A positioning device for deck welding

By designing a deck welding positioning device including an electromagnet, a collection frame and a suction pipe, the problems of difficulty in alignment adjustment, low smoke removal efficiency, poor fixation stability and troublesome lifting in the prior art are solved, and the deck is fast , accurate alignment, effective smoke removal and stable fixation, improve welding efficiency and operation safety.

CN118699620BActive Publication Date: 2025-02-14JIANGSU WUXI TRANSPORTATION HIGHER VOCATIONAL & TECH SCHOOL
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Patent Information

Application Number
CN202410942356.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-02-14
Estimated Expiration
2044-07-15

AI Technical Summary

Technical Problem

The lack of automated alignment mechanism in the existing deck welding technology makes fine adjustments difficult and affects welding accuracy; improper arrangement of traditional exhaust fans leads to low smoke capture efficiency, and high power to the fan, which fails to effectively purify toxic smoke; the fixing device is cumbersome to operate, The tightening force is uneven, which affects the stability of the deck fixation; the lifting of the armor plate is troublesome, which affects the work efficiency.

Method used

A deck welding positioning device including a bracket, a sliding mechanism, a positioning mechanism, a smoke removal mechanism and a fixing mechanism is designed. Quick alignment, adjustment and positioning of the deck is achieved through electromagnets, partitions and pressure grooves; use the collection frame and sliding cylinder to combine with the suction pipe to form negative pressure to effectively remove smoke generated by welding; the bracket and rotating ball are combined with the electromagnet to achieve stability of the deck. Fixed and slow motion.

Benefits of technology

The deck is fast and precisely aligned and adjusted, and the welding accuracy and work efficiency are improved. The toxic smoke generated by welding is effectively removed, protecting the health of the operators; the deck fixing process is simplified and the fixing stability is improved; the deck lifting and Follow-up operations improve overall work efficiency.

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Abstract

The invention discloses a positioning device for deck welding, and proposes the following scheme, which comprises a bracket and a pair of decks, wherein a first base and a second base are installed at the bottom end of the bracket, a fixed column is installed on the first base and the second base, an electromagnet is connected to the fixed column, a slide is slidably connected to the bracket, a partition is slidably connected to the slide, a sliding cylinder is slidably connected to the partition, and a connected collecting frame is installed on the top of the sliding cylinder; the electromagnet adsorbs the deck after being energized, the electromagnet swings around the fixed column to control the state of the deck, pushes the deck so that its edge can keep parallel and contact with the partition, and the partition facilitates the reservation of a precise welding gap between the two decks, and during the welding process, a negative pressure is formed at the collecting frame through an air suction pipe, so as to facilitate the removal of smoke generated during welding, and the electromagnet slowly rotates around the fixed column to push the welded deck away, so as to facilitate the welding of the next deck, and the operation is convenient.
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Description

Technical Field

[0001] The invention relates to the technical field of deck welding processing, in particular to a positioning device for deck welding. Background Art

[0002] The deck of a ship is the plane with the largest area on the hull, mainly referring to the supporting layer. The support here refers to supporting cargo or people. At the same time, the deck also plays an important role in strengthening the hull structure and facilitating layered loading and loading, ensuring the strength and unsinkability of the hull.

[0003] 1. The existing process relies on manual pushing of the deck to slide on the welding table and manual alignment of the edges. The lack of an automated alignment mechanism makes fine-tuning difficult, affecting welding accuracy. Gap control relies on manual visual inspection and manual adjustment, making it difficult to quickly set and control precise gap widths.

