A wind turbine blade detection device and detection method provided with a buckling assembly

Abstract

The present invention discloses a wind turbine blade detection device and detection method provided with a buckling assembly, which relates to the technical field of wind turbine blade detection, and comprises a fixed bottom plate, the top surface of which is symmetrically mounted with a slide rail, the slide rail is slidably connected with a buckling mechanism, the buckling mechanism is provided with two groups, and the inside of the two groups of the buckling mechanism is connected with a wind turbine blade body. The present invention drives the base, the buckling mechanism and the wind turbine blade body to slowly move from the bottom of the ultrasonic detection head by using a servo motor to drive and rotate the first screw rod, which is conducive to the ultrasonic detection head to effectively detect the wind turbine blade body, and in the process of the buckling mechanism moving, it can also drive the second connecting seat and the transmission rack to move synchronously, realize the driving of the flushing power mechanism, and enable the flushing power mechanism to link the sliding flushing mechanism and the dust suction mechanism to realize the cleaning of the surface of the wind turbine blade body.

Description

Technical Field

[0001] The invention relates to the technical field of wind turbine blade detection, and in particular to a wind turbine blade detection device and a detection method provided with a buckling component. Background Art

[0002] Wind energy refers to the energy generated during the flow of wind, which is renewable. Wind power generation converts wind energy into electrical energy using specific power generation devices. Compared with other power generation methods, wind power generation does not emit greenhouse gases during the power generation process, making wind power generation gradually become a new option to replace fossil fuel power generation. Wind power generation devices mainly include a wind blade mechanism and a transmission mechanism with multiple blades and a power generation device. Among them, wind blades are an indispensable structure in the wind power generation process. In the process of producing wind power blades, in order to ensure the stable and long-term use of wind power blades, it is necessary to inspect the wind power blades after production. Therefore, a wind turbine blade inspection device is needed to complete the inspection work.

[0003] However, the existing wind turbine blade detection device still has certain defects when used;

[0004] For example, a method and device for detecting surface defects of wind turbine blades proposed in the application number CN201611132285.X. The method for detecting surface defects of wind turbine blades includes the following steps: obtaining a preset pressure difference value; setting a standard pressure value of a pressure detection module; placing the pressure detection module in the area to be detected on the surface of the blade, moving the pressure detection module along a set trajectory on the surface of the area to be detected, and the pressure detection module detecting the real-time pressure value of the surface of the area to be detected in real time; calculating the pressure difference between the real-time pressure value and the standard pressure value; comparing the pressure difference with the preset pressure difference value to determine the type of surface defect of the blade; marking the type of surface defect of the blade. This detection method has low cost, simple operation, accurate and fast detection, and avoids the time-consuming surface defect detection of blades, which reduces the production of wind turbine blades. In actual use, the following problems still exist:

[0005] During the use of the wind turbine blade surface defect detection device, surface defects are detected and marked by testing the pressure difference. After the wind turbine blades are produced, a large amount of dust and dirt will adhere to the surface, and these adhered dust and dirt will affect the accuracy of pressure difference detection, thereby reducing the detection effect of the existing wind turbine blade surface defect detection device.

[0006] In view of this, we conducted in-depth research on the above issues, which led to the present case.

[0007] In view of the above problems, an innovative design is carried out on the basis of the original wind turbine blade detection device. Summary of the invention

[0008] The object of the present invention is to provide a wind turbine blade detection device and detection method provided with a buckling assembly to solve the problems raised in the above-mentioned background technology.

[0009] To achieve the above object, the present invention provides the following technical solution: a wind turbine blade detection device provided with a buckling assembly, comprising a fixed bottom plate,

[0010] The top surface of the fixed bottom plate is symmetrically mounted with a slide rail, and a buckling mechanism is slidably connected to the slide rail. The buckling mechanism is provided with two groups, and the insides of the two groups of buckling mechanisms are connected with the wind turbine blade body. A base is fixedly mounted on the bottom of one group of the buckling mechanisms, and a first screw rod is penetrated inside the base, and one end of the first screw rod is rotatably connected with a positioning seat, and the top end of the positioning seat is fixedly connected to the fixed bottom plate, and the other end of the first screw rod is connected to a servo motor, and the servo motor is fixedly connected to the fixed bottom plate;

[0011] A lifting cylinder is fixedly installed on the top surface of one end of the fixed bottom plate, a connecting plate is installed on the top of the lifting cylinder, one end of the connecting plate passes through a sliding connection with a limit rod, the bottom end of the limit rod is fixedly connected to the fixed bottom plate, and ultrasonic detection heads are embedded in the interior of the connecting plate at equal intervals;

[0012] A sliding flushing mechanism is installed on one side of the connecting plate;

[0013] A fixed seat is fixedly installed on one side of the sliding flushing mechanism, a dust collector head is installed on one end of the fixed seat, and dust collector mechanisms are connected to the tops of both ends of the dust collector head;

[0014] A flushing power mechanism is symmetrically mounted on the top of one end of the fixed bottom plate.

