Saw blade head welding device
By designing adjustable clamps and multi-function welding devices, the problem of excessive workpieces caused by the wide variety of saw blade cutting heads is solved, the space utilization and overall efficiency of the production workshop are improved, and the cutting head model switching process is simplified.
Patent Information
- Application Number
- CN202411177990.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2044-08-27
AI Technical Summary
The wide variety of saw blade cutter heads leads to a large number of tooling equipment, which occupies low space in the production workshop, and requires shutdown to replace tooling equipment when switching models, which takes a long time and reduces production line efficiency.
A saw blade blade head welding device is designed, including a frame, welding platform, clamping parts and knife storage space. The clamping parts can be adjusted to adapt to various types of cutting heads, reduce the number of tooling, and through material transfer, knife loading, Transport and welding stabilize units improve efficiency.
It has realized the application of various types of tool heads, reduced the number of tooling, improved space utilization and overall efficiency, simplified the cutting head model switching process, and improved the working efficiency of the production line.
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Figure CN118699689B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal welding equipment, and in particular to a saw blade head welding device. Background Art
[0002] Saw blade is a general term for thin circular cutting tools used to cut solid materials. Saw blades generally consist of a base and several blades welded together. Depending on the cutting environment, the number and material of the blades vary greatly.
[0003] During the saw blade processing process, the cutter head needs to be fixed on one side of the base and fixed by welding equipment; saw blades come in a variety of sizes and models, resulting in a wide variety of corresponding cutter head models; different tooling is required on the saw blade production line to convey cutter heads of different models. The wide variety of cutter heads leads to a wide variety of tooling types, which occupies a large amount of work space in the production workshop and has low space utilization; at the same time, when the saw blade model is switched, the machine needs to be stopped to replace the tooling for the cutter head, which causes a large workload for workers and takes a long time, reducing the overall work efficiency of the production line; therefore, it is necessary to improve and optimize the existing technology to improve the space utilization and overall work efficiency of the production workshop. Summary of the invention
[0004] The present invention provides a saw blade cutter head welding device, which solves the problem in the related art that there are many types of cutter heads, resulting in a large number of cutter head tooling and occupying a large amount of space in the production workshop.
[0005] The technical solution of the present invention is as follows:
[0006] A saw blade head welding device, characterized by comprising:
[0007] frame;
[0008] A welding platform is rotatably arranged relative to the frame and is used to receive the base of the saw blade;
[0009] The clamping members are slidably arranged relative to the frame, and preferably there are two of them and they slide in opposite directions. The two clamping members have a slot on one side close to each other, and a knife storage space is formed between the two slots. The knife storage space is used to stack the saw blade heads.
[0010] As a further technical solution, a material moving unit is also included, and the material moving unit includes:
[0011] A material moving rack, slidably arranged on the frame and located above the welding platform;
[0012] A material storage rack, arranged on the frame and located on one side of the welding platform, for storing the substrate;
[0013] A finished product rack is arranged on the machine frame, and the finished product rack and the material storage rack are respectively located on both sides of the welding platform;
[0014] The lifting plate is slidably arranged relative to the material transfer rack, and the number is preferably two. After the lifting plate slides, it adsorbs or releases the substrate.
[0015] As a further technical solution, an upper knife unit is also included, and the upper knife unit includes:
[0016] A transmission shaft is rotatably arranged on the frame and has two sections of external threads with opposite screwing directions, and the two sections of the external threads are respectively threadedly connected to one of the clamping members;
[0017] A loading piece is slidably arranged relative to the frame, and after sliding, the loading piece is used to push the cutter head out of the cutter storage space, and the loading piece is located directly below or below the side of the cutter storage space;
[0018] A guide rail is provided on any of the clamping members to guide the sliding direction of the cutter head.
[0019] As a further technical solution, a transfer unit is also included, and the transfer unit includes:
[0020] A transfer frame, rotatably arranged on the transfer frame;
[0021] An intermediate frame body is slidably arranged on the frame;
[0022] A transport clip is slidably arranged on the intermediate frame, preferably two in number and slides in opposite directions, a fixed knife gap is formed between the two transport clips, and the fixed knife gap is used to fix the cutter head; the sliding direction of the transport clip is perpendicular to the sliding direction of the intermediate frame;
[0023] The top block is arranged on the intermediate frame, located between the two transfer clamps, and contacts the cutter head.