[0004] 2. The traditional exhaust fan is arranged at the far end of the welding table, and the negative pressure area formed is insufficiently covered, resulting in low smoke capture efficiency and high requirements for fan power. The smoke contains toxic and harmful substances, which are directly discharged without effective purification treatment, posing a threat to the health of operators;

[0005] 3. Using push rods and pressure blocks as fixing devices, relying on threaded locking methods, the operation is cumbersome and time-consuming, affecting work efficiency. The threaded drive mechanism has efficiency bottlenecks during the tightening process, and it is easy to cause uneven tightening force, affecting the stability of deck fixation;

[0006] 4. The deck is moved to the welding table by a balance crane. After welding is completed, it needs to be detached by a balance crane again. The lifting is troublesome and not conducive to improving work efficiency. Summary of the invention

[0007] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a deck welding positioning device which is convenient for aligning the deck, quickly leaving a gap and effectively removing toxic smoke.

[0008] In order to achieve the above object, the present invention adopts the following technical solutions:

[0009] A positioning device for deck welding, comprising a bracket and a pair of decks, the bracket being connected with a sliding mechanism, the sliding mechanism comprising a first base and a second base, the bottom ends of the bracket being mounted with the first base and the second base, the first base and the second base being mounted with fixing columns, the fixing columns being connected with a fixing mechanism, the fixing mechanism comprising a rotating cylinder, the fixing column being rotatably connected with a rotating cylinder, the rotating cylinder being mounted with a supporting column, the supporting column being of a U-shaped structure, both ends of the supporting column being movably sleeved with a rotating ring, the top end of the rotating ring being mounted with an electromagnet, the supporting column being located at the middle position of each rotating ring and being rollingly connected with a rotating ball, the rotating cylinder being connected with a second driving assembly, the second base being connected with the first driving assembly;

[0010] The bracket is in a rectangular frame shape, and a positioning mechanism is connected to the bracket, and the positioning mechanism includes a slide plate. The bracket is located in the middle position of two support columns and is slidably connected to the slide plate. A partition is slidably connected to the slide plate, and a first spring is installed between the partition plate and the slide plate. A first screw rod is rotatably connected to the slide plate, and a slider is slidably connected to the slide plate. The slider is threadedly matched with the first screw rod. A first motor is installed on the slide plate, and the end of the first screw rod is installed on the output end of the first motor. A slide-shaped pressure groove is provided on the partition plate, and the slider contacts the partition plate through the pressure groove.

[0011] A smoke removal mechanism is connected to the partition, and the smoke removal mechanism includes a sliding cylinder, the sliding cylinder is slidably connected to the partition, a second spring is installed between the sliding cylinder and the slider, a connected collecting frame is installed at the top of the sliding cylinder, and a connected rotating shell is rotatably connected to the bottom end of the sliding cylinder, a connected intake pipe is installed on the rotating shell, a sliding groove is provided on the partition, a sliding shaft is installed at the bottom end of the sliding cylinder, the sliding shaft extends into the interior of the sliding groove, and the intake pipe is equipped with an exhaust assembly.

[0012] Preferably, a third spring is installed between the rotating ring and the support column, the support column is provided with a discharge groove at the connection with the rotating ring, the discharge groove is connected to the bottom end of the rotating ball, and three bumps are installed on the top of the electromagnet, and the bumps are made of iron.

[0013] Preferably, a plurality of support rods are installed on the bracket, balls are rollingly connected to the support rods, a pair of support rods located above the first base are symmetrically arc-shaped, and a support rod is also installed on the top of the fixed column.

[0014] Preferably, a first electric push rod is mounted on one of the support rods, and an output end of the first electric push rod is fixedly connected to the slide plate.

[0015] Preferably, the bracket is connected with a guide mechanism, the guide mechanism includes a second guide wheel plate, the second guide wheel plate is installed on the top of one end of the bracket close to the first base, the second electric push rod is installed on the top of one end of the bracket close to the second base, the first guide wheel plate is installed on the output end of the second electric push rod, the first guide wheel plate is installed with a sliding rod, and the sliding rod is slidably connected to the bracket.

