at one end of the rotating rod 19 away from the motor 20, a transmission groove 21 corresponding to the rotating wheel 18 is provided on the side wall of the slide plate 15, the rotating wheel 18 is rotatably provided in the transmission groove 21, a half circle of latch teeth are fixedly provided on the side wall of the rotating wheel 18 in the circumferential direction, and latch tooth grooves corresponding to the latch teeth are provided on both side walls of the transmission groove 21. A laser cutting head 16 is fixedly provided on the lower wall of the slide plate 15, and the laser cutting head 16 slides through the top plate 14. A sliding opening 22 corresponding to the laser cutting head 16 is opened on the top plate 14. Two control switches 17 corresponding to the laser cutting head 16 are also symmetrically fixed on the top plate 14. The two control switches 17 are located on both sides of the slide plate 15. A discharge mechanism is also provided on the slide plate 15. The discharge mechanism includes a stop plate 11, which is slidably provided on a side plate 10 away from the clamping plate 8. The stop plate 11 is connected to the slide plate 15 through a connecting rod 13. The connecting rod 13 is L-shaped, and one end of the side wall of the stop plate 11 close to the clamping plate 8 is inclined. The control of the clamping plate 8 is realized through the cooperation of the threaded rod 6 and the slider 7.When the handle 9 is turned to drive the threaded rod 6 to rotate, the two clamping plates 8 can be driven to move closer or farther away, thereby realizing the rapid clamping and fixing of metal pipes of different sizes on the side plate 10, thereby improving the adaptability of the device. By setting the first spring 4, the metal pipe is pressed against the side plate 10 on the other side. By setting the clamping block 23, the restriction and fixation of the slide seat 2 on the other side is realized, thereby realizing the rapid fixation of the side plate 10 on the other side. By setting the lever 26, the control of the clamping block 23 is realized. By shifting the lever 26, the clamping block 23 can be driven to slide out of the clamping groove, thereby releasing the restriction and fixation of the slide seat 2 on the side away from the clamping plate 8 on the base 1. By adjusting the position of the side plate 10 where the abutting plate 11 is located, the cutting length of the metal pipe can be quickly adjusted, so that the device can adapt to the requirements of cutting different metal pipe lengths, further improving the adaptability of the device. By cooperating with the rotating wheel 18 and the transmission groove 21, the sliding plate 15 is pushed. When the motor 20 drives the rotating wheel 18 to rotate in the transmission groove 21, the rotating wheel 18 The latching teeth on the slide 15 push the latching teeth in the transmission groove 21 to move, so that the slide 15 can be driven to slide back and forth, and the laser cutting head 16 can be driven to slide back and forth. When the slide 15 moves to the side away from the back plate 12 and squeezes the control switch 17, the cutting of the metal pipe can be completed and the laser cutting head 16 can be automatically closed. When the slide 15 continues to move and resets to squeeze the control switch 17 close to the back plate 12, the laser cutting head 16 can be opened for the next cutting operation. After a laser cutting is completed, as the slide 15 moves to the side away from the back plate 12, it can drive the back plate 11 to move to the side away from the back plate 12, so that the inclined side wall of the back plate 11 moves to the position where the metal pipe is pressed, and then the cut end can be loosened and fall. At this time, the first spring 4 pushes the slide 2 to move so that the subsequent metal pipe presses against the back plate 11 again, and the operation of automatic unloading and loading can be completed, without manual unloading and loading, which greatly improves the cutting efficiency of the metal pipe.

[0021] In the present invention, during the laser cutting process of the metal tube, the metal tube is first placed between the two clamping plates 8 and the threaded rod 6 is rotated to clamp and fix it. Then, the lever 26 is moved to adjust the position of the side plate 10 where the support plate 11 is located. After the length of the metal tube cut reaches the required length, the side plate 10 where the support plate 11 is located is fixed, and the motor 20 is turned on to drive the rotating wheel 18 to rotate in the transmission groove 21. The latching teeth on the rotating wheel 18 push the latching teeth groove in the transmission groove 21 to move, thereby driving the slide plate 15 to slide back and forth, and thus driving the laser cutting head 16 to slide back and forth. The laser cutting head 16 is turned on and the slide plate 15 drives the laser cutting head 16 to move toward the side away from the back plate 12, so that the cutting of the metal tube can be completed. When the slide plate 15 squeezes the control switch away from the back plate 12 When the slide plate 15 is closed, the laser cutting head 16 can be automatically closed. As the slide plate 15 continues to move to reset to the side close to the back plate 12, the control switch 17 close to the back plate 12 can be squeezed to open the laser cutting head 16 for the next cutting operation. After one laser cutting is completed, as the slide plate 15 moves to the side away from the back plate 12, it can drive the abutment plate 11 to move to the side away from the back plate 12, so that the inclined side wall of the abutment plate 11 moves toward the position where the metal tube is against, and then the cut end can be loosened and fall. At this time, the first spring 4 pushes the slide seat 2 to move so that the subsequent metal tube can abut against the abutment plate 11 again, and the automatic unloading and loading operations can be completed. There is no need for manual unloading and loading, which greatly improves the cutting efficiency of the metal tube.

