Asphalt storage tank with preheating function

By designing asphalt storage tanks with preheating functions, components such as motors, diversion and spiral blades are used to realize the automation preheating and discharge of asphalt, solving the problem of complex operation and difficulty in fulfilling the existing device, improvement Simple operation and production efficiency.

CN118637215BActive Publication Date: 2025-01-28SHANDONG KUNDA HIGHWAY MATERIALS CO LTD
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Patent Information

Application Number
CN202410894860.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-01-28
Estimated Expiration
2044-07-04

AI Technical Summary

Technical Problem

The existing asphalt preheating device is complex in operation, difficult to achieve fully automated preheating effect, and has high requirements for users.

Method used

Design an asphalt storage tank with a preheating function, including a preheating mechanism and a framework mechanism. Through the coordination of the motor, a diversion, the first spiral blades, and the second spiral blades, the automatic preheating and discharge of the asphalt.

Benefits of technology

The automated preheating and discharge of asphalt has been realized, the difficulty of operation is reduced, the device is applicable to personnel at different cultural levels, and production efficiency and safety are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an asphalt storage tank with a preheating function, which relates to the technical field of preheating devices and aims to solve the technical problem that the existing asphalt preheating devices have high requirements for users and are difficult to achieve a fully automated asphalt preheating effect. The asphalt storage tank includes a preheating tank, an isolation component arranged in the preheating tank, a stirring component connected to the bottom of the isolation component, a heating component, a discharge component and a heater. The present invention ensures that the heating and accelerated discharge of the asphalt in the preheating tank can be achieved by controlling the forward and reverse rotation of the motor during use, avoiding overly complicated operations during use that affect the user's control of the device, and reducing the difficulty of using the device, so that the device can be suitable for use by people of different cultural levels, thereby achieving the effect of automated preheating and discharge.
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Description

Technical Field

[0001] The present invention relates to the technical field of preheating devices, and more particularly to an asphalt storage tank with a preheating function. Background Art

[0002] In the production process of asphalt, the preheating device plays a vital role, aiming to prevent the instability of asphalt quality due to excessive temperature difference when the raw materials enter the mixing plant. Existing asphalt preheating devices mainly rely on the principles of heat conduction and heat convection, and effectively transfer heat to the asphalt raw materials through heat sources (such as steam, heat transfer oil, etc.), so that they gradually heat up. These devices are also equipped with advanced circulation systems and stirring devices to ensure that the asphalt raw materials can be heated evenly during the preheating process, thereby avoiding local overheating or overcooling.

[0003] However, although the existing asphalt preheating devices are technically quite mature, the design of their internal heating and mixing equipment is relatively complex, and usually requires external control equipment to fine-tune a series of operations such as mixing, heat dissipation, and temperature control. This complexity not only requires operators to have high professional knowledge and skills to ensure the normal operation and maintenance of the device, but also limits the level of automation of the asphalt preheating process. As a result, although the existing asphalt preheating devices meet production needs to a certain extent, they have high requirements for users and it is difficult to achieve a fully automated asphalt preheating effect. In view of this, we propose an asphalt storage tank with a preheating function. Summary of the invention

[0004] The purpose of the present invention is to provide an asphalt storage tank with a preheating function to solve the technical problems that the existing asphalt preheating device has high requirements for users and it is difficult to achieve a fully automated asphalt preheating effect.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: an asphalt storage tank with a preheating function, comprising:

[0006] A preheating mechanism comprises a preheating tank, an isolation assembly arranged in the preheating tank, a stirring assembly connected to the bottom of the isolation assembly, a heating assembly, a discharge assembly and a heater, wherein the heating assembly is arranged outside the isolation assembly and located below the isolation assembly, the discharge assembly is arranged below the preheating tank, and the heater is located outside the preheating tank; and a frame mechanism comprises a protective frame, a control panel arranged on one side of the protective frame, a chassis and a pulley, wherein the chassis is arranged below the protective frame, and the pulley is located below the chassis.

[0007] When in use, the present invention can heat the asphalt in the preheating tank and accelerate the discharge only by controlling the forward and reverse rotation of the motor, avoiding overly complicated operations that affect the user's control of the device during use, and reducing the difficulty of using the device, so that the device can be used by people of different cultural levels, thereby achieving the effect of automatic preheating and discharge.

[0008] Preferably, the inner wall of the preheating tank is fixedly connected to the outer wall of the isolation assembly, the bottom of the isolation assembly is transmission-connected to the top of the stirring assembly, the isolation assembly is transmission-connected to the heating assembly, the heating assembly is connected to two pipeline assemblies, the heating assembly is respectively connected to the connecting ring and the heater through the two pipeline assemblies, the heater is arranged outside the preheating tank, the connecting ring is connected to the preheating tank, the bottom of the preheating tank is connected to the discharge assembly, and a discharge trough is provided at the bottom of the preheating tank.

[0009] Preferably, one side of the protection frame is fixedly connected to the control panel, the bottom of the protection frame is tightly welded to the top of the chassis, and the four corners of the bottom of the chassis are respectively fixedly connected to four pulleys;

[0010] The inner wall of the protective frame is tightly welded to the outer wall of the preheating tank, and the control panel is electrically connected to the heater and the isolation assembly.

[0011] Preferably, the isolation assembly comprises a motor, a mounting frame is fixedly connected to the outside of the motor, the bottom end of the motor is drivingly connected to the top end of the driving tube, and an isolation plate is connected to the outside of the driving tube;

[0012] The motor is fixedly connected in the preheating tank through a mounting frame, the outer wall of the isolation plate is tightly welded to the inner wall of the preheating tank, the top end of the stirring assembly is transmission-connected to the bottom end of the driving tube, and the heating assembly is arranged outside the driving tube.