[0015] Preferably, the clamping mechanism includes a sliding seat slidably connected to the sliding rail, a sliding groove is provided inside the sliding seat, the sliding groove is slidably connected to the sliding rail, a support rod is fixedly installed on the top surface of the sliding seat, a lower fastener is fixedly installed on the top of the support rod, connecting columns are fixedly installed on the top surfaces of both ends of the lower fastener, upper fasteners are sleeved on the connecting columns, and fixing nuts are threadedly connected to the connecting columns.

[0016] By adopting the above technical scheme, the setting of the buckling mechanism can facilitate the convenient loading and disassembly of the wind turbine blade body to be inspected, which is beneficial to prevent the wind turbine blade body from shaking during the mobile inspection process and affecting the accuracy of the inspection, thereby improving the inspection effect of the wind turbine blade inspection device provided with the buckling assembly.

[0017] Preferably, the first screw rod and the base form a transmission structure, and the base is slidably connected to the fixed bottom plate, and the lifting cylinder cooperates with the limiting rod and the connecting plate to form a limiting lifting structure.

[0018] By adopting the above technical solution, the servo motor can drive the first screw to rotate and drive the positioning seat, the clamping mechanism and the wind turbine blade body to perform stable movement detection, and the lifting cylinder cooperates with the limit rod to lift the connecting plate and the components installed thereon, which is beneficial to prevent the connecting plate and the components installed thereon from affecting the connection work between the wind turbine blade body and the clamping mechanism.

[0019] Preferably, the sliding flushing mechanism includes a limit seat symmetrically fixedly installed on one side of the connecting plate, a movable seat is slidably connected to the limit seat, one end of the movable seat is fixedly connected to a mounting plate, a flushing nozzle is installed inside the mounting plate, a first connecting seat is fixedly installed on one side of the mounting plate, a contact rod is fixedly installed on the top of the first connecting seat, and the contact rod is slidably connected to the connecting plate.

[0020] Preferably, the mounting plate is slidably connected to the limiting seat via a movable seat, and the flushing nozzles are installed at equal intervals inside the mounting plate, and the contact rod is arranged in a "U"-shaped structure.

[0021] By adopting the above technical scheme, the wind turbine blade body can utilize the contact with the bottom end of the sliding flushing mechanism during the movement, so that the sliding flushing mechanism and the dust suction head can maintain a constant distance from the moving wind turbine blade body, which is beneficial for the sliding flushing mechanism and the dust suction head to maintain an effective flushing and dust suction distance for the wind turbine blade body, thereby improving the surface cleaning effect of the wind turbine blade detection device provided with a buckling component.

[0022] Preferably, the dust suction mechanism includes a dust storage box symmetrically fixedly installed on the top surface of the connecting plate, a filter plate is embedded in the top of the dust storage box, a sealing plate is movably installed on one side of the dust storage box, a dust suction pipe is fixedly installed on one side of the bottom of the dust storage box, and a negative pressure pipe is fixedly connected to the top of the dust storage box.

[0023] By adopting the above technical solution, the flushing power mechanism can cooperate with the dust suction mechanism and the dust suction head to effectively remove dust on the surface of the wind turbine blade body when rising, thereby preventing the adhesion of dust from affecting the effective detection of the ultrasonic detection head, thereby improving the detection accuracy of the wind turbine blade detection device provided with a buckling component.

[0024] Preferably, the flushing power mechanism includes a sealing box symmetrically fixedly mounted on the top surface of the fixed base plate, a fixed shaft is inlaid at the bottom of the sealing box, a second screw rod is penetrated inside the fixed shaft, a piston plate is sleeved on the second screw rod, the second screw rod is rotatably connected to the fixed base plate, a transmission gear is fixedly mounted on the bottom end of the second screw rod, a one-way water inlet pipe is installed on the top of the sealing box, a one-way water outlet pipe is installed on one side of the top of the sealing box, the sealing box is connected to the flushing nozzle, an air relief valve and an air extraction valve are vertically mounted on the bottom of the sealing box, the air extraction valve is connected to the negative pressure pipe, a transmission rack is fitted on one side of the transmission rack, a second connecting seat is fixedly mounted on one end of the transmission rack, the second connecting seat is fixedly connected to the bottom of one group of buckling mechanisms, and a limiting groove is symmetrically arranged inside one end of the fixed base plate, and the limiting groove is slidably connected to the second connecting seat.