[0016] Preferably, the first driving assembly includes a base plate, the bottom end of the second base is provided with a base plate, the base plate is mounted on a bracket, the second base is slidably connected to the base plate, a second screw rod is rotatably connected to the base plate, the second screw rod is threadedly engaged with the second base, a second motor is mounted on the base plate, and one end of the second screw rod is mounted on the second motor.

[0017] Preferably, the second driving assembly includes a first gear, a second gear is mounted on the rotating cylinder, a third motor is mounted on both the first base and the second base, a first gear is mounted on the output end of the third motor, and the first gear and the second gear are meshed.

[0018] Preferably, the vacuum assembly includes a shell, the suction pipe is equipped with a shell, a collecting box is plugged into the shell, an suction pump is installed on the shell, the suction pipe is connected to the input end of the suction pump, the output end of the suction pump is connected to the collecting box, a penetrating filter cotton is installed on one side of the collecting box, and a fan is installed on the collecting box at the filter cotton.

[0019] Preferably, the collecting frame is connected to a collecting component, and the collecting component includes an extension plate. Both sides of the collecting frame are rotatably connected to the extension plate, and a torsion spring is installed between the extension plate and the collecting frame. Protective nets are installed at the openings of the extension plate and the collecting frame, and the slide plate is provided with a storage groove for storing the collecting frame.

[0020] Compared with the prior art, the present invention provides a positioning device for deck welding, which has the following beneficial effects:

[0021] 1. The deck welding positioning device is provided with an electromagnet, a partition and a pressure groove. After the electromagnet is powered on, the deck is adsorbed through the protrusion. The state of the deck is controlled by controlling a pair of electromagnets on the support column to swing around the fixed column, so that the edge of the deck to be welded is roughly parallel to the partition, and the coarse adjustment is achieved. The suction force of the electromagnet at the bottom of the deck is reduced, and the deck is pushed so that the edge of the deck can maintain parallel contact with the partition, and the fine adjustment is achieved. After the adjustment, the suction force of the electromagnet is increased to limit the movement of the deck. During welding, when the first motor is working, the slider pushes the partition downward through the pressure groove, so that the partition moves to the bottom of the slide plate. The width of the partition is the gap that must be retained during welding, so that it is convenient to leave a precise welding gap between the two decks, thereby completing the rapid alignment adjustment and positioning of the deck.

[0022] 2. The deck welding positioning device is provided with a collecting frame and a sliding cylinder. During the welding process, as the sliding block approaches the welding position, the sliding cylinder is gradually pushed to move by the second spring. The sliding cylinder drives the collecting frame to slide at a certain distance from the welding point, and a negative pressure is formed at the collecting frame through the suction pipe, so that the smoke generated during welding can be removed to avoid inhalation by the workers and affect their health. After the welding is completed, the sliding block continues to push the sliding cylinder to move, the sliding cylinder flips, and the collecting frame is stored in the storage slot, so that the collecting frame can be hidden, thereby facilitating the operation of the welded deck.

[0023] 3. The deck welding positioning device is provided with a bracket and a rotating ball. After the deck is welded, the electromagnet above the second base stops working, and the electromagnet above the first base away from the collecting frame works and reduces its magnetic force, so that it is separated from the bottom end of the deck and supported by the rotating ball. The electromagnet still has an attraction with the deck. A conveyor belt is installed on the side of the bracket located at the collecting frame. The electromagnet rotates slowly around the fixed column. Since the electromagnet still has an attraction with the deck, the welded deck is pushed to move slowly onto the conveyor belt, which is convenient for welding the next deck and easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A three-dimensional view of a deck welding positioning device proposed by the present invention;

[0025] Figure 2 A view of a support rod connection structure of the present invention;

[0026] Figure 3 A view of a support column connection structure of the present invention;

[0027] Figure 4 A view of a second gear connection structure of the present invention;

[0028] Figure 5A view of a rotating ring connection structure of the present invention;

[0029] Figure 6 A view of a skateboard connection structure of the present invention;

[0030] Figure 7 A view of a partition connection structure of the present invention;

[0031] Figure 8 A view of a sliding cylinder connection structure of the present invention;

[0032] Fig. 9 A view of the collection box connection structure of the present invention;

[0033] Fig.10 A view of the suction pump connection structure of the present invention;

[0034] Fig.11 This is a view of the collection frame connection structure of the present invention.

