A welding device for seat chassis
By designing the welding device of the seat chassis, the automatic loading and unloading of the mounting seat and front-end compression components are used to achieve automatic loading and unloading, solving the problem of low manual operation efficiency in existing welding technology, improving production efficiency and reducing worker fatigue.
Patent Information
- Application Number
- CN202410879068.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2044-07-02
AI Technical Summary
In the existing welding technology, the welding process of the seat chassis requires manual loading and unloading, resulting in low production efficiency and workers working for a long time lead to fatigue.
A welding device for seat chassis is designed, and the automatic loading and unloading process is realized through a combined mounting seat and front-end compaction assembly. Two transmission devices are used to complete loading and unloading on the same side, saving manpower.
The welding process is automated, manual operations are reduced, production efficiency is improved, and workers are exhausted.
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Figure CN118664237B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding, and in particular to a welding device for a seat chassis. Background Art
[0002] The seat chassis is one of the core components of modern office chairs. It is generally a steel structure assembled by welding. Currently, welding is generally performed quickly by welding robots, but the placement of the workpiece requires manual placement. Sparks generated during welding will affect glasses, so baffles are generally set to separate them. In the existing welding process, one person is required to load and unload the materials, so there is no time to rest during the work. After working for a long time, people are tired, which leads to reduced production efficiency. Summary of the invention
[0003] The purpose of the present invention is to solve at least one of the technical problems existing in the prior art and to provide a welding device for a seat chassis. Through a combined mounting base and a front-end clamping assembly, the welded material can be directly taken to a collection frame, saving manpower.
[0004] The present invention provides a welding device for a seat chassis, comprising: a base, a transmission device is arranged on the upper surface of the base, there are two transmission devices in total, and the transmission directions are opposite, a clamping assembly is arranged on the surface of the transmission device, a positioning assembly is arranged on the upper surface of the base and located on one side of the transmission device, the positioning assembly is in contact with the surface of the clamping assembly, a welding assembly is arranged on the surface of the base and located between the two transmission devices; the clamping assembly comprises a mounting seat, a motor is embeddedly connected to the inside of the mounting seat, a mounting disk is fixedly connected to the output end of the motor, a front end clamping assembly is arranged on the surface of the mounting seat and located on the surface of the mounting disk, a pressing device is fixedly connected to the surface of the mounting disk, and the mounting seat is composed of a mounting plate.
[0005] According to a welding device for a seat chassis provided by the present invention, the transmission device includes conveying rollers, which are located at both ends of a base, the surfaces of the conveying rollers are transmission-connected with conveyor belts, the upper surface of the base is fixedly connected with a block, a groove is provided inside the block, the edge of the conveyor belt is slidably connected to the block, and the mounting seat is slidably connected to the groove.
[0006] According to a welding device for a seat chassis provided by the present invention, the front end clamping assembly includes a straight rod, the top end of the straight rod is fixedly connected to a pressure plate, the lower surface of the pressure plate is fixedly connected to a first pressure sensor, and the pressure plate is wedge-shaped.
[0007] According to a welding device for a seat chassis provided by the present invention, the pressing equipment includes a side pressing device, a top pressing device and a surface cooling device, the side pressing device is located on both sides of the seat chassis, the top pressing device is located on the opposite side of the front end clamping assembly, and the surface cooling device is located on the surface of the mounting plate.
[0008] According to a welding device for a seat chassis provided by the present invention, the side pressing device includes a first electric telescopic rod, the output end of the first electric telescopic rod is fixedly connected to a pressing plate, the lower surface of the pressing plate is provided with a rubber block, and the first electric telescopic rod is fixedly connected to a mounting plate.
[0009] According to a welding device for a seat chassis provided by the present invention, the top end pressing device includes a second electric telescopic rod, the output end of the second electric telescopic rod is fixedly connected to a pressing rod, the top end of the pressing rod is fixedly connected to a clamping plate, the clamping plate is wedge-shaped, the second electric telescopic rod is fixedly connected to a mounting plate, and the pressing rod is slidably connected to the mounting plate.
[0010] According to a welding device for a seat chassis provided by the present invention, the surface cooling device includes a pump body, the input end of the pump body is fixedly connected to a water tank through a pipeline, the output end of the pump body is fixedly connected to a cooling pipe, and the end of the cooling pipe away from the pump body is fixedly connected to the water tank.
