A high-precision grinding machine for grinding bearing rings
By designing a high-precision bearing ring grinding grinding grinding machine, the drive wheel set and drive motor drive the grinding wheel to rotate, and the automatic cleaning system solves the problem of adhesion debris on the surface of the grinding wheel, achieving more efficient grinding effect and higher work efficiency.
Patent Information
- Application Number
- CN202410827589.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2044-06-25
AI Technical Summary
During the grinding process of the bearing ring grinding machine tool, the adhesion of debris on the surface of the grinding wheel causes the grinding effect to be reduced, and manual cleaning efficiency is low, which wastes time.
A high-precision bearing ring grinding grinding grinding machine is designed, using a transmission wheel set and a drive motor to drive the grinding wheel to rotate slowly, and automatically clean the debris on the surface of the grinding wheel through scrapers and cleaning strips.
It improves the cleanliness of the surface of the grinding wheel, enhances the grinding effect, saves time, improves work efficiency, and reduces the wear rate of the grinding wheel.
Smart Images

Figure CN118699896B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field related to bearing ring production and processing equipment, and specifically relates to a grinding machine for high-precision bearing ring grinding. Background Art
[0002] The bearing ring is an annular part of a radial rolling bearing with one or more raceways. The production steps of the bearing ring are: forging, heat treatment, monitoring of the grinding process, and identification management. When the bearing ring is being ground, it will use a grinding machine tool; a grinding machine tool is a mechanical processing equipment that removes materials. Furthermore, it is a machine tool that uses a grinding tool to grind the surface of a workpiece. Most grinders use high-speed rotating grinding wheels for grinding, and a few use other grinding tools and free abrasives such as oilstones and abrasive belts for processing, such as honing machines, superfinishing machines, belt grinders, grinders and polishers.
[0003] At present, when a grinding machine is put into the grinding work of a bearing ring, when the grinding wheel of the grinding machine is grinding the outer wall of the bearing ring, debris will be adhered to the surface of the grinding wheel. If the grinding work is carried out for a long time, the thickness of the debris adhered to the surface of the grinding wheel will become thicker and thicker, which will affect the grinding effect and reduce the qualified rate of the bearing ring production. In addition, when cleaning the debris adhered to the surface of the grinding wheel, the staff needs to manually use a shovel to clean the debris adhered to the surface of the grinding wheel. Manually cleaning the debris adhered to the surface of the grinding wheel not only wastes time, but also has a poor cleaning effect. Summary of the invention
[0004] The purpose of the present invention is to provide a high-precision grinding machine for bearing ring grinding to solve the problems mentioned in the above background technology that debris sticking to the grinding wheel surface affects the grinding effect and manual cleaning of debris sticking to the grinding wheel surface wastes time and has poor cleaning effect.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a high-precision bearing ring grinding grinder, comprising a grinding mechanism, a first clamping mechanism, a second clamping mechanism, a first worktable and a second worktable integrally formed with the first worktable, a first support seat is welded on the left side of the upper surface of the first worktable, an electric cylinder is installed inside the first support seat, and a telescopic rod of the electric cylinder extends through the right end surface of the first support seat, a first clamping mechanism for clamping the bearing ring is provided in the middle of the upper end surface of the first support seat, guide rails are welded on the front and rear sides of the upper surface of the first worktable, The left end faces of the two guide rails are welded to the right end face of the first support seat, the outer walls of the two guide rails are slidably connected with the second support seat, and the telescopic rod of the electric cylinder is threadedly connected to the left side of the second support seat, and the second support seat is driven to slide back and forth on the outer walls of the two guide rails through the extension and retraction of the telescopic rod of the electric cylinder, and the upper surface of the second support seat is provided with a second clamping mechanism for clamping the bearing ring and driving the bearing ring to rotate; the upper surface of the second workbench is provided with a position adjustment mechanism for adjusting the position of the grinding mechanism, and the position adjustment mechanism is provided with a grinding mechanism for grinding the bearing ring.
[0006] Preferably, the grinding mechanism comprises a distance adjustment component, a grinding component and a cleaning component, the front end of the distance adjustment component is provided with a grinding component, and the grinding component is provided with a cleaning component.
[0007] Preferably, the distance adjustment component includes a supporting cylinder, a first driving motor, a T-shaped supporting frame, a first disc and a swinging rod, the first driving motor is installed in the middle of the right end surface of the T-shaped supporting frame, and the motor shaft of the first driving motor extends through the left end surface of the T-shaped supporting frame, the left outer wall of the motor shaft of the first driving motor is sleeved with the first disc, and the first disc is located on the left side of the T-shaped supporting frame, a toggle cylinder is welded on the lower side of the left end surface of the first disc, and the lower side of the left end of the T-shaped supporting frame is rotatably connected with an extension A swing rod extending upward, and the swing rod is located on the left side of the first disc, a longitudinal limit groove is opened in the middle of the swing rod, and the toggle cylinder is located inside the limit groove and slides inside the limit groove, the upper outer wall of the swing rod is rotatably connected with an anti-slip slider, the outer wall sliding sleeve of the anti-slip slider is provided with a slide groove frame, and the slide groove frame is located on the left side of the swing rod, a supporting cylinder is welded to the upper end of the slide groove frame, the outer wall sliding sleeves on both sides of the supporting cylinder are provided with through hole seats, and the two through hole seats are welded to the upper side of the left end surface of the T-shaped support frame.