[0013] Preferably, the heating component comprises a sealing cylinder, a plurality of shifting blocks are fixedly connected in the sealing cylinder, a flow guide is arranged in the sealing cylinder, two aeration holes are arranged below the inner wall of the sealing cylinder, a limiting slide groove is arranged below the sealing cylinder, the limiting slide groove is annular, the limiting slide groove is connected with the aeration holes, a docking cover is slidably connected in the limiting slide groove, a bracket is arranged outside the sealing cylinder, the docking cover is connected with four exhaust pipes below, and the four exhaust pipes are connected with the same sealing sleeve;

[0014] The sealing cylinder is fixedly connected to the inner wall of the preheating tank through a bracket, the deflector is tightly welded to the outside of the driving pipe, the sealing sleeve is fixedly connected to the outside of the driving pipe and is connected to the driving pipe, and the top of the sealing cylinder is connected to two pipeline assemblies.

[0015] Preferably, the pipeline assembly comprises a first conduit, one end of which is connected to a corresponding end of a branch pipe, and the other end of the branch pipe is connected to a second conduit via a check valve;

[0016] The other end of the first conduit is connected to the upper side of the sealing cylinder, the other end of the branch pipe is connected to the heater, and the other end of the second conduit is connected to the preheating tank through a connecting ring.

[0017] Preferably, the stirring assembly comprises a rotating shaft, a bearing is connected to the outer surface of the rotating shaft, the bottom end of the rotating shaft is drivingly connected to the top end of the driving shaft, a first spiral blade is arranged outside the driving shaft, a plurality of cleaning rods are arranged at the bottom end of the driving shaft, aeration ports are arranged above the plurality of cleaning rods, and the plurality of cleaning rods are drivingly connected via a positioning ring;

[0018] The bearing is fixedly connected in the preheating tank through a frame, and a plurality of cleaning rods are connected to the driving pipe through a driving shaft and a rotating shaft. The cleaning rods overlap the lower part of the inner wall of the preheating tank, and the bottom end of the driving shaft passes through the preheating tank and is transmission-connected to the discharge assembly.

[0019] Preferably, the discharge assembly comprises a feed tube, an elastic telescopic rod is arranged in the feed tube, a docking joint is fixedly connected to the bottom end of the elastic telescopic rod, the docking joint is clamped in a docking groove, the docking groove is arranged below the inner wall of the installation groove, the installation groove is arranged in an installation cylinder, the installation cylinder is composed of a cylinder body and a plurality of blades, the bottom of the installation cylinder is tightly welded to the top end of the connecting rod, and a second spiral blade is arranged outside the connecting rod;

[0020] The shape of the blades above the mounting cylinder is matched with the shape of the discharge trough, and the discharge pipe is tightly welded below the preheating tank.

[0021] Preferably, the deflector comprises a mounting sleeve, a plurality of connecting sleeves are fixedly connected to the outside of the mounting sleeve, a rotating rod is rotatably connected to the inside of the plurality of connecting sleeves, a plurality of friction blocks are fixedly connected to the outside of the connecting sleeve, the plurality of friction blocks are clamped to the outside of the rotating rod, and the other end of the rotating rod is fixedly connected to one side corresponding to the fan blade;

[0022] The inner wall of the mounting sleeve is tightly welded to the outer wall of the driving tube, and one side below the fan blade is overlapped with the shifting block.

[0023] A method for using an asphalt storage tank with a preheating function comprises the following steps:

[0024] S1. When in use, inject asphalt into the preheating tank, and when preheating the asphalt, drive the heater and the motor through the control panel;

[0025] S2. When preheating asphalt, the motor needs to be started to drive the driving pipe to rotate forward. At this time, the driving pipe will drive the deflector to rotate and adjust the angle of the deflector through the shift block, so that the deflector draws the upper air and discharges it downward, thereby extracting the gas in the heater and discharging it into the preheating tank simultaneously. The forward rotating driving shaft will drive the asphalt in the preheating tank to move upward through the first spiral blade to achieve preheating of the asphalt. When discharging the asphalt, the motor needs to be started to drive the driving pipe to rotate in the opposite direction. At this time, the driving pipe will drive the deflector to rotate and adjust the angle of the deflector through the shift block again, so that the deflector draws the upper air and discharges it downward, thereby extracting the gas in the heater and discharging it into the preheating tank simultaneously, achieving a continuous heating effect. At the same time, the reverse rotating docking head will drive the installation cylinder to rotate, so that the first spiral blade and the second spiral blade will discharge the asphalt downward synchronously, ensuring the heat of the asphalt while accelerating the discharge of the asphalt;

[0026] S2.1. When preheating asphalt, the motor needs to be started to drive the drive tube to rotate in the forward direction. At this time, the drive tube will drive the installation sleeve, the rotating rod and the fan blades to rotate. At this time, the fan blades will be squeezed by the shift block during the contact with the shift block and the angle will be tilted, so that when the fan blades rotate forward, they will extract the hot air in the heater and the gas in the connecting ring for discharge. When the gas enters the drive tube and the cleaning rod along the exhaust pipe, the cleaning rod will discharge the gas through the aeration port. Because there are only two aeration holes for exhaust when the drive tube drives the docking cover to rotate, the gas will accumulate in the sealing tube. When the aeration hole is connected to the docking cover, the gas will be compressed and discharged. At this time, a large amount of gas will be discharged along the cleaning rod to achieve the effect of automatic aeration.

[0027] S2.2. When discharging asphalt, the motor needs to be started to drive the driving tube to rotate in the opposite direction. At this time, the driving tube will drive the installation sleeve to rotate and adjust the angle of the fan blades accordingly through the shift block again, so that the fan blades will still draw air from above and discharge it downward when rotating in the opposite direction, and the reverse rotating drive shaft and elastic telescopic rod will drive the docking joint to be inserted into the docking groove, so that the vertical surface of the docking joint and the vertical surface of the docking groove are docked, thereby synchronously driving the installation cylinder and the second spiral blade to rotate. Since the first spiral blade in the reverse rotating state will push the asphalt downward, the asphalt will accumulate at the bottom of the preheating tank. As the installation cylinder rotates, the asphalt will be discharged along the discharge trough and the discharge pipe.

