Amorphous silicon solar cell production process and finished product automatic detection device

By using laser galvanometer, argon discharge cleaning and uniform rotation pipeline coating technology in the production process of amorphous silicon solar cells, the problems of low efficiency, pollution and uneven mixing in traditional processes are solved, and infrared is simplified through automatic detection devices. The installation and disassembly of the camera enables a more efficient, environmentally friendly and reliable production process.

CN118676251BActive Publication Date: 2025-02-25SHENZHEN XUFENG XINGYE CO LTD
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Patent Information

Application Number
CN202410710449.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-02-25
Estimated Expiration
2044-06-03

AI Technical Summary

Technical Problem

In the existing amorphous silicon solar cell production processes, there are problems such as low etching efficiency of ITO conductive glass, pollution of the cleaning machine cleaning, uneven mixing of coating gases, and inconvenient disassembly and installation of infrared cameras.

Method used

ITO conductive glass etching is performed using laser galvanometer and high-frequency galvanometer, and the glass surface is cleaned by argon discharge. In the coating step, the uniformity of gas mixing is achieved through a circular pipe rotating at a uniform speed, and an automatic detection device for finished products is designed, including transportation. Table, internal extrusion assembly and anti-detachment assembly simplifies installation and removal of infrared cameras.

Benefits of technology

It improves the efficiency of ITO conductive glass etching, reduces environmental pollution during the cleaning process, ensures uniformity of the coating film layer, and simplifies the detection and maintenance of infrared cameras, avoids equipment damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an amorphous silicon solar cell production process and a finished product automatic detection device, which includes the following steps: ITO conductive glass etching, cleaning machine cleaning, preheating, coating, laser engraving, printing conductive ink, primary baking, printing protective layer, secondary baking, printing LOGO, tertiary baking, printing welding point, quaternary baking, cutting glass, cracks, testing, packaging; including a conveyor, a drive motor, a vertical support plate, a vertical guide rail, a travel seat, an installation inner hole, an infrared camera, an upper end insertion part, an internal extrusion component and an anti-slip component. The present invention has the following advantages and effects: the production process of the existing amorphous silicon solar cell is optimized; the infrared camera can be conveniently disassembled and installed by the internal extrusion component; the anti-slip component inside the travel seat can prevent the infrared camera from falling directly under gravity and breaking after the upper end insertion part loses the extrusion of the internal extrusion component, thereby protecting the infrared camera.
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Description

Technical Field

[0001] The invention relates to the field of amorphous silicon solar cells, and in particular to an amorphous silicon solar cell production process and a finished product automatic detection device. Background Art

[0002] On the one hand, the production process of amorphous silicon solar cells in the prior art is ITO conductive glass etching - cleaning machine cleaning - preheating - coating - laser film engraving - printing conductive ink - primary baking - printing protective layer - secondary baking - printing LOGO - tertiary baking - printing welding points - quaternary baking - cutting glass - splitting - testing - packaging; the above process has the following defects in the actual production process:

[0003] ① The traditional ITO conductive glass etching process is completed by chemical acid and alkali corrosion and neutralization reaction. Later, due to environmental protection and pollution requirements, manufacturers abandoned this practice and switched to laser engraving. However, this method uses linear motion of the platform, so it can only engrave straight lines, and the efficiency is limited by the platform movement speed, which limits the variety of products and production speed.

[0004] ② The cleaning process of traditional cleaning machines requires the addition of cleaning agents, which pollutes the environment.

[0005] ③ During coating, various mixed gases such as P-type and N-type will be introduced into the vacuum chamber. The traditional process is to directly introduce various mixed gases into the vacuum chamber to allow them to mix naturally, but the uniformity of the gas mixing cannot be guaranteed, resulting in uneven product film layers, which ultimately affects the electrical performance of the product.

[0006] Therefore, it is necessary to solve the above three problems.

[0007] On the other hand, when inspecting the solar cells made by the above process, an infrared camera is used. When the diodes in the solar cells are powered on, they generate heat and emit infrared light. The infrared camera can detect the heat distribution on the surface of the solar cell and transmit the image to the terminal, which can detect the internal defects of the solar cell. However, the infrared camera in the traditional technology has the defect of being difficult to disassemble and install, and requires a large number of tools, which brings trouble to the entire disassembly and maintenance work; and during the disassembly and installation process, the infrared camera is easy to fall directly to the ground under gravity and cause damage.

[0008] Therefore, it is necessary to optimize the disassembly and installation structure of the infrared camera to facilitate regular maintenance; at the same time, it is also necessary to prevent the infrared camera from falling to the ground during the disassembly and installation process. Summary of the invention

[0009] The purpose of the present invention is to provide an amorphous silicon solar cell production process and a finished product automatic detection device to solve the problems solved in the background technology.