[0035] In the figure: 1, bracket; 2, sliding mechanism; 21, support rod; 22, ball bearing; 23, first base; 24, second base; 25, fixed column; 3, positioning mechanism; 31, slide plate; 32, first electric push rod; 33, first screw rod; 34, slide block; 35, pressure groove; 36, partition; 37, first spring; 38, first motor; 4, deck; 5, smoke removal mechanism; 51, suction pipe; 52, collection component; 521, collection frame; 522, protection net; 523, extension plate; 524, torsion spring; 53, suction component; 531, shell; 532, collection box; 533, suction pump; 534, filter cotton; 535, wind machine; 54, storage slot; 55, sliding slot; 56, rotating shell; 57, sliding shaft; 58, second spring; 59, sliding cylinder; 6, guiding mechanism; 61, first guide wheel plate; 62, second electric push rod; 63, sliding rod; 64, second guide wheel plate; 7, fixing mechanism; 71, supporting column; 72, first driving assembly; 721, bottom plate; 722, second motor; 723, second screw rod; 73, second driving assembly; 731, first gear; 732, third motor; 733, second gear; 74, rotating ring; 75, electromagnet; 76, bump; 77, rotating ball; 78, rotating cylinder; 79, third spring; 8, discharge slot. DETAILED DESCRIPTION

[0036] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0037] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0038] Embodiment 1:

[0039] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 A positioning device for deck welding comprises a bracket 1 and a pair of decks 4, the bracket 1 is connected with a sliding mechanism 2, the sliding mechanism 2 comprises a first base 23 and a second base 24, the bottom end of the bracket 1 is mounted with the first base 23 and the second base 24, the first base 23 and the second base 24 are both mounted with a fixing column 25, the fixing column 25 is connected with a fixing mechanism 7, the fixing mechanism 7 comprises a rotating cylinder 78, the fixing column 25 is rotatably connected with a rotating cylinder 78, the rotating cylinder 78 is mounted with a supporting column 71, the supporting column 71 is a U-shaped structure, both ends of the supporting column 71 are movably sleeved with a rotating ring 74, the top of the rotating ring 74 is mounted with an electromagnet 75, the supporting column 71 is located in the middle position of each rotating ring 74 and is rollingly connected with a rotating ball 77, the rotating cylinder 78 is connected with a second driving assembly 73, and the second base 24 is connected with a first driving assembly 72.

[0040] In the present invention, a third spring 79 is installed between the rotating ring 74 and the support column 71. The support column 71 is provided with a discharge groove 8 at the connection between the rotating ring 74. The discharge groove 8 is connected to the bottom end of the rotating ball 77. Three protrusions 76 are installed on the top of the electromagnet 75. The protrusions 76 are made of iron. The three iron protrusions 76 can make the electromagnet 75 more stable when it is adsorbed and contacted with the deck 4, avoiding shaking due to the unevenness of the deck 4.

[0041] In the present invention, a plurality of support rods 21 are installed on the bracket 1, and balls 22 are rollingly connected to the support rods 21. A pair of support rods 21 located above the first base 23 are symmetrically arc-shaped, and a support rod 21 is also installed on the top of the fixed column 25, so as to facilitate the support of the deck 4 and make the deck 4 more stable and smooth when sliding.

