A prefabricated photovoltaic box inverter foundation structure device
By using a prefabricated photovoltaic box inverter base structure, the photovoltaic box is disassembled into components for transportation, which solves the problem of high transportation costs for photovoltaic boxes and improves stability and heat dissipation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- POWERCHINA FUJIAN ELECTRIC POWER SURVEY & DESIGN INST CO LTD
- Filing Date
- 2024-07-31
- Publication Date
- 2026-05-26
AI Technical Summary
The high transportation cost of existing photovoltaic boxes is due to the fact that each vehicle can only transport one integrated box, resulting in multiple vehicles transporting multiple photovoltaic boxes to the same destination.
The photovoltaic box inverter base structure adopts a modular photovoltaic box. The photovoltaic box is assembled by detachable components such as base, side panels, front panel, rear panel and top cover. It is disassembled into parts for transportation. The stability is enhanced by connecting components, and the height is increased by raising the components. The ventilation components are used for heat dissipation.
The size of the photovoltaic box has been reduced, transportation costs have been lowered, assembly stability and heat dissipation have been improved, and the performance has been enhanced.
Smart Images

Figure CN118704842B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of photovoltaic power station technology, specifically to a prefabricated photovoltaic box inverter foundation structure device. Background Technology
[0002] A photovoltaic (PV) box is a type of distribution box and an essential piece of equipment in a photovoltaic power station. Multiple inverters and related components are installed inside the PV box.
[0003] Most photovoltaic boxes on the market currently use an integrated box structure, similar to a shipping container. During transportation, one vehicle can only transport one photovoltaic box. When multiple boxes need to be transported to the same destination, multiple vehicles are required to transport them to the destination, resulting in high transportation costs for photovoltaic boxes. Summary of the Invention
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this invention provides a prefabricated photovoltaic box inverter foundation structure device, mainly to solve the problem of high transportation costs when transporting multiple photovoltaic boxes to the same destination.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, the present invention provides the following technical solution:
[0008] A prefabricated photovoltaic box inverter base structure includes a base. Side plates are provided on both sides of the upper surface of the base. Each side plate has a first positioning groove at its bottom. Two first positioning rods are fixedly connected to the upper surface of the base, and each first positioning rod engages with one of the two first positioning grooves. A front plate and a rear plate are located between the two side plates, on the other two sides of the base. Second positioning rods are fixedly connected to both sides of the front and rear plates. Two second positioning grooves are provided on the opposite sides of each side plate, and the second positioning rods engage with the second positioning grooves. The two side panels are detachably connected to the front and rear panels via connecting components. A fixing frame is detachably connected to the front panel, the rear panel, and the two side panels via bolts. The fixing frame is detachably connected to the base via bolts. A fixing plate is fixedly connected to the upper surface of the fixing frame. A top cover is detachably connected to the top of the front panel, the rear panel, and the two side panels via bolts. Multiple mounting brackets for installing inverters are fixedly connected to one side of the rear panel. Two cable trays are fixedly connected in the mounting slot. Ventilation components are provided on opposite sides of the two side panels.
[0009] Furthermore, the connecting assembly includes multiple insert rods. On the opposite side of the front and rear upright plates, near the second positioning rod, multiple slots are provided. The multiple insert rods are respectively engaged in the multiple slots. A connecting block is integrally formed on one side of each of the multiple insert rods. A plug hole is provided on one side of the connecting block, and a screw is inserted into the plug hole. A multiple threaded hole is provided on one side of the second positioning rod, and the screw is threadedly connected to the threaded hole.
[0010] Based on the aforementioned scheme, the front upright plate, the rear upright plate, and the two side upright plates are all recessed on one side. The connecting block is located in the recess of the side upright plate, the two second positioning grooves are located at the protrusions of the side upright plate, and the two cable trays and the multiple mounting brackets are located in the recess of the rear upright plate.
[0011] As a further embodiment of the present invention, the ventilation assembly includes multiple protective frames. Two ventilation holes are provided on one side of each of the two side uprights. The multiple protective frames are fixedly connected to the opposite side of the two side uprights, and the protective frames cover the ventilation holes. Multiple ventilation holes are provided at the bottom of the multiple protective frames. A baffle is provided in each of the multiple ventilation holes. A clearance groove is provided on both sides of the baffle. A connecting shaft is fixedly connected to one side of the clearance groove, and the connecting shaft is rotatably connected to the protective frame. A torsion spring is sleeved on the outside of the connecting shaft, and the two ends of the torsion spring are fixed to the protective frame and the baffle, respectively.
