A membrane wall welding forming processing equipment

Abstract

The present invention belongs to the technical field of membrane wall welding forming, and provides a membrane wall welding forming processing equipment, including a workbench, the workbench is fixedly provided with two fixing seats, a height adjustment mechanism is provided between the two fixing seats, the height adjustment mechanism can position the height of the plate, the fixing seats are connected with a positioning mechanism, the positioning mechanism can clamp and position the steel pipe, and the positioning mechanism can horizontally limit the plate and the steel pipe, and the height adjustment mechanism can position the height of the center plane of the plate at the center position of the positioning mechanism. In the present invention, the positioning mechanism is started to clamp and fix all the steel pipes, and at this time, in the height direction, all the steel pipes and the center planes of all the plates are on the same plane, and at this time, the positioning mechanism is started to horizontally limit the plate and the steel pipe, and finally the steel pipe and the plate are positioned and fixed through the cooperation of the height adjustment mechanism and the positioning mechanism.

Description

Technical Field

[0001] The invention belongs to the technical field of membrane wall welding forming, and in particular relates to a membrane wall welding forming processing equipment. Background Art

[0002] Membrane water-cooled wall refers to a water-cooled wall composed of airtight tube panels welded together by flat steel and pipes. Membrane water-cooled wall can ensure good tightness of the furnace, significantly reduce the air leakage coefficient of the furnace for negative pressure boilers, and improve the combustion conditions in the furnace. It can increase the effective radiation heating area, thereby saving steel consumption.

[0003] Since the membrane water-cooled wall is made of flat steel and pipes, and the shapes and thicknesses of the pipes and flat steel are different, it is not convenient to position the flat steel and pipes during welding. The existing membrane wall welding forming and processing equipment usually clamps the pipes and flat steel respectively through a clamping device and then splices and positions them. This positioning step is cumbersome and the positioning efficiency is low. During welding, since the flat steel and pipes are both long, they are not easy to be firmly positioned, resulting in low welding accuracy. Summary of the invention

[0004] The object of the present invention is to provide a membrane wall welding forming processing equipment, aiming to solve the technical problems of the existing membrane wall welding forming processing equipment having complicated positioning steps and low positioning efficiency.

[0005] The present invention is implemented as follows: a membrane wall welding forming processing equipment comprises a workbench, the workbench is fixedly provided with two fixed seats, a height adjustment mechanism is provided between the two fixed seats, the height adjustment mechanism can position the height of the plate, the fixed seats are connected with a positioning mechanism, the positioning mechanism can clamp and position the steel pipe, and the positioning mechanism can horizontally limit the plate and the steel pipe, and the height adjustment mechanism can position the center plane height of the plate at the center position of the positioning mechanism;

[0006] The workbench is fixedly connected to a fixed frame, the fixed frame is horizontally slidably connected to an electric welder, the fixed frame is connected to a driving mechanism that can drive the electric welder to move, a material guide plate is provided at the telescopic end of the electric welder, a plurality of welding guns are fixedly connected to the material guide plate, and the electric welder is sequentially connected to the material guide plate and the welding guns;

[0007] The guide plate is connected to a support mechanism, which can support and limit the plate; the telescopic end of the electric welder is fixedly connected to an L-shaped support, and the L-shaped support is connected to a guide mechanism, which can guide and limit all steel pipes;

[0008] The control system controls the positioning mechanism, the guiding mechanism and the supporting mechanism to control the welding accuracy of the steel pipe and the plate.

[0009] Further technical solution: the height adjustment mechanism includes a No. 1 electric rod, a bottom plate and a limit rod;

[0010] Both ends of all the base plates are slidably connected to the limit rods, and both ends of one of the base plates are respectively fixedly connected to a retractable No. 1 electric rod, and the fixed ends of the No. 1 electric rod are fixedly connected to a fixed seat on one side.

