A method for improving thermal efficiency of heating furnace
Through the use of the three-dimensional two-way circulating heat storage mechanism, the problem of heat loss of heating furnace is solved, the recycling of heat energy and the improvement of heating efficiency are achieved, and the cost of use is reduced.
Patent Information
- Application Number
- CN202410939350.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2044-07-15
AI Technical Summary
During the heating furnace's opening and discharge process after one heating, the internal heat is quickly lost, resulting in the need to be reheated after the new material is re-transported to the heating furnace, which reduces the heating efficiency of the heating furnace and increases the cost of use.
The three-dimensional two-way circulating heat storage mechanism is adopted to actively and quickly transfer and store the heat inside the heating furnace main body through the transfer and flow of the thermal conduction medium in the thermal side box, the front-end liquid storage box, the diverting square box and the heat storage flat box, so as to realize the recycling of heat energy.
The preheating efficiency and heat utilization rate of the heating furnace are improved, and the cost of use is reduced. The use process of the heating furnace is further optimized by actively recovering and storing the waste heat inside the main body of the heating furnace.
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Figure CN118705900B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of heating furnaces, and in particular to a method for improving the thermal efficiency of a heating furnace. Background Art
[0002] In the metallurgical industry, a heating furnace is a device (industrial furnace) that heats materials or workpieces (usually metals) to rolling and forging temperature. Heating furnaces are used in many industries such as petroleum, chemical industry, metallurgy, machinery, heat treatment, surface treatment, building materials, electronics, materials, light industry, daily chemicals, and pharmaceuticals.
[0003] However, the current heating furnace is affected by its internal structure during use, which causes the heat inside the heating furnace to dissipate quickly during the process of cutting and discharging materials after completing one heating. After the new material is transported back into the heating furnace, it needs to be reheated, which reduces the heating efficiency of the heating furnace and increases the use cost of the heating furnace. Summary of the invention
[0004] The present invention provides a method for improving the thermal efficiency of a heating furnace, which can effectively solve the problem proposed in the above background technology that the heating furnace is affected by its internal structure during use, resulting in rapid loss of heat inside the heating furnace during the process of opening and discharging materials after completing one heating, and the new materials need to be reheated after being transported back to the heating furnace, thereby reducing the heating efficiency of the heating furnace and increasing the use cost of the heating furnace.
[0005] To achieve the above object, the present invention provides the following technical solution: a method for improving the thermal efficiency of a heating furnace, comprising the following steps:
[0006] S1. Internal preheating: After adding the material to be heated into the heating furnace body located on the top of the installation chassis, the heating furnace door is closed, and then the heating furnace body is started to preheat the interior thereof, so that the temperature inside the heating furnace body reaches the heating requirement;
[0007] S2. Heating and heat preservation: After the temperature inside the heating furnace body reaches the target temperature, it is necessary to continue to heat the inside. As the temperature of the material inside the heating furnace body continues to rise, the temperature of the high-temperature heat-conducting molten salt inside the heat-conducting side box will also continue to rise, and the temperature inside the heating furnace body can be kept within a suitable temperature range for a long time;
[0008] S3, cooling and discharging: when it is necessary to take out the heated material inside the heating furnace body, start the transfer pump to transfer the transmission heat transfer oil in the lower layer of the transfer bottom barrel to the inside of the diversion square box, so that the high-temperature heat transfer molten salt inside the heat transfer side box is quickly concentrated to the front end liquid storage tank for heat preservation storage, and the material can be taken out from the heating furnace body after the temperature inside the heating furnace body reaches a suitable range;
[0009] S4, cleaning and isolation: After the material is taken out, the swing protection plate can be driven by the driving motor to rotate to a vertical state to achieve simple protection of the discharge port of the heating furnace body to reduce the heat loss inside the heating furnace body, and then the inner wall of the heating furnace body is cleaned by cleaning the front scraper and cleaning the rear scraper during the swinging of the swing protection plate;
[0010] S5. Reheating: After a new batch of materials to be heated is transported to the main body of the heating furnace, the transfer pump is started to guide the heat transfer oil in the diversion box back to the bottom of the front liquid storage tank, and the high-temperature heat transfer molten salt in the front liquid storage tank is guided back to the heat transfer side box, thereby achieving rapid heating of the main body of the heating furnace and realizing the recycling of heat energy.
[0011] Preferably, supporting bottom piles are evenly fixedly installed on both sides of the bottom surface of the mounting frame, a heating furnace body is fixedly installed in the middle of the top of the mounting frame, and a heating furnace door is hingedly connected to the edge of one end of the heating furnace body;
[0012] A three-dimensional two-way circulation heat storage mechanism is arranged inside the heating furnace body, and the three-dimensional two-way circulation heat storage mechanism is used to absorb the heat inside the heating furnace, and transfer the heat in the furnace through the flow of high-temperature heat-conducting molten salt when the heating furnace is turned on, so as to realize the heat transfer inside the heating furnace;
[0013] The three-dimensional two-way circulation heat storage mechanism comprises an installation rectangular inner tank, a heat-conducting side box, a heat-insulating ceramic plate, an isolation upper valve, a transfer connecting transverse pipe, a flow guide center box, a front liquid storage tank, a heat-insulating heating cover, an isolation bottom ring, a diversion slide plate, a floating bottom ring, a support bottom block, a transfer bottom barrel, a transfer pump, a transfer flat pipe, a diversion square box, a central diversion plate, a balance telescopic spring, an ascending conduit, an auxiliary pump, a transfer outer pipe, a connection top box, a heat storage flat box, a telescopic liquid guide slide box, a reset spring, a sealing top block, an exhaust top pipe, an exhaust fan, a protective top net and an air guide hole plate;
[0014] The heating furnace body is provided with installation rectangular inner grooves on both sides and ends of the inner wall, and a heat-conducting side box is embedded and installed in the installation rectangular inner groove, and a heat-conducting side box is fixedly installed at a position on one side of the inner side of the heat-conducting side box, and an isolation upper valve is fixedly connected to the bottom position of the installation base frame at the bottom of the heat-conducting side box through a pipeline, and a transfer connecting cross pipe is fixedly connected to the bottom position of the installation base frame at one side of the isolation upper valve, and a plurality of transfer connecting cross pipes are fixedly connected to a diversion center box at the ends thereof, and a front-end liquid storage tank is fixedly connected to the middle part of the bottom end of the diversion center box through a pipeline, and the outside of the front-end liquid storage tank is tightly covered with a heat-insulating heating cover, and an isolation bottom ring is fixedly connected to the bottom of the inner side of the front-end liquid storage tank, and a diverter slide is slidably installed at the top position of the isolation bottom ring in the front-end liquid storage tank, and a floating bottom ring is fixedly installed at the edge of the bottom surface of the diverter slide.