[0010] The above technical objectives of the present invention are achieved through the following technical solutions:

[0011] In order to achieve the above object, the present invention provides an amorphous silicon solar cell production process, comprising the following steps: ITO conductive glass etching - cleaning machine cleaning - preheating - coating - laser film engraving - printing conductive ink - primary baking - printing protective layer - secondary baking - printing LOGO - tertiary baking - printing welding point - quaternary baking - cutting glass - splitting - testing - packaging;

[0012] In the ITO conductive glass etching step, a laser galvanometer is used, and a high-frequency galvanometer is used to move in a small amplitude;

[0013] During the cleaning process of the cleaning machine, argon gas is filled into the vacuum chamber, and the argon gas is used to discharge on the glass surface to bombard the glass surface, thereby achieving the effect of cleaning the glass surface;

[0014] In the coating step, a circular pipe rotating at a uniform speed is set up in advance. The inside of the circular pipe is divided into two upper and lower cavities by a partition. Capillary holes are evenly distributed on the partition. Then the mixed gas is introduced from the upper cavity, so that the gas penetrates into the lower cavity through the capillary holes and is finally discharged from the lower cavity.

[0015] In order to achieve the above object, the present invention also provides a finished product automatic detection device for detecting solar cells.

[0016] Further configuration is: including a conveying platform for conveying solar cells to be inspected, the conveying platform is provided with a driving motor to provide driving force for the conveying platform; a vertical support plate is fixedly provided on the inner side of the conveying platform, two vertical guide rails are spaced apart on the vertical support plate, the two vertical guide rails are slidably provided with the same travel seat, and the lower end of the travel seat is provided with a mounting inner hole; and also including an infrared camera for inspecting solar cells, the upper end of the infrared camera is fixedly provided with an upper end insertion portion that can be inserted into the mounting inner hole;

[0017] An internal extrusion component is arranged inside the travel seat, and the internal extrusion component can be squeezed and inserted into the upper end insertion part in the installation inner hole, so that the infrared camera can be stably limited in the installation inner hole; an anti-slip component is also arranged inside the travel seat, and the anti-slip component can prevent the infrared camera from falling directly under gravity and being damaged after the upper end insertion part loses the squeezing of the internal extrusion component.

[0018] Further configuration is: a travel inner cavity is opened inside the travel seat, and the travel inner cavity is located on the left side of the mounting inner hole; the inner extrusion assembly includes an extrusion inner shell located in the travel inner cavity, and the extrusion inner shell is fixed to the travel seat by two first bolts; an inner concave surface is opened on the left side wall of the upper end insertion part, and a shift block and a compression spring are arranged inside the extrusion inner shell, and the compression spring is located on the left side of the shift block to provide a force for the shift block to move rightward, and an extrusion protrusion is fixedly arranged on the right end of the shift block, and the extrusion protrusion will move rightward with the shift block, and then extend into and squeeze the inner concave surface, so that the upper end insertion part is stably limited in the mounting inner hole.

[0019] A further configuration is that an inclined inward guide surface is provided on the right side of the extrusion protrusion.

[0020] A further configuration is as follows: a limiting inner groove is provided inside the travel seat, the limiting inner groove is located on the right side of the mounting inner hole, a horizontal contact block which is at least partially limited in the limiting inner groove is provided in the limiting inner groove, the horizontal contact block is horizontally inserted into the mounting inner hole, and after the upper end insertion portion is inserted into the mounting inner hole, it can abut against the horizontal contact block for limiting; and when the upper end insertion portion abuts against the horizontal contact block, the extrusion protrusion just corresponds to the position of the inner concave surface.

[0021] Further configuration is: the left end and the right end of the extruded inner shell are both open, and are respectively provided with a left cover and a right cover, the left cover and the extruded inner shell are fixed by two second bolts, the right cover and the stroke seat are fixed by a third bolt, and the right cover and the extruded inner shell are fixed by a fourth bolt; the right end of the left cover is fixed with a square inner block by a fifth bolt, a gap area is formed between the outer peripheral wall of the square inner block and the interior of the extruded inner shell, the compression spring is located in the gap area, and the left end of the displacement block is fixedly provided with an inner extension section extending into the gap area and abutting against the compression spring; a first inner hole is opened in the right cover for the extrusion protrusion to pass through; the displacement block can be respectively abutted against the square inner block and the right cover for limiting, and when the displacement block abuts against the square inner block, the extrusion protrusion will be hidden in the first inner hole.