[0011] Further technical solution: the positioning mechanism includes a sliding seat, a crossbar, a clamp, an electric telescopic sleeve and a power assembly;

[0012] The end faces of the fixed seat are slidably connected to two sliding seats, a power assembly is arranged between the two sliding seats, and driven by the power assembly, the two sliding seats can move relatively to each other at the same time, each sliding seat is fixedly connected to a cross bar, and clamps are horizontally slidably connected to the cross bars, and the clamps on each sliding seat are staggered with a base plate, and both ends of one of the cross bars are fixedly connected to electric telescopic sleeves, and the telescopic end of the electric telescopic sleeve abuts against a clamp.

[0013] Further technical solution: the power assembly includes a No. 1 motor, a gear and a rack;

[0014] The No. 1 motor is fixedly connected to the end face of the fixed seat, the output shaft of the No. 1 motor is fixedly connected to a gear, and racks are arranged on the sides of the sliding seat facing the gear, and the gears are meshed with the racks on both sides at the same time.

[0015] Further technical solution: the driving mechanism comprises a second motor, a threaded rod and a connecting seat;

[0016] The No. 2 motor is fixedly connected to the fixing frame, the output shaft of the No. 2 motor is fixedly connected to a threaded rod, the upper end surface of the electric welding machine is fixedly connected to a connecting seat, and the threaded rod is threadedly connected to the connecting seat.

[0017] Further technical solution: the guide mechanism includes a fixing plate, a limit clamp and an electromagnetic block;

[0018] The fixing plate is fixedly connected to the L-shaped support, and a plurality of limit clamps are fixedly connected to the fixing plate. The limit clamps correspond to welding guns one by one, and electromagnetic blocks are fixedly connected to the middle of the limit clamps, and all electromagnetic blocks are electrically connected to a power source.

[0019] Further technical solution: the support mechanism includes a sliding frame, a second electric rod and a support plate;

[0020] The material guide plate is fixedly connected to a sliding frame, and the sliding frame is slidably connected to the workbench in the horizontal direction. The sliding frame is fixedly connected to a plurality of No. 2 electric rods, and the telescopic ends of the No. 2 electric rods are fixedly connected to support plates, all support plates correspond to all bottom plates one by one, and each of the support plates can abut against a bottom plate, and rubber pads are provided on the surfaces of the support plates.

[0021] Further technical solution: The control system comprises:

[0022] The monitoring module includes a first pressure sensor and a second pressure sensor. The first pressure sensor is disposed on the side wall of the concave surface of the limit clamp, and the second pressure sensor is disposed on the end surface of the support plate facing the bottom plate;

[0023] A storage module, which is used to receive the pressure value information of all the No. 1 pressure sensors and the No. 2 pressure sensors in the monitoring module, and the storage module can calculate the maximum pressure difference between all the No. 1 pressure sensors at the same time, and the maximum pressure difference between all the No. 2 pressure sensors at the same time;

[0024] A processing module, which is used to receive data information in the storage module and form judgment information;

[0025] The control module is used to receive the judgment information in the processing module and control the positioning mechanism, the guiding mechanism and the supporting mechanism according to the judgment information.

[0026] Compared with the prior art, the present invention has the following beneficial effects:

[0027] 1. The height adjustment mechanism drives all plates to adjust their height until the center plane height of all plates is positioned at the center position of the positioning mechanism in the height direction; then all steel pipes are placed on the positioning mechanism in sequence, and all steel pipes are placed at intervals with all plates, and the positioning mechanism is started to clamp and fix all steel pipes. At this time, in the height direction, the center planes of all steel pipes and all plates are on the same plane. At this time, the positioning mechanism is started to limit the plates and steel pipes horizontally, and finally the steel pipes and plates are positioned and fixed through the cooperation of the height adjustment mechanism and the positioning mechanism;

[0028] 2. When the driving mechanism drives all welding guns to weld, the limit clamp and the support plate change the limit position of the steel pipe and the plate as the welding position changes, thereby further improving the positioning effect when welding the steel pipe and the plate;