[0015] The bottom of the front end liquid storage tank is fixedly connected to a supporting bottom block, the middle of the bottom end of the front end liquid storage tank is fixedly connected to a transfer bottom barrel at a position corresponding to the inner side of the supporting bottom block, the four side surfaces of the outer bottom of the transfer bottom barrel are fixedly connected to a transfer pump through pipelines at positions corresponding to the inner positions of the supporting bottom block, the transfer pump is powered by an external power supply, the middle of one end of the transfer pump is fixedly connected to a transfer horizontal pipe, and the ends of the transfer horizontal pipe are fixedly connected to diversion square boxes at the four corners of the bottom of the mounting frame;
[0016] A central diverter plate is slidably installed at the bottom of the inner side of the diverter box, a balancing telescopic spring is fixedly connected to the middle of the top surface of the central diverter plate, and the top of the balancing telescopic spring is fixedly connected to the top of the inner wall of the diverter box, a rising conduit is fixedly connected to the top position of one side of the diverter box, an auxiliary pump is fixedly connected to the end of the rising conduit corresponding to the top position of the mounting base, the auxiliary pump is powered by an external power supply, a transfer outer pipe is fixedly connected to the middle of the top of the auxiliary pump, and the ends of the transfer outer pipe are fixedly connected to connection top boxes at the four corners of the top of the heating furnace body;
[0017] The bottom surfaces of the four connecting top boxes are commonly fixedly connected with a heat storage flat box, a telescopic liquid guide sliding box is slidably installed on the inner bottom of the heat storage flat box, a return spring is evenly and evenly fixedly connected to the bottom of the groove of the telescopic liquid guide sliding box along the circumferential direction, and a sealing top block is fixedly connected to the middle of the top surface of the telescopic liquid guide sliding box;
[0018] An exhaust top pipe is fixedly connected to the middle of the top of the heating furnace main body corresponding to the top position of the sealing top block, an exhaust fan is embedded in the middle of the inner side of the exhaust top pipe, the exhaust fan is powered by an external power supply, a protective top net is embedded in the middle of the top of the exhaust top pipe, and an air guide hole plate is fixedly connected to the top of the inner side of the heating furnace main body corresponding to the bottom position of the heat storage flat box.
[0019] Preferably, the side surfaces of the heat-conducting side box are flush with the interior of the heating furnace body, the heat-conducting side box and the upper cavity of the front-end liquid storage tank are jointly filled with high-temperature heat-conducting molten salt, and the outer side of the diverter slide plate is tightly slidably fitted with the inner wall of the front-end liquid storage tank.
[0020] Preferably, a rectangular guide groove is provided at the bottom of the supporting bottom block at a position corresponding to the outer side of the transfer pump, and the lower cavity of the front end liquid storage tank and the lower cavity of the diversion box are filled with transmission heat transfer oil.
[0021] Preferably, the outer side of the central diverter plate is tightly slidably fitted with the inner wall of the diverter box, and the upper cavity of the diverter box and the interior of the heat storage flat box are both filled with low-temperature heat transfer oil.
[0022] Preferably, a long groove is provided on the bottom surface of the heat storage flat box corresponding to the bottom position of the telescopic liquid guiding slide box, and a circular groove is provided in the middle part of the top surface of the heat storage flat box corresponding to the outer position of the sealing top block, and the telescopic liquid guiding slide box and the sealing top block are tightly slidably fitted with the outer wall of the heat storage flat box.
[0023] Preferably, the sealing top block and the exhaust top pipe correspond to each other in position, and the outer side of the sealing top block can slide tightly and fit with the inner wall of the exhaust top pipe, and an air guide hole is opened through the middle of the bottom surface of the air guide hole plate.
[0024] Preferably, an internal deflection, coating and cleaning mechanism is provided at one end of the interior of the heating furnace body, and the internal deflection, coating and cleaning mechanism is used to deflect the components inside the heating furnace body, clean the inner wall of the heating furnace body during the deflection of the components, and intercept and seal the opening of the heating furnace body;
[0025] The internal deflection coating cleaning mechanism includes a driving motor, a driving crossbar, a swinging protective plate, a mounting side groove, a cleaning front scraper, a mounting short plate, a cleaning swing frame, a cleaning rear scraper, a mounting arc groove, a mounting crossbeam, an elastic limit plate, a traction rope, a counterweight slider, an air guide top cover, a collection slide box, a filtering vertical net, a protective end net, a cleaning fan, an air guide bend pipe, an air guide angle box and a blowing horizontal slot;
[0026] A driving motor is fixedly installed at two corners of the top end of the outer side of the heating furnace body, and the driving motor is powered by an external power supply. The ends of the two driving motor output shafts are fixedly connected to driving cross bars at positions corresponding to the internal positions of the heating furnace body. A swing guard plate is fixedly sleeved at the middle part of the outer side of the driving cross bar corresponding to the internal position of the heating furnace body. Installation side grooves are opened in the middle of both sides of the swing guard plate, and a front cleaning scraper is embedded and installed in the middle of the inner side of the installation side groove. Both ends of the end of the swing guard plate are symmetrically fixedly connected with installation short plates, and cleaning swing frames are rotatably installed at positions corresponding to the ends of the swing guard plate on both sides of the installation short plate, and cleaning rear scrapers are fixedly connected in the middle of both sides of the cleaning swing frame.
[0027] An arc-shaped installation groove is provided in the middle of one end of the swing protection plate, an installation beam is fixedly connected to one end of the inner middle of the cleaning swing frame, and an elastic limiting plate is fixedly connected to the middle position of one side of the installation beam;
[0028] The cleaning swing frame is fixedly connected to traction ropes at the middle of both sides of one end surface, and the ends of the traction ropes are fixedly connected to counterweight sliders. An air guide top cover is fixedly installed in the middle of the top surface of the heating furnace body, and a collecting slide box is embedded and installed at the middle position of one end of the air guide top cover. A filtering vertical net is embedded and installed at one end of the collecting slide box, and a protective end net is embedded and installed inside the air inlet end of the air guide top cover;
[0029] A cleaning fan is symmetrically embedded and installed at the end of the air guide top cover, and the cleaning fan is powered by an external power supply. An air guide bend pipe is fixedly connected to the middle of one end of the cleaning fan corresponding to the position inside the heating furnace body, and air guide angle boxes are fixedly connected to the ends of the air guide bend pipe corresponding to the two corners inside the heating furnace body. The middle edges on both sides of the air guide angle boxes are evenly provided with blowing horizontal grooves in the vertical direction.
[0030] Preferably, the side surface of the scraper before cleaning is tightly slidably fitted against the inner wall of the heating furnace body, a gap is left between the inner wall of the heating furnace body on both sides of the swing protection plate, the side surface of the scraper after cleaning is tightly slidably fitted against the inner wall of the heating furnace body, and the end of the elastic limiting plate is fixedly connected to the inner arc surface of the mounting arc groove.
[0031] Preferably, the side surface of the blowing transverse slot is kept parallel to the inner wall of the heating furnace body, and the outer side of the counterweight sliding block is tightly slidably fitted to the inner wall of the air guide angle box.
[0032] Compared with the prior art, the present invention has the following beneficial effects: the present invention has a scientific and reasonable structure and is safe and convenient to use:
[0033] 1. A three-dimensional two-way circulation heat storage mechanism is provided. Through the mutual cooperation between the components inside the three-dimensional two-way circulation heat storage mechanism, the heat circulation process during the use of the heating furnace is optimized. Through the transfer flow of the heat-conducting medium inside the heat-conducting side box, the front-end liquid storage tank, the diversion square box and the heat storage flat box, the heat inside the heating furnace body is actively and quickly transferred. In the process of discharging the heated materials, the inside of the heating furnace body is quickly cooled down by transferring the high-temperature heat-conducting molten salt inside the heat-conducting side box to the front-end liquid storage tank. When a new batch of materials is transported to the inside of the heating furnace body and needs to be preheated, the high-temperature heat-conducting molten salt inside the front-end liquid storage tank is quickly transferred to the heat-conducting side box, and the heat of the high-temperature heat-conducting molten salt is used to quickly preheat the inside of the heating furnace body, which effectively improves the preheating efficiency of the heating furnace. Through the reciprocating transfer of the high-temperature heat-conducting molten salt, the residual heat in the previous batch of heating process is stored in a targeted manner and used for the preheating process of the next batch of materials, which effectively improves the heat utilization rate of the heating furnace and reduces the use cost of the heating furnace.