[0024] As a further technical solution, a welding stabilization unit is also included, and the welding stabilization unit includes:
[0025] A support block, arranged on the frame, for supporting the substrate carried on the welding platform;
[0026] The pressing block is slidably arranged on the frame and is located above the supporting block. After the pressing block slides, it contacts or cancels the contact with the base.
[0027] As a further technical solution, a transport and stabilization unit is also included, and the transport and stabilization unit includes:
[0028] A plurality of swing arms are rotatably arranged on the transfer frame, and the plurality of swing arms are respectively located on both sides of the fixed knife gap;
[0029] The stabilizing member is rotatably arranged on the swing arm. After the swing arm rotates, the stabilizing member contacts or cancels the contact with the cutter head.
[0030] As a further technical solution, the transport and stabilization unit further includes:
[0031] A sliding frame, slidably arranged on the intermediate frame and located at one side of the fixed knife gap;
[0032] A triggering member is rotatably arranged on the sliding frame, and after the intermediate frame slides, the triggering member contacts or cancels the contact with the cutter head;
[0033] A hinged seat 1, rotatably disposed on the sliding frame;
[0034] A second hinged seat, rotatably disposed on the swing arm;
[0035] Spring 1, one end of which acts on the hinge seat 1, and the other end of which acts on the hinge seat 2;
[0036] Spring 2, one end of which acts on the intermediate frame and the other end of which acts on the sliding frame, is used to provide a force for the sliding frame to approach the fixed knife gap.
[0037] As a further technical solution, the clamping member is provided with a plurality of through holes distributed at intervals, and the welding device further includes a fine-tuning unit, which includes:
[0038] A fine-tuning member is slidably disposed in the through hole. After the fine-tuning member slides, the fine-tuning member passes through the through hole and extends into the knife storage space or stops extending into the knife storage space;
[0039] A spring three, one end of which acts on the clamping member and the other end of which acts on the fine-tuning member, for providing a force for the fine-tuning member to cancel its extension into the knife storage space;
[0040] The extrusion piece is slidably arranged relative to the frame and has a pointed end. After the extrusion piece slides, it contacts or cancels the contact with the fine-tuning piece.
[0041] As a further technical solution, the fine-tuning unit further includes:
[0042] An adjusting member is slidably arranged relative to the frame;
[0043] A base member is slidably arranged on the frame, and the extrusion member is detachably arranged on the base member.
[0044] a toothed belt, arranged on the base member and located at a side of the base member away from the fine-tuning member;
[0045] Gear one is rotatably arranged on the adjusting member, and after the adjusting member slides, the gear one is meshed and connected with the toothed belt.
[0046] As a further technical solution, the fine-tuning unit further includes:
[0047] A worm wheel and a worm that cooperate with each other, wherein the worm is rotatably arranged on the adjusting member and rotates coaxially with the gear, and the worm wheel is rotatably arranged on the adjusting member;
[0048] Gear 2, rotatably disposed on the adjusting member and coaxially rotating with the worm gear;
[0049] Gear 3, rotatably disposed on the adjusting member and meshingly connected with gear 2;
[0050] A swing frame is rotatably arranged on the adjusting member, a ratchet structure is arranged between the swing frame and the adjusting member, and the swing frame and the gear rotate coaxially;
[0051] A push rod is arranged on the loading piece. After the loading piece slides, the push rod contacts or cancels the contact with the swing frame.