[0029] 3. When the maximum pressure difference between all No. 1 pressure sensors exceeds the preset pressure difference threshold at the same time, the control module controls the No. 2 electric rod according to the judgment information, thereby improving the support effect of all plates;

[0030] 4. When the maximum pressure difference between all No. 2 pressure sensors exceeds the preset pressure difference threshold at the same time, the control module controls the power supply connected to the electromagnetic block according to the judgment information. The power supply increases the suction force of the electromagnetic block on the steel pipe by increasing the current, thereby increasing the guiding effect of the limit clamp on the steel pipe;

[0031] 5. When the correlation value exceeds the preset correlation value threshold range, the control module controls the No. 2 electric rod, the power supply connected to the electromagnetic block and the electric telescopic sleeve at the same time according to the judgment information, and increases the horizontal positioning effect of all steel pipes and plates by extending the electric telescopic sleeve, thereby effectively improving the welding accuracy of steel pipes and plates. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0033] Figure 2 It is a connection diagram of the height adjustment mechanism and the positioning mechanism in the present invention.

[0034] Figure 3 for Figure 2 A is a magnified schematic diagram of the structure.

[0035] Figure 4 It is a structural schematic diagram of the positioning mechanism in the present invention.

[0036] Figure 5 It is a schematic diagram of the structure of the power assembly in the present invention.

[0037] Figure 6 It is a schematic diagram of the connection between the guide mechanism and the support mechanism in the present invention.

[0038] In the attached drawings: 1. workbench; 2. fixed seat; 3. height adjustment mechanism; 31. No. 1 electric rod; 32. bottom plate; 33. limit rod; 4. positioning mechanism; 41. sliding seat; 42. cross bar; 43. clamp; 44. electric telescopic sleeve; 45. power assembly; 451. No. 1 motor; 452. gear; 453. rack; 5. fixed frame; 6. electric welding machine; 7. driving mechanism; 71. No. 2 motor; 72. threaded rod; 73. connecting seat; 8. guiding mechanism; 81. fixed plate; 82. limit clamp; 83. electromagnetic block; 9. supporting mechanism; 91. sliding frame; 92. No. 2 electric rod; 93. supporting plate; 10. L-shaped support; 11. material guide plate; 12. welding gun. DETAILED DESCRIPTION

[0039] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0040] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.

[0041] like Figure 1-Figure 6 As shown, a membrane wall welding forming processing equipment provided by the present invention comprises a workbench 1, the workbench 1 is fixedly provided with two fixing seats 2, a height adjustment mechanism 3 is provided between the two fixing seats 2, the height adjustment mechanism 3 can position the height of the plate, the fixing seats 2 are connected with a positioning mechanism 4, the positioning mechanism 4 can clamp and position the steel pipe, and the positioning mechanism 4 can horizontally limit the plate and the steel pipe, and the height adjustment mechanism 3 can position the center plane height of the plate at the center position of the positioning mechanism 4;

[0042] The workbench 1 is fixedly connected to a fixing frame 5, the fixing frame 5 is horizontally slidably connected to an electric welder 6, the fixing frame 5 is connected to a driving mechanism 7 that can drive the electric welder 6 to move, a material guide plate 11 is provided at the telescopic end of the electric welder 6, the material guide plate 11 is fixedly connected to a plurality of welding guns 12, and the electric welder 6 is sequentially connected to the material guide plate 11 and the welding guns 12;

[0043] The guide plate 11 is connected to a support mechanism 9, which can support and limit the plate. The telescopic end of the electric welder 6 is fixedly connected to an L-shaped support 10, and the L-shaped support 10 is connected to a guide mechanism 8, which can guide and limit all steel pipes.

[0044] The control system controls the positioning mechanism 4, the guiding mechanism 8 and the supporting mechanism 9, thereby controlling the welding accuracy of the steel pipe and the plate.