[0028] Compared with the prior art, the present invention has the following beneficial effects:

[0029] 1. The present invention designs a motor, a deflector, a first spiral blade and a second spiral blade. When preheating asphalt, the motor needs to be started to drive the driving pipe to rotate in the forward direction. At this time, the driving pipe will drive the deflector to rotate and adjust the angle of the deflector through the shift block, so that the deflector extracts the upper air and discharges it downward, thereby extracting the gas in the heater and discharging it into the preheating tank synchronously. The positively rotating driving shaft will drive the asphalt in the preheating tank to move upward through the first spiral blade to achieve preheating of the asphalt. When discharging the asphalt, the motor needs to be started to drive the driving pipe to rotate in the reverse direction. At this time, the driving pipe will drive the deflector to rotate and adjust the angle of the deflector through the shift block again, so that the deflector The device draws air from above and discharges it downward, thereby extracting the gas in the heater and discharging it into the preheating tank simultaneously, achieving a continuous heating effect. At the same time, the counter-rotating docking head will drive the mounting cylinder to rotate, causing the first spiral blade and the second spiral blade to synchronously discharge asphalt downward, ensuring the heat of the asphalt while accelerating the discharge of the asphalt. When in use, the device only needs to control the forward and reverse rotation of the motor to achieve the heating and accelerated discharge of the asphalt in the preheating tank, avoiding overly complicated operations that affect the user's control of the device during use and reducing the difficulty of using the device, so that the device can be suitable for use by people of different cultural levels, thereby achieving the effect of automatic preheating and discharging.

[0030] 2. The present invention also designs the fan blades, the shifting block, the cleaning rod, the docking cover and the heater. When preheating the asphalt, the motor needs to be started to drive the driving pipe to rotate in the forward direction. At this time, the driving pipe will drive the installation sleeve, the rotating rod and the fan blades to rotate. At this time, the fan blades will be squeezed by the shifting block during the contact with the shifting block and the angle will be tilted, so that when the fan blades rotate forward, they will extract the hot air in the heater and the gas in the connecting ring for discharge. When the gas enters the driving pipe and the cleaning rod along the exhaust pipe, the cleaning rod will discharge the gas through the aeration port. In addition, since there are only two aeration holes for the drive pipe to drive the docking cover to rotate, the air in the driving pipe can be discharged. Exhaust, so the gas will accumulate in the sealing cylinder, and when the aeration hole is connected to the docking cover, the gas will be compressed and discharged. At this time, a large amount of gas will be discharged along the cleaning rod to achieve the effect of automatic aeration, so that the device can not only turn the asphalt over during use, but also improve the preheating effect of the asphalt below through continuous aeration heating from below, and after the asphalt absorbs the heat in the air, the excess gas will be discharged along the connecting ring, thereby avoiding the occurrence of excessive air pressure in the preheating tank, and the heat in the air can be recovered and reused, thereby saving the use cost of the device.

[0031] 3. The present invention also designs a driving shaft, a docking joint, a docking groove and a second spiral blade. When discharging asphalt, it is necessary to start the motor to drive the driving tube to rotate in the opposite direction. At this time, the driving tube will drive the mounting sleeve to rotate and adjust the angle of the fan blade accordingly through the shift block again, so that the fan blade will still draw air from above and discharge it downward when rotating in the opposite direction, and the reversely rotating driving shaft and the elastic telescopic rod will drive the docking joint to be stuck in the docking groove, so that the vertical surface of the docking joint and the vertical surface of the docking groove are docked, thereby synchronously driving the mounting tube and the second spiral blade to rotate. Since the first spiral blade in the reverse rotating state will push the asphalt downward, the asphalt will accumulate at the bottom of the preheating tank. As the mounting tube rotates, the asphalt will be discharged along the discharge groove and the discharge pipe, and the second spiral blade will assist the discharge of the asphalt to prevent the asphalt from accumulating and adhering to the discharge pipe, so that the device can accelerate the discharge of the asphalt by running the motor in the opposite direction, and cooperate with the second spiral blade to accelerate the outflow of the asphalt, reduce the time of the asphalt in the discharge pipe, and prevent the asphalt from cooling down and adhering to the discharge pipe after contacting the outside air, thereby improving the stirring and discharging efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0033] Figure 2 It is a schematic diagram of the cross-sectional structure of the preheating tank of the present invention;

[0034] Figure 3 It is a schematic diagram of the isolation assembly structure of the present invention;

[0035] Figure 4 It is a schematic diagram of the structure of the heating component of the present invention;

[0036] Figure 5 It is a schematic diagram of the structure of the deflector of the present invention;

[0037] Figure 6 It is a schematic diagram of the structure of the stirring assembly of the present invention;

[0038] Figure 7 It is a schematic diagram of the structure of the discharge assembly of the present invention;

[0039] Figure 8 For the present invention Figure 7 The enlarged structural diagram at A in the middle;

[0040] Description of the numbers in the figure:

[0041] 1. Preheating mechanism; 2. Frame mechanism;

[0042] 101, preheating tank; 102, isolation assembly; 103, heating assembly; 104, pipeline assembly; 105, stirring assembly; 106, connecting ring; 107, discharge assembly; 108, heater; 109, discharge trough;

[0043] 102-1, motor; 102-2, mounting frame; 102-3, isolation plate; 102-4, drive tube;

[0044] 103-1, sealing cylinder; 103-2, shifting block; 103-3, deflector; 103-4, aeration hole; 103-5, limiting slide groove; 103-6, bracket; 103-7, docking cover; 103-8, exhaust pipe; 103-9, sealing sleeve;

[0045] 104-1, first conduit; 104-2, branch pipe; 104-3, check valve; 104-4, second conduit;