[0052] The working principle and beneficial effects of the present invention are:
[0053] In the present invention, the welding device specifically includes a frame, a welding platform and a clamping member; a welding gun in the prior art is arranged on the frame, and the welding gun is used to weld the cutter head to the substrate; wherein the number of the clamping members is preferably two, which are symmetrically distributed on the frame, and a card slot is opened on the clamping member, and a cutter storage space is formed between the two card slots, and the cutter head as a whole has a certain curvature, which cooperates with the corresponding substrate; a plurality of cutter heads are stacked up and down in the card slot; when in use, a cutter head is taken out from the bottom of the cutter storage space and transferred to the side of the substrate, and the cutter head is welded by the welding gun; when the model of the cutter head changes, an external force is applied to drive the two clamping members to move away from or close to each other, thereby adjusting the spacing of the cutter storage space, so that the cutter storage space is convenient for storing the cutter head with the changed model; so that a set of clamping members can be suitable for cutter heads of various models, expand the application range of the clamping members, reduce the number of cutter head tooling, release the space of the production workshop, improve the space utilization rate, and at the same time improve the overall utilization rate of the welding device. BRIEF DESCRIPTION OF THE DRAWINGS
[0054] The preferred implementation modes will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present invention.
[0055] Figure 1 It is a schematic diagram of the structure of the present invention as a whole (there is a base at the welding platform);
[0056] Figure 2 It is a schematic diagram of the structure of the present invention as a whole (there is no substrate at the welding platform);
[0057] Figure 3 for Figure 2 A partial enlarged view of the middle A;
[0058] Figure 4 for Figure 2 A partial enlarged view of point B in the middle;
[0059] Figure 5 It is a structural schematic diagram of the upper knife unit of the present invention;
[0060] Figure 6 It is a structural schematic diagram of the transfer unit of the present invention;
[0061] Figure 7 for Figure 6 A partial enlarged view of point C in the middle;
[0062] Figure 8 It is a schematic structural diagram of the junction of the transport clamp and the transport stabilization unit of the present invention;
[0063] Fig. 9 for Figure 8 A partial enlarged view of point D in the middle;
[0064] Fig.10 It is a structural schematic diagram of the joint between the clamping member and the fine-tuning unit of the present invention;
[0065] Fig.11 for Fig.10 A partial enlarged view of point E in the middle;
[0066] Fig.12 It is a schematic diagram of the structure of a part of the joint between the clamping member and the fine-tuning unit of the present invention;
[0067] In the figure: 1, frame, 11, welding platform, 12, clamping part, 13, slot, 14, knife storage space, 15, through hole, 2, material transfer unit, 21, material transfer rack, 22, material storage rack, 23, finished product rack, 24, lifting plate, 3, knife loading unit, 31, transmission shaft, 32, loading part, 33, guide rail, 4, transfer unit, 41, transfer rack, 42, intermediate frame, 43, transfer clamp, 44, top block, 5, welding stabilization unit, 51, support block, 52, pressure block, 6, transfer stabilization unit, 61. Swing arm, 62. Stabilizing member, 63. Sliding frame, 64. Trigger member, 65. Articulated seat one, 66. Articulated seat two, 67. Spring one, 68. Spring two, 7. Fine-tuning unit, 701. Fine-tuning member, 702. Spring three, 703. Extrusion member, 704. Adjusting member, 705. Base member, 706. Toothed belt, 707. Gear one, 708. Worm wheel, 709. Worm, 710. Gear two, 711. Gear three, 712. Swing frame, 713. Ratchet structure, 714. Push rod. DETAILED DESCRIPTION
[0068] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the specific implementation methods of the present invention will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.
[0069] In order to simplify the drawings, only the parts related to the invention are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically shown, or only one of them is marked. In this article, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".
[0070] In this document, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0071] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0072] Embodiment 1, refer to Figure 1~Figure 3 and Figure 5 , which is the first embodiment of the present invention, provides a saw blade head welding device.
[0073] In this embodiment, the welding device specifically includes a frame 1, a welding platform 11 and a clamping member 12; a welding gun in the prior art is arranged on the frame 1, and the welding gun is used to weld the cutter head to the substrate; wherein the number of the clamping members 12 is preferably two, symmetrically distributed on the frame 1, and a card slot 13 is opened on the clamping member 12, and a knife storage space 14 is formed between the two card slots 13, and the cutter head as a whole has a certain curvature, which matches the corresponding substrate; a plurality of cutter heads are stacked up and down in the card slot 13; when in use, from the bottom of the knife storage space 14, A cutter head is taken out and transferred to the side of the base body, and the cutter head is welded by a welding gun; when the model of the cutter head changes, an external force is applied to drive the two clamping members 12 to move away from or towards each other, thereby adjusting the spacing of the cutter storage space 14 so that the cutter storage space 14 is convenient for storing the cutter head with the changed model; a set of clamping members 12 can be used for cutter heads of various models, thereby expanding the applicable scope of the clamping members 12, reducing the number of cutter head tooling, freeing up space in the production workshop, improving space utilization, and at the same time improving the overall utilization of the welding device.