[0025] Preferably, the second screw rod forms a screw rod transmission structure through the piston plate and the sealing box, and the bottom end of the second screw rod forms a meshing transmission structure through the transmission gear and the transmission rack.

[0026] Preferably, when the piston plate rises, negative pressure is formed inside the dust storage box through the air extraction valve and the negative pressure pipe, and when the piston plate rises, a flushing structure is formed through the one-way water outlet pipe and the flushing nozzle.

[0027] By adopting the above-mentioned technical scheme, the buckling mechanism can synchronously drive the second connecting seat and the transmission rack to move during the process of driving the wind turbine blade body to move for detection, thereby driving the flushing power mechanism to perform an upward piston movement. It can cooperate with the dust suction mechanism and the dust suction head to perform dust removal work, and can also cooperate with the sliding flushing mechanism to perform flushing work, which is beneficial to fully utilize the kinetic energy generated during the movement detection of the wind turbine blade body, and can also improve the structural linkage between the flushing process and the dust removal process.

[0028] A construction method of a wind turbine blade detection device provided with a buckling assembly, further comprising:

[0029] Step 1: The buckling mechanism is in an open state, and the two ends of the wind turbine blade body are respectively connected to the two sets of buckling mechanisms. After the connection is completed, the buckling mechanisms are docked to buckle the wind turbine blade body;

[0030] Step 2, wherein the lifting cylinder drives the connecting plate to descend until the bottom end of the sliding flushing mechanism is in contact with the surface of the wind turbine blade body, and then the servo motor is started to drive the first screw to rotate, and the buckling mechanism and the wind turbine blade body are driven to move through the base. At this time, the ultrasonic detection head can slowly detect the moving wind turbine blade body, and in the process of movement, because the bottom end of the sliding flushing mechanism is in contact with the surface of the wind turbine blade body, the sliding flushing mechanism and the dust suction mechanism always maintain a constant distance from the wind turbine blade body;

[0031] Step 3: When the pressing mechanism drives the wind turbine blade body to move, the transmission rack will be driven to move synchronously through the second connecting seat, and then the transmission rack will drive the flushing power mechanism to perform an ascending piston movement, and then the dust on the surface of the wind turbine blade body will be sucked out through the dust suction mechanism and the dust suction head, and at the same time, the water stored inside will be sprayed out through the sliding flushing mechanism to further clean the wind turbine blade body, so as to avoid the adhesion of dust and dirt affecting the detection effect of the ultrasonic detection head;

[0032] Step 4. When the inspection is completed, control the pressing mechanism to disassemble the wind turbine blade body. At this time, control the servo motor to drive the first screw to rotate, and drive the base and the pressing mechanism to reset, and simultaneously drive the transmission rack to reset, so that the transmission rack drives the flushing power mechanism to perform a downward piston movement, so as to extract and store external water.

[0033] Compared with the prior art, the beneficial effects of the present invention are as follows: the wind turbine blade detection device provided with a buckling assembly drives the base, the buckling mechanism and the wind turbine blade body to slowly move from the bottom of the ultrasonic detection head by using the servo motor to drive and rotate the first screw rod, which is beneficial to the ultrasonic detection head to effectively detect the wind turbine blade body. In the process of the buckling mechanism moving, the second connecting seat and the transmission rack can also be driven to move synchronously to realize the driving of the flushing power mechanism, and the flushing power mechanism can be linked with the sliding flushing mechanism and the dust suction mechanism to realize the cleaning of the surface of the wind turbine blade body, thereby improving the structural linkage and kinetic energy utilization effect of the wind turbine blade detection device provided with a buckling assembly. The specific contents are as follows:

[0034] 1. The wind turbine blade body will utilize the contact with the bottom of the sliding flushing mechanism during the movement, so that the sliding flushing mechanism rises and falls with the ups and downs of the wind turbine blade body, thereby driving the dust collector to rise and fall synchronously, which is conducive to ensuring the effective flushing and dust collection distance of the sliding flushing mechanism and the dust collector head, and improving the cleaning effect of the wind turbine blade detection device provided with a buckling component;

