Integrated condensate treatment equipment and treatment process thereof

By designing the integrated condensate treatment equipment, the drive mechanism and oil-absorbing trousers can be used to automatically remove iron filings and grease in the condensate, solving the problems of incomplete removal of grease and filter blockage in the prior art, and improving the treatment effect and efficiency.

CN118651913BActive Publication Date: 2024-12-13NANJING BIDUN ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202411143948.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2024-12-13
Estimated Expiration
2044-08-20

AI Technical Summary

Technical Problem

In the existing condensate filtration and treatment technology, it is difficult for the filter to completely remove grease and cannot be cleaned by itself, resulting in clogging of the filter and reducing the processing effect and efficiency.

Method used

A condensate integrated treatment equipment is designed, including a first treatment box and a second treatment box, which drives the transmission ring and the installation frame to rotate through the driving mechanism, and combines the blower and scraper to automatically clean the iron filings and grease on the filter, and The oil-absorbing tampon and transmission mechanism are used to achieve continuous removal of grease.

Benefits of technology

It realizes sufficient filtration and removal of iron filings and grease in condensate, improves equipment stability and processing efficiency, and extends the service life of the filter.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of condensate water filtration and treatment, and discloses an integrated condensate water treatment device and a treatment process thereof, comprising a mounting platform, a first treatment box fixedly connected to the top of the mounting platform, a mounting pipe fixedly connected in the first treatment box, a treatment mechanism connected to the first treatment box is arranged on the outer surface of the mounting pipe, and the integrated condensate water treatment device and the treatment process thereof, after the treatment by the treatment mechanism in the first treatment box is completed, then the condensate water is passed into a second treatment box, then the oil is absorbed by the oil-absorbing cotton strips on the mounting disk in the second treatment box, then the mounting disk is driven to flip upwards, and then the mounting disk is driven to rotate, so that the grease absorbed in the oil-absorbing cotton strips on the mounting disk is thrown out for oil discharge under the action of centrifugal force, thereby greatly improving the effect of removing grease from the condensate water.
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Description

Technical Field

[0001] The invention relates to the technical field of condensate water filtering and processing, and in particular to an integrated condensate water processing device and a processing process thereof. Background Art

[0002] The process condensate of the refining unit refers to the condensate produced by steam condensation during the production process of the refining unit. Usually, the refining unit uses the heat energy of the condensate or sends it to the plant network after flash evaporation for centralized recycling and treatment. The recycling of process condensate can not only make full use of the heat energy of the condensate, but also reduce the waste of water resources and the water cost of the enterprise. Due to factors such as leakage of the reactor and heat exchanger of the unit and corrosion of the pipeline, the collected process condensate contains pollutants such as oil, iron, and organic matter, which must be treated before recycling.

[0003] At present, the commonly used technical solution for removing oil and iron from condensate water is mainly to filter out the iron and grease in the condensate water through a filter. Although this solution can filter out the iron and grease in the condensate water very well, when the method is filtering, a part of the grease still overflows through the filter, resulting in a part of the grease cannot be fully filtered and removed. At the same time, during the filtering process, the filter cannot be self-cleaned, resulting in clogging of the filter after a period of filtration, resulting in reduced use effect of the condensate water, thereby resulting in reduced treatment effect and efficiency of the condensate water. Summary of the invention

[0004] The object of the present invention is to provide an integrated condensate treatment device and a treatment process thereof to solve the deficiencies in the above-mentioned background technology.

[0005] The purpose of the present invention can be achieved through the following technical solutions:

[0006] An integrated condensate treatment device comprises a mounting platform, a first treatment box is fixedly connected to the top of the mounting platform, a mounting pipe is fixedly connected inside the first treatment box, a treatment mechanism connected to the first treatment box is arranged on the outer surface of the mounting pipe, and the treatment mechanism is used to treat oil and iron in the condensate;

[0007] A second processing box is fixedly connected to the mounting platform, one side of the first processing box is connected to the second processing box through a pipeline, a pump body is arranged on the pipeline, a transmission box fixedly connected to the mounting platform is arranged above the second processing box, a mounting shaft is rotatably connected to the bottom of the transmission box, a grease processing mechanism connected to the second processing box is fixedly connected to the bottom end of the mounting shaft, the grease processing mechanism is used to process grease in condensed water, and the outer surface of the mounting shaft is transmission-connected to the first processing mechanism.