[0012] Furthermore, one side of the baffle is provided with an arc surface, and the two side uprights are fixedly connected to a C-shaped frame on opposite sides above the ventilation holes, with the protective frame located inside the C-shaped frame.
[0013] Based on the aforementioned solution, the bottom of the base is fixedly connected with multiple feet, and the bottom of the base is equipped with a lifting component to raise the photovoltaic box.
[0014] As a further embodiment of the present invention, the heightening component includes multiple threaded grooves, all of which are formed at the bottom of the base. Each of the multiple threaded grooves is threaded with a threaded rod, and the bottom end of the threaded rod is fixedly connected to a heightening column. The bottom of the heightening column is integrally formed with multiple anti-slip protrusions.
[0015] Furthermore, a mounting opening is provided on one side of the front upright plate, and a door panel is hinged inside the mounting opening.
[0016] (III) Beneficial Effects
[0017] Compared with the prior art, the present invention provides a prefabricated photovoltaic box inverter foundation structure device, which has the following beneficial effects:
[0018] 1. By using a fixed frame, the photovoltaic box is assembled from a base, two side panels, a front panel, a rear panel, and a top cover. The two side panels, the front panel, the rear panel, and the base are detachably connected to the fixed frame using bolts. The top cover is also detachably connected to the two side panels, the front panel, and the rear panel using bolts. This allows the photovoltaic box to be disassembled into its individual components for transport, reducing its size and facilitating the transport of multiple photovoltaic boxes together, thus saving costs.
[0019] 2. By setting up connecting components, the side panels are reinforced to the front and rear panels, thereby strengthening the connection between the side panels, front and rear panels and improving the stability of the photovoltaic box assembly.
[0020] 3. By adding height-enhancing components, the height of the photovoltaic box can be increased during installation after assembly, thereby improving the installation height and performance of the photovoltaic box.
[0021] 4. By installing ventilation components, air can circulate inside the photovoltaic box, thereby removing heat from the inside of the photovoltaic box and dissipating heat, thus preventing the inverter inside the photovoltaic box from malfunctioning due to excessive temperature. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the upper three-dimensional structure of a prefabricated photovoltaic box inverter base structure device proposed in this invention;
[0023] Figure 2 This is a schematic diagram of the lower three-dimensional structure of a prefabricated photovoltaic box inverter base structure device proposed in this invention;
[0024] Figure 3 This is an exploded structural diagram of a prefabricated photovoltaic box inverter foundation structure device proposed in this invention;
[0025] Figure 4 This is an enlarged schematic diagram of the base structure of the prefabricated photovoltaic box inverter foundation structure device proposed in this invention;
[0026] Figure 5 This is an enlarged structural diagram of the heightened column of the prefabricated photovoltaic box inverter foundation structure device proposed in this invention;
[0027] Figure 6 This is an enlarged structural diagram of the side panel of a prefabricated photovoltaic box inverter foundation structure device proposed in this invention;
[0028] Figure 7 This is a cross-sectional view of the protective frame of the prefabricated photovoltaic box inverter foundation structure device proposed in this invention;
[0029] Figure 8 This is an enlarged structural diagram of part A of the prefabricated photovoltaic box inverter foundation structure device proposed in this invention;
[0030] Figure 9 This is an enlarged schematic diagram of the fixing plate structure of the prefabricated photovoltaic box inverter base structure device proposed in this invention;
[0031] Figure 10 This is an enlarged structural diagram of the rear upright plate of a prefabricated photovoltaic box inverter foundation structure device proposed in this invention.
[0032] Figure 11 This is a partial cross-sectional view of a prefabricated photovoltaic box inverter foundation structure device proposed in this invention;
[0033] Figure 12 This is an enlarged structural diagram of the connecting block of a prefabricated photovoltaic box inverter foundation structure device proposed in this invention.