[0046] 105-1, rotating shaft; 105-2, bearing; 105-3, driving shaft; 105-4, first spiral blade; 105-5, cleaning rod; 105-6, aeration port; 105-7, positioning ring;

[0047] 107-1, feeding pipe; 107-2, elastic telescopic rod; 107-3, docking joint; 107-4, mounting tube; 107-5, mounting groove; 107-6, docking groove; 107-7, connecting rod; 107-8, second spiral blade;

[0048] 103-301, mounting sleeve; 103-302, connecting sleeve; 103-303, rotating rod; 103-304, friction block; 103-305, fan blade;

[0049] 201. Protective frame; 202. Control panel; 203. Chassis; 204. Pulley. DETAILED DESCRIPTION

[0050] like Figures 1 to 8 As shown, the present invention relates to an asphalt storage tank with a preheating function, comprising:

[0051] The preheating mechanism 1 comprises a preheating tank 101, an isolation assembly 102 arranged in the preheating tank 101, a stirring assembly 105 connected to the bottom of the isolation assembly 102, a heating assembly 103, a discharge assembly 107 and a heater 108, wherein the heating assembly 103 is arranged outside the isolation assembly 102 and below the isolation assembly 102, the discharge assembly 107 is arranged below the preheating tank 101, and the heater 108 is located outside the preheating tank 101; and a frame mechanism 2 comprises a protective frame 201, a control panel 202 arranged on one side of the protective frame 201, a chassis 203 and a pulley 204, wherein the chassis 203 is arranged Below the protective frame 201, the pulley 204 is located below the chassis 203. By designing the motor 102-1, the deflector 103-3, the first spiral blade 105-4 and the second spiral blade 107-8, when preheating the asphalt, the motor 102-1 needs to be started to drive the driving pipe 102-4 to rotate forward. At this time, the driving pipe 102-4 will drive the deflector 103-3 to rotate and adjust the angle of the deflector 103-3 through the shift block 103-2, so that the deflector 103-3 extracts the upper air and discharges it downward, thereby extracting the gas in the heater 108 and synchronously discharging it to the preheating tank 10 1, and the positively rotating driving shaft 105-3 will drive the asphalt in the preheating tank 101 to move upward through the first spiral blade 105-4 to preheat the asphalt. When discharging the asphalt, the motor 102-1 needs to be started to drive the driving pipe 102-4 to rotate in the opposite direction. At this time, the driving pipe 102-4 will drive the deflector 103-3 to rotate and adjust the angle of the deflector 103-3 through the shift block 103-2 again, so that the deflector 103-3 extracts the upper air and discharges it downward, thereby extracting the gas in the heater 108 and discharging it into the preheating tank 101 synchronously, achieving the effect of continuous heating. At the same time, The counter-rotating docking joint 107-3 will drive the mounting cylinder 107-4 to rotate, so that the first spiral blade 105-4 and the second spiral blade 107-8 will discharge asphalt downward synchronously, ensuring the heat of the asphalt while accelerating the discharge of the asphalt, so that when the device is in use, it is only necessary to control the forward and reverse rotation of the motor 102-1 to achieve the heating and accelerated discharge of the asphalt in the preheating tank 101, avoiding overly complicated operations during use that affect the user's control of the device, and reducing the difficulty of using the device, so that the device can be suitable for use by people of different cultural levels, thereby achieving the effect of automatic preheating and discharge.

[0052] In an embodiment of the present invention, the inner wall of the preheating tank 101 is fixedly connected to the outer wall of the isolation component 102, the bottom of the isolation component 102 is transmission-connected to the top of the stirring component 105, the isolation component 102 is transmission-connected to the heating component 103, the heating component 103 is connected to two pipeline components 104, the heating component 103 is respectively connected to the connecting ring 106 and the heater 108 through the two pipeline components 104, the heater 108 is arranged outside the preheating tank 101, the connecting ring 106 is connected to the preheating tank 101, the bottom of the preheating tank 101 is connected to the discharge component 107, the bottom of the preheating tank 101 is provided with a discharge trough 109, and the protective frame 201 is provided with a discharge trough 109. One side is fixedly connected to the control panel 202, the bottom of the protective frame 201 is tightly welded to the top of the chassis 203, the four corners of the bottom of the chassis 203 are fixedly connected to four pulleys 204 respectively, the inner wall of the protective frame 201 is tightly welded to the outer wall of the preheating tank 101, the control panel 202 is electrically connected to the heater 108 and the isolation component 102, and by designing the fan blades 103-305, the dial block 103-2, the cleaning rod 105-5, the docking cover 103-7 and the heater 108, when preheating the asphalt, the motor 102-1 needs to be started to drive the driving tube 102-4 to rotate forward, at this time, the driving tube 102-4 will drive the installation sleeve 103-30 1. The rotating rod 103-303 and the fan blade 103-305 rotate. At this time, the fan blade 103-305 is squeezed by the shift block 103-2 during the contact with the shift block 103-2 and the angle is tilted, so that when the fan blade 103-305 rotates forward, it will extract the hot air in the heater 108 and the gas in the connecting ring 106 for discharge. When the gas enters the driving pipe 102-4 and the cleaning rod 105-5 along the exhaust pipe 103-8, the cleaning rod 105-5 will discharge the gas through the aeration port 105-6. Because the driving pipe 102-4 drives the docking cover 103-7 to rotate, there are only two aeration holes 103-4 for exhaust. This gas will accumulate in the sealing tube 103-1, and when the aeration hole 103-4 is connected to the docking cover 103-7, the gas will be compressed and discharged. At this time, a large amount of gas will be discharged along the cleaning rod 105-5 to achieve the effect of automatic aeration, so that the device can not only turn the asphalt during use, but also improve the preheating effect of the asphalt below by continuous aeration heating from below, and after the asphalt absorbs the heat in the air, the excess gas will be discharged along the connecting ring 106, thereby avoiding the occurrence of excessive air pressure in the preheating tank 101, and the heat in the air can be recovered and reused, thereby saving the use cost of the device.