[0074] Example 2, refer to Figure 1~Figure 2 , which is the second embodiment of the present invention. On the basis of the first embodiment, this embodiment further adds a material moving unit 2, which specifically includes a material moving rack 21, a material storage rack 22, a finished product rack 23 and a lifting plate 24; wherein the number of the lifting plates 24 is preferably two, and the lifting plate 24 can be selected from the electromagnet or the air negative pressure adsorption structure in the prior art, preferably the air negative pressure adsorption structure; a substrate to be welded is placed on the material storage rack 22, a substrate being welded is supported on the welding platform 11, and a welded saw blade is placed on the finished product rack 23; the material storage rack 22, the welding platform 11 and the finished product rack 23 are spaced in sequence; when a substrate is welded on the welding platform 11, it is necessary To replace the substrate, the material moving rack 21 is driven by the built-in power source on the frame 1, and the material moving rack 21 moves synchronously with the two lifting plates 24 until the two lifting plates 24 are respectively located at the predetermined positions above the storage rack 22 and the welding platform 11, and then the material moving rack 21 stops moving; then the two lifting plates 24 are driven to slide downward by the built-in telescopic power source of the frame 1, until the two lifting plates 24 respectively come into contact with the corresponding substrates and stop sliding; the lifting plates 24 are adsorbed on the substrate by negative pressure; then the built-in telescopic power source of the frame 1 is used again to drive the two lifting plates 24 to slide upward to the predetermined positions and then stop sliding; at this time, the adsorption and grasping of the substrate is completed.
[0075] Then, the built-in power source on the frame 1 drives the material moving frame 21 to slide toward the finished product frame 23, and the material moving frame 21 stops sliding after moving to the predetermined position to release the substrate; then, the built-in telescopic power source of the frame 1 drives the two lifting plates 24 to slide downward respectively, until the substrate to be welded collides with the welding platform 11, and the welded substrate collides with the finished product frame 23 or the substrate placed on the finished product frame 23; the adsorption force between the lifting plate 24 and the substrate is removed to release the substrate; then the two lifting plates 24 slide upward and return to the standby state, waiting for the material moving operation on the next side; with the help of the material moving unit 2, the loading and unloading operations of the substrate are completed at the same time, thereby improving the working efficiency. The overall standby time of the equipment is reduced, and the time cost of the equipment is reduced.
[0076] Example 3, refer to Figure 1~Figure 3 and Figure 5 , which is the third embodiment of the present invention. On the basis of the first embodiment, this embodiment further adds an upper knife unit 3, which specifically includes a transmission shaft 31, a loading piece 32 and a guide rail 33; first, the stacked cutter heads are placed in the cutter storage space 14 in sequence, and the first cutter head is exposed at the bottom of the cutter storage space 14; when a cutter head is needed, the loading piece 32 is driven by the built-in power source of the frame 1 to slide toward the direction just below the cutter storage space 14, and the loading piece 32 is squeezed and contacted with the cutter head exposed below the cutter storage space 14, and the first cutter head is pushed toward the direction close to the welding platform 11 by means of the squeezing of the loading piece 32, thereby completing the loading operation of the cutter head; the third embodiment of the present invention, which is the third embodiment of the present invention, After a cutter head leaves the bottom of the cutter storage space 14, it slides along the guide rail 33 to prevent the first cutter head from shifting to the left or right. At the same time, the loading part 32 is located just below the cutter storage space 14 to prevent other cutter heads stored in the cutter storage space 14 from falling down. After the loading part 32 pushes the first cutter head, it slides in the opposite direction to leave the bottom of the cutter storage space 14 and returns to the working state before cutting. It is located at the lower side of the cutter storage space 14 and waits for the next cutting operation. At the same time, the cutter heads stacked in the cutter storage space 14 slide downward along the cutter storage space 14 under the action of their own gravity. At this time, the second cutter head is exposed at the bottom of the cutter storage space 14 and waits for the next cutting operation. The automatic loading of a single cutter head is completed with the help of the cutting unit 3, which ensures the continuous progress of the welding operation and improves the overall operation efficiency.