[0022] The further configuration is as follows: a following protrusion is fixedly provided at the right end of the shift block, and a second inner hole for the following protrusion to pass through is opened in the right cover; the following protrusion is located above the extrusion protrusion, and the following protrusion and the horizontal contact block are located in the same plane; when the extrusion protrusion extends into the inner concave surface, the following protrusion can maintain contact with the horizontal contact block; the right side of the upper end of the travel seat is open and is provided with an upper cover, the right end of the upper cover is fixed to the travel seat by a sixth bolt, the left end of the left cover is fixedly provided with an embedded protrusion, and there is an embedded gap between the upper end of the right cover and the travel inner cavity, and the embedded protrusion After being embedded into the embedding interval, it is fixed by the third bolt; there is a gap between the horizontal contact block and the upper cover and a horizontal inner cavity is formed, and the upper end of the horizontal contact block is fixed with an inner moving block by the seventh bolt, and the inner moving block is located in the horizontal inner cavity and is attached to the upper cover; the inner moving block separates the horizontal inner cavity into a left active cavity and a right active cavity, and a connecting pipe port is provided on the surface of the stroke seat, and an air supply passage connecting the connecting pipe port with the right active cavity is opened inside the stroke seat, and an external pipe port connected to an external air supply device is also provided on the surface of the stroke seat, and the external pipe port and the connecting pipe port are connected through an air supply pipe.

[0023] A further configuration is that a first small spring and a second small spring are respectively squeezed and arranged in the left active cavity and the right active cavity, the second small spring plays a buffering role, the action force of the first small spring is greater than that of the second small spring, and can push the horizontal contact block to the bottom of the inner groove of the limit position to avoid hindering the rightward movement of the extrusion protrusion.

[0024] Further configuration is as follows: a side slot is provided inside the travel seat, the left side of the side slot is the slot bottom, the right side is the slot opening, the side slot is located below the travel inner cavity, the side slot is located on the left side of the mounting inner hole and the slot opening is communicated with the mounting inner hole; the anti-slip assembly includes a sliding anti-slip block provided in the side slot, the right side of the sliding anti-slip block is an arc-shaped contact surface, and the left side wall of the upper end insertion portion is provided with an arc-shaped concave surface; when the upper end insertion portion abuts against the horizontal contact block, the sliding anti-slip block corresponds exactly to the position of the arc-shaped concave surface; a reset spring is provided between the sliding anti-slip block and the slot bottom of the side slot, and the sliding anti-slip block is kept moving rightward by the action of the reset spring;

[0025] A synchronous stopper is fixedly arranged on the left side of the upper end of the sliding anti-slip block, and the lower end of the right cover extends downward to be in contact with the upper end surface of the sliding anti-slip block. The synchronous stopper can abut against the right cover to prevent the sliding anti-slip block from slipping out of the side slot.

[0026] The beneficial effects of the present invention are:

[0027] 1. In the present invention, in the step of etching ITO conductive glass, a laser galvanometer is used, and the circuit is engraved by using a high-frequency galvanometer to move in a small amplitude and the platform does not move. The efficiency can be improved by 50%, and it is not limited to linear motion, which greatly enriches the types of products. In the step of cleaning by the cleaning machine, argon gas is filled in the vacuum chamber, and argon gas is used to discharge on the glass surface to bombard the glass surface, thereby achieving the effect of cleaning the glass surface. At the same time, due to the high-frequency electron bombardment of the glass surface, the surface is roughened, which is more conducive to the bonding of the film layer in the subsequent process, so that the product is more weather-resistant. In the step of coating, a circular pipe rotating at a uniform speed is set in advance, and the inside of the circular pipe is divided into two upper and lower cavities by a partition, and capillary holes are evenly distributed on the partition, and then the mixed gas is introduced from the upper cavity, so that the gas penetrates into the lower cavity through the capillary holes, and finally is led out from the lower cavity.

[0028] 2. In order to test the prepared solar cells in the present invention, a conveyor platform is provided to continuously convey the solar cells to be tested. A travel seat is slidably mounted on the vertical support plate on the inner side of the conveyor platform. The infrared camera can be limited on the travel seat, and then the vertical position can be adjusted by sliding the travel seat. The internal extrusion component inside the travel seat can be squeezed and inserted into the upper end insertion part in the installation inner hole, so that the infrared camera can be stably limited in the installation inner hole, and the infrared camera can be conveniently disassembled and installed by the internal extrusion component. The anti-slip component inside the travel seat can prevent the infrared camera from falling directly under gravity and being damaged after the upper end insertion part loses the extrusion of the internal extrusion component, and finally the infrared camera can be prevented from falling to the ground during the disassembly and installation process.

[0029] 3. In the present invention, the internal extrusion assembly includes an extrusion inner shell, and the interior of the extrusion inner shell is provided with a shift block and a compression spring. The shift block can move rightward and extend into the inner concave surface of the upper end insertion part, so that the upper end insertion part is stably limited in the installation inner hole; the compression spring provides a stable rightward shifting force for the shift block.

[0030] 4. In the present invention, the inner guide surface on the right side of the extrusion protrusion can improve the smoothness of the upper end insertion part being inserted into the installation inner hole. When the upper end insertion part is inserted into the installation inner hole, it will contact the inner guide surface, and then continuously push the extrusion protrusion inward, thereby continuously inserting smoothly.