[0045] In this embodiment, when welding, all the plates are first laid one by one on the height adjustment mechanism 3, and then the height of all the plates is adjusted by the height adjustment mechanism 3 until the center plane height of all the plates is positioned at the center position of the positioning mechanism 4 in the height direction;

[0046] Then, all the steel pipes are placed on the positioning mechanism 4 in sequence, and all the steel pipes are placed at intervals with all the plates. The positioning mechanism 4 is started to clamp and fix all the steel pipes. At this time, in the height direction, the center planes of all the steel pipes and all the plates are on the same plane. At this time, the positioning mechanism 4 is started to limit the plates and steel pipes horizontally. Finally, the steel pipes and plates are positioned and fixed by the cooperation of the height adjustment mechanism 3 and the positioning mechanism 4.

[0047] Start the supporting mechanism 9 to support all the plates, then start the electric welder 6, the electric welder 6 drives all the welding guns 12 to descend in height and makes the welding guns 12 contact the connection position between the plate and the steel pipe, and at the same time the electric welder 6 drives the guiding mechanism 8 to contact all the steel pipes, when the driving mechanism 7 drives all the welding guns 12 to weld, the guiding mechanism 8 and the supporting mechanism 9 change the limit position of the steel pipe and the plate as the welding position changes, and the regulating system controls the positioning mechanism 4, the guiding mechanism 8 and the supporting mechanism 9, thereby regulating the welding accuracy of the steel pipe and the plate.

[0048] like Figure 3 As shown, the membrane wall welding forming processing equipment provided by the present invention, the height adjustment mechanism 3 includes a No. 1 electric rod 31, a bottom plate 32 and a limit rod 33;

[0049] Both ends of all the bottom plates 32 are slidably connected to the limit rods 33 , and both ends of one bottom plate 32 are fixedly connected to a retractable No. 1 electric rod 31 , and the fixed ends of the No. 1 electric rod 31 are fixedly connected to the fixing seat 2 on one side.

[0050] In this embodiment, when the first electric rod 31 is extended or retracted, the first electric rod 31 drives the bottom plate 32 connected thereto to move vertically, and driven by the limiting rod 33 , all the bottom plates 32 move vertically at the same time.

[0051] like Figure 4 As shown, the membrane wall welding forming processing equipment provided by the present invention, the positioning mechanism 4 includes a sliding seat 41, a cross bar 42, a clamp 43, an electric telescopic sleeve 44 and a power assembly 45;

[0052] The end faces of the fixed seat 2 are slidably connected to two sliding seats 41, and a power assembly 45 is arranged between the two sliding seats 41. Driven by the power assembly 45, the two sliding seats 41 can move relatively to each other at the same time, and each sliding seat 41 is fixedly connected to a cross bar 42, and the cross bar 42 is horizontally slidably connected to a clamp 43. The clamps 43 on each sliding seat 41 are staggered with a base plate 32, and both ends of one of the cross bars 42 are fixedly connected to an electric telescopic sleeve 44, and the telescopic end of the electric telescopic sleeve 44 abuts against a clamp 43.

[0053] In this embodiment, the power component 45 is started, and the power component 45 drives the two cross bars 42 to move relative to each other. The two cross bars 42 respectively drive the clamps 43 connected thereto to vertically clamp and fix all the steel pipes. Then, the electric telescopic sleeves 44 at both ends of the cross bars 42 are started at the same time. The two electric telescopic sleeves 44 extend at the same time and push the clamps 43 they contact to move toward the middle. Under the push of the electric telescopic sleeves 44, all the steel pipes and all the plates move toward the middle and contact with each other, thereby achieving horizontal fixation of all the steel pipes and the plates.