[0077] Embodiment 4, referring to Figure 1 to Figure 9, which is the fourth embodiment of the present invention. On the basis of the third embodiment, this embodiment further adds a transfer unit 4, with the help of the transfer unit 4, the cutter head is transferred to the side of the substrate, which is convenient for the welding operation; the transfer unit 4 specifically includes a transfer frame 41, an intermediate frame 42, a transfer clamp 43 and a top block 44; when in use, after the feeder 32 pushes out the cutter head under the cutter storage space 14, an external force is applied to drive the transfer frame 41 to start rotating until the fixed cutter gap on the transfer frame 41 is just aligned with the cutter head at the guide rail 33, and the transfer frame 41 stops rotating; then external force is applied to drive the middle frame 42 to slide toward the guide rail 33, and the middle frame 42 slides synchronously with the transfer clamp 43 until the cutter head is squeezed and contacted with the top block 44, and the sliding of the middle frame 41 stops. At this time, the cutter head is just located in the fixed cutter gap; then external force is applied to drive the two transfer clamps 43 to approach each other, until the two transfer clamps 43 are squeezed and contacted with the upper and lower planes of the cutter head respectively, and the sliding of the transfer clamps 43 is stopped, and the fixation of the cutter head is completed; at this time, the material removal and fixation of the cutter head are completed.
[0078] Then, apply external force to drive the intermediate frame 42 to slide in the direction away from the guide rail 33 for a distance and then remove the external force; apply external force to drive the transfer frame 41, the transfer frame 41 rotates with the cutter head in the direction close to the welding platform 11, and stops rotating after reaching the predetermined position. At this time, the cutter head is just opposite to the position to be welded on the substrate on the welding platform 11; at this time, apply external force again to drive the intermediate frame 42 to slide, the intermediate frame 42 slides with the transfer clamp 43 and the cutter head in the direction close to the substrate until the cutter head is located on the side of the substrate, and the intermediate frame 42 stops sliding; then start welding with the help of a welding gun; after welding, the two transfer clamps 43 slide away from each other to release the cutter head in the gap between the fixed knives; then the intermediate frame 42 slides in the direction away from the welding platform 11, and the transfer frame 41 rotates in the direction close to the clamp 12 to prepare for the next cutter head transportation. With the help of the transfer unit 4, the smooth transportation of the cutter head is completed, and the consistency of the cutter head transportation is ensured; the force applied by the transfer clamp 43 on the cutter head provides stability support for the welding of the cutter head, which is conducive to improving the consistency of the saw blade welding effect.
[0079] Example 5, refer to Figure 1~Figure 2 , which is the fifth embodiment of the present invention. On the basis of the fourth embodiment, this embodiment further adds a welding stabilization unit 5, and the specific welding stabilization unit 5 includes a support block 51 and a pressure block 52; after the substrate is placed on the welding platform 11, an external force is applied to drive the pressure block 52 to slide downward until the pressure block 52 is in compression contact with the upper surface of the substrate. At this time, the pressure block 52 and the support block 51 are respectively located above and below the substrate. With the help of the extrusion force between the two, the stability of the substrate during welding is improved, and the vibration of the substrate during welding between the substrate and the cutter head is avoided, resulting in poor welding effect or even welding failure.