[0035] 2. The transmission rack can drive the flushing power mechanism to perform piston movement during the movement, so that the flushing power mechanism can extract and store external water when performing the descending piston movement, and then when performing the ascending piston movement, it can cooperate with the dust suction mechanism and the dust suction head to remove dust on the surface of the wind turbine blade body, and can also spray the stored water through the sliding flushing mechanism to clean the surface of the wind turbine blade body, which is beneficial to avoid the adhesion of dust and dirt affecting the detection effect of the ultrasonic detection head. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 It is a side view structural schematic diagram of the present invention;

[0037] Figure 2 It is a bottom view structural schematic diagram of the present invention;

[0038] Figure 3 It is a schematic diagram of the exploded structure of the buckling mechanism of the present invention;

[0039] Figure 4 It is a schematic diagram of the distribution structure of the sliding flushing mechanism, the dust suction mechanism and the flushing power mechanism of the present invention;

[0040] Figure 5 It is a schematic diagram of the connection structure between the connection plate and the sliding flushing mechanism of the present invention;

[0041] Figure 6 This is a schematic diagram of the exploded structure of the sliding flushing mechanism of the present invention;

[0042] Figure 7 It is a schematic diagram of the connection structure of the sliding flushing mechanism, the flushing power mechanism and the dust suction mechanism of the present invention;

[0043] Figure 8 It is a schematic diagram of the connection structure between the dust collection mechanism and the dust collection head of the present invention;

[0044] Fig. 9 It is a schematic diagram of the side section structure of the dust collection mechanism of the present invention;

[0045] Fig.10 It is a schematic diagram of the side section structure of the flushing power mechanism of the present invention.

[0046] In the figure: 1, fixed bottom plate; 2, slide rail; 3, buckling mechanism; 301, slide seat; 302, slide groove; 303, support rod; 304, lower fastener; 305, connecting column; 306, upper fastener; 307, fixing nut; 4, wind turbine blade body; 5, base; 6, first screw rod; 7, positioning seat; 8, servo motor; 9, lifting cylinder; 10, connecting plate; 11, limit rod; 12, ultrasonic detection head; 13, sliding flushing mechanism; 1301, limit seat; 1302, movable seat; 1303, mounting plate; 1304, flushing nozzle; 1305, first connecting Connecting seat; 1306, contact rod; 14, fixing seat; 15, dust suction head; 16, dust suction mechanism; 1601, dust storage box; 1602, filter plate; 1603, sealing plate; 1604, dust suction pipe; 1605, negative pressure pipe; 17, flushing power mechanism; 1701, sealing box; 1702, fixed shaft; 1703, second screw rod; 1704, piston plate; 1705, transmission gear; 1706, one-way water inlet pipe; 1707, one-way water outlet pipe; 1708, air relief valve; 1709, exhaust valve; 18, transmission rack; 19, second connecting seat; 20, limit groove. DETAILED DESCRIPTION

[0047] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0048] See also Figure 1-10The present invention provides a technical solution: a wind turbine blade detection device provided with a buckling assembly, comprising a fixed bottom plate 1, a slide rail 2 is symmetrically installed on the top surface of the fixed bottom plate 1, a buckling mechanism 3 is slidably connected to the slide rail 2, the buckling mechanism 3 is provided with two groups, the inside of the two groups of buckling mechanisms 3 is connected with a wind turbine blade body 4, a base 5 is fixedly installed at the bottom of one group of buckling mechanisms 3, a first screw rod 6 is penetrated inside the base 5, one end of the first screw rod 6 is rotatably connected with a positioning seat 7, the top end of the positioning seat 7 is fixedly connected to the fixed bottom plate 1, the other end of the first screw rod 6 is connected to a servo motor 8, the servo motor 8 is fixedly connected to the fixed bottom plate 1, the buckling mechanism 3 includes a slide seat 3 slidably connected to the slide rail 2 01, a slide groove 302 is provided inside the slide seat 301, and the slide groove 302 is slidably connected with the slide rail 2, a support rod 303 is fixedly installed on the top surface of the slide seat 301, a lower fastener 304 is fixedly installed on the top of the support rod 303, connecting columns 305 are fixedly installed on the top surfaces of both ends of the lower fastener 304, an upper fastener 306 is sleeved on the connecting column 305, and a fixing nut 307 is threadedly connected on the connecting column 305, a lifting cylinder 9 is fixedly installed on the top surface of one end of the fixed base plate 1, a connecting plate 10 is installed on the top of the lifting cylinder 9, one end of the connecting plate 10 penetrates and is slidably connected with a limiting rod 11, the bottom end of the limiting rod 11 is fixedly connected to the fixed base plate 1, and ultrasonic detection heads 12 are embedded in the interior of the connecting plate 10 at equal intervals;