[0054] like Figure 5 As shown, the membrane wall welding forming processing equipment provided by the present invention, the power assembly 45 includes a first motor 451, a gear 452 and a rack 453;

[0055] The No. 1 motor 451 is fixedly connected to the end surface of the fixed seat 2, and the output shaft of the No. 1 motor 451 is fixedly connected to the gear 452. The sides of the sliding seat 41 facing the gear 452 are provided with racks 453, and the gear 452 is meshed with the racks 453 on both sides at the same time.

[0056] In this embodiment, the No. 1 motor 451 is started, the No. 1 motor 451 drives the connected gear 452 to rotate, the gear 452 drives the two sliding seats 41 to move relative to each other by meshing with the rack 453, and the two sliding seats 41 drive the connected crossbar 42 to move relative to each other.

[0057] like Figure 6 As shown, the membrane wall welding forming processing equipment provided by the present invention, the driving mechanism 7 includes a second motor 71, a threaded rod 72 and a connecting seat 73;

[0058] The second motor 71 is fixedly connected to the fixing frame 5 , the output shaft of the second motor 71 is fixedly connected to a threaded rod 72 , the upper end surface of the electric welder 6 is fixedly connected to a connecting seat 73 , and the threaded rod 72 is threadedly connected to the connecting seat 73 .

[0059] In this embodiment, the second motor 71 is started, the second motor 71 drives the threaded rod 72 connected to it to rotate, the threaded rod 72 drives the electric welder 6 to move horizontally through the threaded transmission with the connecting seat 73, and the electric welder 6 drives all welding guns 12 to weld the steel pipe and the plate at the same time.

[0060] like Figure 6 As shown, the membrane wall welding forming processing equipment provided by the present invention, the guide mechanism 8 includes a fixing plate 81, a limit clamp 82 and an electromagnetic block 83;

[0061] The fixing plate 81 is fixedly connected to the L-shaped support 10, and a plurality of limit clamps 82 are fixedly connected to the fixing plate 81. The limit clamps 82 correspond to the welding guns 12 one by one. The middle of the limit clamps 82 are fixedly connected to electromagnetic blocks 83, and all electromagnetic blocks 83 are electrically connected to a power source.

[0062] In this embodiment, during welding, the fixing plate 81 drives the limiting clamp 82 to guide and limit the steel pipe. The limiting clamp 82 can always limit on one side of the welding gun 12 as the welding position changes, thereby improving the welding accuracy between the steel pipe and the plate during welding.

[0063] like Figure 6As shown, the membrane wall welding forming processing equipment provided by the present invention, the support mechanism 9 includes a sliding frame 91, a second electric rod 92 and a support plate 93;

[0064] The guide plate 11 is fixedly connected to a sliding frame 91, and the sliding frame 91 is slidably connected to the workbench 1 in the horizontal direction. The sliding frame 91 is fixedly connected to multiple No. 2 electric rods 92, and the telescopic ends of the No. 2 electric rods 92 are fixedly connected to support plates 93. All support plates 93 correspond to all bottom plates 32 one by one, and each of the support plates 93 can abut against a bottom plate 32. Rubber pads are provided on the surfaces of the support plates 93.

[0065] In this embodiment, the sliding frame 91 and the welding gun 12 are fixed so that the No. 2 electric rod 92 and the support plate 93 can move as the welding position changes. At this time, the No. 2 electric rod 92 supports all the plates through the support plate 93.

[0066] The membrane wall welding forming processing equipment provided by the present invention, the control system comprises:

[0067] The monitoring module includes a first pressure sensor and a second pressure sensor. The first pressure sensor is disposed on the side wall of the concave surface of the limit clamp 82, and the second pressure sensor is disposed on the end surface of the support plate 93 facing the bottom plate 32;

[0068] A storage module, which is used to receive the pressure value information of all the No. 1 pressure sensors and the No. 2 pressure sensors in the monitoring module, and the storage module can calculate the maximum pressure difference between all the No. 1 pressure sensors at the same time, and the maximum pressure difference between all the No. 2 pressure sensors at the same time;

[0069] A processing module, which is used to receive data information in the storage module and form judgment information;

[0070] The control module is used to receive the judgment information in the processing module and control the positioning mechanism 4, the guiding mechanism 8 and the supporting mechanism 9 according to the judgment information.