[0008] As a further solution of the present invention: the processing mechanism includes two transmission rings rotatably connected to the mounting tube, the outer surface of the transmission ring is fixedly connected to a plurality of mounting frames, two of the mounting frames are fixedly connected to grease filter screens, the other mounting frames are fixedly connected to iron chip filter screens, a slide groove is provided on the mounting frame, a mounting column is slidably connected in the slide groove, one end of the mounting column is fixedly connected to a connecting block, one side of the connecting block is fixedly connected to a scraper, the outer surface of one of the transmission rings is transmission-connected to a driving mechanism connected to the first processing box, the driving mechanism is connected to the grease processing mechanism on the mounting shaft in the transmission box, and a discharging mechanism connected to the driving mechanism is provided in the mounting tube.

[0009] As a further solution of the present invention: the driving mechanism includes a transmission motor fixedly connected to the first processing box, the output end of the transmission motor is fixedly connected to the first rotating shaft through a coupling, the outer surface of the first rotating shaft is fixedly sleeved with a first gear, the outer surface of the first gear is meshingly connected with a second gear fixedly sleeved with a transmission ring, the outer surface of the first rotating shaft is fixedly sleeved with a third gear, the outer surface of the third gear is meshingly connected with a fourth gear, the middle of the fourth gear is fixedly sleeved with a second rotating shaft rotatably connected to the mounting tube, the second rotating shaft is connected to a discharge mechanism, and the second rotating shaft is connected to a grease processing mechanism on the mounting shaft in the transmission box.

[0010] As a further solution of the present invention: the discharging mechanism includes a spiral rod rotatably connected to the mounting tube, one end of the spiral rod is fixedly connected to one end of the second rotating shaft, and a feed groove is provided on the outer surface of the mounting tube.

[0011] As a further scheme of the present invention: the grease processing mechanism includes a third rotating shaft rotatably connected to the transmission box, the outer surface of the third rotating shaft is connected to the outer surface of the second rotating shaft through a transmission wheel and a transmission belt, one end of the third rotating shaft is fixedly sleeved with the first bevel gear, the outer surface of the first bevel gear is meshed with the second bevel gear fixedly sleeved with the mounting shaft, the bottom end of the mounting shaft is fixedly connected with a connecting plate, the bottom of the connecting plate is fixedly connected with the first electric telescopic rod, the bottom end of the first electric telescopic rod is fixedly connected with a connecting frame, the bottom of the connecting frame is fixedly connected with a mounting ring, the mounting ring is provided with a mounting groove, the mounting groove is rotatably connected with a transmission shaft, one end of the transmission shaft is fixedly connected with the mounting plate, the top and bottom of the mounting plate are fixedly connected with oil-absorbing cotton strips, the outer surface of the transmission shaft is transmission-connected with a transmission mechanism connected to the mounting ring, and the second processing box is provided with an oil discharge mechanism.

[0012] As a further solution of the present invention: the transmission mechanism includes a transmission gear fixedly sleeved with the transmission shaft, the outer surface of the transmission gear is meshingly connected with a transmission rack, and the top of the transmission rack is fixedly connected to a second electric telescopic rod fixedly connected to the mounting ring through a connecting plate.

[0013] As a further solution of the present invention: the oil discharge mechanism includes an oil collecting frame fixedly connected to the second processing box, and the outer surface of the second processing box is provided with a plurality of oil outlets.

[0014] As a further solution of the present invention: an air blower is fixedly connected to the mounting platform, an output end of the air blower is fixedly connected to a connecting pipe, an electromagnetic valve is provided on the connecting pipe, and an air blow pipe fixedly connected to the first processing box is fixedly connected to the outer surface of the connecting pipe.

[0015] As a further solution of the present invention: a counterweight block is fixedly connected to one side of the connecting block.

[0016] A condensate integrated treatment process comprises the following steps:

[0017] Step 1: Connect the pipe to the water inlet pipe on the first treatment box to pass the condensate into the first treatment box;

[0018] Step 2: Start the integrated treatment equipment, and then the integrated treatment equipment performs integrated filtration and removal of iron filings and grease in the condensate water in the first treatment box, and at the same time, performs self-cleaning on the filtered iron filings and grease;

[0019] Step three, the integrated treatment equipment passes the treated water in the first treatment box into the second treatment box. After entering the first treatment box, the operation of step one is repeated, and new condensate water is passed into the first treatment box for treatment. Then the grease treatment mechanism in the second treatment box absorbs the condensate water entering the second treatment box to remove the grease in the condensate water, and then the treated condensate water is obtained.