[0031] 5. In the present invention, a limiting inner groove is provided inside the stroke seat, and the horizontal contact block is at least partially limited in the limiting inner groove, so that the horizontal contact block can only move in the horizontal direction; the setting of the limiting inner groove can also prevent the horizontal contact block from falling downward; the setting of the horizontal contact block can play a positioning role, when the upper end insertion portion abuts against the horizontal contact block, the extrusion protrusion just corresponds to the position of the inner concave surface, thereby facilitating the extrusion protrusion to extend into the inner concave surface.

[0032] 6. In the present invention, the left and right ends of the extruded inner shell are both open to facilitate the installation of the internal structure of the extruded inner shell, and the left cover and the right cover serve to seal the extruded inner shell; the square inner block is fixed on the extruded inner shell and can cooperate with the extruded inner shell to form a gap area, the compression spring is limited in the gap area, and the inner extension section of the left end of the displacement block can extend into the gap area to maintain contact with the compression spring, so that the compression spring can stably push the displacement block to the right; the first inner hole is set for the extrusion protrusion to pass through.

[0033] 7. In the present invention, the follower protrusion at the right end of the shift block is located in the same plane as the horizontal contact block, the inner moving block is arranged at the upper end of the horizontal contact block, and the horizontal inner cavity is divided into a left active cavity and a right active cavity, and the external pipe port can sequentially pass through the air supply pipe, the connecting pipe port and the air supply channel to supply gas to the right active cavity, and the gas supplied to the right active cavity can push the horizontal contact block to move left, and then push the follower protrusion to move left, finally allowing the extrusion protrusion to be hidden in the first inner hole, and then the upper end insertion part can be pulled down and pulled out normally, thereby realizing the disassembly of the infrared camera.

[0034] 8. In the invention, the second small spring can play a buffering role; the action force of the first small spring is greater than that of the second small spring, which can push the horizontal contact block to the bottom of the limiting inner groove to avoid hindering the rightward movement of the extrusion protrusion.

[0035] 9. In the present invention, the anti-slip assembly includes a sliding anti-slip block arranged in the side groove, and the arc-shaped contact surface of the sliding anti-slip block can extend into the arc-shaped concave surface, and then after the upper end insertion part loses the extrusion of the internal extrusion assembly, it can prevent the infrared camera from falling directly under gravity and being broken, and finally avoid the infrared camera from falling to the ground during the disassembly and installation process; the action force of the reset spring keeps the sliding anti-slip block moving to the right; the lower end of the right cover can resist the synchronous block to prevent the sliding anti-slip block from falling out of the side groove. Since the structure of the right cover already exists, there is no need to re-set a new structure of the limit sliding anti-slip block, thereby optimizing the overall structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 It is a structural schematic diagram of an embodiment;

[0037] Figure 2 for Figure 1 Enlarged view of part A in the middle;

[0038] Figure 3 for Figure 2 Enlarged view of middle part B;

[0039] Figure 4 for Figure 2 Enlarged view of part C in the middle.

[0040] In the figure: 11, conveying platform; 12, driving motor; 13, vertical support plate; 131, vertical guide rail; 14, travel seat; 15, mounting inner hole; 21, infrared camera; 22, upper end insertion part; 221, inner concave surface; 31, travel inner cavity; 32, extrusion inner shell; 33, first bolt; 34, shift block; 35, compression spring; 36, extrusion convex block; 361, inner shift guide surface; 41, limit inner groove; 42, horizontal contact block; 51, left cover; 52, second bolt; 53, right cover; 531, third bolt; 532, fourth bolt; 54, fifth bolt; 5 5. Square inner block; 56. Gap area; 57. Inner extension section; 58. Follower convex block; 61. First inner hole; 62. Second inner hole; 71. Upper cover; 72. Sixth bolt; 73. Embedded convex block; 74. Embedded interval; 75. Seventh bolt; 76. Inner moving block; 81. Left movable chamber; 82. Right movable chamber; 83. Connecting pipe port; 84. Air supply channel; 85. External pipe port; 86. Air supply pipe; 87. First small spring; 88. Second small spring; 91. Side slot; 92. Sliding anti-drop block; 93. Arc-shaped concave surface; 94. Reset spring; 95. Synchronous stopper. DETAILED DESCRIPTION

[0041] The present invention is further described in detail below in conjunction with the accompanying drawings.

[0042] As attached Figures 1 to 4 As shown;

[0043] This embodiment discloses a process for producing an amorphous silicon solar cell, comprising the following steps: ITO conductive glass etching - cleaning with a cleaning machine - preheating - coating - laser engraving - printing conductive ink - primary baking - printing protective layer - secondary baking - printing LOGO - tertiary baking - printing welding points - quaternary baking - cutting glass - splitting - testing - packaging;

[0044] In the ITO conductive glass etching step, a laser galvanometer is used, and the circuit is engraved by using a high-frequency galvanometer with a small amplitude movement while the platform remains stationary. The efficiency can be increased by 50%, and it is not limited to linear motion, which greatly enriches the product variety.