[0049] The above description enables the connection and separation of the lower fastener 304 and the upper fastener 306 to be realized by controlling the connection and separation between the fixing nut 307 and the connecting column 305. When the two are separated, the wind turbine blade body 4 can be easily installed and disassembled, and when the two are connected, the wind turbine blade body 4 can be positioned and fixed, wherein the support rod 303 can stably connect the slide 301 and the lower fastener 304. At this time, the control lifting cylinder 9 can drive the connecting plate 10 and the ultrasonic detection head 12 and the components installed on the connecting plate 10 to descend until the ultrasonic detection head 12 reaches a suitable detection position;

[0050] When the servo motor 8 is started to drive the first screw rod 6 to rotate, the first screw rod 6 will drive the base 5 and the corresponding pressing mechanism 3 to move. When the wind turbine blade body 4 is inspected, the movement of the pressing mechanism 3 will drive the wind turbine blade body 4 to slowly pass through the bottom of the ultrasonic detection head 12, so that the ultrasonic detection head 12 can detect defects in the wind turbine blade body 4. When the inspection is completed and the wind turbine blade body 4 is removed, the servo motor 8 reversely drives the first screw rod 6 to rotate to drive the base 5 and the corresponding pressing mechanism 3 to reset.

[0051] A flushing power mechanism 17 is symmetrically installed on the top of one end of the fixed bottom plate 1. The flushing power mechanism 17 includes a sealing box 1701 symmetrically fixedly installed on the top surface of the fixed bottom plate 1. A fixed shaft 1702 is inlaid at the bottom of the sealing box 1701. A second screw rod 1703 runs through the interior of the fixed shaft 1702. A piston plate 1704 is sleeved on the second screw rod 1703. The second screw rod 1703 forms a screw transmission structure with the sealing box 1701 through the piston plate 1704. The second screw rod 1703 is rotatably connected with the fixed bottom plate 1. A transmission gear 1705 is fixedly installed on the bottom end of the second screw rod 1703. A one-way water inlet pipe 1706 is installed on the top of the sealing box 1701. A one-way water outlet pipe 1707 is installed on one side of the top, the sealing box 1701 is connected to the flushing nozzle 1304, and a relief valve 1708 and an air extraction valve 1709 are vertically installed at the bottom of the sealing box 1701. The air extraction valve 1709 is connected to the negative pressure pipe 1605. A transmission rack 18 is attached to one side of the transmission gear 1705, and the bottom end of the second screw rod 1703 forms a meshing transmission structure with the transmission rack 18 through the transmission gear 1705. A second connecting seat 19 is fixedly installed at one end of the transmission rack 18, and the second connecting seat 19 is fixedly connected to the bottom of one group of buckling mechanisms 3. A limiting groove 20 is symmetrically provided inside one end of the fixed bottom plate 1, and the limiting groove 20 is slidably connected to the second connecting seat 19;

[0052] The above records make the buckling mechanism 3 drive the second connecting seat 19 to slide inside the limiting groove 20 during the process of driving the wind turbine blade body 4 to move and detect, and drive the transmission rack 18 to move synchronously. At this time, the transmission rack 18 will drive the transmission gear 1705 that is meshed on one side, so that the transmission gear 1705 drives the second screw rod 1703 to cooperate with the second screw rod 1703 to rotate inside the sealing box 1701. During the movement detection of the wind turbine blade body 4, the second screw rod 1703 will be driven to rotate forward and drive the piston plate 1704 to rise. During the resetting process of the buckling mechanism 3, the second screw rod 1703 will rotate in the opposite direction and drive the piston plate 1704 to descend. When the piston plate 1704 descends, it can be deflated through the deflation valve 1708, and the external water can be extracted through the one-way water inlet pipe 1706 and stored in the sealing box 1701.