[0008] Preferably, the grinding assembly includes a fixed disc, a grinding wheel, a central control frame and a third drive motor, the central control frame is welded to the front end of the supporting cylinder, the third drive motor is installed on the front inner wall of the central control frame, and the motor shaft of the third drive motor extends through the front end surface of the central control frame, the outer wall of the motor shaft of the third drive motor is sleeved with a fixed disc, and the fixed disc is welded to the front end of the central control frame, the front outer wall of the motor shaft of the third drive motor is sleeved with a grinding wheel, and the grinding wheel is located on the front side of the fixed disc.
[0009] Preferably, the cleaning assembly includes a scraper, a support mounting frame, a concave-shaped mounting seat, a connecting shaft and a through-hole square column, the support mounting frame is welded to the upper surface of the central control frame, and the other side of the support mounting frame extends to the front side of the grinding wheel, the front side of the support mounting frame is rotatably connected to the connecting shaft, and the connecting shaft extends to the grinding wheel, a transmission wheel group is provided between the connecting shaft and the motor shaft of the third drive motor, and the third drive motor drives the connecting shaft to rotate through the transmission wheel group, a second disc is sleeved on the side of the outer wall of the connecting shaft close to the transmission wheel group, a plurality of conical serrations are welded on the front end surface of the second disc, a third disc is sleeved on the side of the outer wall of the connecting shaft away from the second disc, a double-beveled semi-circular ring column is provided on the rear end surface of the third disc, and the double-beveled semi-circular ring column is aligned with the plurality of conical serrations, a short rod is welded on the middle part of the right end of the through-hole square column, and a short rod is welded on the middle part of the left end of the through-hole square column A transverse long rod is connected, and the long rod passes through the left end face of the concave mounting seat, a concave round rod is welded on the left outer wall of the long rod, and a spring is provided on the outer wall of the concave round rod, and a first connecting round rod is provided on the side of the spring away from the concave round rod, and the first connecting round rod is welded on the supporting mounting frame, the outer wall of the long rod and the right outer wall of the short rod are rotatably connected with the concave mounting seat, and the through-hole square column is located inside the concave mounting seat. At the same time, the concave mounting seat is located on the lower side of the third disc, and the concave mounting seat is welded on the supporting mounting frame, a second connecting round rod is rotatably sleeved inside the through-hole square column, and the two ends of the second connecting round rod pass through the two ends of the through-hole square column that extend out, a gear is welded on the upper end of the through-hole square column, a ball is welded on the middle part of the upper end of the gear, a scraper is installed on the lower end of the through-hole square column, and a cleaning strip is provided on the lower side of the front end face of the scraper.
[0010] Preferably, the first clamping mechanism includes a first top column and a first through hole mounting seat, the first through hole mounting seat is installed in the middle of the upper end surface of the first support seat, the middle part of the first through hole mounting seat is rotatably connected with the first top column, and both ends of the first top column extend through both ends of the first through hole mounting seat.
[0011] Preferably, the second clamping mechanism includes a second through-hole mounting seat, a protective cover, a second top column, a support base and a second driving motor, the second through-hole mounting seat being welded to the left side of the upper end surface of the second support seat, the middle part of the second through-hole mounting seat is rotatably connected to the second top column, and two ends of the second top column pass through and extend out of the two ends of the second through-hole mounting seat, the protective cover is mounted on the right side of the upper end surface of the second support seat, and the protective cover is located on the right side of the second through-hole mounting seat, the support base is mounted on the right side of the upper end surface of the second support seat, and the support base is located inside the protective cover, an L-shaped supporting plate is mounted on the upper end surface of the support base, the second driving motor is mounted on the left inner wall of the L-shaped supporting plate, and the motor shaft of the second driving motor passes through and extends out of the left end of the L-shaped supporting plate, a coupling is provided between the motor shaft of the second driving motor and the second top column, and the second driving motor drives the second top column to rotate through the coupling.
[0012] Preferably, the position adjustment mechanism includes a first servo motor, a first ball screw module, a second ball screw module, a second servo motor and a support plate, the first servo motor is installed on the right side of the first ball screw module, and the first servo motor drives the first ball screw module to work, the second ball screw module is installed on the first ball screw module, the second servo motor is installed on the rear side of the second ball screw module, and the second servo motor drives the second ball screw module to work, and the second ball screw module is installed with a support plate.
[0013] Preferably, the first workbench also includes a storage groove, a drainage groove and partition columns. A storage groove is opened in the middle of the first workbench, a drainage groove is opened in the middle of the upper end of the first workbench, and two guide rails are located on the front and rear sides of the drainage groove. At the same time, the drainage groove is connected with the storage groove, and a plurality of equally spaced partition columns are provided inside the upper side of the drainage groove.
[0014] Preferably, the first support seat includes a protective plate and a mounting groove, a mounting groove is opened in the middle of the first support seat, and the electric cylinder is installed inside the mounting groove, and a protective plate is installed inside the left side of the mounting groove.