[0045] During the cleaning process of the cleaning machine, argon gas is filled into the vacuum chamber, and the argon gas is used to discharge on the glass surface and bombard the glass surface, thereby cleaning the glass surface. At the same time, the high-frequency electrons bombard the glass surface, causing the surface to be roughened, which is more conducive to the bonding of the film layer in the subsequent process, making the product more weather-resistant;

[0046] In the coating step, a circular pipe rotating at a uniform speed is set up in advance. The inside of the circular pipe is divided into two upper and lower cavities by a partition. Capillary holes are evenly distributed on the partition. Then the mixed gas is introduced from the upper cavity, so that the gas penetrates into the lower cavity through the capillary holes and is finally discharged from the lower cavity.

[0047] This embodiment also discloses a finished product automatic detection device for detecting solar cells produced by the amorphous silicon solar cell production process.

[0048] Among them, it includes a conveying platform 11 for conveying solar cells to be inspected, and a driving motor 12 is arranged on the conveying platform 11 to provide driving force for the conveying platform 11; a vertical support plate 13 is fixedly arranged on the inner side of the conveying platform 11, and two vertical guide rails 131 are arranged at intervals on the vertical support plate 13, and the same travel seat 14 is slidably equipped on the two vertical guide rails 131, and the lower end of the travel seat 14 is provided with a mounting inner hole 15; it also includes an infrared camera 21 for inspecting solar cells, and the upper end of the infrared camera 21 is fixedly provided with an upper end insertion portion 22 that can be inserted into the mounting inner hole 15; in this embodiment, for the fixation of the travel seat 14, a damping sliding fit can be adopted, or the travel seat 14 can be fixed to the two vertical guide rails 131 by setting screws.

[0049] An internal extrusion component is provided inside the travel seat 14, and the internal extrusion component can be squeezed and inserted into the upper end insertion part 22 in the installation inner hole 15, so that the infrared camera 21 is stably limited in the installation inner hole 15; an anti-slip component is also provided inside the travel seat 14, and the anti-slip component can prevent the infrared camera 21 from falling directly under gravity and being broken after the upper end insertion part 22 loses the squeezing of the internal extrusion component.

[0050] Among them, a stroke inner cavity 31 is opened inside the stroke seat 14, and the stroke inner cavity 31 is located on the left side of the mounting inner hole 15; the inner extrusion assembly includes an extrusion inner shell 32 located in the stroke inner cavity 31, and the extrusion inner shell 32 and the stroke seat 14 are fixed by two first bolts 33; an inner concave surface 221 is opened on the left side wall of the upper end insertion part 22, and a shift block 34 and a compression spring 35 are arranged inside the extrusion inner shell 32, and the compression spring 35 is located on the left side of the shift block 34 to provide a force for the shift block 34 to move rightward, and an extrusion protrusion 36 is fixedly arranged on the right end of the shift block 34, and the extrusion protrusion 36 will move rightward with the shift block 34, and then extend into and squeeze the inner concave surface 221, so that the upper end insertion part 22 is stably limited in the mounting inner hole 15.

[0051] Wherein, an inclined inward guide surface 361 is provided on the right side of the extrusion protrusion 36 .

[0052] Among them, a limiting inner groove 41 is opened inside the travel seat 14, and the limiting inner groove 41 is located on the right side of the mounting inner hole 15. A horizontal contact block 42 is set in the limiting inner groove 41 and is at least partially limited in the limiting inner groove 41. The horizontal contact block 42 is horizontally inserted into the mounting inner hole 15. After the upper end insertion portion 22 is inserted into the mounting inner hole 15, it can be abutted against the horizontal contact block 42 for limiting; and when the upper end insertion portion 22 abuts against the horizontal contact block 42, the extrusion protrusion 36 just corresponds to the position of the inner concave surface 221.

[0053] The left and right ends of the extruded inner shell 32 are both open and are respectively provided with a left cover 51 and a right cover 53. The left cover 51 and the extruded inner shell 32 are fixed by two second bolts 52, the right cover 53 and the stroke seat 14 are fixed by a third bolt 531, and the right cover 53 and the extruded inner shell 32 are fixed by a fourth bolt 532. The right end of the left cover 51 is fixed with a square inner block 55 by a fifth bolt 54. The outer peripheral wall of the square inner block 55 is connected to the extruded inner shell 32. A gap area 56 is formed between the inner and outer surfaces of the right cover 53, and the compression spring 35 is located in the gap area 56. The left end of the displacement block 34 is fixedly provided with an inner extension section 57 extending into the gap area 56 and abutting against the compression spring 35. A first inner hole 61 is provided in the right cover 53 for the extrusion protrusion 36 to pass through. The displacement block 34 can abut against the square inner block 55 and the right cover 53 respectively to limit the position, and when the displacement block 34 abuts against the square inner block 55, the extrusion protrusion 36 will be hidden in the first inner hole 61.