[0034] At the same time, the transfer of low-temperature heat transfer oil between the diversion square box and the heat storage flat box is used to transform the shape and position of the telescopic liquid guide sliding box and the sealing top block, so that after the heating furnace door is opened, the exhaust top pipe can also connect the heating furnace body with the external space, and then the exhaust fan drives the hot air flow inside the heating furnace body to flow continuously along the air guide hole plate and the outer side of the telescopic liquid guide sliding box, and then the heat transfer oil inside the telescopic liquid guide sliding box absorbs and stores the residual heat in the hot air flow, so as to prevent the heat inside the heating furnace body from being directly discharged and wasted, and to insulate the upper space of the inner wall of the heating furnace body when the heating furnace door is opened. At the same time, due to the continuous suction of the exhaust fan, a negative pressure is generated inside the heating furnace body, so that the air flow at the heating furnace body will continue to enter the heating furnace body, so as to reduce the range of heat inside the heating furnace body to diffuse outward through the furnace mouth when the heating furnace body is opened, thereby reducing the temperature at the furnace mouth of the heating furnace body, improving the working environment during the loading and unloading process of the heating furnace, and storing the heat that should be lost inside the heating furnace body through the heat storage flat box and the telescopic liquid guide sliding box, further improving the thermal energy utilization rate during the use of the heating furnace;
[0035] In addition, through the reciprocating transfer of the transmission heat transfer oil inside the lower cavity of the front-end liquid storage tank and the diversion square box, the liquid level of the high-temperature heat transfer molten salt inside the heat transfer side box and the low-temperature heat transfer oil inside the heat storage flat box are quickly controlled to ensure that the high-temperature heat transfer molten salt inside the heat transfer side box is discharged while the inside of the heat storage flat box is filled with liquid, making the waste heat storage process and the waste heat recovery process of the heating furnace smoother. At the same time, in the process of driving the diversion slide plate and the central diversion plate to rise and fall by the transmission heat transfer oil, the transmission heat transfer oil can also exchange heat with the high-temperature heat transfer molten salt and the low-temperature heat transfer oil in real time, and then absorb and store the heat dissipated by the high-temperature heat transfer molten salt and the low-temperature heat transfer oil through the transmission heat transfer oil to maintain the temperature of the lower cavity of the installation frame, thereby extending the insulation time of the high-temperature heat transfer molten salt inside the front-end liquid storage tank and improving the heat transfer process during the use of the heating furnace.
[0036] 2. An internal deflection coating cleaning mechanism is provided. Through the mutual cooperation between the components inside the internal deflection coating cleaning mechanism, the heat preservation and cleaning process of the heating furnace body during use is optimized. After the heated materials inside the heating furnace body are completely discharged, the heating furnace body needs to be temporarily insulated. The swinging protective plate can be quickly changed to a vertical state through the action of the driving motor and gravity, and then the furnace mouth of the heating furnace body is shielded by the swinging protective plate, so as to reduce the heat dissipation rate of the furnace mouth of the heating furnace by reducing the heat dissipation channel, and the front cleaning scraper, the cleaning swing frame and the rear cleaning scraper are driven to clean the inner wall of the heating furnace body during the swinging of the swinging protective plate, so as to realize the rapid cleaning of the inner wall of the heating furnace body and optimize the use process of the heating furnace body;
[0037] At the same time, when the inner wall of the heating furnace body needs to be cleaned after use, the cleaning fan can also be used in conjunction with the air guide angle box and the blowing transverse groove to blow and clean the inner wall of the heating furnace body, thereby effectively improving the cleaning effect inside the heating furnace body. The swinging structure design of the cleaning swing frame and the elastic bendable structure design of the elastic limit plate allow the cleaning swing frame to have a larger range of movement during the swinging process, ensuring the normal sealing process of the swinging protective plate and the cleaning process of the scraper after cleaning. At the same time, the auxiliary traction of the cleaning swing frame by the traction rope and the counterweight slider ensures that the cleaning swing frame can remain flush during idleness.
[0038] To summarize, through the mutual cooperation between the components inside the three-dimensional two-way circulation heat storage mechanism and the internal deflection coating cleaning mechanism, the heat inside the heating furnace is transferred and transported by utilizing the heat-conducting medium connecting the internal components of the heating furnace and the flow of external airflow. When the heating furnace is turned on, the heat is transferred to the bottom of the mounting frame through the flow of high-temperature heat-conducting molten salt inside the heat-conducting side box and the front-end liquid storage tank. During the preheating stage of the heating furnace, the interior of the heating furnace body can be quickly preheated by the reflux of high-temperature heat-conducting molten salt inside the heat-conducting side box, thereby effectively improving the heating efficiency and heat utilization rate of the heating furnace. The exhaust fan and the cleaning fan can actively drive the airflow inside and outside the heating furnace body to flow in a directional manner, so as to fully recover and store the waste heat inside the heating furnace body, and realize rapid blowing and cleaning of the interior of the heating furnace, thereby further optimizing the use process of the heating furnace. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0040] In the attached picture:
[0041] Figure 1 is a flow chart of the steps of the present invention;
[0042] Figure 2 It is a schematic diagram of the structure of the present invention;
[0043] Figure 3 It is a structural schematic diagram of the installation of the heat preservation heating cover of the present invention;
[0044] Figure 4 It is a structural schematic diagram of the installation of the supporting bottom block of the present invention;
[0045] Figure 5 It is a structural schematic diagram of the three-dimensional bidirectional circulation heat storage mechanism of the present invention;
[0046] Figure 6 It is a structural schematic diagram of the installation of the front end liquid storage tank of the present invention;
[0047] Figure 7 It is a structural schematic diagram of the internal deflection coating cleaning mechanism of the present invention;
[0048] Figure 8 It is a structural schematic diagram of the installation of the elastic limiting plate of the present invention;
[0049] Numbers in the figure: 1. Installation frame; 2. Support piles; 3. Heating furnace body; 4. Heating furnace door;
[0050] 5. Three-dimensional two-way circulation heat storage mechanism; 501. Install rectangular inner tank; 502. Heat-conducting side box; 503. Insulation ceramic plate; 504. Isolation upper valve; 505. Transfer connecting transverse pipe; 506. Diversion center box; 507. Front liquid storage tank; 508. Insulation heating cover; 509. Isolation bottom ring; 510. Diversion slide plate; 511. Floating bottom ring; 512. Support bottom block; 513. Transfer bottom barrel; 514. Transfer pump; 515, transfer flat pipe; 516, diversion square box; 517, central diversion plate; 518, balance telescopic spring; 519, rising duct; 520, auxiliary pump; 521, transfer outer pipe; 522, connection top box; 523, heat storage flat box; 524, telescopic liquid guide sliding box; 525, reset spring; 526, sealing top block; 527, exhaust top pipe; 528, exhaust fan; 529, protective top net; 530, air guide hole plate;
[0051] 6. Internal deflection and coating cleaning mechanism; 601. Driving motor; 602. Driving cross bar; 603. Swinging protective plate; 604. Installing side grooves; 605. Cleaning the front scraper; 606. Installing short plates; 607. Cleaning the swing frame; 608. Cleaning the rear scraper; 609. Installing arc grooves; 610. Installing cross beams; 611. Elastic limit plates; 612. Traction ropes; 613. Counterweight sliders; 614. Air guide top cover; 615. Collecting slide box; 616. Filter vertical net; 617. Protective end net; 618. Cleaning fan; 619. Air guide bend pipe; 620. Air guide angle box; 621. Blowing horizontal slots. DETAILED DESCRIPTION
[0052] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0053] Example: Figure 1 As shown, the present invention provides a technical solution, a method for improving the thermal efficiency of a heating furnace, comprising the following steps:
[0054] S1, internal preheating: after adding the material to be heated into the heating furnace body 3 located on the top of the mounting base 1, the heating furnace door 4 is closed, and then the heating furnace body 3 is started to preheat the interior thereof, so that the temperature inside the heating furnace body 3 reaches the heating requirement;
[0055] S2, heating and heat preservation: after the temperature inside the heating furnace body 3 reaches the target temperature, it is necessary to continue to heat the inside thereof. During the process that the temperature of the material inside the heating furnace body 3 continues to rise, the temperature of the heat-conducting molten salt inside the heat-conducting side box 502 will also continue to rise, and the temperature inside the heating furnace body 3 can be kept within a suitable temperature range for a long time;
[0056] S3, cooling and discharging: when it is necessary to take out the heated material inside the heating furnace body 3, start the transfer pump 514 to transfer the transmission heat transfer oil in the lower layer of the transfer bottom barrel 513 to the inside of the diversion square box 516, so that the high-temperature heat transfer molten salt inside the heat transfer side box 502 is quickly concentrated to the front end liquid storage tank 507 for heat preservation storage, and the material can be taken out from the heating furnace body 3 after the temperature inside the heating furnace body 3 reaches a suitable range;
[0057] S4, cleaning and isolation: After the material is taken out, the swing protection plate 603 can be driven by the driving motor 601 to rotate to a vertical state, so as to realize simple protection of the discharge port of the heating furnace body 3, so as to reduce the heat loss inside the heating furnace body 3, and then the inner wall of the heating furnace body 3 is cleaned by the cleaning front scraper 605 and the cleaning rear scraper 608 during the swinging process of the swing protection plate 603;
[0058] S5, reheating: after a new batch of materials to be heated is transported to the interior of the heating furnace body 3, the transfer pump 514 is started to guide the heat transfer oil in the diversion box 516 back to the bottom of the front liquid storage tank 507, and the high-temperature heat transfer molten salt in the front liquid storage tank 507 is guided back to the interior of the heat transfer side box 502, thereby achieving rapid heating of the interior of the heating furnace body 3 and realizing the recycling of heat energy.