[0053] A sliding flushing mechanism 13 is installed on one side of the connecting plate 10, and the sliding flushing mechanism 13 includes a limit seat 1301 symmetrically fixedly installed on one side of the connecting plate 10, a movable seat 1302 is slidably connected to the limit seat 1301, one end of the movable seat 1302 is fixedly connected to a mounting plate 1303, the mounting plate 1303 is limitedly slidably connected to the limit seat 1301 through the movable seat 1302, a flushing nozzle 1304 is installed inside the mounting plate 1303, and the flushing nozzle 1304 is installed at equal intervals inside the mounting plate 1303, a first connecting seat 1305 is fixedly installed on one side of the mounting plate 1303, a contact rod 1306 is fixedly installed on the top of the first connecting seat 1305, the contact rod 1306 is slidably connected to the connecting plate 10, the contact rod 1306 is arranged in a "U"-shaped structure, and when the piston plate 1704 rises, the one-way water outlet pipe 1707 cooperates with the flushing nozzle 1304 to form a flushing structure;

[0054] The above records ensure that during the moving detection process, the wind turbine blade body 4 will drive the contact rod 1306 in contact with it to rise and fall synchronously, and then the contact rod 1306 will use the movable seat 1302 to drive the mounting plate 1303 and the flushing nozzle 1304 to rise and fall, maintaining a constant effective flushing distance between the flushing nozzle 1304 and the wind turbine blade body 4, wherein the sliding connection between the limit seat 1301 and the movable seat 1302 can limit the lifting and lowering of the mounting plate 1303 and the flushing nozzle 1304, and when the piston plate 1704 rises, it will squeeze the water stored in the sealing box 1701, and then the water will be sprayed out through the one-way water outlet pipe 1707 and the flushing nozzle 1304, thereby realizing the surface flushing of the wind turbine blade body 4 during the movement.

[0055] A fixed seat 14 is fixedly installed on one side of the sliding flushing mechanism 13, a dust suction head 15 is installed on one end of the fixed seat 14, and dust suction mechanisms 16 are connected to the tops of both ends of the dust suction head 15. The dust suction mechanism 16 includes a dust storage box 1601 symmetrically fixedly installed on the top surface of the connecting plate 10, a filter plate 1602 is embedded and installed inside the top of the dust storage box 1601, a sealing plate 1603 is movably installed on one side of the dust storage box 1601, a dust suction pipe 1604 is fixedly installed on one side of the bottom of the dust storage box 1601, and a negative pressure pipe 1605 is fixedly connected to the top of the dust storage box 1601. When the piston plate 1704 rises, the air extraction valve 1709 cooperates with the negative pressure pipe 1605 to form negative pressure inside the dust storage box 1601;

[0056] The above records enable the sliding flushing mechanism 13 to drive the dust collector head 15 to rise and fall synchronously with the wind turbine blade body 4 through the fixed seat 14, thereby ensuring a constant distance between the dust collector head 15 and the wind turbine blade body 4 for effective dust suction. When the piston plate 1704 rises, the vacuum valve 1709 will be used in conjunction with the negative pressure tube 1605 to form a negative pressure inside the dust storage box 1601. The negative pressure formed can remove dust on the surface of the wind turbine blade body 4 through the dust collection tube 1604 and the dust collection head 15 and store it in the dust storage box 1601. The setting of the filter plate 1602 can prevent dust from entering the negative pressure tube 1605 and the sealing box 1701, and the disassembly of the sealing plate 1603 can effectively clean the dust stored in the dust storage box 1601.

[0057] A construction method of a wind turbine blade detection device provided with a buckling assembly, further comprising:

[0058] Step 1: The buckling mechanism 3 is in an open state, and the two ends of the wind turbine blade body 4 are respectively connected to the two sets of buckling mechanisms 3. After the connection is completed, the buckling mechanisms 3 are docked to buckle the wind turbine blade body 4;

[0059] Step 2, wherein the lifting cylinder 9 drives the connecting plate 10 to descend until the bottom end of the sliding flushing mechanism 13 is in contact with the surface of the wind turbine blade body 4, and then the servo motor 8 is started to drive the first screw 6 to rotate, and the buckling mechanism 3 and the wind turbine blade body 4 are driven to move through the base 5. At this time, the ultrasonic detection head 12 can slowly detect the moving wind turbine blade body 4. In the process of movement, because the bottom end of the sliding flushing mechanism 13 is in contact with the surface of the wind turbine blade body 4, the sliding flushing mechanism 13 and the dust collection mechanism 16 always maintain a constant distance from the wind turbine blade body 4;

[0060] Step 3: When the pressing mechanism 3 drives the wind turbine blade body 4 to move, the transmission rack 18 will be driven to move synchronously through the second connecting seat 19, and then the transmission rack 18 will drive the flushing power mechanism 17 to perform an ascending piston movement, and then the dust on the surface of the wind turbine blade body 4 will be sucked out through the dust suction mechanism 16 and the dust suction head 15, and at the same time, the water stored inside will be sprayed out through the sliding flushing mechanism 13 to further clean the wind turbine blade body 4, so as to avoid the adhesion of dust and dirt affecting the detection effect of the ultrasonic detection head 12;