[0053] In an embodiment of the present invention, the isolation component 102 includes a motor 102-1, a mounting frame 102-2 is fixedly connected to the outside of the motor 102-1, the bottom end of the motor 102-1 is transmission-connected to the top end of the driving tube 102-4, the driving tube 102-4 is outer-connected with an isolation plate 102-3, the motor 102-1 is fixedly connected to the preheating tank 101 through the mounting frame 102-2, the outer wall of the isolation plate 102-3 is tightly welded to the inner wall of the preheating tank 101, the top end of the stirring component 105 is transmission-connected to the bottom end of the driving tube 102-4, the heating component 103 is arranged outside the driving tube 102-4, the heating component 103 includes a sealing cylinder 103-1, a plurality of shifting blocks 103-2 are fixedly connected to the sealing cylinder 103-1, and the sealing cylinder 103- 1 is provided with a guide 103-3, two aeration holes 103-4 are provided at the lower part of the inner wall of the sealing cylinder 103-1, a limited slide groove 103-5 is provided at the lower part of the sealing cylinder 103-1, the limited slide groove 103-5 is annular, the limited slide groove 103-5 is connected with the aeration hole 103-4, a docking cover 103-7 is slidably connected in the limited slide groove 103-5, a bracket 103-6 is provided outside the sealing cylinder 103-1, the lower part of the docking cover 103-7 is connected with four exhaust pipes 103-8, and the four exhaust pipes 103-8 are connected with the same sealing sleeve 103-9, the sealing cylinder 103-1 is fixedly connected with the inner wall of the preheating tank 101 through the bracket 103-6, and the guide 103-3 is tightly welded to the driving pipe 102-4 The sealing sleeve 103-9 is fixedly connected to the outside of the driving tube 102-4 and is connected to the driving tube 102-4. The upper part of the sealing cylinder 103-1 is connected to the two pipe assemblies 104. By designing the driving shaft 105-3, the docking joint 107-3, the docking groove 107-6 and the second spiral blade 107-8, when discharging asphalt, it is necessary to start the motor 102-1 to drive the driving tube 102-4 to rotate in the opposite direction. At this time, the driving tube 102-4 will drive the installation sleeve 103-301 to rotate and adjust the angle of the fan blade 103-305 correspondingly through the shift block 103-2 again, so that the fan blade 103-305 will still draw the air above and discharge it downward when it rotates in the opposite direction, and the reverse rotating driving shaft 105-3 and the elastic The telescopic rod 107-2 will drive the docking joint 107-3 to be stuck in the docking groove 107-6, so that the vertical surface of the docking joint 107-3 is docked with the vertical surface of the docking groove 107-6, thereby synchronously driving the installation cylinder 107-4 and the second spiral blade 107-8 to rotate. Since the first spiral blade 105-4 in the reverse rotating state will push the asphalt downward, the asphalt will accumulate at the bottom of the preheating tank 101. As the installation cylinder 107-4 rotates, the asphalt will be discharged along the discharge groove 109 along the discharge pipe 107-1, and the second spiral blade 107-8 will assist the discharge of the asphalt to prevent the asphalt from accumulating and adhering to the discharge pipe 107-1, so that the device can accelerate the discharge of the asphalt by running the motor 102-1 in reverse.The second spiral blade 107-8 can accelerate the outflow of asphalt, reduce the time the asphalt stays in the discharge pipe 107-1, and prevent the asphalt from cooling down and adhering to the discharge pipe 107-1 when it contacts the outside air, thereby improving the stirring and discharge efficiency of the device.

[0054] As another embodiment of the present invention, the pipeline assembly 104 includes a first conduit 104-1, one end of the first conduit 104-1 is connected to the corresponding end of the branch pipe 104-2, the other end of the branch pipe 104-2 is connected to the second conduit 104-4 through a check valve 104-3, the other end of the first conduit 104-1 is connected to the upper side of the sealing cylinder 103-1, the other end of the branch pipe 104-2 is connected to the heater 108, and the other end of the second conduit 104-4 is connected to the preheating tank 101 through a connecting ring 106. The stirring assembly 105 includes a rotating shaft 105-1, a bearing 105-2 is connected to the outer sleeve of the rotating shaft 105-1, the bottom end of the rotating shaft 105-1 is connected to the top end of the driving shaft 105-3, a first spiral blade 105-4 is arranged on the outside of the driving shaft 105-3, a plurality of cleaning rods 105-5 are arranged at the bottom end of the driving shaft 105-3, aeration ports 105-6 are arranged above the plurality of cleaning rods 105-5, the plurality of cleaning rods 105-5 are connected to each other through a positioning ring 105-7, and the bearing 105-2 is connected to the top end of the driving shaft 105-3. The frame is fixedly connected in the preheating tank 101, and a plurality of cleaning rods 105-5 are connected to the driving tube 102-4 through the driving shaft 105-3 and the rotating shaft 105-1. The cleaning rod 105-5 overlaps with the lower inner wall of the preheating tank 101, and the bottom end of the driving shaft 105-3 passes through the preheating tank 101 and is connected to the discharge assembly 107. Because an elastic telescopic rod 107-2 is provided, when the driving shaft 105-3 rotates forward, the elastic telescopic rod 107-2 will contact the docking groove 107-6 through the docking head 107-3. When the butt joint 107-3 is in contact with the butt joint 107-6, the elastic telescopic rod 107-2 is squeezed and contracted by the butt joint 107-3, and the butt joint 107-3 is difficult to drive the mounting tube 107-4 to rotate. Therefore, the blades outside the mounting tube 107-4 can be correspondingly engaged with the discharge groove 109 below the preheating tank 101, and the shape of the blades outside the mounting tube 107-4 is adapted to the shape of the discharge groove 109, thereby preventing the asphalt from leaking along the discharge groove 109 due to the rotation of the mounting tube 107-4.