[0015] Compared with the prior art, the present invention provides a high-precision bearing ring grinding machine, which has the following beneficial effects:
[0016] 1. The present invention uses the transmission wheel group, and the third driving motor will drive the connecting shaft to rotate slowly, and will also drive the second disc and the third disc to rotate slowly, so that the double-beveled semi-circular ring column will contact and separate from the outer wall of the sphere respectively, and the gear will mesh and separate from the multiple conical saw teeth respectively, so that through the second connecting round rod and the expansion and contraction of the spring, the through-hole square column, the long rod, the short rod, and the concave round rod will be driven to rotate repeatedly, and the scraper will be driven to flip repeatedly, so that the scraper and the cleaning strip can successively scrape and clean the debris on the surface of the grinding wheel, so that the surface of the grinding wheel is clean, which is helpful for the grinding of the bearing ring by the grinding wheel, improves the grinding effect, saves time, and improves work efficiency;
[0017] 2. The present invention can drive the grinding wheel to rotate slowly through the third driving motor, so that the grinding wheel and the rotating bearing ring form a speed difference, and the surface of the grinding wheel can fully grind the rotating bearing ring, thereby reducing the wear rate of the grinding wheel;
[0018] 3. The present invention drives the first disc to rotate by the first driving motor, which will drive the toggle cylinder to rotate, so that the toggle cylinder slides up and down inside the limit groove, and drives the swing rod to swing back and forth, thereby driving the swing rod to slide back and forth through the anti-slip slider and the slide groove frame, completing the fine adjustment of the position of the grinding assembly, which helps the grinding mechanism to grind the bearing ring. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A schematic diagram of the structure of a grinding machine for high-precision bearing ring grinding proposed by the present invention;
[0020] Figure 2 for Figure 1 A schematic diagram of a partial cross-sectional structure in front view;
[0021] Figure 3 for Figure 1 A schematic diagram of the enlarged structure of part A;
[0022] Figure 4 for Figure 2 A schematic diagram of the enlarged structure of part B;
[0023] Figure 5 It is a three-dimensional structural schematic diagram of the grinding mechanism;
[0024] Figure 6 for Figure 5 A schematic diagram of a three-dimensional structure from another perspective;
[0025] Figure 7 for Figure 6 Schematic diagram of the left view structure;
[0026] Figure 8 A schematic diagram of the three-dimensional structure of the cleaning component;
[0027] Fig. 9 for Figure 8 Schematic diagram of the enlarged structure of part C;
[0028] Fig.10 It is a schematic diagram of the assembled three-dimensional structure of the scraper, the long rod, the through-hole square column, the second connecting round rod, the gear, and the round ball;
[0029] Fig.11 for Fig.10 A schematic diagram of the enlarged structure of part D;
[0030] Fig.12 It is a schematic diagram of the assembled three-dimensional structure of the first ball screw module and the second ball screw module.
[0031] In the figure: 1, first top column; 2, first through hole mounting seat; 3, first support seat; 4, first workbench; 401, storage slot; 402, drainage slot; 5, second through hole mounting seat; 6, guide rail; 7, second support seat; 8, protective cover; 9, second workbench; 10, first servo motor; 11, first ball screw module; 12, second ball screw module; 13, second servo motor; 14, support cylinder; 15, electric cylinder; 16, protective plate; 17, mounting slot; 18, second top column; 19, scraper; 20, support mounting frame; 21, fixed disc; 22, grinding wheel; 23, support support plate; 24, first drive motor; 25, T-shaped support frame; 26, coupling; 2 7. Support base; 28. L-shaped support plate; 29. Second drive motor; 30. Partition column; 31. First disc; 32. Cleaning strip; 33. Transmission wheel set; 34. Second disc; 35. Central control frame; 36. Through-hole seat; 37. Slide rack; 38. Anti-slip slider; 39. Limiting groove; 40. Toggle cylinder; 41. Swing rod; 42. Third drive motor; 43. Concave mounting seat; 44. Gear; 45. Third disc; 46. Conical sawtooth; 47. Double-beveled semicircular ring column; 48. Connecting shaft; 49. First connecting rod; 50. Long rod; 51. Concave rod; 52. Spring; 53. Ball; 54. Second connecting rod; 55. Through-hole square column; 56. Short rod. DETAILED DESCRIPTION
[0032] The present invention will be described in further detail below with reference to the accompanying drawings.