[0034] In the diagram: 1. Base; 2. Front panel; 3. Door panel; 4. Side panel; 5. Top cover; 6. Rear panel; 7. Heightening column; 8. Ventilation hole; 9. Fixing plate; 10. First positioning rod; 11. C-shaped frame; 12. Protective frame; 13. Connecting block; 14. Threaded groove; 15. Foot; 16. Threaded rod; 17. Anti-slip protrusion; 18. Ventilation hole; 19. First positioning groove; 20. Second positioning groove; 22. Baffle; 23. Alternating groove; 24. Torsion spring; 25. Connecting shaft; 26. Fixing frame; 27. Mounting frame; 28. Cable tray; 29. Slot; 30. Second positioning rod; 31. Threaded hole; 32. Screw; 33. Insert rod. Detailed Implementation
[0035] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0036] Reference Figures 1-12A prefabricated photovoltaic box inverter base structure device includes a base 1. Side plates 4 are provided on both sides of the upper surface of the base 1. First positioning grooves 19 are formed at the bottom of each side plate 4. Two first positioning rods 10 are welded to the upper surface of the base 1, and the two first positioning rods 10 are respectively engaged with the two first positioning grooves 19. A front plate 2 and a rear plate 6 are provided between the two side plates 4, located on the other two sides of the base 1. Second positioning rods 30 are welded to both sides of the front plate 2 and the rear plate 6. Two second positioning grooves 20 are formed on the opposite sides of each of the two side plates 4. Positioning rod 30 engages with second positioning slot 20. Both side uprights 4 are detachably connected to front upright 2 and rear upright 6 via connecting components. A fixing bracket 26 is detachably connected to the front upright 2, rear upright 6, and two side uprights 4 via bolts. The fixing bracket 26 is detachably connected to the base 1 via bolts. A fixing plate 9 is fixed to the upper surface of the fixing bracket 26 via bolts. A top cover 5 is detachably connected to the top of the front upright 2, rear upright 6, and two side uprights 4 via bolts. Multiple mounting brackets 27 for installing inverters are fixed to one side of the rear upright 6 via bolts. Ventilation components are provided on opposite sides of both side uprights 4. One side panel 4 is placed on one side of the base 1, and the first positioning rod 10 on the base 1 is engaged into the first positioning groove 19 on the side panel 4 to position and install the side panel 4. Then, the front panel 2 and the side panel 4 are placed on the base 1, and the second positioning rods 30 on the front panel 2 and the side panel 4 are engaged into the second positioning groove 20 on the side panel 4. Subsequently, another side panel 4 is installed on the base 1 through the first positioning rod 10 and the first positioning groove 19, and the second positioning rods 30 on the front panel 2 and the rear panel 6 are engaged into the second positioning groove 20 on the side panel 4. Finally, the fixing bracket 26 is bolted to the front panel 2. The rear upright plate 6, base 1, and two side upright plates 4 are connected and fixed. Then, the fixing plate 9 is fixed to the fixing frame 26 with bolts. Then, the side upright plates 4, rear upright plate 6, and front upright plate 2 are connected by connecting components. Then, the top cover 5 is fixed to the top of the front upright plate 2, rear upright plate 6, and side upright plate 4 with bolts, thus completing the assembly of the photovoltaic box. When the photovoltaic box needs to be transported, the top cover 5, front upright plate 2, rear upright plate 6, and side upright plate 4 are disassembled to disassemble the photovoltaic box into individual parts for transportation. This can reduce the volume of the photovoltaic box and facilitate the collective transportation of multiple photovoltaic boxes.
[0037] The connecting assembly includes multiple insert rods 33. Multiple slots 29 are provided on the opposite sides of the front upright plate 2 and the rear upright plate 6 near the second positioning rod 30. The insert rods 33 are respectively engaged within the slots 29. A connecting block 13 is integrally formed on one side of each insert rod 33, and the connecting block 13 contacts the side upright plate 4. An insertion hole is provided on one side of the connecting block 13, into which a screw 32 is inserted. Multiple threaded holes 31 are provided on one side of the second positioning rod 30, and the screws 32 are threaded into the threaded holes 31. The front upright plate 2, the rear upright plate 6, and the two side upright plates 4 are all recessed on one side. Connector 13 is located in the recess of side plate 4, and two second positioning slots 20 are located on the protrusions of side plate 4. Insert rod 33 into slot 29 so that connector 13 is located in the groove on side plate 4. Then rotate screw 32 so that screw 32 enters threaded hole 31, thereby strengthening the connection between side plate 4 and front plate 2 and rear plate 6, making the connection between side plate 4 and front plate 2 and rear plate 6 more stable. Two cable trays 28 and multiple mounting brackets 27 are located in the recess of rear plate 6. Cable trays 28 can neatly arrange the wires during inverter installation.