[0055] Due to the setting of the shift block 103-2 in the sealing tube 103-1, the fan blades 103-305 are squeezed by the shift block 103-2 during the forward and reverse rotation and cause angular displacement, so that the fan blades 103-305 in the forward and reverse states are in a state of extracting air from above and discharging it downward, thereby ensuring the heating effect in the preheating tank 101.

[0056] As another embodiment of the present invention, the discharge assembly 107 includes a feed tube 107-1, an elastic telescopic rod 107-2 is arranged in the feed tube 107-1, and the bottom end of the elastic telescopic rod 107-2 is fixedly connected to a docking joint 107-3, and the docking joint 107-3 is clamped in a docking groove 107-6, and the docking groove 107-6 is arranged below the inner wall of the installation groove 107-5, and the installation groove 107-5 is arranged in the installation cylinder 107-4, and the installation cylinder 107-4 is composed of a cylinder body and a plurality of blades, and the installation cylinder 107 -4 is tightly welded to the top of the connecting rod 107-7, a second spiral blade 107-8 is arranged outside the connecting rod 107-7, the shape of the blade above the mounting cylinder 107-4 is adapted to the shape of the discharge trough 109, the discharge pipe 107-1 is tightly welded to the bottom of the preheating tank 101, the deflector 103-3 includes a mounting sleeve 103-301, a plurality of connecting sleeves 103-302 are fixedly connected to the outside of the mounting sleeve 103-301, and a rotating rod 103-302 is rotatably connected inside the plurality of connecting sleeves 103-302. 3-303, a plurality of friction blocks 103-304 are fixedly connected to the outside of the connecting sleeve 103-302, and the plurality of friction blocks 103-304 are all clamped on the outside of the rotating rod 103-303, and the other end of the rotating rod 103-303 is fixedly connected to the side corresponding to the fan blade 103-305, and the inner wall of the mounting sleeve 103-301 is tightly welded to the outer wall of the driving tube 102-4, and the side below the fan blade 103-305 is overlapped with the shifting block 103-2, and the sealing sleeve 103-9 is set on the driving tube 102- 4, so that during the rotation of the driving tube 102-4, the sealing sleeve 103-9 will synchronously drive the exhaust pipe 103-8 and the docking cover 103-7 to rotate, so that the docking cover 103-7 will intermittently dock with the two aeration holes 103-4 during the rotation, so that the gas in the sealing cylinder 103-1 will be discharged along the aeration holes 103-4, ensuring that the device can automatically achieve the effect of intermittent aeration during use, thereby improving the effect of turning over the asphalt accumulated at the bottom of the preheating tank 101;

[0057] By arranging a friction block 103-304 outside the connecting sleeve 103-302 and the rotating rod 103-303, it is ensured that when the fan blade 103-305 contacts the shift block 103-2 and has an angular displacement, the friction block 103-304 can position the rotating rod 103-303, thereby preventing the blade from rotating without contacting the shift block 103-2, thereby improving the stability of the device during use.

[0058] Working principle: This embodiment provides an asphalt storage tank with a preheating function. When in use, asphalt is injected into the preheating tank 101, and when the asphalt is preheated, the heater 108 and the motor 102-1 are driven by the control panel 202;

[0059] When preheating the asphalt, the motor 102-1 needs to be started to drive the driving pipe 102-4 to rotate in the forward direction. At this time, the driving pipe 102-4 will drive the deflector 103-3 to rotate and adjust the angle of the deflector 103-3 through the shift block 103-2, so that the deflector 103-3 extracts the upper air and discharges it downward, thereby extracting the gas in the heater 108 and discharging it into the preheating tank 101 synchronously, and the positively rotating driving shaft 105-3 will drive the asphalt in the preheating tank 101 to move upward through the first spiral blade 105-4 to achieve preheating of the asphalt. When discharging the asphalt, the motor 102-1 needs to be started. The driving tube 102-4 is driven to rotate in the opposite direction. At this time, the driving tube 102-4 drives the deflector 103-3 to rotate and adjusts the angle of the deflector 103-3 through the shift block 103-2 again, so that the deflector 103-3 extracts the upper air and discharges it downward, thereby extracting the gas in the heater 108 and discharging it into the preheating tank 101 synchronously, achieving a continuous heating effect. At the same time, the counter-rotating docking head 107-3 drives the installation cylinder 107-4 to rotate, so that the first spiral blade 105-4 and the second spiral blade 107-8 synchronously discharge asphalt downward, ensuring the heat of the asphalt while accelerating the discharge of the asphalt;

[0060] When preheating asphalt, it is necessary to start the motor 102-1 to drive the driving tube 102-4 to rotate in the forward direction. At this time, the driving tube 102-4 will drive the mounting sleeve 103-301, the rotating rod 103-303 and the fan blade 103-305 to rotate. At this time, the fan blade 103-305 will be squeezed by the shift block 103-2 during the contact with the shift block 103-2 and the angle will be tilted, so that when the fan blade 103-305 rotates forward, it will extract the hot air in the heater 108 and the gas in the connecting ring 106 for discharge. When entering the driving pipe 102-4 and the cleaning rod 105-5 along the exhaust pipe 103-8, the cleaning rod 105-5 will discharge the gas through the aeration port 105-6, and because there are only two aeration holes 103-4 for exhaust when the driving pipe 102-4 drives the docking cover 103-7 to rotate, the gas will accumulate in the sealing tube 103-1, and when the aeration holes 103-4 are connected to the docking cover 103-7, the gas will be compressed and discharged. At this time, a large amount of gas will be discharged along the cleaning rod 105-5 to achieve the effect of automatic aeration.