[0042] In the present invention, a guide mechanism 6 is connected to the bracket 1, and the guide mechanism 6 includes a second guide wheel plate 64. The second guide wheel plate 64 is installed on the top of the bracket 1 close to the first base 23, and a second electric push rod 62 is installed on the top of the bracket 1 close to the second base 24. The first guide wheel plate 61 is installed on the output end of the second electric push rod 62, and a sliding rod 63 is installed on the first guide wheel plate 61. The sliding rod 63 is slidably connected to the bracket 1, so that it is convenient to contact the side of the deck 4 through the first guide wheel plate 61 and the second guide wheel plate 64, thereby guiding the deck 4 and making it slide along the direction of the first guide wheel plate 61 and the second guide wheel plate 64.

[0043] In the present invention, the first driving component 72 includes a base plate 721, the bottom end of the second base 24 is provided with the base plate 721, the base plate 721 is installed on the bracket 1, the second base 24 is slidably connected to the base plate 721, a second screw rod 723 is rotatably connected to the base plate 721, the second screw rod 723 is threadedly matched with the second base 24, a second motor 722 is installed on the base plate 721, and one end of the second screw rod 723 is installed on the second motor 722, so as to facilitate driving the second base 24 to move horizontally and facilitate the alignment of the two decks 4.

[0044] In the present invention, the second driving assembly 73 includes a first gear 731, a second gear 733 is installed on the rotating cylinder 78, a third motor 732 is installed on the first base 23 and the second base 24, a first gear 731 is installed on the output end of the third motor 732, and the first gear 731 and the second gear 733 are meshed, so that the electromagnet 75 is driven to rotate by the drive of the third motor 732, thereby quickly adjusting the deck 4.

[0045] Embodiment 2:

[0046] Based on Example 1, Figure 2 , Figure 6 , Figure 7 and Figure 8 A positioning device for deck welding, wherein the bracket 1 is in the shape of a rectangular frame, and a positioning mechanism 3 is connected to the bracket 1, and the positioning mechanism 3 includes a slide plate 31, and the bracket 1 is located in the middle position of two support columns 71 and is slidably connected to the slide plate 31, and a partition plate 36 is slidably connected to the slide plate 31, and a first spring 37 is installed between the partition plate 36 and the slide plate 31, and a first screw rod 33 is rotatably connected to the slide plate 31, and a slider 34 is slidably connected to the slide plate 31, and the slider 34 is threadedly matched with the first screw rod 33, and a first motor 38 is installed on the slide plate 31, and the end of the first screw rod 33 is installed on the output end of the first motor 38, and a slide-shaped pressing groove 35 is provided on the partition plate 36, and the slider 34 contacts the partition plate 36 through the pressing groove 35, so as to facilitate pushing the partition plate 36 down for hiding during the welding process.

[0047] In the present invention, a first electric push rod 32 is installed on one of the support rods 21, and the output end of the first electric push rod 32 is fixedly connected to the slide plate 31, so that the slide plate 31 can be pushed to slide by the first electric push rod 32, thereby making it easier for the deck 4 and the side wall of the partition 36 to collide with each other.

[0048] Embodiment 3:

[0049] Based on Example 2, Figure 1 , Figure 2 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 and Fig.11 A positioning device for deck welding, a smoke removal mechanism 5 is connected to the partition 36, the smoke removal mechanism 5 includes a sliding cylinder 59, the sliding cylinder 59 is slidably connected to the partition 36, a second spring 58 is installed between the sliding cylinder 59 and the slider 34, a connected collecting frame 521 is installed at the top of the sliding cylinder 59, the bottom end of the sliding cylinder 59 is rotatably connected to a connected rotating shell 56, a connected suction pipe 51 is installed on the rotating shell 56, a sliding groove 55 is provided on the partition 36, a sliding shaft 57 is installed at the bottom end of the sliding cylinder 59, the sliding shaft 57 extends into the interior of the sliding groove 55, and the suction pipe 51 is equipped with an exhaust component 53.