[0020] Beneficial effects of the present invention:

[0021] (1) The condensate is passed into the first treatment box, and then the driving mechanism drives the transmission ring and the mounting frame to rotate. The mounting frame drives the iron chip filter screen and the grease filter screen to rotate in the first treatment box, thereby filtering the iron chips and grease in the condensate. At the same time, the grease and iron chips in the condensate are inflated by blowing air in the first treatment box, which is convenient for the filter screen to filter. At the same time, the iron chips and grease filtered on the filter plate are automatically cleaned out by the cooperation of the connecting block and the scraper in the mounting frame, and then discharged through the discharge mechanism, thereby achieving sufficient filtration of the iron chips and grease in the condensate. At the same time, the iron chips and grease filtered on the filter screen are automatically cleaned, so that the processing mechanism can continuously process the iron chips and grease in the condensate, greatly improving the stability of the equipment.

[0022] (2) After the treatment is completed by the treatment mechanism in the first treatment box, the condensed water is then passed into the second treatment box, and then the oil is absorbed by the oil-absorbing cotton strips on the mounting plate in the second treatment box, and then the mounting plate is turned upward and then driven to rotate, so that the grease absorbed by the oil-absorbing cotton strips on the mounting plate is thrown out under the action of centrifugal force for oil discharge, and at the same time, the oil-absorbing cotton strips on the other side of the mounting plate absorb the grease in the condensed water at the top of the second treatment box to achieve oil absorption again, and the reciprocating process is repeated in sequence to achieve full removal of the grease in the condensed water in the second treatment box, thereby greatly improving the removal effect of the grease in the condensed water.

[0023] (3) The condensate is passed into a first treatment box, and then the iron and oil in the condensate are removed by the treatment mechanism in the first treatment box 2. After the treatment is completed, the treated water is pumped into a second treatment box through a pump body and a pipeline. Then, the grease treatment mechanism in the second treatment box 4 adsorbs the grease in the condensate, thereby achieving integrated treatment of iron filings and grease in the condensate, thereby achieving comprehensive removal of iron and grease in the condensate, greatly improving the treatment effect of the condensate, and at the same time achieving continuous treatment of the condensate, further improving the treatment efficiency of the condensate. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The present invention will be further described below in conjunction with the accompanying drawings.

[0025] Figure 1 is a first stereogram of the external structure of the present invention;

[0026] Figure 2 is a second stereoscopic diagram of the external structure of the present invention;

[0027] Figure 3 It is a three-dimensional diagram of the internal structure of the present invention;

[0028] Figure 4It is a stereoscopic diagram of the external structure of the mounting tube, the transmission ring and the mounting frame of the present invention;

[0029] Figure 5 It is a front view of the internal structure of the transmission box of the present invention;

[0030] Figure 6 It is a front view of the internal structure of the present invention;

[0031] Figure 7 The present invention Figure 1 A magnified view of middle;

[0032] Figure 8 The present invention Figure 5 Enlarged view of B.

[0033] In the figure: 1, mounting table; 2, first processing box; 3, mounting pipe; 4, second processing box; 5, transmission box; 6, mounting shaft; 11, transmission ring; 12, mounting frame; 13, grease filter screen; 14, iron chip filter screen; 15, slide; 16, mounting column; 17, connecting block; 18, scraper; 19, counterweight; 21, transmission motor; 22, first rotating shaft; 23, first gear; 24, second gear; 25, third gear; 26, fourth gear; 27, second rotating shaft ; 31. Screw rod; 32. Feed trough; 41. Third rotating shaft; 42. First bevel gear; 43. Second bevel gear; 44. Connecting plate; 45. First electric telescopic rod; 46. Connecting frame; 47. Mounting ring; 48. Mounting groove; 49. Transmission shaft; 490. Mounting plate; 491. Oil-absorbing cotton strip; 51. Transmission gear; 52. Transmission rack; 53. Second electric telescopic rod; 61. Oil collecting frame; 62. Oil outlet; 71. Air blower; 72. Connecting pipe; 73. Air blowing pipe. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] Embodiment 1

[0036] See also Figure 1-Figure 8 As shown, the present invention is an integrated condensate treatment device, comprising a mounting platform 1, a first treatment box 2 is fixedly connected to the top of the mounting platform 1, a mounting pipe 3 is fixedly connected inside the first treatment box 2, and a treatment mechanism connected to the first treatment box 2 is provided on the outer surface of the mounting pipe 3, and the treatment mechanism is used to treat oil and iron in the condensate;