[0061] When discharging asphalt, it is necessary to start the motor 102-1 to drive the driving tube 102-4 to rotate in the opposite direction. At this time, the driving tube 102-4 will drive the mounting sleeve 103-301 to rotate and adjust the angle of the fan blade 103-305 accordingly through the shift block 103-2 again, so that the fan blade 103-305 will still draw air from above and discharge it downward when rotating in the opposite direction, and the reverse rotating driving shaft 105-3 and the elastic telescopic rod 107-2 will drive the docking joint 107-3 to be stuck in the docking groove 107-6, so that the vertical surface of the docking joint 107-3 is docked with the vertical surface of the docking groove 107-6, thereby synchronously driving the mounting cylinder 107-4 and the second spiral blade 107-8 to rotate. Since the first spiral blade 105-4 in the reverse rotating state will push the asphalt downward, the asphalt will accumulate at the bottom of the preheating tank 101. As the mounting cylinder 107-4 rotates, the asphalt will be discharged along the discharge groove 109 along the discharge pipe 107-1.

[0062] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. An asphalt storage tank with preheating function, characterized in that: include, A preheating mechanism (1), comprising a preheating tank (101), an isolation component (102) arranged in the preheating tank (101), a stirring component (105) connected to the bottom of the isolation component (102), a heating component (103), a discharge component (107) and a heater (108), wherein the heating component (103) is arranged outside the isolation component (102) and below the isolation component (102), the discharge component (107) is arranged below the preheating tank (101), and the heater (108) is located outside the preheating tank (101); and, A frame mechanism (2) comprising a protection frame (201), a control panel (202) arranged on one side of the protection frame (201), a chassis (203) and a pulley (204), wherein the chassis (203) is arranged below the protection frame (201), and the pulley (204) is located below the chassis (203); The inner wall of the preheating tank (101) is fixedly connected to the outer wall of the isolation assembly (102); the lower part of the isolation assembly (102) is drivingly connected to the top of the stirring assembly (105); the isolation assembly (102) is drivingly connected to the heating assembly (103); the heating assembly (103) is connected to two pipeline assemblies (104); the heating assembly (103) is respectively connected to a connecting ring (106) and a heater (108) through the two pipeline assemblies (104); the heater (108) is arranged outside the preheating tank (101); the connecting ring (106) is connected to the preheating tank (101); the lower part of the preheating tank (101) is connected to a discharge assembly (107); and a discharge trough (109) is provided at the lower part of the preheating tank (101); The isolation assembly (102) comprises a motor (102-1), the motor (102-1) is fixedly connected to a mounting frame (102-2) on the outside, the bottom end of the motor (102-1) is drivingly connected to the top end of a driving tube (102-4), and the driving tube (102-4) is outer-connected with an isolation plate (102-3); The motor (102-1) is fixedly connected to the preheating tank (101) via a mounting frame (102-2); the outer wall of the isolation plate (102-3) is tightly welded to the inner wall of the preheating tank (101); the top end of the stirring component (105) is drivingly connected to the bottom end of the driving tube (102-4); and the heating component (103) is arranged outside the driving tube (102-4); The heating component (103) comprises a sealing cylinder (103-1), a plurality of shifting blocks (103-2) are fixedly connected inside the sealing cylinder (103-1), a flow guide (103-3) is arranged inside the sealing cylinder (103-1), two aeration holes (103-4) are arranged below the inner wall of the sealing cylinder (103-1), a limiting slide groove (103-5) is arranged below the sealing cylinder (103-1), and the limiting slide groove (103-5) is arranged at a position lower than the sealing cylinder (103-1). 3-5) is annular, the limiting slide groove (103-5) is connected to the aeration hole (103-4), a docking cover (103-7) is slidably connected inside the limiting slide groove (103-5), a bracket (103-6) is arranged outside the sealing cylinder (103-1), the lower part of the docking cover (103-7) is connected to four exhaust pipes (103-8), and the four exhaust pipes (103-8) are connected to the same sealing sleeve (103-9); The sealing cylinder (103-1) is fixedly connected to the inner wall of the preheating tank (101) via a bracket (103-6); the deflector (103-3) is tightly welded to the outside of the driving tube (102-4); the sealing sleeve (103-9) is fixedly connected to the outside of the driving tube (102-4) and is in communication with the driving tube (102-4); and the top of the sealing cylinder (103-1) is in communication with two pipeline assemblies (104); The pipeline assembly (104) comprises a first conduit (104-1), one end of the first conduit (104-1) is connected to a corresponding end of a branch pipe (104-2), and the other end of the branch pipe (104-2) is connected to a second conduit (104-4) via a check valve (104-3); The other end of the first conduit (104-1) is connected to the top of the sealing cylinder (103-1), the other end of the branch pipe (104-2) is connected to the heater (108), and the other end of the second conduit (104-4) is connected to the preheating tank (101) via a connecting ring (106); The stirring assembly (105) comprises a rotating shaft (105-1), the rotating shaft (105-1) is outer-circuited with a bearing (105-2), the bottom end of the rotating shaft (105-1) is transmission-connected to the top end of a driving shaft (105-3), the driving shaft (105-3) is provided with a first spiral blade (105-4), the bottom end of the driving shaft (105-3) is provided with a plurality of cleaning rods (105-5), the tops of the plurality of cleaning rods (105-5) are each provided with an aeration port (105-6), and the plurality of cleaning rods (105-5) are transmission-connected via a positioning ring (105-7); The bearing (105-2) is fixedly connected in the preheating tank (101) via a frame, a plurality of cleaning rods (105-5) are connected to the driving tube (102-4) via a driving shaft (105-3) and a rotating shaft (105-1), the cleaning rods (105-5) overlap the lower part of the inner wall of the preheating tank (101), and the bottom end of the driving shaft (105-3) passes through the preheating tank (101) and is drivingly connected to the discharge assembly (107); The discharge assembly (107) comprises a discharge tube (107-1), an elastic telescopic rod (107-2) is arranged in the discharge tube (107-1), a docking joint (107-3) is fixedly connected to the bottom end of the elastic telescopic rod (107-2), the docking joint (107-3) is clamped in a docking groove (107-6), the docking groove (107-6) is arranged below the inner wall of the installation groove (107-5), the installation groove (107-5) is arranged in a mounting tube (107-4), the mounting tube (107-4) is composed of a cylinder body and a plurality of blades, the bottom of the installation tube (107-4) is tightly welded to the top end of the connecting rod (107-7), and a second spiral blade (107-8) is arranged outside the connecting rod (107-7); The shape of the blades above the installation cylinder (107-4) matches the shape of the discharge trough (109), and the discharge pipe (107-1) is tightly welded to the bottom of the preheating tank (101); The deflector (103-3) comprises a mounting sleeve (103-301), the mounting sleeve (103-301) is fixedly connected to a plurality of connecting sleeves (103-302) outside, the plurality of connecting sleeves (103-302) are rotatably connected to a rotating rod (103-303) inside, the connecting sleeve (103-302) is fixedly connected to a plurality of friction blocks (103-304) outside, the plurality of friction blocks (103-304) are clamped on the outside of the rotating rod (103-303), and the other end of the rotating rod (103-303) is fixedly connected to a side corresponding to a fan blade (103-305); The inner wall of the mounting sleeve (103-301) is tightly welded to the outer wall of the driving tube (102-4), and one side below the fan blade (103-305) is overlapped with the shifting block (103-2).