[0050] In the present invention, the exhaust component 53 includes a shell 531, the suction pipe 51 is equipped with the shell 531, the shell 531 is plugged with a collection box 532, the shell 531 is installed with an air pump 533, the suction pipe 51 is connected to the input end of the air pump 533, the output end of the air pump 533 is connected to the collection box 532, a penetrating filter cotton 534 is installed on one side of the collection box 532, and the collection box 532 is located at the filter cotton 534. A fan 535 is installed at the filter cotton 534, so as to form a negative pressure at the collection frame 521, so as to facilitate the suction of the smoke generated by welding and filter the harmful substances through the filter cotton 534.

[0051] In the present invention, the collecting frame 521 is connected to the collecting component 52, and the collecting component 52 includes an extension plate 523. The extension plates 523 are rotatably connected to both sides of the collecting frame 521. A torsion spring 524 is installed between the extension plate 523 and the collecting frame 521. Protective nets 522 are installed at the openings of the extension plate 523 and the collecting frame 521. A storage groove 54 for storing the collecting frame 521 is provided on the slide plate 31, thereby increasing the absorption angle and improving the removal efficiency of welding smoke.

[0052] When in use, two decks 4 are welded, and the two decks 4 are hoisted to the top of the bracket 1 by a balance crane, supported by the support rod 21, and the electromagnet 75 is started. After the electromagnet 75 is powered, the deck 4 is adsorbed by the protrusion 76, and the rotating ring 74 slides upward, and the third spring 79 is compressed. Each deck 4 is restricted in movement by a pair of electromagnets 75, so as to facilitate adjustment of welding. When the two decks 4 need to be aligned with each other, the third motor 732 is started, and the third motor 732 drives the second gear 733 to rotate through the first gear 731, thereby driving the rotating ring 74. The movable cylinder 78 and the support column 71 rotate, and the state of the deck 4 is controlled by controlling the pair of electromagnets 75 on the support column 71 to swing around the fixed column 25, so that the edge of the side of the deck 4 that needs to be welded is roughly parallel to the partition 36, and rough adjustment is achieved. The first electric push rod 32 is started to push the slide plate 31 and the partition 36 to the deck 4 on the side of the first base 23, so that the partition 36 and the deck 4 are easy to contact, and at the same time, the suction force of the electromagnet 75 at the bottom of the deck 4 is reduced, so that the deck 4 and the electromagnet 75 can be displaced, and the deck 4 is moved at the top of the support rod 21 through the contact of the partition 36. The ball 22 moves on the deck 4 so that the edge of the deck 4 can maintain parallel contact with the partition 36 to achieve fine adjustment. After the adjustment is completed, the suction force of the electromagnet 75 is increased to limit the movement of the deck 4, and the deck 4 above the second base 24 is adjusted. Similarly, after the coarse adjustment is performed through a pair of electromagnets 75 above the second base 24, the second electric push rod 62 is started to push the first guide wheel plate 61 to move. The first guide wheel plate 61 contacts the deck 4 above the second base 24, pushing it to contact the other side of the partition 36, so that it is aligned with the partition 36, and then it is adsorbed and fixed by the electromagnet 75 to limit the movement of the deck 4. The deck 4 moves, the second motor 722 works, and the second base 24 is driven to slide through the second screw rod 723, so as to adjust the position of the deck 4 above the second base 24, so that the ends of the two decks 4 are aligned, which is convenient for welding. During welding, when the first motor 38 works, the first screw rod 33 drives the slider 34 to slide, and the slider 34 pushes the partition 36 to move downward through the pressing groove 35, so that the partition 36 moves to the bottom of the slide plate 31, and the first spring 37 is stretched, and the width of the partition 36 is the gap that must be reserved during welding, so as to facilitate the accurate welding gap between the two decks 4;