[0054] Among them, a following protrusion 58 is also fixedly provided at the right end of the shift block 34, and a second inner hole 62 for the following protrusion 58 to pass through is opened in the right cover 53; the following protrusion 58 is located above the extrusion protrusion 36, and the following protrusion 58 and the horizontal contact block 42 are located in the same plane; when the extrusion protrusion 36 extends into the inner concave surface 221, the following protrusion 58 can maintain contact with the horizontal contact block 42; the right side of the upper end of the stroke seat 14 is open and is provided with an upper cover 71, the right end of the upper cover 71 is fixed to the stroke seat 14 by a sixth bolt 72, and the left end of the left cover 51 is fixedly provided with an embedded protrusion 73, and there is an embedded interval 74 between the upper end of the right cover 53 and the stroke inner cavity 31, and the embedded protrusion 73 is embedded into the embedded After entering the interval 74, it is fixed by the third bolt 531; there is a gap between the horizontal contact block 42 and the upper cover 71 and a horizontal inner cavity is formed. The upper end of the horizontal contact block 42 is fixed with an inner moving block 76 by the seventh bolt 75. The inner moving block 76 is located in the horizontal inner cavity and is attached to the upper cover 71; the inner moving block 76 separates the horizontal inner cavity into a left active cavity 81 and a right active cavity 82. The surface of the stroke seat 14 is provided with a connecting pipe port 83, and the inside of the stroke seat 14 is provided with an air supply channel 84 that connects the connecting pipe port 83 with the right active cavity 82. The surface of the stroke seat 14 is also provided with an external pipe port 85 connected to an external air supply device, and the external pipe port 85 and the connecting pipe port 83 are connected through an air supply pipe 86.

[0055] In this embodiment, the air supply device adopts a small air pump, which has the advantage of being hand-held.

[0056] Among them, the first small spring 87 and the second small spring 88 are respectively squeezed and arranged in the left active cavity 81 and the right active cavity 82. The second small spring 88 plays a buffering role. The action force of the first small spring 87 is greater than that of the second small spring 88, which can push the horizontal contact block 42 to the bottom of the limiting inner groove 41 to avoid hindering the rightward movement of the extrusion protrusion 36.

[0057] Among them, a side slot 91 is provided inside the stroke seat 14, the left side of the side slot 91 is the slot bottom, and the right side is the slot opening, the side slot 91 is located below the stroke inner cavity 31, and the side slot 91 is located on the left side of the mounting inner hole 15, and the slot opening is communicated with the mounting inner hole 15; the anti-slip assembly includes a sliding anti-slip block 92 provided in the side slot 91, the right side of the sliding anti-slip block 92 is an arc-shaped contact surface, and the left side wall of the upper end insertion portion 22 is provided with an arc-shaped concave surface 93; when the upper end insertion portion 22 abuts against the horizontal contact block 42, the sliding anti-slip block 92 just corresponds to the position of the arc-shaped concave surface 93; a reset spring 94 is provided between the sliding anti-slip block 92 and the slot bottom of the side slot 91, and the sliding anti-slip block 92 is kept moving rightward by the action of the reset spring 94;

[0058] A synchronous stopper 95 is fixedly provided on the left side of the upper end of the sliding anti-slip block 92, and the lower end of the right cover 53 extends downward to be in contact with the upper end surface of the sliding anti-slip block 92. The synchronous stopper 95 can abut against the right cover 53 to prevent the sliding anti-slip block 92 from slipping out of the side groove 91.

[0059] The working principle of this embodiment is:

[0060] ① When installing the infrared camera 21, insert the upper insertion part 22 of the infrared camera 21 into the installation inner hole 15. During this process, the upper insertion part 22 will contact the inner guide surface 361 of the extrusion protrusion 36, and then continuously push the extrusion protrusion 36 to move inward, and then continue to insert smoothly until the upper insertion part 22 abuts against the horizontal contact block 42; at this time, the extrusion protrusion 36 just corresponds to the position of the inner concave surface 221, and the displacement block 34 moves to the right under the push of the compression spring 35, and the extrusion protrusion 36 will follow the displacement block 34 to move to the right, and then extend into and squeeze the inner concave surface 221, so that the upper insertion part 22 is stably limited in the installation inner hole 15; the installation of the infrared camera 21 is very convenient.

[0061] ② At the same time, when the upper insertion portion 22 abuts against the horizontal contact block 42, the sliding anti-slip block 92 corresponds exactly to the position of the arc-shaped concave surface 93, and the sliding anti-slip block 92 will move to the right under the action of the reset spring 94 and extend into the arc-shaped concave surface 93; after the extrusion protrusion 36 is separated from the inner concave surface 221, the infrared camera 21 will not fall downward due to gravity, thereby achieving the purpose of protecting the infrared camera.