[0033] See also Figure 1-12The present invention provides a technical solution: a grinding machine for high-precision bearing ring grinding, comprising a grinding mechanism, a first clamping mechanism, a second clamping mechanism, a first workbench 4 and a second workbench 9 integrally formed with the first workbench 4, a first support seat 3 is welded on the left side of the upper surface of the first workbench 4, an electric cylinder 15 is installed inside the first support seat 3, and a telescopic rod of the electric cylinder 15 extends through the right end surface of the first support seat 3, a first clamping mechanism for clamping the bearing ring is provided in the middle of the upper end surface of the first support seat 3, guide rails 6 are welded on the front and rear sides of the upper surface of the first workbench 4, and two The left end face of the guide rail 6 is welded to the right end face of the first support seat 3, the outer walls of the two guide rails 6 are slidably connected with the second support seat 7, and the telescopic rod of the electric cylinder 15 is threadedly connected to the left side of the second support seat 7, and the second support seat 7 is driven to slide back and forth on the outer walls of the two guide rails 6 by the telescopic rod of the electric cylinder 15. The upper surface of the second support seat 7 is provided with a second clamping mechanism for clamping the bearing ring and driving the bearing ring to rotate; the upper surface of the second workbench 9 is provided with a position adjustment mechanism for adjusting the position of the grinding mechanism, and the position adjustment mechanism is provided with a grinding mechanism for grinding the bearing ring;
[0034] The third driving motor 42 can drive the grinding wheel 22 to rotate slowly, so that the grinding wheel 22 can better grind the rotating bearing ring;
[0035] Through the transmission wheel group 33, the third driving motor 42 will drive the connecting shaft 48 to rotate slowly, and will also drive the second disc 34 and the third disc 45 to rotate slowly, so that the double-beveled semicircular ring column 47 will contact and separate from the outer wall of the ball 53 respectively, and the gear 44 will mesh and separate from the multiple conical saw teeth 46 respectively, so that through the second connecting round rod 54 and the expansion and contraction of the spring 52, the through-hole square column 55, the long rod 50, the short rod 56, and the concave round rod 51 will be driven to rotate repeatedly, and the scraper 19 will be driven to flip repeatedly, so that the scraper 19 and the cleaning strip 32 can successively scrape and clean the debris on the surface of the grinding wheel 22, so that the surface of the grinding wheel 22 is clean, which is helpful for the grinding of the bearing ring by the grinding wheel 22 and improves the grinding effect;
[0036] By driving the first disc 31 to rotate through the first driving motor 24, the toggle cylinder 40 will be driven to rotate, so that the toggle cylinder 40 slides up and down inside the limiting groove 39, and drives the swing rod 41 to swing back and forth, thereby driving the swing rod 41 to slide back and forth through the anti-slip slider 38 and the slide groove frame 37, thereby completing the fine adjustment of the position of the grinding assembly.
[0037] like Figure 5-Figure 11 As shown, the grinding mechanism includes a distance adjustment component, a grinding component and a cleaning component. Figure 5 , Figure 6 and Figure 7As shown, the distance adjustment component includes a supporting cylinder 14, a first driving motor 24, a T-shaped supporting frame 25, a first disc 31 and a swinging rod 41. The first driving motor 24 is installed in the middle of the right end surface of the T-shaped supporting frame 25, and the motor shaft of the first driving motor 24 extends through the left end surface of the T-shaped supporting frame 25. The first disc 31 is sleeved on the left outer wall of the motor shaft of the first driving motor 24, and the first disc 31 is located on the left side of the T-shaped supporting frame 25. A toggle cylinder 40 is welded on the lower side of the left end surface of the first disc 31. The lower side of the left end of the T-shaped supporting frame 25 is rotatably connected with a swinging rod 41 extending upward, and the swinging rod 41 is located on the left side of the first disc 31. A longitudinal limiting groove 39 is opened in the middle of the swinging rod 41, and the toggle cylinder 40 is located inside the limiting groove 39 and inside the limiting groove 39 The upper outer wall of the swing rod 41 is rotatably connected with an anti-slip slider 38, and the outer wall sliding sleeve of the anti-slip slider 38 is provided with a slide slot frame 37, and the slide slot frame 37 is located on the left side of the swing rod 41. A support cylinder 14 is welded on the upper end of the slide slot frame 37, and the outer wall sliding sleeves on both sides of the support cylinder 14 are provided with through-hole seats 36, and the two through-hole seats 36 are welded to the upper side of the left end surface of the T-shaped support frame 25. The first drive motor 24 drives the first disk 31 to rotate, which will drive the toggle cylinder 40 to rotate, so that the toggle cylinder 40 slides up and down inside the limit groove 39, and the swing rod 41 is toggled back and forth, thereby driving the swing rod 41 to slide back and forth through the anti-slip slider 38 and the slide slot frame 37, and completing the fine-tuning of the position of the grinding assembly. The front end of the distance adjustment assembly is provided with a grinding assembly, such as Figure 7 As shown, the grinding assembly includes a fixed disc 21, a grinding wheel 22, a central control frame 35 and a third drive motor 42. The central control frame 35 is welded to the front end of the supporting cylinder 14. The third drive motor 42 is installed on the front inner wall of the central control frame 35, and the motor shaft of the third drive motor 42 extends through the front end surface of the central control frame 35. The outer wall of the motor shaft of the third drive motor 42 is sleeved with a fixed disc 21, and the fixed disc 21 is welded to the front end of the central control frame 35. The front outer wall of the motor shaft of the third drive motor 42 is sleeved with a grinding wheel 22, and the grinding wheel 22 is located at the front side of the fixed disc 21. The grinding wheel 22 is driven to rotate slowly by the third drive motor 42, so that the grinding wheel 22 can better grind the outer wall of the bearing