[0038] In this invention, to facilitate air circulation inside the photovoltaic box and achieve heat dissipation, the ventilation assembly includes multiple protective frames 12. Two ventilation holes 8 are provided on one side of each of the two side panels 4. The multiple protective frames 12 are respectively fixed to the opposite sides of the two side panels 4 by bolts, and the protective frames 12 cover the ventilation holes 8. Multiple ventilation holes 18 are provided at the bottom of each of the multiple protective frames 12. A baffle 22 is provided inside each of the multiple ventilation holes 8. Alternating grooves 23 are provided on both sides of each baffle 22. A connecting shaft 25 is welded to one side of the groove 23, and the connecting shaft 25 is rotatably connected to the protective frame 12. A torsion spring 24 is sleeved on the outside of the connecting shaft 25, and the two ends of the torsion spring 24 are fixed to the protective frame 12 and the baffle 22 respectively. One side of the baffle 22 has an arc surface. When wind blows, the wind will blow the baffle 22 inside the protective frame 12 on one side of the side panel 4 to rotate upward, thereby exposing the vent 18 and allowing wind to enter the photovoltaic box. Then the wind will blow the baffle 22 inside the protective frame 12 on the other side panel 4 to rotate upward. The baffle 22 on the protective frame 12 rotates downwards, allowing air to flow from inside the photovoltaic box and carrying away the heat inside. On opposite sides of the two side panels 4, above the vent 8, are welded U-shaped frames 11, with the protective frame 12 located inside the U-shaped frames 11. The U-shaped frames 11 seal the gap between the protective frame 12 and the side panels 4, preventing rainwater from entering the photovoltaic box. Multiple feet 15 are welded to the bottom of the base 1, and the bottom of the base 1 is designed to lift the photovoltaic box. The heightening component includes multiple threaded grooves 14, all of which are located at the bottom of the base 1. Each threaded groove 14 is threaded with a threaded rod 16. A heightening column 7 is welded to the bottom of the threaded rod 16. Multiple anti-slip protrusions 17 are integrally formed at the bottom of the heightening column 7. The heightening column 7 is connected to the threaded grooves 14 on the base 1 via the threaded rods 16, thereby increasing the installation height of the photovoltaic box. An installation opening is provided on one side of the front upright plate 2, and a door panel 3 is hinged to the installation opening.
[0039] The working principle of this embodiment is as follows: First, place one side plate 4 on one side of the base 1, and engage the first positioning rod 10 on the base 1 with the first positioning groove 19 on the side plate 4 to position and install the side plate 4. Then, place the front plate 2 and the side plate 4 on the base 1, and engage the second positioning rods 30 on the front plate 2 and the side plate 4 with the second positioning groove 20 on the side plate 4. Next, install the other side plate 4 on the base 1 using the first positioning rod 10 and the first positioning groove 19, and engage the second positioning rods 30 on the front plate 2 and the rear plate 6 with the second positioning groove 20 on the side plate 4. Finally, connect and fix the fixing bracket 26 to the front plate 2, the rear plate 6, the base 1, and the two side plates 4 using bolts. Next, the fixing plate 9 is fixed to the fixing frame 26 with bolts. Then, the insertion rod 33 is inserted into the slot 29, so that the connecting block 13 is located in the groove on the side plate 4. Then, the screw 32 is turned so that the screw 32 enters the threaded hole 31, thereby strengthening the connection between the side plate 4 and the front plate 2 and the rear plate 6. Then, the top cover 5 is fixed to the top of the front plate 2, the rear plate 6 and the side plate 4 with bolts, thus completing the assembly of the photovoltaic box. When the photovoltaic box needs to be transported, the top cover 5, the front plate 2, the rear plate 6 and the side plate 4 are disassembled to disassemble the photovoltaic box into individual parts for transportation. This can reduce the volume of the photovoltaic box, facilitate the collective transportation of multiple photovoltaic boxes, and save costs.
[0040] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that can control it.