[0022] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A metal tube laser cutting device, comprising a base (1), characterized in that: Two slide seats (2) are slidably arranged on the base (1), and side plates (10) are fixedly arranged on the two slide seats (2). The base (1) is provided with slide grooves (3) corresponding to the two slide seats (2). One side of the slide seat (2) is connected to a side wall of the slide groove (3) via a first spring (4). The side plate (10) on the slide seat (2) is provided with a material clamping mechanism, and the other side of the slide seat (2) is provided with a corresponding limiting mechanism. A back plate (12) is fixedly arranged on the base (1), and a top plate (14) is fixedly arranged on the back plate (12). A slide plate (15) is slidably arranged, a transmission mechanism corresponding to the slide plate (15) is arranged on the top plate (14), a laser cutting head (16) is fixedly arranged on the lower wall of the slide plate (15), the laser cutting head (16) is slidably arranged through the top plate (14), a sliding opening (22) corresponding to the laser cutting head (16) is opened on the top plate (14), two control switches (17) corresponding to the laser cutting head (16) are also symmetrically fixedly arranged on the top plate (14), the two control switches (17) are arranged on both sides of the slide plate (15), and a discharge mechanism is also arranged on the slide plate (15); The unloading mechanism comprises a butt plate (11), wherein the butt plate (11) is slidably arranged on a side plate (10) away from the clamping plate (8), the butt plate (11) is connected to the slide plate (15) via a connecting rod (13), the connecting rod (13) is arranged in an L shape, and one end of the side wall of the butt plate (11) close to the clamping plate (8) is inclined.

2. A metal tube laser cutting device according to claim 1, characterized in that: The clamping mechanism comprises two clamping plates (8), the two clamping plates (8) are slidably arranged on the side plate (10) through a slider (7), the side plate (10) is provided with a side groove (5) corresponding to the slider (7), a threaded rod (6) is rotatably arranged in the side groove (5), the threaded rod (6) is rotatably arranged to penetrate the two sliders (7), the two sliders (7) are provided with a threaded through hole corresponding to the threaded rod (6), the threads at both ends of the threaded rod (6) are arranged in opposite directions, and one end of the threaded rod (6) is rotatably arranged to penetrate the upper wall of the side plate (10) and is fixedly connected to a rotating handle (9).

3. The metal tube laser cutting device according to claim 1, characterized in that: The limiting mechanism comprises two clamping blocks (23), and telescopic grooves (24) corresponding to the clamping blocks (23) are respectively provided on the side walls on both sides of the slide seat (2). The two clamping blocks (23) are respectively slidably arranged in the two telescopic grooves (24), and the two clamping blocks (23) are connected to the inner walls of the telescopic grooves (24) through second springs (25). A plurality of clamping grooves corresponding to the clamping blocks (23) are symmetrically provided on the side walls on both sides of one end of the slide groove (3), and the two clamping blocks (23) are provided with corresponding toggling mechanisms.

4. The metal tube laser cutting device according to claim 3, characterized in that: The toggle mechanism comprises two toggle rods (26), the two toggle rods (26) being fixedly arranged on the side walls of the two clamping blocks (23) respectively, and the two toggle rods (26) are both slidably arranged to penetrate the upper wall of the slide seat (2), and the slide seat (2) is symmetrically provided with two strip-shaped sliding openings corresponding to the toggle rods (26).

5. The metal tube laser cutting device according to claim 1, characterized in that: The transmission mechanism comprises a motor (20), the motor (20) being fixedly arranged on the upper wall of the top plate (14), a rotating rod (19) being fixedly arranged at the output end of the motor (20), a rotating wheel (18) being fixedly arranged at one end of the rotating rod (19) away from the motor (20), a transmission groove (21) corresponding to the rotating wheel (18) being provided on the side wall of the slide plate (15), the rotating wheel (18) being rotatably arranged in the transmission groove (21), a half circle of latching teeth being fixedly arranged circumferentially on the side wall of the rotating wheel (18), and latching tooth grooves corresponding to the latching teeth being provided on both side walls of the transmission groove (21).

Citation Information

Patent Citations

  • Five-axis three-linkage laser pipe cutting machine

    CN110253159A