ring. A cleaning assembly is provided on the grinding assembly, such as Figure 7 , Figure 8 , Fig. 9 , Fig.10 and Fig.11As shown, the cleaning assembly includes a scraper 19, a support mounting frame 20, a concave mounting seat 43, a connecting shaft 48 and a through-hole square column 55, the support mounting frame 20 is welded to the upper surface of the central control frame 35, and the other side of the support mounting frame 20 extends to the front side of the grinding wheel 22, the front side of the support mounting frame 20 is rotatably connected with a connecting shaft 48, and the connecting shaft 48 extends to the grinding wheel 22, a transmission wheel group 33 is provided between the connecting shaft 48 and the motor shaft of the third drive motor 42, and the third drive motor 42 drives the connecting shaft 48 to rotate through the transmission wheel group 33, and the outer wall of the connecting shaft 48 is close to the transmission wheel group 3 A second disc 34 is sleeved on one side of the through hole square column 55, and a plurality of conical saw teeth 46 are welded on the front end surface of the second disc 34. A third disc 45 is sleeved on the side of the outer wall of the connecting shaft 48 away from the second disc 34. A double-beveled semi-circular ring column 47 is provided on the rear end surface of the third disc 45, and the double-beveled semi-circular ring column 47 is aligned with the plurality of conical saw teeth 46. A short rod 56 is welded to the middle of the right end of the through hole square column 55, and a transverse long rod 50 is welded to the middle of the left end of the through hole square column 55, and the long rod 50 penetrates and extends out of the left end surface of the concave mounting seat 43, and a concave round rod 51 is welded to the left outer wall of the long rod 50. A spring 52 is provided on the outer wall of the concave round rod 51, and a first connecting round rod 49 is provided on the side of the spring 52 away from the concave round rod 51, and the first connecting round rod 49 is welded to the support mounting frame 20, and the outer wall of the long rod 50 and the right outer wall of the short rod 56 are rotatably connected with a concave mounting seat 43, and the through-hole square column 55 is located inside the concave mounting seat 43. At the same time, the concave mounting seat 43 is located on the lower side of the third disc 45, and the concave mounting seat 43 is welded to the support mounting frame 20. A second connecting round rod 54 is rotatably sleeved inside the through-hole square column 55, and the second connecting round rod 54 The two ends extend through the two ends of the through-hole square column 55, a gear 44 is welded to the upper end of the through-hole square column 55, a ball 53 is welded to the middle part of the upper end of the gear 44, a scraper 19 is installed at the lower end of the through-hole square column 55, and the rear end face of the lower side of the scraper 19 contacts the front end face of the grinding wheel 22, and a cleaning strip 32 is provided on the lower side of the front end face of the scraper 19. By flipping the scraper 19 of the cleaning assembly, the scraper 19 and the cleaning strip 32 can respectively scrape and clean the debris on the surface of the rotating grinding wheel 22, so that the surface of the grinding wheel 22 is better cleaned, which is helpful for the grinding of the grinding wheel 22.
[0038] like Figure 1 As shown, the first clamping mechanism includes a first top column 1 and a first through hole mounting seat 2. The first through hole mounting seat 2 is installed in the middle of the upper end surface of the first support seat 3. The middle part of the first through hole mounting seat 2 is rotatably connected with the first top column 1, and both ends of the first top column 1 extend through the two ends of the first through hole mounting seat 2. Through the first clamping mechanism, the bearing ring can be better clamped and the rotation of the bearing ring is also facilitated.
[0039] like Figure 1 and Figure 2As shown, the second clamping mechanism includes a second through-hole mounting seat 5, a protective cover 8, a second top column 18, a support base 27 and a second drive motor 29. The second through-hole mounting seat 5 is welded to the left side of the upper end surface of the second support seat 7. The middle part of the second through-hole mounting seat 5 is rotatably connected with the second top column 18, and the two ends of the second top column 18 extend through the two ends of the second through-hole mounting seat 5. The protective cover 8 is installed on the right side of the upper end surface of the second support seat 7, and the protective cover 8 is located on the right side of the second through-hole mounting seat 5. The support base 27 is installed on the right side of the upper end surface of the second support seat 7, and the support base 27 is located inside the protective cover 8, and an L-shaped support plate 28 is installed on the upper end surface of the support base 27. A second drive motor 29 is installed on the left inner wall of the L-shaped support plate 28, and the motor shaft of the second drive motor 29 extends through the left end of the L-shaped support plate 28. A coupling 26 is provided between the motor shaft of the second drive motor 29 and the second top column 18, and the second drive motor 29 drives the second top column 18 to rotate through the coupling 26. Through the second clamping mechanism, the bearing ring can be better clamped, and at the same time, the rotation of the bearing ring can be better driven.
[0040] like Fig.12 As shown, the position adjustment mechanism includes a first servo motor 10, a first ball screw module 11, a second ball screw module 12, a second servo motor 13 and a support plate 23. The first servo motor 10 is installed on the right side of the first ball screw module 11, and the first servo motor 10 drives the first ball screw module 11 to complete the position adjustment work of the second ball screw module 12 and the grinding mechanism in the front and rear directions. The second ball screw module 12 is installed on the first ball screw module 11, and the second servo motor 13 is installed on the rear side of the second ball screw module 12, and the second servo motor 13 drives the second ball screw module 12 to complete the position adjustment work of the left and right directions of the grinding mechanism. The second ball screw module 12 is installed with a support plate 23, and the position adjustment work of the grinding mechanism is completed through the position adjustment mechanism.