[0037] A second processing box 4 is fixedly connected to the mounting platform 1, one side of the first processing box 2 is connected to the second processing box 4 through a pipeline, a pump body is arranged on the pipeline, a transmission box 5 fixedly connected to the mounting platform 1 is arranged above the second processing box 4, a mounting shaft 6 is rotatably connected to the bottom of the transmission box 5, a grease treatment mechanism connected to the second processing box 4 is fixedly connected to the bottom end of the mounting shaft 6, the grease treatment mechanism is used to treat grease in condensed water, and the outer surface of the mounting shaft 6 is transmission-connected to the first treatment mechanism.

[0038] The condensate is passed into the first treatment box 2, and then the iron and oil in the condensate are removed by the treatment mechanism in the first treatment box 2. After the treatment is completed, the treated water is pumped into the second treatment box 4 through the pump body and the pipeline. Then the grease treatment mechanism in the second treatment box 4 adsorbs the grease in the condensate, thereby achieving integrated treatment of iron filings and grease in the condensate, thereby achieving comprehensive removal of iron and grease in the condensate, and greatly improving the treatment effect of the condensate.

[0039] Embodiment 2

[0040] Based on Example 1, please refer to Figure 1-Figure 4 and Figure 7 As shown, the processing mechanism includes two transmission rings 11 rotatably connected to the mounting tube 3, and a plurality of mounting frames 12 are fixedly connected to the outer surface of the transmission ring 11, wherein two mounting frames 12 are fixedly connected with grease filter screens 13, and other mounting frames 12 are fixedly connected with iron chip filter screens 14, and a slide groove 15 is provided on the mounting frame 12, and a mounting column 16 is slidably connected in the slide groove 15, and a connecting block 17 is fixedly connected to one end of the mounting column 16, and a scraper 18 is fixedly connected to one side of the connecting block 17, and the outer surface of one of the transmission rings 11 is transmission-connected with a driving mechanism connected to the first processing box 2, and the driving mechanism is connected to the grease processing mechanism on the mounting shaft 6 in the transmission box 5, and a discharging mechanism connected to the driving mechanism is provided in the mounting tube 3.

[0041] The driving mechanism includes a transmission motor 21 fixedly connected to the first processing box 2. The transmission motor 21 is controlled by a PLC programming program, and the transmission motor 21 can be controlled to rotate forward and backward and rotate at an angle. The output end of the transmission motor 21 is fixedly connected to the first rotating shaft 22 through a coupling. The outer surface of the first rotating shaft 22 is fixedly sleeved with a first gear 23. The outer surface of the first gear 23 is meshingly connected with a second gear 24 fixedly sleeved with a transmission ring 11. The outer surface of the first rotating shaft 22 is fixedly sleeved with a third gear 25. The outer surface of the third gear 25 is meshingly connected with a fourth gear 26. The middle of the fourth gear 26 is fixedly sleeved with a second rotating shaft 27 rotatably connected to the mounting tube 3. The second rotating shaft 27 is connected to a discharge mechanism, and the second rotating shaft 27 is connected to a grease treatment mechanism on the mounting shaft 6 in the transmission box 5.

[0042] The first rotating shaft 22 is driven to rotate by the transmission motor 21 , and the first rotating shaft 22 drives the transmission ring 11 to rotate through the first gear 23 and the second gear 24 . Meanwhile, the first rotating shaft 22 drives the second rotating shaft 27 to rotate through the third gear 25 and the fourth gear 26 .

[0043] An air blower 71 is fixedly connected to the mounting platform 1 , and a connecting pipe 72 is fixedly connected to the output end of the air blower 71 . An electromagnetic valve is provided on the connecting pipe 72 , and an air blower pipe 73 fixedly connected to the first processing box 2 is fixedly connected to the outer surface of the connecting pipe 72 .

[0044] The connecting pipe 72 is inflated by the blower 71, and the electromagnetic valve on the connecting pipe 72 is opened at the same time. Then, the connecting pipe 72 is inflated to the first processing box 2 through multiple air blowing pipes 73, so that the condensed water in the first processing box 2 is inflated and turned over, so that the grease and iron filings in the condensed water in the first processing box 2 are inflated, making it easier for the iron filing filter plate and the grease filter plate to fully filter the iron filings and grease in the condensed water.

[0045] One side of the connecting block 17 is fixedly connected with a counterweight 19. The counterweight 19 is convenient for driving the connecting block 17 to slide under the action of gravity.