[0059] like Figure 2-8 As shown, supporting bottom piles 2 are evenly fixedly installed on both sides of the bottom surface of the installation base frame 1, a heating furnace body 3 is fixedly installed in the middle of the top of the installation base frame 1, and a heating furnace door 4 is hinged at one end of the heating furnace body 3;
[0060] A three-dimensional two-way circulation heat storage mechanism 5 is arranged inside the heating furnace body 3. The three-dimensional two-way circulation heat storage mechanism 5 is used to absorb the heat inside the heating furnace and transfer the heat in the furnace through the flow of heat-conducting molten salt when the heating furnace is turned on, so as to realize the heat transfer inside the heating furnace;
[0061] The three-dimensional two-way circulation heat storage mechanism 5 includes a rectangular inner tank 501, a heat-conducting side box 502, a heat-insulating ceramic plate 503, an isolating upper valve 504, a transfer connecting transverse pipe 505, a flow guide center box 506, a front liquid storage box 507, a heat-insulating heating cover 508, an isolating bottom ring 509, a diversion slide plate 510, a floating bottom ring 511, a supporting bottom block 512, a transfer bottom barrel 513, a transfer pump 514, a transfer flat pipe 515, a diversion square box 516, a central diversion plate 517, a balancing telescopic spring 518, an ascending conduit 519, an auxiliary pump 520, a transfer outer pipe 521, a connecting top box 522, a heat storage flat box 523, a telescopic liquid guide slide box 524, a reset spring 525, a sealing top block 526, an exhaust top pipe 527, an exhaust fan 528, a protective top net 529 and an air guide hole plate 530;
[0062] Rectangular inner grooves 501 are provided on both sides and ends of the inner wall of the heating furnace body 3, and a heat-conducting side box 502 is embedded and installed inside the rectangular inner groove 501. A thermal insulation ceramic plate 503 is fixedly installed at one side of the heat-conducting side box 502. An isolation upper valve 504 is fixedly connected to the bottom position of the installation base frame 1 at the bottom of the heat-conducting side box 502 through a pipeline. A transfer connecting transverse pipe 505 is fixedly connected to the bottom position of the installation base frame 1 on one side of the isolation upper valve 504. A plurality of transfer connecting transverse pipes 505 are fixedly connected to a guide center box 506 at the ends thereof. A front guide box 506 is fixedly connected to the middle of the bottom end thereof through a pipeline. The front end liquid storage tank 507, the outer side of the front end liquid storage tank 507 is tightly covered with a heat preservation heating cover 508, the inner bottom of the front end liquid storage tank 507 is fixedly connected with an isolation bottom ring 509, the inner side of the front end liquid storage tank 507 is slidably installed with a diverter slide 510 corresponding to the top position of the isolation bottom ring 509, and the bottom edge of the diverter slide 510 is fixedly installed with a floating bottom ring 511, the side of the heat-conducting side box 502 is flush with the inside of the heating furnace body 3, the upper cavity of the heat-conducting side box 502 and the front end liquid storage tank 507 is jointly filled with heat-conducting molten salt, and the outer side of the diverter slide 510 is tightly slidably fitted with the inner wall of the front end liquid storage tank 507;
[0063] A supporting bottom block 512 is fixedly connected to the bottom of the front end liquid storage tank 507, a transfer bottom barrel 513 is fixedly connected at the middle of the bottom end of the front end liquid storage tank 507 corresponding to the inner position of the supporting bottom block 512, and a transfer pump 514 is fixedly connected to the four sides of the outer bottom of the transfer bottom barrel 513 corresponding to the inner position of the supporting bottom block 512 through pipelines, and the transfer pump 514 is powered by an external power supply, and a transfer horizontal pipe 515 is fixedly connected to the middle of one end of the transfer pump 514, and the end of the transfer horizontal pipe 515 is fixedly connected to the four corners of the bottom of the mounting frame 1, and a rectangular guide groove is opened at the bottom of the supporting bottom block 512 corresponding to the outer position of the transfer pump 514, and the lower cavity of the front end liquid storage tank 507 and the lower cavity of the diverter box 516 are filled with transmission heat transfer oil;
[0064] A central diverter plate 517 is slidably mounted on the bottom of the inner side of the diverter box 516, and the outer side of the central diverter plate 517 is tightly slidably fitted with the inner wall of the diverter box 516. The upper cavity of the diverter box 516 and the interior of the heat storage flat box 523 are both filled with low-temperature heat transfer oil.
[0065] A balancing telescopic spring 518 is fixedly connected to the middle of the top surface of the central diverter plate 517, and the top of the balancing telescopic spring 518 is fixedly connected to the top of the inner wall of the diverter box 516. A rising conduit 519 is fixedly connected to the top position of one side of the diverter box 516. An auxiliary pump 520 is fixedly connected to the end of the rising conduit 519 corresponding to the top position of the mounting base 1. The auxiliary pump 520 is powered by an external power supply. A transport outer tube 521 is fixedly connected to the middle of the top of the auxiliary pump 520. The ends of the transport outer tube 521 are fixedly connected to the connection top boxes 522 corresponding to the four corners of the top of the heating furnace body 3.