[0011] According to a welding device for a seat chassis provided by the present invention, the positioning assembly includes a fixing rod, a side surface of the fixing rod is fixedly connected to a rotating motor, an output end of the rotating motor is fixedly connected to the fixing rod, a surface of the fixing rod is fixedly connected to a second pressure sensor, and the fixing rod is fixedly connected to a base.
[0012] According to a welding device for a seat chassis provided by the present invention, the welding assembly includes a sliding column, a side surface of the sliding column is provided with a sliding groove, the interior of the sliding groove is fixedly connected to a third electric telescopic rod, the output end of the third electric telescopic rod is fixedly connected to a welding rod, and the lower surface of the welding rod is connected to a welding head via a moving assembly.
[0013] According to a welding device for a seat chassis provided by the present invention, a shielding assembly is also provided on the upper surface of the base, and the shielding assembly includes a baffle and a shielding motor. A rack is fixedly connected to the lower surface of the baffle, and the baffle is slidably connected to the base through a fixed block. A gear is fixedly connected to the output end of the shielding motor, and the gear is meshed with the rack. The shielding motor is fixedly connected to the base.
[0014] The present invention can complete the loading and conveying of processed materials on the same side through two transmission devices, thus saving manpower.
[0015] The present invention can directly take the welded materials to the collection frame through the combined mounting seat and the front-end clamping assembly, saving manpower, allowing workers to complete the same work without getting too tired, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention is further described below in conjunction with the accompanying drawings and embodiments;
[0017] Figure 1 It is a schematic diagram of the overall structure of the welding device of the seat chassis of the present invention;
[0018] Figure 2 A structural diagram of a transmission device of a welding device for a seat chassis of the present invention;
[0019] Figure 3 A structural diagram of a clamping assembly of a welding device for a seat chassis of the present invention;
[0020] Figure 4 It is a structural diagram of the side pressing device of the welding device of the seat chassis of the present invention;
[0021] Figure 5 It is a structural diagram of the top end pressing device of the welding device of the seat chassis of the present invention;
[0022] Figure 6 A structural diagram of a surface cooling device of a welding device for a seat chassis of the present invention;
[0023] Figure 7 It is a structural diagram of the front end clamping assembly of the welding device of the seat chassis of the present invention;
[0024] Figure 8 It is a structural diagram of the positioning assembly of the welding device of the seat chassis of the present invention;
[0025] Fig. 9 A structural diagram of a welding assembly of a welding device for a seat chassis of the present invention;
[0026] Fig.10 This is a structural diagram of a shielding component of a welding device for a seat chassis of the present invention.
[0027] Legend:
[0028] 1. Base; 2. Transmission device; 3. Clamping assembly; 4. Positioning assembly; 5. Welding assembly; 6. Shielding assembly; 21. Conveyor roller; 22. Conveyor belt; 23. Stopper; 24. Slot; 31. Mounting seat; 32. Motor; 33. Mounting plate; 34. Pressing device; 341. Side pressing device; 3411. First electric telescopic rod; 3412. Pressing plate; 3413. Rubber block; 342. Top pressing device; 3421. Second electric telescopic rod; 3422. Pressing rod; 3423. Clamping plate; 343, surface cooling device; 3431, pump body; 3432, water tank; 3433, cooling pipe; 35, front end clamping assembly; 351, straight rod; 352, pressure plate; 353, first pressure sensor; 41, fixed rod; 42, rotating motor; 43, positioning rod; 44, second pressure sensor; 51, sliding column; 52, third electric telescopic rod; 53, welding rod; 54, welding head; 61, baffle; 62, shielding motor; 63, rack; 64, fixed block; 65, gear. DETAILED DESCRIPTION
[0029] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.
[0030] Reference Figure 1-10 The embodiment of the present invention is a welding device for a seat chassis, which includes: a base 1, a supporting leg fixedly connected to the lower surface of the base 1, a transmission device 2 is arranged on the upper surface of the base 1, which is convenient for transmitting the seat chassis, there are two transmission devices 2, and the transmission directions are opposite, forming two welding lines, so that two people can operate the two welding lines, a clamping component 3 is arranged on the surface of the transmission device 2, and the seat chassis is clamped, a positioning component 4 is arranged on the upper surface of the base 1 and located on one side of the transmission device 2, and the position of the seat chassis welding is determined to facilitate the subsequent welding control, the positioning component 4 is in contact with the surface of the clamping component 3 to realize contact positioning, and a welding component 5 is arranged on the surface of the base 1 and located between the two transmission devices 2 to weld the seat chassis.