[0046] The driving mechanism drives the transmission ring 11 to rotate, the transmission ring 11 drives the installation frame 12 to rotate, the installation frame 12 drives the iron chip filter plate 14 and the grease filter plate 13 to rotate, and at the same time, the iron chip filter plate 14 and the grease filter plate 13 enter the first processing box 2, and the iron chips and grease in the condensate water of the first processing box 2 are salvaged and filtered, so that they are filtered onto the iron chip filter plate 14 and the grease filter plate 13, and at the same time, the connecting pipe 72 is blown with air through the blower 71, and the electromagnetic valve on the connecting pipe 72 is opened at the same time, and then the connecting pipe 72 is blown into the first processing box 2 through a plurality of air blowing pipes 73, so that the condensate in the first processing box 2 is blown up, so that the grease and iron chips in the condensate water in the first processing box 2 are blown up, so that the iron chip filter plate and the grease filter plate can fully remove the iron chips and grease in the condensate water. Filtering, at the same time, when the installation frame 12 drives the iron chip filter plate 14 and the grease filter plate 13 to rotate to leave the first processing box 2, the connecting block 17 in the installation frame 12 drives the installation column 16 to slide in the slide groove 15 under the action of gravity, and the connecting block 17 drives the scraper 18 to slide to the middle position of the installation tube 3. At this time, the scraper 18 scrapes the iron chips and grease filtered on the iron chip filter plate 14 and the grease filter plate 13, so that the scraped iron chip filter plate 14 and the side of the grease filter plate 13 flow into the discharge mechanism for discharge, and the filtering process is repeated in sequence, so as to fully filter the iron chips and grease in the condensate water, and automatically clean the iron chips and grease filtered on the filter plate, so that the processing mechanism can continuously process the iron chips and grease in the condensate water, which greatly improves the stability of the equipment.

[0047] The discharge mechanism includes a screw rod 31 rotatably connected to the mounting tube 3 , one end of the screw rod 31 is fixedly connected to one end of the second rotating shaft 27 , and a feed groove 32 is formed on the outer surface of the mounting tube 3 .

[0048] The second rotating shaft 27 is driven to rotate by the driving mechanism, and the second rotating shaft 27 drives the spiral rod 31 to rotate, and the spiral rod 31 discharges the iron filings and grease that enter the mounting tube 3, thereby realizing automatic discharge of the filtered iron filings and grease.

[0049] Embodiment 3

[0050] Based on Example 2, please refer to Figure 2 , Figure 3 , Figure 5 , Figure 6 and Figure 8As shown, the grease treatment mechanism includes a third rotating shaft 41 rotatably connected to the transmission box 5, the outer surface of the third rotating shaft 41 is connected to the outer surface of the second rotating shaft 27 through a transmission wheel and a transmission belt, one end of the third rotating shaft 41 is fixedly sleeved with a first bevel gear 42, the outer surface of the first bevel gear 42 is meshedly connected with a second bevel gear 43 fixedly sleeved with the mounting shaft 6, the bottom end of the mounting shaft 6 is fixedly connected with a connecting plate 44, the bottom of the connecting plate 44 is fixedly connected with a first electric telescopic rod 45, the bottom end of the first electric telescopic rod 45 is fixedly connected with a connecting frame 46, the bottom of the connecting frame 46 is fixedly connected with a mounting ring 47, the mounting ring 47 is provided with a mounting groove 48, the mounting groove 48 is rotatably connected with a transmission shaft 49, one end of the transmission shaft 49 is fixedly connected with a mounting plate 490, the top and bottom of the mounting plate 490 are fixedly connected with oil-absorbing cotton strips 491, the outer surface of the transmission shaft 49 is transmission-connected with a transmission mechanism connected to the mounting ring 47, and the second treatment box 4 is provided with an oil discharge mechanism.

[0051] The transmission mechanism includes a transmission gear 51 fixedly sleeved with the transmission shaft 49, the outer surface of the transmission gear 51 is meshedly connected with a transmission rack 52, and the top of the transmission rack 52 is fixedly connected to a second electric telescopic rod 53 fixedly connected to the mounting ring 47 via a connecting plate.

[0052] The second electric telescopic rod 53 drives the connecting plate to move downward, the connecting plate drives the transmission rack 52 to move downward, the transmission rack 52 drives the transmission gear 51 and the transmission shaft 49 to rotate, and the transmission shaft 49 drives the mounting plate 490 to rotate.