[0080] Example 6, refer to Figure 1 to Figure 9 , which is the sixth embodiment of the present invention. On the basis of the fourth embodiment, this embodiment further adds a transfer stabilization unit 6. The specific transfer stabilization unit 6 includes a swing arm 61, a stabilizing member 62, a sliding frame 63, a trigger member 64, an articulated seat 1 65, an articulated seat 2 66, a spring 1 67 and a spring 2 68. When in use, when the intermediate frame 42 slides toward the direction close to the clamping member 12, the cutter head at the guide rail 33 will first be squeezed and contacted with the trigger member 64; the cutter head squeezes the trigger member 64 close to the intermediate frame 42, and the trigger member 64 drives the sliding frame 63 to slide in the same direction, and the sliding frame 63 slides in the same direction. The movable frame 63 squeezes the spring 2 68, and the spring 2 68 contracts and accumulates elastic force under the force; when the sliding frame 63 slides, it will drive the spring 1 67 to extend through the rotating hinge seat 1 65, and the spring 1 67 extends and accumulates elastic force, and with the help of the elastic force generated by the spring 1 67, the hinge seat 2 66 is driven to gradually approach the hinge seat 1 65. At this time, the hinge seat 2 66 starts to rotate on the swing arm 61, and in the process of the hinge seat 2 66 approaching the hinge seat 1 65, it will move with the swing arm 61 and the fixing member 62 toward the side of the cutter head until the fixing member 62 is squeezed and contacted with the side of the cutter head.
[0081] The number of the transport stabilization units 6 is preferably two, and the two transport stabilization units 6 share a sliding frame 63 and a spring 68; the two stabilization members 62 squeeze the cutter head to improve the stability of the cutter head transport; the rotatable stabilization member 62 can reduce the friction between the cutter head and the stabilization member 62; at the same time, with the help of the shared sliding frame 63 and the spring 68, the force on the two sides of the cutter head is more balanced, ensuring the accuracy and consistency of the cutter head position, facilitating the welding of the cutter head and the base, avoiding deviations during the welding of the cutter head, and reducing the welding quality of the saw blade.
[0082] When the blade welding is completed, in the process of the intermediate frame 42 moving away from the base, the spring 2 68 gradually releases the accumulated elastic force, the sliding frame 63 and the trigger member 64 slide toward the direction close to the transfer clamp 43, and when the trigger member 64 is separated from the blade, the spring 2 68 returns to the natural extension state; the sliding frame 63 drives the hinge seat 1 65 to gradually approach the hinge seat 2 66 during the sliding process, and the state of the spring 1 67 changes, which is divided into two steps. The first step is from elongation to natural extension; the second step is from natural extension to shortening and then back to natural extension; the resetting operation of the transfer stabilization unit 6 is completed, and the next blade welding transfer is waiting.
[0083] Embodiment 7, refer to Figure 1 to Figure 12, which is the seventh embodiment of the present invention. On the basis of the third embodiment, this embodiment further adds a fine-tuning unit 7. The specific fine-tuning unit 7 includes a fine-tuning member 701, a spring three 702, an extrusion member 703, an adjustment member 704, a base member 705, a toothed belt 706, a gear one 707, a worm wheel 708, a worm 709, a gear two 710, a gear three 711, a swing frame 712, a ratchet structure 713 and a push rod 714; the ratchet structure 713 is a prior art and is not described here any more. A ratchet transmission structure that can realize unidirectional rotation in the prior art can be selected, and the rotation direction can be adjusted; the number of the fine-tuning units 7 is preferably two, which are respectively located on two sides of the two clamping members 12 away from each other.
[0084] When in use, several cutter heads of adjacent models will be divided into a group, and the produced cutter heads as a whole can be divided into several groups, and the size differences of the cutter heads within the group are relatively small; when producing cutter heads within the same group, the size of the cutter heads changes to a certain extent, resulting in an incomplete match between the cutter heads and the cutter storage space 14, that is, a shaking gap appears between the inner wall of the cutter storage space 14 and the cutter head, and the consistency of the placement of the cutter heads becomes worse. When cutting, the cutter heads are prone to tilt, causing welding failure between the cutter head and the substrate.