[0066] The bottom surfaces of the four connecting top boxes 522 are commonly fixedly connected with a heat storage flat box 523, a telescopic liquid guiding slide box 524 is slidably installed on the inner bottom of the heat storage flat box 523, a reset spring 525 is evenly and evenly fixedly connected to the bottom of the groove of the telescopic liquid guiding slide box 524 along the circumferential direction, and a sealing top block 526 is fixedly connected to the middle of the top surface of the telescopic liquid guiding slide box 524. A long groove is opened at the bottom of the heat storage flat box 523 corresponding to the bottom position of the telescopic liquid guiding slide box 524, and a circular groove is opened at the middle of the top surface of the heat storage flat box 523 corresponding to the outer position of the sealing top block 526. The telescopic liquid guiding slide box 524 and the sealing top block 526 are tightly slidably fitted with the outer wall of the heat storage flat box 523;
[0067] An exhaust top pipe 527 is fixedly connected to the top position of the sealing top block 526 corresponding to the top of the heating furnace main body 3, and an exhaust fan 528 is embedded in the middle of the inner side of the exhaust top pipe 527. The exhaust fan 528 is powered by an external power supply. A protective top net 529 is embedded in the middle of the top of the exhaust top pipe 527. An air guide hole plate 530 is fixedly connected to the bottom position of the heat storage flat box 523 corresponding to the inner top of the heating furnace main body 3. The positions of the sealing top block 526 and the exhaust top pipe 527 correspond to each other, and the outer side of the sealing top block 526 can be tightly slidably fitted with the inner wall of the exhaust top pipe 527. An air guide hole is opened through the middle of the bottom surface of the air guide hole plate 530. Through the mutual cooperation between the internal components of the three-dimensional two-way circulation heat storage mechanism 5, the heat circulation process during the use of the heating furnace is optimized. The transfer flow of the heat-conducting medium inside the flat box 523 actively and quickly transfers the heat inside the heating furnace body 3. In the process of discharging the heated materials, the inside of the heating furnace body 3 is quickly cooled down by transferring the high-temperature heat-conducting molten salt inside the heat-conducting side box 502 to the front end liquid storage tank 507. When a new batch of materials is transported to the heating furnace body 3 and needs to be preheated, the high-temperature heat-conducting molten salt inside the front end liquid storage tank 507 is quickly transferred to the heat-conducting side box 502, and the heat of the high-temperature heat-conducting molten salt is used to quickly preheat the inside of the heating furnace body 3, which effectively improves the preheating efficiency of the heating furnace. Through the reciprocating transfer of the high-temperature heat-conducting molten salt, the residual heat from the previous batch of heating process is stored in a targeted manner and used for the preheating process of the next batch of materials, which effectively improves the heat utilization rate of the heating furnace and reduces the use cost of the heating furnace.
[0068] At the same time, by utilizing the transfer of low-temperature heat transfer oil between the diversion square box 516 and the heat storage flat box 523, the shape and position of the telescopic liquid guide slide box 524 and the sealing top block 526 are transformed, so that after the heating furnace door 4 is opened, the exhaust top pipe 527 can also connect the heating furnace body 3 with the external space, and then the exhaust fan 528 drives the hot air flow inside the heating furnace body 3 to flow continuously along the air guide hole plate 530 and the outer side of the telescopic liquid guide slide box 524, and then the residual heat in the hot air flow is absorbed and stored by the heat transfer oil inside the telescopic liquid guide slide box 524, so as to prevent the heat inside the heating furnace body 3 from being directly discharged and wasted, and When the heating furnace door 4 is opened, the upper space of the inner wall of the heating furnace body 3 is insulated. At the same time, due to the continuous suction of the exhaust fan 528, negative pressure is generated inside the heating furnace body 3, so that the airflow at the heating furnace body 3 will continue to enter the heating furnace body 3, so as to reduce the range of heat inside the heating furnace body 3 to diffuse outward through the furnace mouth when the heating furnace body 3 is opened, thereby reducing the temperature at the furnace mouth of the heating furnace body 3, improving the working environment during the loading and unloading of the heating furnace, and storing the heat that should be lost inside the heating furnace body 3 through the heat storage flat box 523 and the telescopic liquid guide sliding box 524, further improving the thermal energy utilization rate during the use of the heating furnace;
[0069] And through the reciprocating transfer of the transmission heat transfer oil in the lower cavity of the front end liquid storage tank 507 and the diverter box 516, the liquid level of the high-temperature heat transfer molten salt in the heat transfer side box 502 and the low-temperature heat transfer oil in the heat storage flat box 523 are quickly controlled to ensure that the high-temperature heat transfer molten salt in the heat transfer side box 502 is discharged while the heat storage flat box 523 is filled with liquid, so that the waste heat storage process and waste heat recovery process of the heating furnace are smoother. At the same time, in the process of driving the diverter slide plate 510 and the central diverter plate 517 to rise and fall by the transmission heat transfer oil, the transmission heat transfer oil can also exchange heat with the high-temperature heat transfer molten salt and the low-temperature heat transfer oil in real time, and then the heat dissipated by the high-temperature heat transfer molten salt and the low-temperature heat transfer oil is absorbed and stored by the transmission heat transfer oil to maintain the temperature of the lower cavity of the installation base 1, thereby extending the insulation time of the high-temperature heat transfer molten salt in the front end liquid storage tank 507 and improving the heat transfer process during the use of the heating furnace.
[0070] An internal deflection, coating and cleaning mechanism 6 is provided at one end of the heating furnace body 3. The internal deflection, coating and cleaning mechanism 6 is used to deflect the components inside the heating furnace body 3, clean the inner wall of the heating furnace body 3 during the component deflection process, and intercept and seal the opening of the heating furnace body 3;
[0071] The internal deflection coating cleaning mechanism 6 includes a driving motor 601, a driving crossbar 602, a swinging protective plate 603, an installation side groove 604, a cleaning front scraper 605, an installation short plate 606, a cleaning swing frame 607, a cleaning rear scraper 608, an installation arc groove 609, an installation crossbeam 610, an elastic limit plate 611, a traction rope 612, a counterweight slider 613, an air guide top cover 614, a collection slide box 615, a filtering vertical net 616, a protective end net 617, a cleaning fan 618, an air guide elbow 619, an air guide angle box 620 and a blowing horizontal slot 621;
[0072] Drive motors 601 are fixedly installed at both corners of the top end of the outer side of the heating furnace body 3, and the drive motors 601 are powered by an external power supply. The ends of the output shafts of the two drive motors 601 are fixedly connected with drive cross bars 602 at positions corresponding to the inner positions of the heating furnace body 3. A swing protection plate 603 is fixedly sleeved at the middle of the outer side of the drive cross bar 602 corresponding to the inner position of the heating furnace body 3. Installation side grooves 604 are opened in the middle of both sides of the swing protection plate 603. A front cleaning scraper 605 is embedded in the middle of the inner side of the installation side groove 604. Both ends of the end of the swing protection plate 603 are symmetrically fixedly connected with installation short plates 606. Cleaning swing frames 607 are rotatably installed at positions corresponding to the ends of the swing protection plate 603 on both sides of the installation short plate 606. Cleaning rear scrapers 608 are fixedly connected to the middle of both sides of the cleaning swing frame 607.
[0073] An installation arc groove 609 is provided in the middle of one end of the swing guard plate 603, an installation crossbeam 610 is fixedly connected to one end of the inner middle of the cleaning swing frame 607, an elastic limit plate 611 is fixedly connected to the middle position of one side of the installation crossbeam 610, the side of the scraper plate 605 before cleaning is tightly slidably fitted with the inner wall of the heating furnace body 3, gaps are left between the two sides of the swing guard plate 603 and the inner wall of the heating furnace body 3, the side of the scraper plate 608 after cleaning is tightly slidably fitted with the inner wall of the heating furnace body 3, and the end of the elastic limit plate 611 is fixedly connected to the inner arc surface of the installation arc groove 609;
[0074] A traction rope 612 is fixedly connected to the middle of both sides of one end surface of the cleaning swing frame 607, and a counterweight slider 613 is fixedly connected to the end of the traction rope 612. An air guide top cover 614 is fixedly installed in the middle of the top surface of the heating furnace body 3. A collection slide box 615 is embedded and installed in the middle of one end of the air guide top cover 614. A filtering vertical net 616 is embedded and installed at one end of the collection slide box 615. A protective end net 617 is embedded and installed inside the air inlet end of the air guide top cover 614.