[0053] The oil discharge mechanism comprises an oil collecting frame 61 fixedly connected to the second processing box 4 , and a plurality of oil outlets 62 are formed on the outer surface of the second processing box 4 .

[0054] After the condensate in the first treatment box 2 has been treated for a period of time, the water in the first treatment box 2 is passed into the second treatment box 4, and then new condensate to be treated is passed into the first treatment box for treatment, so that the treatment mechanism continuously treats the condensate, and then the first electric telescopic rod 45 drives the connecting frame 46 to move downward, the connecting frame 46 drives the mounting ring 47 to move downward, and the mounting ring 47 drives the mounting plate 490 to move downward, so that the oil-absorbing cotton strip 491 on the mounting plate 490 contacts the grease floating on the surface of the condensate in the second treatment box 4, and at the same time, the second rotating shaft 27 drives the third rotating shaft 41 to rotate through the transmission wheel and the transmission, and the third rotating shaft 41 drives the mounting shaft 6 to rotate through the first bevel gear 42 and the second bevel gear 43, and the mounting shaft 6 drives the connecting plate 44, the first electric telescopic rod 45 and the connecting frame 46 to rotate, and the connecting frame 46 drives the mounting ring 47 and the mounting plate 490 to rotate. The grease on the upper surface of the condensed water is absorbed by the oil-absorbing cotton strip 491, and then the driving mechanism stops rotating, and then the transmission shaft 49 is driven to rotate by the transmission mechanism, and the transmission shaft 49 drives the mounting plate 490 to rotate, thereby driving the mounting plate 490 to flip 180°, and then the driving mechanism is started again, at this time driving the mounting plate 490 to rotate, and the mounting plate 490 drives the oil-absorbing cotton strip 491 to rotate. At this time, the grease absorbed on the oil-absorbing cotton strip 491 is thrown out under the action of the rotating centrifugal force, and the thrown-out grease enters the oil collecting frame 61 through the oil outlet 62 on the second processing box 4 for collection, and then is discharged through the oil collecting frame 61. At the same time, the oil-absorbing cotton strip 491 on the other side of the mounting plate 490 absorbs the grease in the condensed water at the top of the second processing box 4, realizes oil absorption again, and reciprocates in sequence to realize the full removal of the grease in the condensed water in the second processing box 4, thereby greatly improving the grease removal effect in the condensed water.

[0055] Embodiment 4

[0056] A condensate integrated treatment process comprises the following steps:

[0057] Step 1: Connect the pipe to the water inlet pipe on the first treatment box to pass the condensate into the first treatment box 2;

[0058] Step 2: Start the integrated processing equipment, and then the integrated processing equipment performs integrated filtration and removal of iron filings and grease in the condensate water in the first processing box 2, and at the same time, the filtered iron filings and grease are self-cleaned;

[0059] Step three, the integrated treatment equipment passes the treated water in the first treatment box 2 into the second treatment box 4. After passing into the first treatment box 2, the operation of step one is repeated, and new condensate water is passed into the first treatment box 2 for treatment. Then the grease treatment mechanism in the second treatment box 4 absorbs the condensate water entering the second treatment box 4 to remove the grease in the condensate water, and then the treated condensate water is obtained.

[0060] The working principle of the present invention is as follows: by passing condensed water into the first treatment box 2, the driving mechanism drives the transmission ring 11 to rotate, the transmission ring 11 drives the installation frame 12 to rotate, the installation frame 12 drives the iron chip filter screen plate 14 and the grease filter screen plate 13 to rotate, and at the same time, the iron chip filter screen plate 14 and the grease filter screen plate 13 enter the first treatment box 2, and the iron chips and grease in the condensed water of the first treatment box 2 are salvaged and filtered, so that they are filtered onto the iron chip filter screen plate 14 and the grease filter screen plate 13. At the same time, when the installation frame 12 drives the iron chip filter screen plate 14 and the grease filter screen plate 13 to rotate to leave the first treatment box 2, at this time, through the connection in the installation frame 12 Under the action of gravity, the block 17 drives the mounting column 16 to slide in the slide groove 15, and at the same time, the connecting block 17 drives the scraper 18 to slide to the middle position of the mounting tube 3. At this time, the scraper 18 scrapes the iron filings and grease filtered on the iron filing filter screen plate 14 and the grease filter screen plate 13, so that the scraped iron filings and grease on one side of the iron filing filter screen plate 14 and the grease filter screen plate 13 then flow into the discharge mechanism for discharge, and the filtering process is performed reciprocally in turn, thereby achieving sufficient filtration of the iron filings and grease in the condensate water, and automatically cleaning the iron filings and grease filtered on the filter screen plate, so that the processing mechanism can continuously process the iron filings and grease in the condensate water, greatly improving the stability of the equipment.