[0071] The processing module comprises:

[0072] A threshold unit, used to retrieve the maximum pressure difference between all No. 1 pressure sensors and the maximum pressure difference between all No. 2 pressure sensors at the current moment in the storage module, and compare the two with the preset thresholds respectively, and when the maximum pressure difference between all No. 1 pressure sensors at the same moment exceeds the preset pressure difference threshold, or the maximum pressure difference between all No. 2 pressure sensors at the same moment exceeds the preset pressure difference threshold, judgment information is formed;

[0073] The analysis unit is used to associate the maximum pressure difference between all No. 1 pressure sensors at multiple time points and the maximum pressure difference between all No. 2 pressure sensors at multiple time points within a current period of time in the storage module to form a correlation value, and compare the formed correlation value with a preset correlation value threshold. If the correlation value exceeds the correlation value threshold, a judgment information is formed.

[0074] The specific processing method of the analysis unit is:

[0075] S1. In the data set of the storage module, obtain the maximum pressure difference information between all No. 1 pressure sensors at multiple time points within a period of time, denoted as F 1 、F 2 , ..., F i ; and the maximum pressure difference information between all No. 2 pressure sensors at multiple time points within a period of time, denoted as f 1 、f 2 , ..., f i , where i represents the number of items;

[0076] S2. Based on the maximum pressure difference information between all No. 1 pressure sensors at multiple time points in the current period of time and the maximum pressure difference information between all No. 2 pressure sensors at multiple time points, the correlation value between the two is calculated as follows:

[0077]

[0078] Wherein, N is the total number of items; W(F, f) is the correlation value between the maximum pressure difference information between all No. 1 pressure sensors at multiple time points and the maximum pressure difference information between all No. 2 pressure sensors at multiple time points in the current period of time;

[0079] S3, comparing the obtained correlation value with a preset correlation value threshold, and if the correlation value is greater than the preset threshold, forming judgment information;

[0080] S4. Transmit the above-formed judgment information to the control module for related module control.

[0081] Working principle:

[0082] In this embodiment, when welding, all the plates are first laid one by one on the bottom plate 32. When the No. 1 electric rod 31 is extended and retracted, the No. 1 electric rod 31 drives the bottom plate 32 connected thereto to move vertically. Driven by the limit rod 33, all the bottom plates 32 move vertically at the same time. The No. 1 electric rod 31 drives all the plates to adjust their heights until the center plane height of all the plates is positioned at the center position of the positioning mechanism 4 in the height direction.

[0083] Then, all the steel pipes are placed on the clamp 43 in sequence, and all the steel pipes are placed at intervals from all the plates. The No. 1 motor 451 is started, and the No. 1 motor 451 drives the gear 452 connected thereto to rotate. The gear 452 drives the two sliding seats 41 to move relative to each other by meshing with the rack 453. The two sliding seats 41 drive the cross bars 42 connected thereto to move relative to each other. The two cross bars 42 respectively drive the clamps 43 connected thereto to clamp and fix all the steel pipes vertically. At this time, in the height direction, the center planes of all the steel pipes and all the plates are on the same plane.

[0084] Then, the electric telescopic sleeves 44 at both ends of the cross bar 42 are started at the same time. The two electric telescopic sleeves 44 extend at the same time and push the clamps 43 they contact to move toward the middle. Under the push of the electric telescopic sleeves 44, all steel pipes and all plates move closer to the middle and contact with each other, thereby achieving horizontal fixation of all steel pipes and plates. Finally, the steel pipes and plates are quickly positioned and fixed through the cooperation of the height adjustment mechanism 3 and the positioning mechanism 4.