2. The asphalt storage tank with preheating function according to claim 1, characterized in that: One side of the protection frame (201) is fixedly connected to the control panel (202), the bottom of the protection frame (201) is tightly welded to the top of the chassis (203), and the four corners of the bottom of the chassis (203) are respectively fixedly connected to four pulleys (204); The inner wall of the protective frame (201) is tightly welded to the outer wall of the preheating tank (101), and the control panel (202) is electrically connected to the heater (108) and the isolation component (102).

3. The method for using the asphalt storage tank with preheating function according to claim 2, characterized in that: The following steps are involved: S1. When in use, asphalt is injected into the preheating tank (101), and when the asphalt is preheated, the heater (108) and the motor (102-1) are driven through the control panel (202); S2. When preheating asphalt, the motor (102-1) needs to be started to drive the driving tube (102-4) to rotate in the forward direction. At this time, the driving tube (102-4) will drive the deflector (103-3) to rotate and adjust the angle of the deflector (103-3) through the shift block (103-2), so that the deflector (103-3) extracts the upper air and discharges it downward, thereby extracting the gas in the heater (108) and discharging it into the preheating tank (101) synchronously, and the driving shaft (105-3) rotating in the forward direction will drive the asphalt in the preheating tank (101) to move upward through the first spiral blade (105-4) to achieve preheating of the asphalt. When discharging the asphalt, the motor (102-1) needs to be started. -1) so that it drives the driving tube (102-4) to rotate in the opposite direction. At this time, the driving tube (102-4) drives the deflector (103-3) to rotate and adjusts the angle of the deflector (103-3) again through the shifting block (103-2), so that the deflector (103-3) extracts the air above and discharges it downward, thereby extracting the gas in the heater (108) and discharging it into the preheating tank (101) synchronously, so as to achieve a continuous heating effect. At the same time, the counter-rotating docking head (107-3) drives the installation cylinder (107-4) to rotate, so that the first spiral blade (105-4) and the second spiral blade (107-8) synchronously discharge asphalt downward, thereby ensuring the heat of the asphalt and accelerating the discharge of the asphalt; S2.

1. When preheating the asphalt, the motor (102-1) needs to be started to drive the driving tube (102-4) to rotate in the forward direction. At this time, the driving tube (102-4) will drive the mounting sleeve (103-301), the rotating rod (103-303) and the fan blade (103-305) to rotate. At this time, the fan blade (103-305) will be squeezed by the shifting block (103-2) during the contact with the shifting block (103-2) and the angle will be tilted, so that when the fan blade (103-305) rotates in the forward direction, it will extract the hot air in the heater (108) and the gas in the connecting ring (106) for discharge. When the gas enters the driving tube (102-4) and the cleaning rod (105-5) along the exhaust pipe (103-8), the cleaning rod (105-5) discharges the gas through the aeration port (105-6). Since only two aeration holes (103-4) are used for exhaust when the driving tube (102-4) drives the docking cover (103-7) to rotate, the gas is accumulated in the sealing tube (103-1). When the aeration holes (103-4) and the docking cover (103-7) are connected, the gas is compressed and discharged. At this time, a large amount of gas is discharged along the cleaning rod (105-5) to achieve the effect of automatic aeration. S2.2, when discharging asphalt, the motor (102-1) needs to be started to drive the driving tube (102-4) to rotate in the opposite direction. At this time, the driving tube (102-4) drives the installation sleeve (103-301) to rotate and adjusts the angle of the fan blade (103-305) correspondingly again through the shift block (103-2), so that when the fan blade (103-305) rotates in the opposite direction, it still draws air from above and discharges it downward, and the driving shaft (105-3) and the elastic telescopic rod (107-2) rotating in the opposite direction drive the docking joint ( The first spiral blade (105-4) is inserted into the docking groove (107-6) so that the vertical surface of the docking joint (107-3) is docked with the vertical surface of the docking groove (107-6), thereby synchronously driving the installation cylinder (107-4) and the second spiral blade (107-8) to rotate. Since the first spiral blade (105-4) in the reverse rotation state pushes the asphalt downward, the asphalt accumulates at the bottom of the preheating tank (101). As the installation cylinder (107-4) rotates, the asphalt is discharged along the discharge groove (109) and the discharge pipe (107-1).

Citation Information

Patent Citations

  • Road paving high-temperature asphalt transportation tank capable of preventing solidification

    CN115924338A