[0061] After the condensate in the first treatment box 2 has been treated for a period of time, the water in the first treatment box 2 is passed into the second treatment box 4, and then the first electric telescopic rod 45 drives the connecting frame 46 to move downward, the connecting frame 46 drives the mounting ring 47 to move downward, and the mounting ring 47 drives the mounting plate 490 to move downward, so that the oil-absorbing cotton strip 491 on the mounting plate 490 contacts the grease floating on the upper surface of the condensate in the second treatment box 4, and at the same time, the second rotating shaft 27 drives the third rotating shaft 41 to rotate through the transmission wheel and the transmission, and the third rotating shaft 41 drives the mounting shaft 6 to rotate through the first bevel gear 42 and the second bevel gear 43, and the mounting shaft 6 drives the connecting plate 44, the first electric telescopic rod 45 and the connecting frame 46 to rotate, and the connecting frame 46 drives the mounting ring 47 and the mounting plate 490 to rotate. At this time, the mounting plate 490 absorbs the grease on the upper surface of the condensate through the oil-absorbing cotton strip 491 Attached, the driving mechanism then stops rotating, and then drives the transmission shaft 49 to rotate through the transmission mechanism, and the transmission shaft 49 drives the mounting plate 490 to rotate, thereby driving the mounting plate 490 to flip 180°, and then the driving mechanism starts again, and this time drives the mounting plate 490 to rotate, and the mounting plate 490 drives the oil-absorbing cotton strip 491 to rotate. At this time, the grease adsorbed on the oil-absorbing cotton strip 491 is thrown out under the action of the centrifugal force of rotation, and the thrown grease enters the oil collecting frame 61 through the oil outlet 62 on the second processing box 4 for collection, and then is discharged through the oil collecting frame 61. At the same time, the oil-absorbing cotton strip 491 on the other side of the mounting plate 490 absorbs the grease in the condensed water at the top of the second processing box 4 to achieve oil absorption again, and reciprocates in sequence to achieve full removal of the grease in the condensed water in the second processing box 4, thereby greatly improving the removal effect of the grease in the condensed water.

[0062] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. An integrated condensate treatment device, comprising a mounting platform (1), characterized in that: A first processing box (2) is fixedly connected to the top of the mounting platform (1), a mounting pipe (3) is fixedly connected inside the first processing box (2), and a first processing mechanism connected to the first processing box (2) is provided on the outer surface of the mounting pipe (3), the first processing mechanism being used to process oil and iron in condensed water; A second processing box (4) is fixedly connected to the mounting platform (1); one side of the first processing box (2) is connected to the second processing box (4) via a pipeline; a pump body is provided on the pipeline; a transmission box (5) fixedly connected to the mounting platform (1) is provided above the second processing box (4); a mounting shaft (6) is rotatably connected to the bottom of the transmission box (5); a grease treatment mechanism connected to the second processing box (4) is fixedly connected to the bottom end of the mounting shaft (6); the grease treatment mechanism is used to treat grease in condensed water; and an outer surface of the mounting shaft (6) is transmission-connected to the first treatment mechanism; The first processing mechanism comprises two transmission rings (11) rotatably connected to the mounting tube (3); the outer surface of the transmission ring (11) is fixedly connected to a plurality of mounting frames (12); two of the mounting frames (12) are fixedly connected to grease filter screens (13); the other mounting frames (12) are fixedly connected to iron chip filter screens (14); a slide groove (15) is provided on the mounting frame (12); a mounting column (16) is slidably connected to the slide groove (15); one end of the mounting column (16) is fixedly connected to a connecting block (17); one side of the connecting block (17) is fixedly connected to a scraper (18); the outer surface of one of the transmission rings (11) is drivingly connected to a driving mechanism connected to the first processing box (2); the driving mechanism is connected to the grease processing mechanism on the mounting shaft (6) in the transmission box (5); and a discharge mechanism connected to the driving mechanism is provided in the mounting tube (3); The grease treatment mechanism comprises a third rotating shaft (41) rotatably connected to the transmission box (5); the outer surface of the third rotating shaft (41) is connected to the outer surface of the second rotating shaft (27) via a transmission wheel and a transmission belt; one end of the third rotating shaft (41) is fixedly sleeved with a first bevel gear (42); the outer surface of the first bevel gear (42) is meshingly connected with a second bevel gear (43) fixedly sleeved with the mounting shaft (6); the bottom end of the mounting shaft (6) is fixedly connected with a connecting plate (44); the bottom of the connecting plate (44) is fixedly connected with a first electric telescopic rod (45); the first electric telescopic rod (45) is fixedly connected to the mounting shaft (6); The bottom end of the retracting rod (45) is fixedly connected to a connecting frame (46), the bottom of the connecting frame (46) is fixedly connected to a mounting ring (47), a mounting groove (48) is provided on the mounting ring (47), a transmission shaft (49) is rotatably connected in the mounting groove (48), one end of the transmission shaft (49) is fixedly connected to a mounting plate (490), the top and bottom of the mounting plate (490) are fixedly connected to oil-absorbing cotton strips (491), the outer surface of the transmission shaft (49) is transmission-connected to a transmission mechanism connected to the mounting ring (47), and the second processing box (44) is provided with an oil discharge mechanism; The transmission mechanism comprises a transmission gear (51) fixedly sleeved with the transmission shaft (49); the outer surface of the transmission gear (51) is meshingly connected with a transmission rack (52); the top of the transmission rack (52) is fixedly connected to a second electric telescopic rod (53) fixedly connected to the mounting ring (47) via a connecting plate; The oil discharge mechanism comprises an oil collecting frame (61) fixedly connected to the second processing box (4), and a plurality of oil outlets (62) are provided on the outer surface of the second processing box (4).