[0085] The sliding frame 91 and the welding gun 12 are fixed so that the No. 2 electric rod 92 and the support plate 93 can move as the welding position changes. At this time, the No. 2 electric rod 92 supports all the plates through the support plate 93; then the electric welder 6 is started, and the electric welder 6 drives all the welding guns 12 to descend and make the welding guns 12 contact the connection position between the plate and the steel pipe. At the same time, the electric welder 6 drives the limit clamp 82 to contact all the steel pipes, and drives the limit clamp 82 to guide and limit the steel pipe through the fixed plate 81. The limit clamp 82 can always limit on one side of the welding gun 12 as the welding position changes, thereby improving the welding accuracy between the steel pipe and the plate during welding;

[0086] When the driving mechanism 7 drives all the welding guns 12 to weld, the limiting clamp 82 and the support plate 93 change the limiting position of the steel pipe and the plate as the welding position changes, thereby further improving the positioning effect when the steel pipe and the plate are welded;

[0087] When the maximum pressure difference between all No. 1 pressure sensors exceeds the preset pressure difference threshold at the same time, the control module controls the No. 2 electric rod 92 according to the judgment information, thereby improving the supporting effect of all plates;

[0088] When the maximum pressure difference between all No. 2 pressure sensors at the same time exceeds the preset pressure difference threshold, the control module controls the power supply connected to the electromagnetic block 83 according to the judgment information, and the power supply increases the suction force of the electromagnetic block 83 on the steel pipe by increasing the current, thereby increasing the guiding effect of the limit clamp 82 on the steel pipe;

[0089] When the correlation value exceeds the preset correlation value threshold range, the control module controls the second electric rod 92, the power supply connected to the electromagnetic block 83 and the electric telescopic sleeve 44 at the same time according to the judgment information, and the electric telescopic sleeve 44 is extended to increase the horizontal positioning effect of all steel pipes and plates, thereby effectively improving the welding accuracy of steel pipes and plates. The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

[0090] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A membrane wall welding forming processing equipment, comprising a workbench (1), wherein the workbench (1) is fixedly provided with two fixing seats (2), characterized in that: A height adjustment mechanism (3) is provided between the two fixing seats (2), and the height adjustment mechanism (3) is capable of positioning the height of the plate. The fixing seats (2) are each connected to a positioning mechanism (4), and the positioning mechanism (4) is capable of clamping and positioning the steel pipe. At the same time, the positioning mechanism (4) is capable of horizontally limiting the plate and the steel pipe. The height adjustment mechanism (3) is capable of positioning the height of the center surface of the plate at the center position of the positioning mechanism (4); The workbench (1) is fixedly connected to a fixed frame (5), the fixed frame (5) is horizontally slidably connected to an electric welder (6), the fixed frame (5) is connected to a driving mechanism (7) capable of driving the electric welder (6) to move, a material guide plate (11) is provided at the telescopic end of the electric welder (6), the material guide plate (11) is fixedly connected to a plurality of welding guns (12), and the electric welder (6) is sequentially connected to the material guide plate (11) and the welding guns (12); The guide plate (11) is connected to a support mechanism (9), and the support mechanism (9) is capable of supporting and limiting the plate; the telescopic end of the electric welder (6) is fixedly connected to an L-shaped support (10), and the L-shaped support (10) is connected to a guide mechanism (8), and the guide mechanism (8) is capable of guiding and limiting all steel pipes; A control system, which controls the positioning mechanism (4), the guide mechanism (8) and the support mechanism (9) to control the welding accuracy of the steel pipe and the plate; The positioning mechanism (4) comprises a sliding seat (41), a cross bar (42), a clamp (43), an electric telescopic sleeve (44) and a power assembly (45); the end surface of the fixed seat (2) is slidably connected to two sliding seats (41), a power assembly (45) is arranged between the two sliding seats (41), and driven by the power assembly (45), the two sliding seats (41) can move relative to each other at the same time, each sliding seat (41) is fixedly connected to a cross bar (42), the cross bar (42) is horizontally slidably connected to a clamp (43), the clamp (43) on each sliding seat (41) is staggered with a bottom plate (32), both ends of one of the cross bars (42) are fixedly connected to an electric telescopic sleeve (44), and the telescopic end of the electric telescopic sleeve (44) abuts against a clamp (43); The power assembly (45) comprises a No. 1 motor (451), a gear (452) and a rack (453); the No. 1 motor (451) is fixedly connected to the end surface of the fixed seat (2); the output shaft of the No. 1 motor (451) is fixedly connected to the gear (452); the side surfaces of the sliding seat (41) facing the gear (452) are both provided with racks (453); the gear (452) is meshed with the racks (453) on both sides at the same time.