[0041] like Figure 1 and Figure 2 As shown, the first workbench 4 also includes a storage groove 401, a drainage groove 402 and a partition column 30. A storage groove 401 is opened in the middle of the first workbench 4, and a drainage groove 402 is opened in the middle of the upper end of the first workbench 4, and two guide rails 6 are located on the front and rear sides of the drainage groove 402. At the same time, the drainage groove 402 is connected to the storage groove 401, and a plurality of equally spaced partition columns 30 are arranged inside the upper side of the drainage groove 402. Through the first workbench 4, support work and installation work can be better carried out, and at the same time, it is also for the convenience of sewage circulation.
[0042] like Figure 2As shown, the first support seat 3 includes a protective plate 16 and a mounting groove 17. The mounting groove 17 is opened in the middle of the first support seat 3, and the electric cylinder 15 is installed inside the mounting groove 17. The protective plate 16 is installed inside the left side of the mounting groove 17. Through the first support seat 3, the installation and protection work can be better carried out.
[0043] The working principle and use process of the present invention are as follows: before use, the staff first moves the entire device to the designated location, and then, through the wires, the staff electrically connects the first servo motor 10, the second servo motor 13, the electric cylinder 15, the first drive motor 24, the second drive motor 29, and the third drive motor 42 to the external controller, and completes the parameter setting work by operating the external controller. Subsequently, through the air pipe, the staff connects the electric cylinder 15 to the external air source, and then the staff installs the cooling water pipe above the second top column 18;
[0044] When in use, the staff first puts the bearing ring on the outer wall of the first top column 1, and then the staff operates the external controller, and the external controller will control the electric cylinder 15 to contract, so that the second support seat 7 slides on the outer walls of the two guide rails 6 toward the first support seat 3, so that the second top column 18 and the first top column 1 can clamp the bearing ring, and then the staff operates the external controller again, and the external controller will control the second drive motor 29 to work. When the second drive motor 29 is working, it will drive the second top column 18 to rotate through the coupling 26, thereby driving the bearing ring to rotate, and then the staff operates the external controller again, and the external controller will control the first servo motor 10 and the second servo motor 13 to work in turn, so that the first ball screw module 11 and the second ball screw module 12 work in turn, completing the grinding mechanism. The position adjustment work will make the grinding wheel 22 of the grinding mechanism close to the outer wall of the rotating bearing ring. At this time, the staff will operate the external controller again, and the external controller will control the first driving motor 24 to work. When the first driving motor 24 is working, it will drive the first disc 31 to rotate, thereby driving the toggle cylinder 40 to rotate, so that the toggle cylinder 40 will slide upward inside the limiting groove 39 and toggle the swing rod 41 to swing forward. At the same time, the anti-slip slider 38 will also slide downward inside the slide groove frame 37, and push the slide groove frame 37, the swing rod 41, and the grinding assembly to move forward, completing the fine adjustment of the position of the grinding assembly. When the lower side of the front end surface of the grinding wheel 22 contacts the outer wall of the rotating bearing ring, the staff will operate the external controller again, and the external controller will control the first driving motor 24 to stop working. At this time, the grinding wheel 22 will grind the outer wall of the rotating bearing ring.
[0045] When the grinding work is being performed, the staff operates the external controller, and the external controller will start the third drive motor 42. When the third drive motor 42 is working, it will slowly drive the grinding wheel 22 to rotate, so that the grinding wheel 22 can better grind the outer wall of the rotating bearing ring, and the scraper 19 can also scrape the debris on the surface of the grinding wheel 22. At the same time, through the transmission wheel group 33, it will drive the connecting shaft 48 to rotate slowly, thereby driving the second disc 34 and the third disc 45 rotates slowly, and when the double-beveled semicircular ring column 47 contacts the outer wall of the ball 53, the ball 53 is pushed to move toward the second disc 34. At this time, the through-hole square column 55, the long rod 50, the short rod 56, and the concave-shaped rod 51 are driven to rotate through the second connecting rod 54, and the spring 52 is stretched. At the same time, the gear 44 is driven to rotate and swing toward the second disc 34, and the scraper 19 is rotated and swung toward the supporting mounting frame 20, so that the scraper 19 is separated from the grinding wheel 22. Due to the multiple conical serrations 46 The plurality of conical saw teeth 46 can mesh with the gear 44, so when the gear 44 contacts the plurality of conical saw teeth 46, the plurality of conical saw teeth 46 will drive the gear 44 to rotate 180 degrees, and drive the scraper 19 to rotate 180 degrees through the second connecting rod 54, so that the cleaning strip 32 faces the grinding wheel 22. When the double-beveled semicircular ring column 47 is separated from the outer wall of the ball 53, the spring 52 will contract, and the tension of the spring 52 will drive the long rod 50, the through-hole square column 55, the short rod 56, and the concave round rod 51 to rotate in the opposite direction. The second connecting rod 54, the gear 44 and the scraper 19 rotate in the opposite direction, so that the gear 44 is separated from the plurality of conical saw teeth 46, and the cleaning strip 32 is in contact with the grinding wheel 22. When the cleaning strip 32 is in contact with the grinding wheel 22, the cleaning strip 32 and the surface of the grinding wheel 22 are cleaned. After the scraper 19 has completed the flipping work for many times, the scraper 19 and the cleaning strip 32 can better clean the surface of the grinding wheel 22, so that the grinding wheel 22 can better grind the outer wall of the bearing ring.