[0062] ③ After the infrared camera 21 is installed, the following protrusion 58 will follow the shift block 34 to move rightward and keep in contact with the horizontal contact block 42.

[0063] ④ When disassembling the infrared camera 21, gas is filled into the external pipe port 85 through the air supply device, and the filled gas will pass through the air supply pipe 86, the connecting pipe port 83 and the air supply channel 84 in sequence, and then be delivered into the right active chamber 82; the gas delivered into the right active chamber 82 can push the horizontal contact block 42 to move left, and then push the follow-up protrusion 58 to move left, and finally make the extrusion protrusion 36 hidden in the first inner hole 61; then, force is applied downward to pull out the upper end insertion part 22, thereby realizing the disassembly of the infrared camera 21.

[0064] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by the patent law.

Claims

1. A process for producing amorphous silicon solar cells, comprising the following steps: ITO conductive glass etching - cleaning with a cleaning machine - preheating - coating - laser engraving - printing conductive ink - primary baking - printing protective layer - secondary baking - printing LOGO - tertiary baking - printing welding points - quaternary baking - cutting glass - splitting - testing - packaging; characterized in that: In the ITO conductive glass etching step, a laser galvanometer is used, and a high-frequency galvanometer is used to move in a small amplitude; During the cleaning process of the cleaning machine, argon gas is filled into the vacuum chamber, and the argon gas is used to discharge on the glass surface to bombard the glass surface, thereby achieving the effect of cleaning the glass surface; In the coating step, a circular pipe rotating at a uniform speed is set up in advance. The inside of the circular pipe is divided into two upper and lower cavities by a partition. Capillary holes are evenly distributed on the partition. Then the mixed gas is introduced from the upper cavity, so that the gas penetrates into the lower cavity through the capillary holes and is finally discharged from the lower cavity.

2. A finished product automatic detection device, characterized in that: Used to detect solar cells produced by the amorphous silicon solar cell production process described in claim 1.

3. The finished product automatic detection device according to claim 2, characterized in that: The invention comprises a conveying platform (11) for conveying solar cells to be inspected, wherein the conveying platform (11) is provided with a driving motor (12) for providing driving force for the conveying platform (11); a vertical support plate (13) is fixedly provided on the inner side of the conveying platform (11), and two vertical guide rails (131) are spaced apart on the vertical support plate (13), and the same travel seat (14) is slidably provided on the two vertical guide rails (131), and a mounting inner hole (15) is provided at the lower end of the travel seat (14); and an infrared camera (21) for inspecting solar cells is also included, and an upper end insertion portion (22) capable of being inserted into the mounting inner hole (15) is fixedly provided at the upper end of the infrared camera (21); The travel seat (14) is provided with an internal extrusion component, and the internal extrusion component can be extruded and inserted into the upper end insertion part (22) in the installation inner hole (15), so that the infrared camera (21) is stably limited in the installation inner hole (15); the travel seat (14) is also provided with an anti-slip component, and the anti-slip component can prevent the infrared camera (21) from falling directly under gravity and being damaged after the upper end insertion part (22) loses the extrusion of the internal extrusion component.

4. The finished product automatic detection device according to claim 3, characterized in that: The stroke seat (14) is provided with a stroke inner cavity (31), and the stroke inner cavity (31) is located on the left side of the mounting inner hole (15); the inner extrusion assembly includes an extrusion inner shell (32) located in the stroke inner cavity (31), and the extrusion inner shell (32) and the stroke seat (14) are fixed by two first bolts (33); the left side wall of the upper end insertion part (22) is provided with an inner concave surface (221), and the extrusion inner shell (32) is fixed to the left side wall of the upper end insertion part (22). ) is provided with a shift block (34) and a compression spring (35) inside, wherein the compression spring (35) is located on the left side of the shift block (34) to provide a force for the shift block (34) to move rightward, and an extrusion protrusion (36) is fixedly provided on the right end of the shift block (34), wherein the extrusion protrusion (36) moves rightward following the shift block (34), and then extends into and squeezes the inner concave surface (221), so that the upper end insertion portion (22) is stably limited in the mounting inner hole (15).

5. The finished product automatic detection device according to claim 4, characterized in that: An inclined inward guide surface (361) is provided on the right side of the extrusion protrusion (36).

6. The finished product automatic detection device according to claim 4, characterized in that: A limiting inner groove (41) is provided inside the travel seat (14), and the limiting inner groove (41) is located on the right side of the mounting inner hole (15). A horizontal contact block (42) is provided in the limiting inner groove (41) and is at least partially limited in the limiting inner groove (41). The horizontal contact block (42) is horizontally inserted into the mounting inner hole (15), and after the upper end insertion portion (22) is inserted into the mounting inner hole (15), it can abut against the horizontal contact block (42) for limiting; and when the upper end insertion portion (22) abuts against the horizontal contact block (42), the extrusion protrusion (36) corresponds exactly to the position of the inner concave surface (221).