2. The membrane wall welding forming processing equipment according to claim 1 is characterized in that: The height adjustment mechanism (3) comprises a No. 1 electric rod (31), a bottom plate (32) and a limit rod (33); Both ends of all the bottom plates (32) are slidably connected to a limit rod (33), and both ends of one bottom plate (32) are respectively fixedly connected to a retractable No. 1 electric rod (31), and the fixed ends of the No. 1 electric rod (31) are fixedly connected to a fixed seat (2) on one side.

3. The membrane wall welding forming processing equipment according to claim 1 is characterized in that: The driving mechanism (7) comprises a second motor (71), a threaded rod (72) and a connecting seat (73); The second motor (71) is fixedly connected to the fixing frame (5); the output shaft of the second motor (71) is fixedly connected to a threaded rod (72); the upper end surface of the electric welding machine (6) is fixedly connected to a connecting seat (73); and the threaded rod (72) is threadedly connected to the connecting seat (73).

4. The membrane wall welding forming processing equipment according to claim 1 is characterized in that: The guide mechanism (8) comprises a fixing plate (81), a limiting clamp (82) and an electromagnetic block (83); The fixing plate (81) is fixedly connected to the L-shaped support (10); a plurality of limit clamps (82) are fixedly connected to the fixing plate (81); the limit clamps (82) correspond to the welding guns (12) one by one; the middle of each limit clamp (82) is fixedly connected to an electromagnetic block (83); and all the electromagnetic blocks (83) are electrically connected to a power source.

5. The membrane wall welding forming processing equipment according to claim 4 is characterized in that: The support mechanism (9) comprises a sliding frame (91), a second electric rod (92) and a support plate (93); The guide plate (11) is fixedly connected to a sliding frame (91), the sliding frame (91) is slidably connected to the workbench (1) in a horizontal direction, the sliding frame (91) is fixedly connected to a plurality of No. 2 electric rods (92), the telescopic ends of the No. 2 electric rods (92) are fixedly connected to support plates (93), all support plates (93) correspond to all bottom plates (32) one by one, each support plate (93) can abut against a bottom plate (32), and a rubber pad is provided on the surface of the support plate (93).

6. The membrane wall welding forming processing equipment according to claim 5 is characterized in that: The control system comprises: A monitoring module, comprising a first pressure sensor and a second pressure sensor, wherein the first pressure sensor is disposed on a side wall of the concave surface of the limit clamp (82), and the second pressure sensor is disposed on an end surface of the support plate (93) facing the bottom plate (32); A storage module, which is used to receive the pressure value information of all the No. 1 pressure sensors and the No. 2 pressure sensors in the monitoring module, and the storage module can calculate the maximum pressure difference between all the No. 1 pressure sensors at the same time, and the maximum pressure difference between all the No. 2 pressure sensors at the same time; A processing module, which is used to receive data information in the storage module and form judgment information; A control module is used to receive the judgment information in the processing module and control the positioning mechanism (4), the guiding mechanism (8) and the supporting mechanism (9) according to the judgment information.

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