[0031] The clamping assembly 3 includes a mounting seat 31, which is convenient for supporting the components above. The mounting seat 31 is internally engaged with a motor 32 to drive the seat chassis to rotate so that its welding position is located at a suitable position. The output end of the motor 32 is fixedly connected to a mounting plate 33, which is convenient for installing a front-end clamping assembly 35 and a pressing device 34. The surface of the mounting seat 31 and the surface of the mounting plate 33 are provided with a front-end clamping assembly 35 to clamp and clamp the position. The surface of the mounting plate 33 is fixedly connected with a pressing device 34 to press the side. The mounting seat 31 is composed of a combination of mounting plates, which makes it more convenient to rotate, and there is a clamping relationship between the mounting plates.
[0032] The transmission device 2 includes a conveying roller 21, which is driven by a transmission motor. The transmission motor is fixedly connected to the base 1 to facilitate the transmission of the conveyor belt 22. The conveying roller 21 is located at both ends of the base 1. The surface of the conveying roller 21 is transmission-connected with the conveyor belt 22 to facilitate the movement of the clamped seat chassis. The upper surface of the base 1 is fixedly connected with a block 23 to limit the position of the conveyor belt 22. A groove 24 is provided inside the block 23. The entrance end of the groove 24 is arc-shaped to facilitate the insertion of the mounting seat 31. The edge of the conveyor belt 22 is slidably connected to the block 23 to prevent the position of the conveyor belt 22 from shifting. The mounting seat 31 is slidably connected to the groove 24 to provide corresponding supporting force.
[0033] The front end clamping assembly 35 includes a straight rod 351, which is fixedly connected to the mounting seat 31. The top of the straight rod 351 is fixedly connected to a pressure plate 352 to facilitate pressing the edge of the seat chassis. The lower surface of the pressure plate 352 is fixedly connected to a first pressure sensor 353 to sense the squeezing pressure. The pressure plate 352 is wedge-shaped to facilitate the edge of the seat chassis to be inserted under the pressure plate 352.
[0034] The pressing device 34 includes a side pressing device 341, a top pressing device 342 and a surface cooling device 343, which clamp the remaining edges of the seat chassis to determine the welding position. The side pressing device 341 is located on both sides of the seat chassis to clamp the positions of both sides. The top pressing device 342 is located on the opposite side of the front clamping component 35 to facilitate the formation of a clamping state. The surface cooling device 343 is located on the surface of the mounting plate 33 to cool both sides of the welding point to prevent it from undergoing large deformation during the welding process.
[0035] Preferably, the side pressing device 341 and the top pressing device 342 are fixedly connected to the mounting plate 33 by bolts, so that the mounting plate 33 can be rotated according to different welding positions so that the cooling pipe 3433 is located on both sides of the welding, and the mounting plate 33 has a plurality of fixing holes to facilitate the adjustment of the relative positions of the side pressing device 341 and the top pressing device 342.
[0036] The side pressing device 341 includes a first electric telescopic rod 3411, which controls the movement of a pressing plate 3412. The output end of the first electric telescopic rod 3411 is fixedly connected to the pressing plate 3412 to perform pressing welding on the edge of the seat chassis. A rubber block 3413 is provided on the lower surface of the pressing plate 3412 to protect the seat chassis. The first electric telescopic rod 3411 is fixedly connected to the mounting plate 33.
[0037] The top pressure device 342 includes a second electric telescopic rod 3421, which pushes the pressure rod 3422. The output end of the second electric telescopic rod 3421 is fixedly connected to the pressure rod 3422 to press the seat chassis. The top of the pressure rod 3422 is fixedly connected to a clamping plate 3423 to clamp the seat chassis. The clamping plate 3423 is wedge-shaped to facilitate the entry of the chassis. The second electric telescopic rod 3421 is fixedly connected to the mounting plate 33, and the pressure rod 3422 is slidably connected to the mounting plate 33.