[0075] A cleaning fan 618 is symmetrically embedded and installed at the end of the air guide top cover 614, and the cleaning fan 618 is powered by an external power supply. An air guide elbow 619 is fixedly connected to the middle of one end of the cleaning fan 618 corresponding to the internal position of the heating furnace body 3. The ends of the air guide elbow 619 are fixedly connected to the two corners of the heating furnace body 3. Wind guide angle boxes 620 are evenly connected. The middle edges of both sides of the wind guide angle box 620 are evenly provided with blowing transverse grooves 621 in the vertical direction. The sides of the blowing transverse grooves 621 are kept parallel to the inner wall of the heating furnace body 3. The outer side of the counterweight slider 613 is tightly slidably fitted with the inner wall of the wind guide angle box 620. The mutual cooperation between the internal components of the internal deflection covering cleaning mechanism 6 optimizes the heating process. During the heat preservation and cleaning process of the heating furnace body 3 in use, after the heated materials inside the heating furnace body 3 are completely discharged, the heating furnace body 3 needs to be temporarily insulated. The swinging protection plate 603 can be quickly changed to a vertical state by driving the motor 601 and gravity, and then the furnace mouth of the heating furnace body 3 is shielded by the swinging protection plate 603, so as to reduce the heat dissipation rate of the furnace mouth of the heating furnace by reducing the heat dissipation channel, and the front cleaning scraper 605, the cleaning swing frame 607 and the rear cleaning scraper 608 are driven to clean the inner wall of the heating furnace body 3 during the swinging of the swinging protection plate 603, so as to realize the rapid cleaning of the inner wall of the heating furnace body 3 and optimize the use process of the heating furnace body 3;
[0076] At the same time, when the inner wall of the heating furnace body 3 needs to be cleaned after using the heating furnace, the cleaning fan 618 can also be used to blow and clean the inner wall of the heating furnace body 3 in cooperation with the air guide angle box 620 and the blowing transverse groove 621, thereby effectively improving the cleaning effect inside the heating furnace body 3. The swinging structure design of the cleaning swing frame 607 and the elastic bendable structure design of the elastic limiting plate 611 allow the cleaning swing frame 607 to have a larger range of movement during the swinging process, thereby ensuring the normal sealing process of the swinging protective plate 603 and the cleaning process of the cleaning rear scraper 608. At the same time, the auxiliary traction of the cleaning swing frame 607 by the traction rope 612 and the counterweight slider 613 ensures that the cleaning swing frame 607 can remain flush during the idle process.
[0077] The working principle and use process of the present invention: When using the heating furnace, the present invention needs to first install the heating furnace body 3 on the foundation through the installation base 1, and use the supporting bottom piles 2 to auxiliary support the bottom of the installation base 1. Then, after completing the heating of a batch of materials, when it is necessary to recover the internal heat of the heating furnace body 3, start the transfer pump 514 to transfer the heat transfer oil of the lower layer of the front end liquid storage tank 507 through the transfer bottom barrel 513 into the diversion square box 516 through the transfer horizontal pipe 515, so that the liquid level of the lower layer inside the front end liquid storage tank 507 gradually decreases, and the diversion slide plate 510 and the floating bottom ring 511 decrease together with the heat transfer oil of the lower layer of the front end liquid storage tank 507, and the isolation upper valve 504 is opened synchronously. The high-temperature heat-conducting molten salt in the multiple heat-conducting side boxes 502 flows into the diversion center box 506 through the transfer connecting cross pipe 505, and then the high-temperature heat-conducting molten salt is introduced into the front-end liquid storage tank 507 through the diversion center box 506 for storage and heat preservation, and the heat inside the heating furnace body 3 is quickly taken away during the discharge of the high-temperature heat-conducting molten salt, so as to achieve rapid cooling of the inside of the heating furnace body 3, and at the same time, the outside of the front-end liquid storage tank 507 is insulated and protected by the heat-insulating heating cover 508, and when the temperature inside the front-end liquid storage tank 507 drops, the heat-insulating heating cover 508 is used to auxiliary heat the front-end liquid storage tank 507, so as to keep the internal temperature of the front-end liquid storage tank 507 within a suitable range;
[0078] After the heat transfer oil in the front liquid storage tank 507 enters the lower cavity of the diverter box 516, it will drive the central diverter plate 517 at the bottom of the diverter box 516 to rise, and then in the process of the central diverter plate 517 rising, the low-temperature heat transfer oil in the upper chamber of the diverter box 516 will enter the rising conduit 519, and in the process of the central diverter plate 517 rising, it will be assisted by the balance telescopic spring 518 to ensure that the rising process of the central diverter plate 517 is smoother, and the low-temperature heat transfer oil entering the rising conduit 519 will continue to be transported to the inside of the transfer outer pipe 521 through the auxiliary pump 520, and then introduced into the inside of the connecting top box 522 through the transfer outer pipe 521, and finally introduced into the inside of the heat storage flat box 523 through the connecting top box 522;
[0079] As the amount of low-temperature heat transfer oil in the heat storage flat box 523 increases, its internal hydraulic pressure will continue to increase, thereby enabling the telescopic liquid guide slide box 524 to overcome the pulling force of the return spring 525 and drive the sealing top block 526 to slide downward along the inside of the heat storage flat box 523. When the sealing top block 526 is completely withdrawn from the exhaust top pipe 527, the exhaust fan 528 is started to suck the air flow inside the heating furnace body 3, and under the guidance of the air guide hole plate 530, the hot air flow inside the heating furnace body 3 can rise along the middle hole at the bottom of the air guide hole plate 530, and after the hot air flow rises to the upper space of the air guide hole plate 530, the hot air flow flows from the center to the edge along the bottom of the telescopic liquid guide slide box 524 again, and heats the low-temperature heat transfer oil in the telescopic liquid guide slide box 524 during the flow process, thereby realizing the recovery of residual heat inside the heating furnace body 3, and protecting the top of the exhaust top pipe 527 through the protective top net 529 during the operation of the exhaust fan 528;
[0080] When a new batch of materials to be processed is transported to the interior of the heating furnace body 3 and the heating furnace door 4 is closed, if the interior of the heating furnace needs to be preheated, the auxiliary pump 520 is started in reverse to guide the heat transfer oil in the diversion box 516 back to the interior of the front liquid storage tank 507, and in the process of the liquid level in the lower cavity of the front liquid storage tank 507 continuously rising, the high-temperature heat-conducting molten salt in the upper cavity of the front liquid storage tank 507 is simultaneously driven to flow back to the interior of the heat-conducting side box 502, so as to quickly preheat the interior of the heating furnace body 3 through the high-temperature heat-conducting molten salt in the heat-conducting side box 502;
[0081] When the heating furnace is turned on and needs to be cleaned and insulated, the driving motor 601 is started to drive the driving cross bar 602 to rotate, and then the swing protection plate 603 is driven to rotate synchronously through the rotation of the driving cross bar 602. During the rotation of the swing protection plate 603, the cleaning front scraper 605 installed in the side groove 604 is driven to scrape along the inner wall of the heating furnace body 3 to achieve the cleaning of the inner wall of the heating furnace body 3, and during the swinging of the swing protection plate 603, the elastic limit plate 605 installed in the arc groove 609 is used to scrape the inner wall of the heating furnace body 3. 11 drives the installation beam 610 to move synchronously, and synchronously drives the cleaning swing frame 607 to swing during the movement of the installation beam 610. The swing of the cleaning swing frame 607 drives the cleaning rear scraper 608 to synchronously scrape the inner wall of the heating furnace body 3, further expanding the cleaning range inside the heating furnace body 3. At the same time, during the swinging of the cleaning swing frame 607, the traction rope 612 drives the counterweight slider 613 to slide and rise along the inside of the air guide angle box 620, so as to slide and store energy through the rise of the counterweight slider 613;
[0082] When the cleaning swing frame 607 swings to the lowest end and contacts the inner bottom surface of the heating furnace body 3, as the swing protection plate 603 continues to rotate, the cleaning swing frame 607 will drive the elastic limit plate 611 to bend under the action of the reaction force generated after contacting the heating furnace body 3, and make the cleaning swing frame 607 bend along the end of the installation short plate 606, so that the swing protection plate 603 becomes a vertical state, so as to realize the rapid sealing of the end of the heating furnace body 3 when the heating furnace door 4 is not closed, so as to reduce the heat loss inside the heating furnace body 3 when the heating furnace door 4 is opened;
[0083] When the heating furnace needs dust removal after one use, the cleaning fan 618 is started to suck the airflow at the end of the air guide top cover 614, so that the external air can pass through the protective end net 617 into the air guide top cover 614, and the large particles of impurities in the airflow are filtered and intercepted by the collecting slide box 615 and the filtering vertical net 616, and then the high-speed airflow is introduced into the air guide angle box 620 through the air guide bend 619, and the high-speed airflow is blown toward the inner wall of the heating furnace body 3 through the blowing horizontal slot 621, so as to realize the rapid blowing and cleaning of the inner wall of the heating furnace body 3.