2. The integrated condensate treatment equipment according to claim 1 is characterized in that: The driving mechanism comprises a transmission motor (21) fixedly connected to the first processing box (2); the output end of the transmission motor (21) is fixedly connected to the first rotating shaft (22) via a coupling; the outer surface of the first rotating shaft (22) is fixedly sleeved with a first gear (23); the outer surface of the first gear (23) is meshingly connected with a second gear (24) fixedly sleeved with the transmission ring (11); the outer surface of the first rotating shaft (22) is fixedly sleeved with a third gear (25); the outer surface of the third gear (25) is meshingly connected with a fourth gear (26); the middle of the fourth gear (26) is fixedly sleeved with a second rotating shaft (27) rotatably connected to the mounting tube (3); the second rotating shaft (27) is connected to the discharge mechanism; and the second rotating shaft (27) is connected to the grease treatment mechanism on the mounting shaft (6) in the transmission box (5).

3. The integrated condensate treatment equipment according to claim 1 is characterized in that: The discharge mechanism comprises a spiral rod (31) rotatably connected to the mounting tube (3), one end of the spiral rod (31) being fixedly connected to one end of the second rotating shaft (27), and a feed groove (32) is provided on the outer surface of the mounting tube (3).

4. The integrated condensate treatment equipment according to claim 1 is characterized in that: An air blower (71) is fixedly connected to the mounting platform (1), an output end of the air blower (71) is fixedly connected to a connecting pipe (72), an electromagnetic valve is provided on the connecting pipe (72), and an air blower pipe (73) fixedly connected to the first processing box (2) is fixedly connected to the outer surface of the connecting pipe (72).

5. The integrated condensate treatment equipment according to claim 1 is characterized in that: A counterweight block (19) is fixedly connected to one side of the connection block (17).

6. A condensate water integrated treatment process, characterized in that: The integrated condensate treatment equipment according to claim 1 comprises the following steps: Step 1: connect the water inlet pipe on the first treatment box through a pipeline, and pass the condensate into the first treatment box (2); Step 2: start the integrated treatment equipment, and then the integrated treatment equipment performs integrated filtration and removal of iron filings and grease in the condensate in the first treatment box (2), and at the same time, the filtered iron filings and grease are self-cleaned; Step 3: the integrated treatment equipment passes the treated water in the first treatment box (2) into the second treatment box (4), and after passing into the first treatment box (2), the operation of step 1 is repeated at this time, and new condensate is passed into the first treatment box (2) for treatment, and then the grease treatment mechanism in the second treatment box (4) performs oil absorption treatment on the condensate entering the second treatment box (4), so that the grease in the condensate is removed, and then the treated condensate is obtained.

Citation Information

Patent Citations

  • Multistage deironing condensed water filter

    CN117088476A