[0038] The surface cooling device 343 includes a pump body 3431, which provides cooling power. The input end of the pump body 3431 is fixedly connected to a water tank 3432 through a pipeline to hold cooling water. The output end of the pump body 3431 is fixedly connected to a cooling pipe 3433. The cooling pipe 3433 is made of metal with a high heat exchange rate. The end of the cooling pipe 3433 away from the pump body 3431 is fixedly connected to the water tank 3432 to facilitate the circulation of cooling water.
[0039] The positioning assembly 4 includes a fixed rod 41, which fixes the position of the positioning assembly 4. The side surface of the fixed rod 41 is fixedly connected to a rotating motor 42 to facilitate the rotation of the positioning rod 43 to form blocking and release. The output end of the rotating motor 42 is fixedly connected to the positioning rod 43 to form positioning. The surface of the positioning rod 43 is fixedly connected to a second pressure sensor 44 to detect the arrival of materials. The fixed rod 41 is fixedly connected to the base 1.
[0040] The welding assembly 5 includes a sliding column 51, and a slide groove is provided on the side surface of the sliding column 51. A third electric telescopic rod 52 is fixedly connected inside the slide groove to facilitate up and down movement so as to contact the material. A welding rod 53 is fixedly connected to the output end of the third electric telescopic rod 52 to determine the position of the welding head 54. The lower surface of the welding rod 53 is connected to the welding head 54 through a moving assembly. To move the welding head 54, the moving assembly adopts the existing front, back, left and right moving assembly, which is similar to the moving assembly on a CNC machine tool.
[0041] A shielding assembly 6 is also provided on the upper surface of the base 1 to shield the welding part. The shielding assembly 6 includes a baffle 61 and a shielding motor 62. The baffle 61 shields the welding, and the shielding motor 62 moves the baffle 61. The lower surface of the baffle 61 is fixedly connected with a rack 63 for convenient connection with a gear 65. The baffle 61 is slidably connected to the base 1 through a fixed block 64. The output end of the shielding motor 62 is fixedly connected with a gear 65. The gear 65 is meshed with the rack 63 to facilitate driving the rack 63 to move. The shielding motor 62 is fixedly connected to the base 1.
[0042] Working principle: Before use, two workers stand on both sides of the base 1, and the welding assembly 5 in the middle can be selected as many as needed, and the positions of the clamping assemblies on the two transmission devices 2 are adjusted to a mode in which one is welding and the other is transmitting;
[0043] When in use, the staff will fit the welding position of the seat chassis that needs to be welded with the cooling pipe 3433, insert it under the pressure plate 352, and the first pressure sensor 353 will sense it and control the second electric telescopic rod 3421 to push the pressure rod 3422, so that the other end of the seat chassis is engaged with the clamping plate 3423, and then control the first electric telescopic rod 3411 to lower the clamping plate 3412 to press the welded parts, thereby determining the welding position.
[0044] To perform welding, when the conveyor belt 22 transfers the clamping assembly 3 to the welding position, the front clamping assembly 35 contacts the positioning rod 43, and the second pressure sensor 44 detects the pressure, causing the conveyor belt 22 to stop transmitting. At the same time, the rotating motor 42 causes the positioning rod 43 to rotate and rise, and welding is performed through the welding head 54.
[0045] After welding is completed, the conveyor belt 22 moves. When it is transported to the unloading position, the front end clamping assembly 35 connected to the mounting seat 31 tilts upward due to the conveying roller 21. The first pressure sensor 353 cannot detect the pressure, so that the side pressing device 341 opens, allowing the next welding component to enter the welding position, and the staff can directly take out the welded seat chassis.