[0046] After completing the grinding work, the staff operates the external controller again, and the external controller will control the third drive motor 42 and the second drive motor 29 to stop working. At the same time, the external controller will also control the first servo motor 10 and the second servo motor 13 to work, so that the first ball screw module 11 and the second ball screw module 12 work again, and complete the position adjustment work of the grinding mechanism again, so that the grinding mechanism returns to the initial position. When the grinding mechanism returns to the initial position, the staff operates the external controller again, and the external controller will control the electric cylinder 15 to extend, so that the second support seat 7 returns to the initial position, and the second top column 18 is separated from the bearing ring, which is convenient for the staff to remove the bearing ring after the grinding work is completed.
Claims
1. A high-precision bearing ring grinding machine, comprising a grinding mechanism, a first clamping mechanism, a second clamping mechanism, a first worktable (4), and a second worktable (9) integrally formed with the first worktable (4), characterized in that: A first support seat (3) is welded on the left side of the upper surface of the first workbench (4), an electric cylinder (15) is installed inside the first support seat (3), and the telescopic rod of the electric cylinder (15) extends through the right end surface of the first support seat (3), and a first clamping mechanism for clamping the bearing ring is provided in the middle of the upper end surface of the first support seat (3), guide rails (6) are welded on the front and rear sides of the upper surface of the first workbench (4), and the left end surfaces of the two guide rails (6) are welded to the right end surface of the first support seat (3), and the outer walls of the two guide rails (6) are slidably connected to the second support seat (7), and the telescopic rod of the electric cylinder (15) is threadedly connected to the left side of the second support seat (7), and the second support seat (7) is driven to slide back and forth on the outer walls of the two guide rails (6) through the extension and retraction of the telescopic rod of the electric cylinder (15), and the upper surface of the second support seat (7) is provided with a second clamping mechanism for clamping the bearing ring and driving the bearing ring to rotate; The upper surface of the second workbench (9) is provided with a position adjustment mechanism for adjusting the position of the grinding mechanism, and the position adjustment mechanism is provided with a grinding mechanism for grinding the bearing ring; The grinding mechanism comprises a distance adjustment component, a grinding component and a cleaning component. The front end of the distance adjustment component is provided with a grinding component, and the grinding component is provided with a cleaning component. The distance adjustment assembly comprises a supporting cylinder (14), a first driving motor (24), a T-shaped supporting frame (25), a first disc (31) and a swinging rod (41); the first driving motor (24) is mounted in the middle of the right end surface of the T-shaped supporting frame (25); the motor shaft of the first driving motor (24) extends through the left end surface of the T-shaped supporting frame (25); the first disc (31) is sleeved on the left outer wall of the motor shaft of the first driving motor (24); the first disc (31) is located on the left side of the T-shaped supporting frame (25); a toggle cylinder (40) is welded on the lower side of the left end surface of the first disc (31); and the lower side of the left end of the T-shaped supporting frame (25) is rotatably connected to the swinging rod (41) extending upward. ), and the swing rod (41) is located on the left side of the first disc (31), a longitudinal limit groove (39) is opened in the middle of the swing rod (41), and the toggle cylinder (40) is located inside the limit groove (39) and slides inside the limit groove (39), the upper outer wall of the swing rod (41) is rotatably connected with an anti-slip slider (38), the outer wall sliding sleeve of the anti-slip slider (38) is provided with a slide groove frame (37), and the slide groove frame (37) is located on the left side of the swing rod (41), the upper end of the slide groove frame (37) is welded with a support column (14), the outer wall sliding sleeves on both sides of the support column (14) are provided with through hole seats (36), and the two through hole seats (36) are welded to the upper side of the left end surface of the T-shaped support frame (25); The grinding assembly comprises a fixed disc (21), a grinding wheel (22), a central control frame (35) and a third drive motor (42); the central control frame (35) is welded to the front end of the support cylinder (14); the third drive motor (42) is mounted on the front inner wall of the central control frame (35); the motor shaft of the third drive motor (42) extends through the front end surface of the central control frame (35); the outer wall of the motor shaft of the third drive motor (42) is sleeved with a fixed disc (21); the fixed disc (21) is welded to the front end of the central control frame (35); the outer wall of the front outer wall of the motor shaft of the third drive motor (42) is sleeved with a grinding wheel (22); and the grinding wheel (22) is located on the front side of the fixed disc (21); The cleaning assembly comprises a scraper (19), a support mounting frame (20), a concave-shaped mounting seat (43), a connecting shaft (48) and a through-hole square column (55); the support mounting frame (20) is welded to the upper surface of the central control frame (35), and the other side of the support mounting frame (20) extends to the front side of the grinding wheel (22); the front side of the support mounting frame (20) is rotatably connected to the connecting shaft (48), and the connecting shaft (48) extends to the grinding wheel (22); a transmission wheel group (33) is provided between the connecting shaft (48) and the motor shaft of the third drive motor (42), and the third drive motor (42) is driven by the transmission wheel group (33). The driving connecting shaft (48) is rotated, a second disc (34) is sleeved on a side of the outer wall of the