[0053] During the welding process, as the slider 34 approaches the welding position, the second spring 58 gradually pushes the sliding cylinder 59 to move, and the sliding cylinder 59 drives the collecting frame 521 to slide at a certain distance from the welding point. The fan 535 works to form a negative pressure on one side of the filter cotton 534, and the suction pump 533 works to form a negative pressure at the collecting frame 521 through the suction pipe 51. The extension plate 523 is expanded by the torsion spring 524, thereby increasing the adsorption range. The protective net 522 isolates larger impurities, and the smoke generated by welding will be collected. The frame 521 is sucked in, and discharged into the collection box 532 through the suction pump 533, and is adsorbed and filtered by the filter cotton 534. After the welding is completed, the slider 34 continues to push the sliding cylinder 59 to move, and the sliding shaft 57 will slide to the end of the sliding groove 55, thereby pushing the sliding cylinder 59 to flip, and the collection frame 521 is collected into the storage groove 54. The rotating shell 56 rotates, the second spring 58 bends, the extension plate 523 rotates and contracts, and the torsion spring 524 is compressed, so that it is convenient to hide the collection frame 521, so as to facilitate the operation of the welded deck 4;

[0054] After the deck 4 is welded, the electromagnet 75 above the second base 24 is no longer working, and the electromagnet 75 above the first base 23 away from the collecting frame 521 is working, and its magnetic force is reduced, so that it is separated from the bottom end of the deck 4, and supported by rotating the ball 77. The electromagnet 75 still has an attraction with the deck 4, and the second electric push rod 62 is continuously started to move the first guide wheel plate 61 toward the second guide wheel plate 64, so as to clamp the welded deck 4, and a conveyor belt is installed on the side of the bracket 1 located at the collecting frame 521 to activate the third motor 732 on the first base 23, thereby driving the electromagnet 75 to rotate slowly around the fixed column 25. Since the electromagnet 75 still has an attraction with the deck 4, the welded deck 4 is pushed to move slowly onto the conveyor belt, which is convenient for welding the next deck 4 and easy to operate.

[0055] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A deck welding positioning device, comprising a bracket (1) and a pair of decks (4), characterized in that: The support (1) is connected to a sliding mechanism (2), the sliding mechanism (2) comprising a first base (23) and a second base (24), the first base (23) and the second base (24) being mounted at the bottom end of the support (1), the first base (23) and the second base (24) being mounted with a fixing column (25), the fixing column (25) being connected to a fixing mechanism (7), the fixing mechanism (7) comprising a rotating cylinder (78), the fixing column (25) being rotatably connected to a rotating cylinder (78), the rotating cylinder (78) being mounted with a supporting column (71), the supporting column (71) being of a U-shaped structure, both ends of the supporting column (71) being movably sleeved with a rotating ring (74), the top end of the rotating ring (74) being mounted with an electromagnet (75), the supporting column (71) being located at a middle position of each rotating ring (74) and being rollingly connected to a rotating ball (77), the rotating cylinder (78) being connected to a second driving assembly (73), and the second base (24) being connected to a first driving assembly (72); The bracket (1) is in the shape of a rectangular frame. A positioning mechanism (3) is connected to the bracket (1). The positioning mechanism (3) comprises a slide plate (31). The bracket (1) is located at a middle position between two support columns (71) and is slidably connected to the slide plate (31). A partition plate (36) is slidably connected to the slide plate (31). A first spring (37) is installed between the partition plate (36) and the slide plate (31). A first screw rod (33) is rotatably connected to the slide plate (31). A slider (34) is slidably connected to the slide plate (31). The slider (34) is threadably matched with the first screw rod (33). A first motor (38) is installed on the slide plate (31). The end of the first screw rod (33) is installed on the output end of the first motor (38). A slide-shaped pressing groove (35) is provided on the partition plate (36). The slider (34) contacts the partition plate (36) through the pressing groove (35). The partition (36) is connected to a smoke removal mechanism (5), the smoke removal mechanism (5) comprising a sliding cylinder (59), the sliding cylinder (59) is slidably connected to the partition (36), a second spring (58) is installed between the sliding cylinder (59) and the slider (34), a connected collecting frame (521) is installed at the top end of the sliding cylinder (59), a connected rotating shell (56) is rotatably connected to the bottom end of the sliding cylinder (59), a connected suction pipe (51) is installed on the rotating shell (56), a sliding groove (55) is provided on the partition (36), a sliding shaft (57) is installed at the bottom end of the sliding cylinder (59), the sliding shaft (57) extends into the interior of the sliding groove (55), and the suction pipe (51) is equipped with an exhaust assembly (53).