[0046] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. A welding device for a seat chassis, characterized in that: include: A base (1), wherein a transmission device (2) is arranged on the upper surface of the base (1), wherein there are two transmission devices (2) in total and the transmission directions are opposite, a clamping assembly (3) is arranged on the surface of the transmission device (2), a positioning assembly (4) is arranged on the upper surface of the base (1) and located on one side of the transmission device (2), wherein the positioning assembly (4) is in contact with the surface of the clamping assembly (3), and a welding assembly (5) is arranged on the surface of the base (1) and located between the two transmission devices (2); The clamping assembly (3) comprises a mounting seat (31), a motor (32) is embedded in the interior of the mounting seat (31), a mounting plate (33) is fixedly connected to the output end of the motor (32), a front clamping assembly (35) is arranged on the surface of the mounting seat (31) and located on the surface of the mounting plate (33), a pressing device (34) is fixedly connected to the surface of the mounting plate (33), and the mounting seat (31) is composed of a combination of mounting plates, and the mounting plates have a clamping relationship with each other; The transmission device (2) comprises a transmission roller (21), the transmission roller (21) is located at both ends of the base (1), the surface of the transmission roller (21) is drivingly connected to a transmission belt (22), the upper surface of the base (1) is fixedly connected to a stopper (23), a groove (24) is provided inside the stopper (23), the edge of the transmission belt (22) is slidably connected to the stopper (23), and the mounting seat (31) is slidably connected to the groove (24); The front end clamping assembly (35) comprises a straight rod (351), the straight rod (351) is fixedly connected to the mounting seat (31), the top end of the straight rod (351) is fixedly connected to a pressure plate (352), the lower surface of the pressure plate (352) is fixedly connected to a first pressure sensor (353), and the pressure plate (352) is wedge-shaped.
2. A welding device for a seat chassis according to claim 1, characterized in that: The pressing device (34) comprises a side pressing device (341), a top pressing device (342) and a surface cooling device (343), wherein the side pressing device (341) is located on both sides of the seat chassis, the top pressing device (342) is located on the opposite side of the front clamping assembly (35), and the surface cooling device (343) is located on the surface of the mounting plate (33).
3. A welding device for a seat chassis according to claim 2, characterized in that: The side pressing device (341) comprises a first electric telescopic rod (3411), the output end of the first electric telescopic rod (3411) is fixedly connected to a pressing plate (3412), a rubber block (3413) is provided on the lower surface of the pressing plate (3412), and the first electric telescopic rod (3411) is fixedly connected to the mounting plate (33).
4. A welding device for a seat chassis according to claim 2, characterized in that: The top end pressing device (342) comprises a second electric telescopic rod (3421), the output end of the second electric telescopic rod (3421) is fixedly connected to a pressing rod (3422), the top end of the pressing rod (3422) is fixedly connected to a clamping plate (3423), the clamping plate (3423) is wedge-shaped, the second electric telescopic rod (3421) is fixedly connected to the mounting plate (33), and the pressing rod (3422) is slidably connected to the mounting plate (33).
5. A welding device for a seat chassis according to claim 2, characterized in that: The surface cooling device (343) comprises a pump body (3431), the input end of the pump body (3431) is fixedly connected to a water tank (3432) via a pipeline, the output end of the pump body (3431) is fixedly connected to a cooling pipe (3433), and one end of the cooling pipe (3433) away from the pump body (3431) is fixedly connected to the water tank (3432).
6. A welding device for a seat chassis according to claim 1, characterized in that: The positioning assembly (4) comprises a fixing rod (41), a side surface of the fixing rod (41) is fixedly connected to a rotating motor (42), an output end of the rotating motor (42) is fixedly connected to a positioning rod (43), a surface of the positioning rod (43) is fixedly connected to a second pressure sensor (44), and the fixing rod (41) is fixedly connected to the base (1).
7. A welding device for a seat chassis according to claim 1, characterized in that: The welding assembly (5) comprises a sliding column (51), a side surface of the sliding column (51) is provided with a sliding groove, a third electric telescopic rod (52) is fixedly connected inside the sliding groove, an output end of the third electric telescopic rod (52) is fixedly connected to a welding rod (53), and a lower surface of the welding rod (53) is connected to a welding head (54) via a moving assembly.
8. A welding device for a seat chassis according to claim 1, characterized in that: The upper surface of the base (1) is also provided with a shielding assembly (6), the shielding assembly (6) comprising a baffle (61) and a shielding motor (62), the lower surface of the baffle (61) is fixedly connected with a rack (63), the baffle (61) is slidably connected to the base (1) via a fixed block (64), the output end of the shielding motor (62) is fixedly connected with a gear (65), the gear (65) is meshed with the rack (63), and the shielding motor (62) is fixedly connected to the base (1).
Citation Information
Patent Citations
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