[0061] Step 4. When the detection is completed, the pressing mechanism 3 is controlled to disassemble the wind turbine blade body 4. At this time, the servo motor 8 is controlled to drive the first screw 6 to rotate, and drive the base 5 and the pressing mechanism 3 to reset, and simultaneously drive the transmission rack 18 to reset, so that the transmission rack 18 drives the flushing power mechanism 17 to perform a downward piston movement, so as to extract and store external water.

[0062] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0063] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wind turbine blade inspection device provided with a buckling assembly, comprising a fixed base plate (1), characterized in that: A slide rail (2) is symmetrically mounted on the top surface of the fixed base plate (1), a buckling mechanism (3) is slidably connected to the slide rail (2), two groups of the buckling mechanism (3) are provided, the insides of the two groups of the buckling mechanism (3) are connected to the wind turbine blade body (4), a base (5) is fixedly mounted on the bottom of one group of the buckling mechanism (3), a first screw rod (6) penetrates the inside of the base (5), one end of the first screw rod (6) is rotatably connected to a positioning seat (7), the top end of the positioning seat (7) is fixedly connected to the fixed base plate (1), the other end of the first screw rod (6) is connected to a servo motor (8), and the servo motor (8) is fixedly connected to the fixed base plate (1); A lifting cylinder (9) is fixedly mounted on the top surface of one end of the fixed bottom plate (1), a connecting plate (10) is mounted on the top of the lifting cylinder (9), one end of the connecting plate (10) penetrates and is slidably connected to a limit rod (11), the bottom end of the limit rod (11) is fixedly connected to the fixed bottom plate (1), and ultrasonic detection heads (12) are embedded in the interior of the connecting plate (10) at equal intervals; A sliding flushing mechanism (13) is installed on one side of the connecting plate (10); The sliding flushing mechanism (13) comprises a limit seat (1301) symmetrically fixedly mounted on one side of the connecting plate (10); a movable seat (1302) is slidably connected to the limit seat (1301); one end of the movable seat (1302) is fixedly connected to a mounting plate (1303); a flushing nozzle (1304) is mounted inside the mounting plate (1303); a first connecting seat (1305) is fixedly mounted on one side of the mounting plate (1303); a contact rod (1306) is fixedly mounted on the top of the first connecting seat (1305); and the contact rod (1306) is slidably connected to the connecting plate (10); The mounting plate (1303) is connected to the limiting seat (1301) in a limited sliding manner via the movable seat (1302), and the flushing nozzles (1304) are installed at equal intervals inside the mounting plate (1303), and the contact rod (1306) is arranged in a "U"-shaped structure; A fixing seat (14) is fixedly mounted on one side of the sliding flushing mechanism (13); a dust collecting head (15) is mounted on one end of the fixing seat (14); and dust collecting mechanisms (16) are connected to the tops of both ends of the dust collecting head (15); A flushing power mechanism (17) is symmetrically mounted on the top of one end of the fixed bottom plate (1).

2. A wind turbine blade detection device with a buckling assembly according to claim 1, characterized in that: The buckling mechanism (3) comprises a slide seat (301) slidably connected to the slide rail (2); a slide groove (302) is provided inside the slide seat (301); the slide groove (302) is slidably connected to the slide rail (2); a support rod (303) is fixedly mounted on the top surface of the slide seat (301); a lower fastener (304) is fixedly mounted on the top of the support rod (303); connecting columns (305) are fixedly mounted on the top surfaces of both ends of the lower fastener (304); an upper fastener (306) is sleeved on the connecting column (305); and a fixing nut (307) is threadedly connected to the connecting column (305).

3. A wind turbine blade detection device with a buckling assembly according to claim 1, characterized in that: The first screw rod (6) and the base (5) form a transmission structure, and the base (5) is slidably connected to the fixed bottom plate (1), and the lifting cylinder (9) cooperates with the limiting rod (11) and the connecting plate (10) to form a limiting lifting structure.