[0084] Finally, it should be noted that the above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A method for improving the thermal efficiency of a heating furnace, characterized in that: The steps include: S1, internal preheating: after adding the material to be heated into the interior of the heating furnace body (3) located on the top of the mounting base (1), the heating furnace door (4) is closed, and then the heating furnace body (3) is started to preheat the interior thereof, so that the temperature inside the heating furnace body (3) reaches the heating requirement; S2, heating and heat preservation: after the temperature inside the heating furnace body (3) reaches the target temperature, it is necessary to continue to heat the inside thereof. As the temperature of the material inside the heating furnace body (3) continues to rise, the temperature of the high-temperature heat-conducting molten salt inside the heat-conducting side box (502) will also continue to rise, so that the temperature inside the heating furnace body (3) can be maintained within a suitable temperature range for a long time; S3, cooling and discharging: when it is necessary to take out the heated material inside the heating furnace body (3), start the transfer pump (514) to transfer the transmission heat transfer oil in the lower layer of the transfer bottom barrel (513) to the inside of the diversion square box (516), so that the high-temperature heat transfer molten salt inside the heat transfer side box (502) is quickly concentrated to the front end liquid storage tank (507) for heat preservation and storage, and the material can be taken out from the inside of the heating furnace body (3) after the temperature inside the heating furnace body (3) reaches a suitable range; S4, cleaning and isolation: after the material is taken out, the swing protection plate (603) can be driven by the driving motor (601) to rotate to a vertical state, so as to realize simple protection of the discharge port of the heating furnace body (3) to reduce the heat loss inside the heating furnace body (3), and then the inner wall of the heating furnace body (3) is cleaned by the cleaning front scraper (605) and the cleaning rear scraper (608) during the swinging process of the swing protection plate (603); S5, reheating: after a new batch of materials to be heated is transported to the interior of the heating furnace body (3), the transfer pump (514) is started to guide the heat transfer oil in the diversion square box (516) back to the bottom of the front liquid storage tank (507), and the high-temperature heat transfer molten salt in the front liquid storage tank (507) is guided back to the interior of the heat transfer side box (502), thereby achieving rapid heating of the interior of the heating furnace body (3) and realizing the recycling of heat energy; The inner walls and ends of the heating furnace body (3) are provided with rectangular inner grooves (501) for installation, and a heat-conducting side box (502) is embedded and installed inside the rectangular inner groove (501). A heat-insulating ceramic plate (503) is fixedly installed at a position on one side of the interior of the heat-conducting side box (502); an isolating upper valve (504) is fixedly connected to a position on the bottom of the installation base frame (1) at the bottom of the heat-conducting side box (502) via a pipeline; a transfer connecting transverse pipe (505) is fixedly connected to a position on one side of the isolating upper valve (504) corresponding to the bottom of the installation base frame (1); the ends of the plurality of transfer connecting transverse pipes (505) are fixedly connected to a flow guiding center box (506); the flow guiding center box (506) is fixedly connected to a flow guiding center box (506) at the bottom of the installation base frame (1). The middle part of the bottom end of 506 is fixedly connected to a front liquid storage tank (507) through a pipeline, the outer side of the front liquid storage tank (507) is tightly covered with a heat preservation heating cover (508), the inner bottom of the front liquid storage tank (507) is fixedly connected to an isolation bottom ring (509), a diversion slide plate (510) is slidably installed in the front liquid storage tank (507) at a position corresponding to the top of the isolation bottom ring (509), and a floating bottom ring (511) is fixedly installed at the edge of the bottom surface of the diversion slide plate (510); The bottom of the front end liquid storage tank (507) is fixedly connected to a supporting bottom block (512); a transfer bottom barrel (513) is fixedly connected at a position corresponding to the inner side of the supporting bottom block (512) at the middle of the bottom end of the front end liquid storage tank (507); a transfer pump (514) is fixedly connected to the four side surfaces of the outer bottom of the transfer bottom barrel (513) at positions corresponding to the inner side of the supporting bottom block (512) through pipelines; the transfer pump (514) is powered by an external power supply; a transfer horizontal pipe (515) is fixedly connected to the middle of one end of the transfer pump (514); and a diversion square box (516) is fixedly connected to the four corners of the bottom of the mounting frame (1) at the end of the transfer horizontal pipe (515); A driving motor (601) is fixedly mounted at both corners of the top end of the outer side of the heating furnace body (3); driving cross bars (602) are fixedly connected to the ends of the output shafts of the two driving motors (601) at positions corresponding to the interior of the heating furnace body (3); a swing protection plate (603) is fixedly sleeved at the middle of the outer side of the driving cross bar (602) at a position corresponding to the interior of the heating furnace body (3); mounting side grooves (604) are provided in the middle of both sides of the swing protection plate (603); a front cleaning scraper (605) is embedded and mounted in the middle of the inner side of the mounting side groove (604); mounting short plates (606) are symmetrically fixedly mounted at both ends of the end of the swing protection plate (603); cleaning swing frames (607) are rotatably mounted at positions corresponding to the ends of the swing protection plate (603) on both sides of the mounting short plate (606); and cleaning rear scrapers (608) are fixedly connected to the middle of both sides of the cleaning swing frame (607).