7. The finished product automatic detection device according to claim 6, characterized in that: The left and right ends of the extruded inner shell (32) are both open and are respectively provided with a left cover (51) and a right cover (53). The left cover (51) and the extruded inner shell (32) are fixed by two second bolts (52), the right cover (53) and the travel seat (14) are fixed by a third bolt (531), and the right cover (53) and the extruded inner shell (32) are fixed by a fourth bolt (532). The right end of the left cover (51) is fixed with a square inner block (55) by a fifth bolt (54), and the outer peripheral wall of the square inner block (55) is in contact with the extruded inner shell (32). A gap area (56) is formed between the inside, the compression spring (35) is located in the gap area (56), and the left end of the displacement block (34) is fixedly provided with an inner extension section (57) extending into the gap area (56) and abutting against the compression spring (35); a first inner hole (61) is provided in the right cover (53) for the extrusion protrusion (36) to pass through; the displacement block (34) can respectively abut against the square inner block (55) and the right cover (53) to limit the position, and when the displacement block (34) abuts against the square inner block (55), the extrusion protrusion (36) will be hidden in the first inner hole (61).

8. The finished product automatic detection device according to claim 7, characterized in that: A following protrusion (58) is fixedly arranged at the right end of the displacement block (34), and a second inner hole (62) is provided in the right cover (53) for the following protrusion (58) to pass through; the following protrusion (58) is located above the extrusion protrusion (36), and the following protrusion (58) and the horizontal contact block (42) are located in the same plane; when the extrusion protrusion (36) extends into the inner concave surface (221), the following protrusion (58) can contact with the horizontal contact block (42) The horizontal contact block (42) is kept in contact with each other; the right side of the upper end of the travel seat (14) is open and is provided with an upper cover (71); the right end of the upper cover (71) is fixed to the travel seat (14) by a sixth bolt (72); the left end of the left cover (51) is fixedly provided with an embedded protrusion (73); an embedded gap (74) is provided between the upper end of the right cover (53) and the travel inner cavity (31); the embedded protrusion (73) is embedded After being inserted into the embedded interval (74), it is fixed by the third bolt (531); there is a gap between the horizontal contact block (42) and the upper cover (71) to form a horizontal inner cavity, and the upper end of the horizontal contact block (42) is fixed with an inner moving block (76) by the seventh bolt (75), and the inner moving block (76) is located in the horizontal inner cavity and is attached to the upper cover (71); the inner moving block (76) divides the horizontal inner cavity into a left active cavity (81) and a right active cavity (82); the surface of the travel seat (14) is provided with a connecting pipe port (83), and the interior of the travel seat (14) is provided with an air supply channel (84) that connects the connecting pipe port (83) with the right active cavity (82); the surface of the travel seat (14) is also provided with an external pipe port (85) connected to an external air supply device, and the external pipe port (85) and the connecting pipe port (83) are connected through an air supply pipe (86).

9. The finished product automatic detection device according to claim 8, characterized in that: A first small spring (87) and a second small spring (88) are respectively extruded in the left movable chamber (81) and the right movable chamber (82), wherein the second small spring (88) plays a buffering role, and the acting force of the first small spring (87) is greater than that of the second small spring (88), so that the horizontal contact block (42) can be pushed against the bottom of the limiting inner groove (41) to avoid hindering the rightward movement of the extrusion protrusion (36).

10. The finished product automatic detection device according to claim 7, characterized in that: The travel seat (14) is provided with a side slot (91) inside, the left side of the side slot (91) is a slot bottom, and the right side is a slot opening, the side slot (91) is located below the travel inner cavity (31), the side slot (91) is located on the left side of the mounting inner hole (15) and the slot opening is communicated with the mounting inner hole (15); the anti-slip assembly includes a sliding anti-slip block (92) arranged in the side slot (91), and the right side of the sliding anti-slip block (92) is an arc The upper end insertion portion (22) has a curved concave surface (93) on its left side wall; when the upper end insertion portion (22) abuts against the horizontal contact block (42), the sliding anti-slip block (92) corresponds exactly to the position of the curved concave surface (93); a return spring (94) is provided between the sliding anti-slip block (92) and the bottom of the side slot (91), and the sliding anti-slip block (92) is kept moving rightward by the action of the return spring (94); A synchronous stopper (95) is fixedly arranged on the left side of the upper end of the sliding anti-slip block (92), and the lower end of the right cover (53) extends downward to abut against the upper end surface of the sliding anti-slip block (92). The synchronous stopper (95) can abut against the right cover (53) to prevent the sliding anti-slip block (92) from slipping out of the side slot (91).

Citation Information

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