connecting shaft (48) close to the transmission wheel set (33), a plurality of conical saw teeth (46) are welded on the front end surface of the second disc (34), a third disc (45) is sleeved on a side of the outer wall of the connecting shaft (48) away from the second disc (34), a double-beveled semi-circular annular column (47) is provided on the rear end surface of the third disc (45), and the double-beveled semi-circular annular column (47) is aligned with the plurality of conical saw teeth (46), a short rod (56) is welded on the middle part of the right end of the through-hole square column (55), and a short rod (56) is welded on the middle part of the left end of the through-hole square column (55). A transverse long rod (50) is connected, and the long rod (50) penetrates and extends out of the left end surface of the concave-shaped mounting seat (43), a concave-shaped round rod (51) is welded to the left outer wall of the long rod (50), a spring (52) is provided on the outer wall of the concave-shaped round rod (51), a first connecting round rod (49) is provided on the side of the spring (52) away from the concave-shaped round rod (51), and the first connecting round rod (49) is welded to the support mounting frame (20), the outer wall of the long rod (50) and the right outer wall of the short rod (56) are rotatably connected to the concave-shaped mounting seat (43), and the through-hole square column (55) is located on the concave-shaped mounting seat (43) At the same time, a concave-shaped mounting seat (43) is located at the lower side of the third disc (45), and the concave-shaped mounting seat (43) is welded to the supporting mounting frame (20). A second connecting round rod (54) is rotatably sleeved inside the through-hole square column (55), and two ends of the second connecting round rod (54) penetrate through the two ends of the through-hole square column (55). A gear (44) is welded to the upper end of the through-hole square column (55), and a round ball (53) is welded to the middle part of the upper end of the gear (44). A scraper (19) is installed at the lower end of the through-hole square column (55), and a cleaning strip (32) is provided on the lower side of the front end surface of the scraper (19).
2. A high-precision bearing ring grinding machine according to claim 1, characterized in that: The first clamping mechanism comprises a first top column (1) and a first through-hole mounting seat (2); the first through-hole mounting seat (2) is mounted on the middle part of the upper end surface of the first support seat (3); the middle part of the first through-hole mounting seat (2) is rotatably connected to the first top column (1), and two ends of the first top column (1) extend through the two ends of the first through-hole mounting seat (2).
3. A high-precision bearing ring grinding machine according to claim 1, characterized in that: The second clamping mechanism comprises a second through-hole mounting seat (5), a protective cover (8), a second top column (18), a support base (27) and a second drive motor (29); the second through-hole mounting seat (5) is welded to the left side of the upper end surface of the second support seat (7); the middle part of the second through-hole mounting seat (5) is rotatably connected to the second top column (18), and the two ends of the second top column (18) extend through the two ends of the second through-hole mounting seat (5); the protective cover (8) is mounted on the right side of the upper end surface of the second support seat (7), and the protective cover (8) is located on the right side of the second through-hole mounting seat (5); the support base ( The second support base (27) is installed on the right side of the upper end surface of the second support seat (7), and the support base (27) is located inside the protective cover (8), the upper end surface of the support base (27) is installed with an L-shaped support plate (28), the left inner wall of the L-shaped support plate (28) is installed with a second drive motor (29), and the motor shaft of the second drive motor (29) extends through the left end of the L-shaped support plate (28), a coupling (26) is provided between the motor shaft of the second drive motor (29) and the second top column (18), and the second drive motor (29) drives the second top column (18) to rotate through the coupling (26).
4. A high-precision bearing ring grinding machine according to claim 1, characterized in that: The position adjustment mechanism comprises a first servo motor (10), a first ball screw module (11), a second ball screw module (12), a second servo motor (13) and a support plate (23); the first servo motor (10) is mounted on the right side of the first ball screw module (11), and the first servo motor (10) drives the first ball screw module (11) to operate; the second ball screw module (12) is mounted on the first ball screw module (11); the second servo motor (13) is mounted on the rear side of the second ball screw module (12), and the second servo motor (13) drives the second ball screw module (12) to operate; and the support plate (23) is mounted on the second ball screw module (12).
5. The high-precision bearing ring grinding machine according to claim 1, characterized in that: The first workbench (4) further comprises a storage groove (401), a drainage groove (402) and a partition column (30); the storage groove (401) is provided in the middle of the first workbench (4); the drainage groove (402) is provided in the middle of the upper end of the first workbench (4); two guide rails (6) are located at the front and rear sides of the drainage groove (402); the drainage groove (402) is connected to the storage groove (401); and a plurality of partition columns (30) are provided at equal intervals inside the upper side of the drainage groove (402).
6. A high-precision bearing ring grinding machine according to claim 1, characterized in that: The first support seat (3) comprises a protective plate (16) and a mounting groove (17); a mounting groove (17) is provided in the middle of the first support seat (3); the electric cylinder (15) is installed inside the mounting groove (17); and a protective plate (16) is installed inside the left side of the mounting groove (17).
Citation Information
Patent Citations
Anchor rod tray raw material cleaning device
CN117960680A
Grinding mechanism of precision grinding machine
CN216228654U