[0085] The loading member 32 starts to slide under the action of external force, and pushes out the cutter head exposed under the cutter storage space 14, completing the material picking and cutting operation of the cutter head; in the process of the loading member 32 pushing the cutter head away from the bottom of the cutter storage space 14, it will drive the push rod 714 to move synchronously, and the push rod 714 and the swing frame 712 will be squeezed and contacted. With the help of the squeezing of the push rod 714, the swing frame 712 first approaches on the adjustment member 704 and starts to rotate. When the swing frame 712 rotates, it drives the gear three 711 to rotate in the same direction through the ratchet structure 713, and the gear three 711 drives the gear two 710, the worm wheel 708, and the worm 709 in turn. , gear 707 rotates, and gear 707 drives the toothed belt 706 to slide downward when rotating. The toothed belt 706 drives the base member 705 and the extrusion member 703 to move synchronously. When the extrusion member 703 slides downward, it will be squeezed and contacted with the fine-tuning member 701, thereby causing the fine-tuning member 701 to slide in the direction of extending into the tool storage space 14 in the through hole 15; the two fine-tuning members 701 are close to each other, and the tool head is located in the middle of the two fine-tuning members 701. With the help of the sliding of the fine-tuning member 701, the distance between the two fine-tuning members 701 can be adjusted, thereby adjusting the model of the tool head that can be placed in the tool storage space 14.
[0086] The thickness of the extrusion 703 has various sizes and models, and the extrusion 703 with the same thickness can have various length sizes; by replacing the extrusion 703 with different thicknesses, different sizes of gaps can be created between the two fine-tuning parts 701 to meet the storage of different types of cutter heads in the same group; when the cutter head model involves changing groups, the positions of the clamping part 12 and the adjusting part 704 can be adjusted at the same time to make the gap between the two clamping parts 12 meet the types of cutter heads in different groups, thereby improving the overall applicability of the welding device and reducing the number of tooling.
[0087] When the cutter head model is switched, there are two switching states, the first is that the cutter head switches from a larger model to a smaller model; the second is that the cutter head switches from a smaller model to a larger model. The thickness of the extrusion member 703 on the base member 705 can be adjusted to achieve the application of cutter heads of different sizes; on this basis, if a certain model of cutter head is to be welded in large quantities, after selecting the corresponding extrusion member 703, an external force can be applied to the adjustment member 704 to slide in the direction away from the loading member 32, and the gear 1 707 is separated from the toothed belt 706; the push rod 714 and the swing frame 712 are always in a non-contact state, at this time, the distance between the two fine-tuning members 701 is fixed, which meets the storage requirements of the cutter head; when the cutter head needs to be changed, an external force is applied to drive the adjustment member 704 to slide in the direction close to the loading member 32, and the gear 1 707 is meshed and connected with the toothed belt 706, ready to adjust the position of the fine-tuning member 701.
[0088] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A saw blade head welding device, characterized in that: include: Rack(1); A welding platform (11) is rotatably arranged relative to the frame (1) and is used to receive a base of a saw blade; A clamping member (12) is slidably arranged relative to the frame (1), there are two clamping members (12) and they slide in opposite directions, the two clamping members (12) have a slot (13) on one side close to each other, a blade storage space (14) is formed between the two slots (13), and the blade storage space (14) is used to stack the blade heads of saw blades; It also includes an upper knife unit (3), the upper knife unit (3) comprising: A transmission shaft (31) is rotatably mounted on the frame (1) and has two sections of external threads with opposite screwing directions, the two sections of external threads being respectively threadedly connected to one of the clamping members (12); A loading piece (32) is slidably arranged relative to the frame (1); after the loading piece (32) slides, it is used to push the cutter head out of the cutter storage space (14); the loading piece (32) is located directly below or to the side of the cutter storage space (14); A guide rail (33), wherein each of the clamping members (12) is provided with a guide rail (33) for guiding the sliding direction of the cutter head; It also includes a transfer unit (4), wherein the transfer unit (4) includes: A transfer frame (41) rotatably disposed on the frame (1); An intermediate frame (42) is slidably disposed on the transfer frame (41); A transport clamp (43) is slidably disposed on the intermediate frame (42), the number of which is two and which slide in opposite directions, a knife-fixing gap is formed between the two transport clamps (43), and the knife-fixing gap is used to fix the knife head; the sliding direction of the transport clamp (43) is perpendicular to the sliding direction of the intermediate frame (42); A top block (44) is arranged on the intermediate frame (42), located between the two transfer clamps (43), and in contact with the cutter head; It also includes a transport and stabilization unit (6), which includes: A plurality of swing arms (61) are rotatably disposed on the transfer frame (41), and the plurality of swing arms (61) are respectively located on both sides of the fixed knife gap; a stabilizing member (62) rotatably disposed on the swing arm (61); after the swing arm (61) rotates, the stabilizing member (62) contacts or cancels the contact with the cutter head; The transport and stabilization unit (6) further comprises: A sliding frame (63) slidably disposed on the intermediate frame (42) and located on one side of the fixed knife gap; A trigger member (64) is rotatably disposed on the sliding frame (63), and after the intermediate frame (42) slides, the trigger member (64) contacts or cancels the contact with the cutter head; A hinged seat (65) rotatably disposed on the sliding frame (63); A second hinge seat (66) rotatably disposed on the swing arm (61); Spring 1 (67), one end of which acts on the hinge seat 1 (65), and the other end of which acts on the hinge seat 2 (66); Spring 2 (68) has one end acting on the intermediate frame (42) and the other end acting on the sliding frame (63), and is used to provide a force for the sliding frame (63) to approach the fixed knife gap.