[0041] In the description herein, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0042] In the description herein, it should be noted that relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0043] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A packaged photovoltaic box inverter base structure device comprising a base (1), characterized in that, The upper surface of the base (1) is provided with side plates (4) on both sides. The bottom of each side plate (4) is provided with a first positioning groove (19). Two first positioning rods (10) are fixedly connected to the upper surface of the base (1). The two first positioning rods (10) are respectively engaged with the two first positioning grooves (19). A front plate (2) and a rear plate (6) are provided between the two side plates (4). The front plate (2) and the rear plate (6) are respectively located on the other two sides of the base (1). The two sides of the front plate (2) and the rear plate (6) are fixedly connected with second positioning rods (30). Two second positioning grooves (20) are provided on the opposite side of each of the two side plates (4). The second positioning rods (30) are engaged with the second positioning grooves (20). The slot (20) is snapped in place. Both side panels (4) are detachably connected to the front panel (2) and the rear panel (6) through connecting components. The front panel (2), the rear panel (6) and the two side panels (4) are detachably connected by bolts to a fixing frame (26). The fixing frame (26) is detachably connected to the base (1) through bolts. A fixing plate (9) is fixedly connected to the upper surface of the fixing frame (26). The top of the front panel (2), the rear panel (6) and the two side panels (4) are detachably connected by bolts to a top cover (5). A plurality of mounting brackets (27) for installing inverters are fixedly connected to one side of the rear panel (6). Ventilation components are provided on the opposite sides of the two side panels (4). The connecting assembly includes multiple insert rods (33). On the opposite side of the front plate (2) and the rear plate (6), multiple slots (29) are provided near the second positioning rod (30). The multiple insert rods (33) are respectively engaged in the multiple slots (29). A connecting block (13) is integrally formed on one side of each of the multiple insert rods (33). A plug hole is provided on one side of the connecting block (13), and a screw (32) is inserted into the plug hole. A multiple threaded hole (31) is provided on one side of the second positioning rod (30), and the screw (32) is threadedly connected to the threaded hole (31). The ventilation assembly includes multiple protective frames (12). Two ventilation holes (8) are opened on one side of each of the two side panels (4). The multiple protective frames (12) are fixedly connected to the opposite side of the two side panels (4), and the protective frames (12) cover the ventilation holes (8). Multiple ventilation holes (18) are opened at the bottom of the multiple protective frames (12). Baffles (22) are provided in the multiple ventilation holes (18). A clearance groove (23) is opened on both sides of the baffle (22). A connecting shaft (25) is fixedly connected to one side of the clearance groove (23). The shaft (25) is rotatably connected to the protective frame (12). A torsion spring (24) is sleeved on the outside of the connecting shaft (25), and the two ends of the torsion spring (24) are fixed to the protective frame (12) and the baffle (22) respectively. The front upright plate (2), the rear upright plate (6) and the two side upright plates (4) are all concave on one side. The connecting block (13) is located in the concave part of the side upright plate (4). The two second positioning grooves (20) are located at the protrusions of the side upright plate (4). The two cable tubes (28) and the multiple mounting brackets (27) are all located in the concave part of the rear upright plate (6).
2. The prefabricated photovoltaic box inverter foundation structure device according to claim 1, characterized in that, The baffle (22) has an arc surface on one side, and the two side uprights (4) are fixedly connected to the C-shaped frame (11) on the opposite side above the ventilation hole (8), and the protective frame (12) is located inside the C-shaped frame (11).
3. The prefabricated photovoltaic box inverter foundation structure device according to claim 1, characterized in that, The bottom of the base (1) is fixedly connected with multiple feet (15), and the bottom of the base (1) is provided with a lifting component to raise the photovoltaic box.
4. The prefabricated photovoltaic box inverter foundation structure device according to claim 3, characterized in that, The heightening component includes multiple threaded grooves (14), all of which are opened at the bottom of the base (1). Each of the multiple threaded grooves (14) is threaded with a threaded rod (16). The bottom end of the threaded rod (16) is fixedly connected to a heightening column (7). The bottom of the heightening column (7) is integrally formed with multiple anti-slip protrusions (17).
5. The prefabricated photovoltaic box inverter foundation structure device according to claim 1, characterized in that, The front upright plate (2) has an installation opening on one side, and a door panel (3) is hinged in the installation opening.