2. A method for improving the thermal efficiency of a heating furnace according to claim 1, characterized in that: Supporting bottom piles (2) are evenly fixedly installed on both sides of the bottom surface of the installation base (1), a heating furnace body (3) is fixedly installed in the middle of the top of the installation base (1), and a heating furnace door (4) is hingedly connected to the edge of one end of the heating furnace body (3); A three-dimensional two-way circulation heat storage mechanism (5) is arranged inside the heating furnace body (3), and the three-dimensional two-way circulation heat storage mechanism (5) is used to absorb heat inside the heating furnace, and transfer the heat in the furnace through the flow of high-temperature heat-conducting molten salt when the heating furnace is turned on, so as to achieve heat transfer inside the heating furnace; The three-dimensional bidirectional circulation heat storage mechanism (5) comprises a mounting rectangular inner tank (501), a heat-conducting side box (502), a heat-insulating ceramic plate (503), an isolating upper valve (504), a transfer connecting transverse pipe (505), a flow-guiding central box (506), a front-end liquid storage tank (507), a heat-insulating heating cover (508), an isolating bottom ring (509), a diversion slide plate (510), a floating bottom ring (511), a supporting bottom block (512), a transfer bottom barrel (513), and a transfer pump (514). , a transfer flat pipe (515), a diversion square box (516), a central diversion plate (517), a balancing telescopic spring (518), an ascending duct (519), an auxiliary pump (520), a transfer outer pipe (521), a connecting top box (522), a heat storage flat box (523), a telescopic liquid guide sliding box (524), a return spring (525), a sealing top block (526), an exhaust top pipe (527), an exhaust fan (528), a protective top net (529) and an air guide hole plate (530); A central diverter plate (517) is slidably mounted on the bottom of the inner side of the diverter box (516); a balancing telescopic spring (518) is fixedly connected to the middle of the top surface of the central diverter plate (517); and the top of the balancing telescopic spring (518) is fixedly connected to the top of the inner wall of the diverter box (516); a rising conduit (519) is fixedly connected to the top of one side of the diverter box (516); an auxiliary pump (520) is fixedly connected to the end of the rising conduit (519) at a position corresponding to the top of the mounting base (1); the auxiliary pump (520) is powered by an external power supply; a transport outer tube (521) is fixedly connected to the middle of the top of the auxiliary pump (520); and a connection top box (522) is fixedly connected to the ends of the transport outer tube (521) at the four corners of the inner top of the heating furnace body (3); The bottom surfaces of the four connecting top boxes (522) are commonly fixedly connected with a heat storage flat box (523); a telescopic liquid guide sliding box (524) is slidably mounted on the inner bottom of the heat storage flat box (523); a return spring (525) is fixedly connected to the bottom of the groove of the telescopic liquid guide sliding box (524) at equal intervals along the circumferential direction; and a sealing top block (526) is fixedly connected to the middle of the top surface of the telescopic liquid guide sliding box (524); An exhaust top pipe (527) is fixedly connected to the middle of the top of the heating furnace body (3) corresponding to the top position of the sealing top block (526); an exhaust fan (528) is embedded and installed in the middle of the inner side of the exhaust top pipe (527); the exhaust fan (528) is powered by an external power supply; a protective top net (529) is embedded and installed in the middle of the top of the exhaust top pipe (527); and an air guide hole plate (530) is fixedly connected to the top of the inner side of the heating furnace body (3) corresponding to the bottom position of the heat storage flat box (523).
3. The method for improving the thermal efficiency of a heating furnace according to claim 2, characterized in that: The side surface of the heat-conducting side box (502) is flush with the interior of the heating furnace body (3); the upper cavity of the heat-conducting side box (502) and the front liquid storage tank (507) is filled with high-temperature heat-conducting molten salt; the outer side of the diverter slide plate (510) is tightly slidably fitted with the inner wall of the front liquid storage tank (507).
4. The method for improving the thermal efficiency of a heating furnace according to claim 2, characterized in that: A rectangular guide groove is provided at the bottom of the supporting bottom block (512) at a position corresponding to the outer side of the transfer pump (514), and the lower cavity of the front liquid storage box (507) and the lower cavity of the diversion square box (516) are filled with transmission heat transfer oil.
5. The method for improving the thermal efficiency of a heating furnace according to claim 2, characterized in that: The outer side of the central flow dividing plate (517) is tightly slidably fitted with the inner wall of the flow dividing square box (516), and the upper cavity of the flow dividing square box (516) and the interior of the heat storage flat box (523) are both filled with low-temperature heat transfer oil.
6. The method for improving the thermal efficiency of a heating furnace according to claim 2, characterized in that: A long groove is provided on the bottom surface of the heat storage flat box (523) at a position corresponding to the bottom of the telescopic liquid guide sliding box (524), and a circular groove is provided on the middle of the top surface of the heat storage flat box (523) at a position corresponding to the outer side of the sealing top block (526). Both the telescopic liquid guide sliding box (524) and the sealing top block (526) are tightly slidably fitted with the outer wall of the heat storage flat box (523).
7. The method for improving the thermal efficiency of a heating furnace according to claim 2, characterized in that: The positions of the sealing top block (526) and the exhaust top pipe (527) correspond to each other, and the outer side of the sealing top block (526) can be tightly slidably fitted with the inner wall of the exhaust top pipe (527), and an air guide hole is provided through the middle of the bottom surface of the air guide hole plate (530).
8. The method for improving the thermal efficiency of a heating furnace according to claim 1, characterized in that: An internal deflection, coating and cleaning mechanism (6) is provided at one end of the interior of the heating furnace body (3), and the internal deflection, coating and cleaning mechanism (6) is used to deflect the internal components of the heating furnace body (3), clean the inner wall of the heating furnace body (3) during the component deflection process, and intercept and seal the opening of the heating furnace body (3); The internal deflection coating cleaning mechanism (6) comprises a driving motor (601), a driving crossbar (602), a swinging protective plate (603), an installation side groove (604), a cleaning front scraper (605), an installation short plate (606), a cleaning swing frame (607), a cleaning rear scraper (608), an installation arc groove (609), an installation crossbeam (610), an elastic limit plate (611), a traction rope (612), a counterweight slider (613), an air guide top cover (614), a collection slide box (615), a filtering vertical net (616), a protective end net (617), a cleaning fan (618), an air guide curved pipe (619), an air guide angle box (620) and a blowing horizontal slot (621); The driving motor (601) is powered by an external power supply, a mounting arc groove (609) is provided in the middle of one end of the swing protection plate (603), a mounting crossbeam (610) is fixedly connected to one end of the inner middle of the cleaning swing frame (607), and an elastic limiting plate (611) is fixedly connected to the middle of one side of the mounting crossbeam (610); The cleaning swing frame (607) has traction ropes (612) fixedly connected to the middle of both sides of one end surface, and the ends of the traction ropes (612) are fixedly connected to counterweight sliders (613). An air guide top cover (614) is fixedly installed in the middle of the top surface of the heating furnace body (3). A collecting slide box (615) is embedded and installed in the middle of one end of the air guide top cover (614). A filtering vertical net (616) is embedded and installed in one end of the collecting slide box (615). A protective end net (617) is embedded and installed in the air inlet end of the air guide top cover (614). A cleaning fan (618) is symmetrically embedded and installed at the end of the air guide top cover (614), and the cleaning fan (618) is powered by an external power supply. An air guide bend pipe (619) is fixedly connected to the middle of one end of the cleaning fan (618) at a position inside the heating furnace body (3), and an air guide angle box (620) is fixedly connected to the ends of the air guide bend pipe (619) at two corners inside the heating furnace body (3). The middle edges of both sides of the air guide angle box (620) are evenly provided with blowing horizontal grooves (621) in the vertical direction.
9. A method for improving the thermal efficiency of a heating furnace according to claim 8, characterized in that: The side of the front scraper (605) for cleaning is tightly slidably fitted against the inner wall of the heating furnace body (3), a gap is left between the two sides of the swing protection plate (603) and the inner wall of the heating furnace body (3), the side of the rear scraper (608) for cleaning is tightly slidably fitted against the inner wall of the heating furnace body (3), and the end of the elastic limiting plate (611) is fixedly connected to the inner arc surface of the mounting arc groove (609).
10. The method for improving the thermal efficiency of a heating furnace according to claim 8, characterized in that: The side surface of the blowing transverse notch (621) is kept parallel to the inner wall of the heating furnace body (3), and the outer side of the counterweight slider (613) is tightly slidably fitted to the inner wall of the wind guide angle box (620).
Citation Information
Patent Citations
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