2. A saw blade head welding device according to claim 1, characterized in that: It also includes a material moving unit (2), wherein the material moving unit (2) includes: A material moving rack (21) slidably disposed on the frame (1) and located above the welding platform (11); A material storage rack (22), arranged on the frame (1) and located on one side of the welding platform (11), and used for storing substrates; A finished product rack (23) is arranged on the frame (1), and the finished product rack (23) and the material storage rack (22) are respectively located on two sides of the welding platform (11); The lifting plates (24) are slidably arranged relative to the material transfer rack (21), and there are two of them. After the lifting plates (24) slide, they adsorb or release the substrate.
3. A saw blade head welding device according to claim 1, characterized in that: It also includes a welding stabilization unit (5), wherein the welding stabilization unit (5) includes: A support block (51) is arranged on the frame (1) and is used to support a base body carried on the welding platform (11); A pressing block (52) is slidably arranged on the frame (1) and is located above the supporting block (51); after sliding, the pressing block (52) contacts or cancels the contact with the base.
4. A saw blade head welding device according to claim 1, characterized in that: The clamping member (12) is provided with a plurality of through holes (15) distributed at intervals. The welding device further comprises a fine-tuning unit (7). The fine-tuning unit (7) comprises: A fine-tuning member (701) is slidably disposed in the through hole (15); after the fine-tuning member (701) slides, the fine-tuning member (701) passes through the through hole (15) and extends into the knife storage space (14) or stops extending into the space; A spring three (702), one end of which acts on the clamping member (12) and the other end of which acts on the fine-tuning member (701), and is used to provide a force for the fine-tuning member (701) to cancel its extension into the knife storage space (14); The extrusion member (703) is slidably arranged relative to the frame (1) and has a pointed end. After sliding, the extrusion member (703) contacts or cancels the contact with the fine-tuning member (701).
5. A saw blade head welding device according to claim 4, characterized in that: The fine-tuning unit (7) further comprises: An adjusting member (704) is slidably arranged relative to the frame (1); The base member (705) is slidably arranged on the frame (1), and the extrusion member (703) is detachably arranged on the base member (705). a toothed belt (706) arranged on the base member (705) and located on a side of the base member (705) away from the fine-tuning member (701); Gear one (707) is rotatably disposed on the adjusting member (704); after the adjusting member (704) slides, the gear one (707) is meshed and connected with the toothed belt (706).
6. A saw blade head welding device according to claim 5, characterized in that: The fine-tuning unit (7) further comprises: a worm wheel (708) and a worm (709) that cooperate with each other, wherein the worm (709) is rotatably disposed on the adjusting member (704) and rotates coaxially with the gear 1 (707), and the worm wheel (708) is rotatably disposed on the adjusting member (704); Gear 2 (710), rotatably disposed on the adjusting member (704) and coaxially rotating with the worm gear (708); Gear three (711), rotatably disposed on the adjusting member (704), and meshingly connected with gear two (710); a swing frame (712) rotatably disposed on the adjusting member (704), a ratchet structure (713) being disposed between the swing frame (712) and the adjusting member (704), and the swing frame (712) coaxially rotating with the gear three (711); A push rod (714) is arranged on the loading member (32); after the loading member (32) slides, the push rod (714) contacts or cancels the contact with the swing frame (712).
Citation Information
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