4. A wind turbine blade detection device with a buckling assembly according to claim 1, characterized in that: The dust suction mechanism (16) comprises a dust storage box (1601) symmetrically fixedly mounted on the top surface of the connecting plate (10); a filter plate (1602) is embedded and mounted inside the top of the dust storage box (1601); a sealing plate (1603) is movably mounted on one side of the dust storage box (1601); a dust suction pipe (1604) is fixedly mounted on one side of the bottom of the dust storage box (1601); and a negative pressure pipe (1605) is fixedly connected to the top of the dust storage box (1601).

5. A wind turbine blade detection device with a buckling assembly according to claim 4, characterized in that: The flushing power mechanism (17) comprises a sealing box (1701) symmetrically fixedly mounted on the top surface of a fixed base plate (1); a fixed shaft (1702) is embedded in the bottom of the sealing box (1701); a second screw rod (1703) passes through the interior of the fixed shaft (1702); a piston plate (1704) is sleeved on the second screw rod (1703); the second screw rod (1703) is rotatably connected to the fixed base plate (1); a transmission gear (1705) is fixedly mounted on the bottom end of the second screw rod (1703); a one-way water inlet pipe (1706) is mounted on the top of the sealing box (1701); and a one-way water outlet pipe is mounted on one side of the top of the sealing box (1701). (1707), the sealed box (1701) is connected to the flushing nozzle (1304), and a relief valve (1708) and an exhaust valve (1709) are vertically installed at the bottom of the sealed box (1701), and the exhaust valve (1709) is connected to the negative pressure tube (1605). A transmission rack (18) is attached to one side of the transmission gear (1705), and a second connecting seat (19) is fixedly installed at one end of the transmission rack (18), and the second connecting seat (19) is fixedly connected to the bottom of one group of buckling mechanisms (3). A limiting groove (20) is symmetrically opened inside one end of the fixed bottom plate (1), and the limiting groove (20) is slidably connected to the second connecting seat (19).

6. A wind turbine blade detection device with a buckling assembly according to claim 5, characterized in that: The second screw rod (1703) forms a screw rod transmission structure with the piston plate (1704) and the sealing box (1701), and the bottom end of the second screw rod (1703) forms a meshing transmission structure with the transmission rack (18) through the transmission gear (1705).

7. A wind turbine blade detection device with a buckling assembly according to claim 5, characterized in that: When the piston plate (1704) rises, negative pressure is generated inside the dust storage box (1601) through the air extraction valve (1709) in cooperation with the negative pressure pipe (1605), and when the piston plate (1704) rises, a flushing structure is formed through the one-way water outlet pipe (1707) in cooperation with the flushing nozzle (1304).

8. The construction method of a wind turbine blade detection device provided with a buckling assembly according to claim 5, characterized in that: Also includes: Step 1: The buckling mechanism (3) is in an open state, and the two ends of the wind turbine blade body (4) are respectively connected to the two sets of buckling mechanisms (3). After the connection is completed, the buckling mechanisms (3) are docked to buckle the wind turbine blade body (4); Step 2, wherein the lifting cylinder (9) drives the connecting plate (10) to descend until the bottom end of the sliding flushing mechanism (13) is in contact with the surface of the wind turbine blade body (4), and then the servo motor (8) is started to drive the first screw (6) to rotate, and the pressing mechanism (3) and the wind turbine blade body (4) are driven to move through the base (5). At this time, the ultrasonic detection head (12) can slowly detect the moving wind turbine blade body (4). During the movement, because the bottom end of the sliding flushing mechanism (13) is in contact with the surface of the wind turbine blade body (4), the sliding flushing mechanism (13) and the dust collection mechanism (16) always maintain a constant distance from the wind turbine blade body (4); Step 3: When the pressing mechanism (3) drives the wind turbine blade body (4) to move, the transmission rack (18) is driven to move synchronously via the second connecting seat (19), and the transmission rack (18) drives the flushing power mechanism (17) to perform an ascending piston movement, and the dust on the surface of the wind turbine blade body (4) is sucked away via the dust suction mechanism (16) and the dust suction head (15). At the same time, the water stored inside is ejected via the sliding flushing mechanism (13) to further clean the wind turbine blade body (4), thereby preventing the adhesion of dust and dirt from affecting the detection effect of the ultrasonic detection head (12); Step 4: When the detection is completed, the pressing mechanism (3) is controlled to disassemble the wind turbine blade body (4). At this time, the servo motor (8) is controlled to drive the first screw (6) to rotate, and drive the base (5) and the pressing mechanism (3) to reset, and simultaneously drive the transmission rack (18) to reset, so that the transmission rack (18) drives the flushing power mechanism (17) to perform a downward piston movement, so as to extract and store external water.

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