2. A deck welding positioning device according to claim 1, characterized in that: A third spring (79) is installed between the rotating ring (74) and the support column (71); a discharge groove (8) is provided at the connection position of the support column (71) with the rotating ring (74); the discharge groove (8) is connected to the bottom end of the rotating ball (77); and three protrusions (76) are installed at the top end of the electromagnet (75); the protrusions (76) are made of iron.

3. A deck welding positioning device according to claim 1, characterized in that: A plurality of support rods (21) are mounted on the bracket (1), and balls (22) are rollingly connected to the support rods (21). A pair of support rods (21) located above the first base (23) are symmetrically arc-shaped, and a support rod (21) is also mounted on the top of the fixing column (25).

4. A deck welding positioning device according to claim 3, characterized in that: A first electric push rod (32) is mounted on one of the support rods (21), and an output end of the first electric push rod (32) is fixedly connected to the slide plate (31).

5. A deck welding positioning device according to claim 1, characterized in that: The bracket (1) is connected to a guide mechanism (6), the guide mechanism (6) comprising a second guide wheel plate (64), the second guide wheel plate (64) being mounted on the top of one end of the bracket (1) close to the first base (23), the second electric push rod (62) being mounted on the top of one end of the bracket (1) close to the second base (24), the first guide wheel plate (61) being mounted on the output end of the second electric push rod (62), the first guide wheel plate (61) being mounted on a slide bar (63), the slide bar (63) being slidably connected to the bracket (1).

6. A deck welding positioning device according to claim 1, characterized in that: The first driving assembly (72) comprises a base plate (721), the bottom end of the second base (24) is provided with the base plate (721), the base plate (721) is mounted on the bracket (1), the second base (24) is slidably connected to the base plate (721), a second screw rod (723) is rotatably connected to the base plate (721), the second screw rod (723) is threadedly matched with the second base (24), a second motor (722) is mounted on the base plate (721), and one end of the second screw rod (723) is mounted on the second motor (722).

7. A deck welding positioning device according to claim 1, characterized in that: The second driving assembly (73) comprises a first gear (731), the second gear (733) is mounted on the rotating cylinder (78), a third motor (732) is mounted on both the first base (23) and the second base (24), a first gear (731) is mounted on the output end of the third motor (732), and the first gear (731) and the second gear (733) are meshed.

8. A deck welding positioning device according to claim 1, characterized in that: The air extraction component (53) comprises a shell (531), the air suction pipe (51) is provided with the shell (531), a collection box (532) is plugged into the shell (531), an air suction pump (533) is installed on the shell (531), the air suction pipe (51) is connected to the input end of the air suction pump (533), and the output end of the air suction pump (533) is in communication with the collection box (532).

9. A deck welding positioning device according to claim 8, characterized in that: A penetrating filter cotton (534) is installed on one side of the collection box (532), and a fan (535) is installed on the collection box (532) at the filter cotton (534).

10. A deck welding positioning device according to claim 1, characterized in that: The collecting frame (521) is connected to a collecting component (52), and the collecting component (52) comprises an extension plate (523). Both sides of the collecting frame (521) are rotatably connected to the extension plates (523). A torsion spring (524) is installed between the extension plate (523) and the collecting frame (521). Protection nets (522) are installed at the openings of the extension plate (523) and the collecting frame (521). The slide plate (31) is provided with a storage groove (54) for storing the collecting frame (521).

Citation Information

Patent Citations

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