A feeding mechanism for forging and pressing of marine shaft forgings

Abstract

The present invention relates to the technical field of mechanical processing equipment, and specifically provides a feeding mechanism for forging marine shaft forgings, the feeding mechanism comprising a ground rail, a first material receiving mechanism, a second material receiving mechanism, and a driving and adjusting mechanism. The first material receiving mechanism and the second material receiving mechanism receive the shaft forgings and move them on the ground rail; the driving and adjusting mechanism is rotatably arranged in a cavity inside the second material receiving mechanism; wherein the driving and adjusting mechanism drives the shaft forgings to move along the laying direction of the ground rail or drives the shaft forgings to spin on the first material receiving mechanism and the second material receiving mechanism. The feeding mechanism of the present invention has significant beneficial effects in improving production efficiency, ensuring product quality, reducing production costs, and improving the working environment. By improving the traditional feeding mechanism, the present invention provides a more efficient, accurate and economical solution for the production of marine shaft forgings.

Description

Technical Field

[0001] The invention relates to the technical field of mechanical processing equipment, in particular to a feeding mechanism for forging processing of ship shaft forgings. Background Art

[0002] In the traditional production process of marine shaft forgings, the feeding mechanism usually only has basic moving and receiving functions. These mechanisms are able to transport the shaft forgings to be processed to the working position of the forging press, but they usually do not have additional functions such as precise positioning, shaping or rotation of the forgings during the auxiliary forging process. This means that during the forging process, the shaft forgings may be displaced or deformed due to lack of proper support and positioning, affecting the accuracy and quality of the final product. In addition, due to the lack of an effective auxiliary mechanism, the forgings may produce unnecessary hard friction with the receiving table during the processing, which will not only damage the surface of the forgings, but also reduce production efficiency, increase energy consumption and production costs. Therefore, the feeding mechanism of the prior art has obvious deficiencies in improving production efficiency, ensuring product quality and reducing production costs. Summary of the invention

[0003] In view of the shortcomings of the prior art, the present invention provides a feeding mechanism for forging and pressing marine shaft forgings, which solves the problem of single function of the existing feeding mechanism for marine shaft forgings.

[0004] To achieve the above-mentioned purpose, the present invention is implemented through the following technical scheme: a feeding mechanism for forging processing of marine shaft forgings, the feeding mechanism comprising: a ground rail, a first material receiving mechanism, a second material receiving mechanism and a driving and adjusting mechanism; the ground rail is arranged on the front side of a forging machine; the first material receiving mechanism and the second material receiving mechanism receive the shaft forgings and move them on the ground rail; the driving and adjusting mechanism is rotatably arranged in a cavity inside the second material receiving mechanism; wherein the driving and adjusting mechanism drives the shaft forgings to move along the laying direction of the ground rail or drives the shaft forgings to spin on the first material receiving mechanism and the second material receiving mechanism.

[0005] Preferably, the ground rail includes two outer rails arranged in parallel, and the inner side of the outer rail is connected to the inner rail through a connecting beam; the bottom of the first material supporting mechanism and the second material supporting mechanism are both provided with a first rail groove, and the first rail groove is embedded in the outer rail; the bottom of the first material supporting mechanism is also provided with a second rail groove, and the second rail groove is embedded in the inner rail.

[0006] Preferably, the first material supporting mechanism includes: a first base, a first receiving platform, a first press platform and an impact platform; the first track groove and the second track groove are formed on the first base; the first receiving platform is formed on the first base; the first press platform is movably connected to the top of the first receiving platform through a connecting assembly; and the impact platform is formed on the top surface of the first press platform.

[0007] Preferably, the connecting assembly comprises: an outer cylinder, an inner cylinder and a spring; the outer cylinder is fixed on the first receiving platform; one end of the inner cylinder is movably connected in the outer cylinder, and the other end of the inner cylinder is provided with an upper connecting platform, and the upper connecting platform is fixed on the first pressing platform; the spring is sleeved on the inner cylinder, and the two ends of the spring are respectively fixed on the upper connecting platform and the outer cylinder.

[0008] Preferably, the second material bearing mechanism comprises: a second base, a second receiving platform and a second pressing platform; the first track groove is formed on the second base; the second receiving platform is formed on the second base; the second pressing platform is movably connected to the top of the second receiving platform through a movable connecting piece;

[0009] The movable connecting member comprises: a guide column and a guide sleeve; the guide column is fixed on the second receiving platform; the guide sleeve is fixed on the second pressing platform, and the guide column passes through the guide sleeve.

[0010] Preferably, the driving and adjusting mechanism comprises: a bracket, a cavity, a side base seat, an arc plate, a main shaft rod, a support seat and a plurality of rolling wheels; the bracket is circular in top view projection; the top surface of the bracket is an arc-shaped curved surface from outside to inside; the cavity is formed in the bracket; the side base seat is fixed on both sides of the cavity; the arc plate is buckled on the cavity and fixed on the side base seat; the main shaft rod is rotatably connected to the side base seat; the support seat is fixed in the cavity, and the main shaft rod is rotatably connected to the support seat; a plurality of rolling wheels are rotatably connected to the main shaft rod, and the rolling wheels pass through the arc plate.

[0011] Preferably, the plurality of rolling wheels include a first receiving wheel, a second receiving wheel and a third receiving wheel which are sequentially arranged on the main shaft from the middle to both sides; the outer wall surfaces of the first receiving wheel, the second receiving wheel and the third receiving wheel are inclined curved surfaces.

[0012] Preferably, a rotating device is provided at the bottom of the driving and adjusting mechanism, and the rotating device includes: an upper base, a lower base, a power mechanism, a guide connecting column, a cylindrical cavity and a compression spring; the lower base is fixedly connected to the upper base through a supporting beam; the power mechanism is fixed on the lower base, and the output end of the power mechanism passes through the upper base and is connected to the bracket; the guide connecting column is fixed on the upper base; a cylindrical cavity is formed at the bottom of the second supporting platform; the compression spring is sleeved on the outer side of the guide connecting column, and the compression spring is fixed in the cylindrical cavity.

[0013] Preferably, hydraulic cylinders are fixed on both sides of the bottom of the lower base, and the hydraulic cylinders are fixed on the second base.

[0014] Preferably, the first material bearing mechanism and the second material bearing mechanism are both provided with a moving mechanism, and the moving mechanism includes: a support platform, a main shaft, a driving wheel, a first gear, a servo motor and a second gear; the support platform is fixed in an assembly cavity on the side of the first base or the second base; the main shaft is rotatably connected to the support platform; the driving wheel is fixed on one end of the main shaft, and the driving wheel extends into the first track groove; the first gear is fixed on the other end of the main shaft; the servo motor is fixed on the first base or the second base, and the output end of the servo motor extends into the assembly cavity; the second gear is fixed on the output end of the servo motor, and the second gear is meshed with the first gear.

[0015] Beneficial effects: By using a feeding mechanism for forging processing of marine shaft forgings provided by the present invention, by designing the first receiving mechanism and the second receiving mechanism, not only can the basic movement and receiving functions of the shaft forgings be realized, but also additional auxiliary functions can be provided during the forging process. The first receiving mechanism can transform the first press table into a forging body when being punched by the forging press, and shape the surface of the shaft forgings, which helps to improve the dimensional accuracy and surface quality of the forgings. The setting of the second receiving mechanism assists the shaft forgings in the forging process of moving back and forth, reduces the hard friction between the forgings and the second receiving table, thereby protecting the surface of the forgings, extending the service life, and improving the processing and forging effect.

[0016] Furthermore, when the flip machine clamps the other end of the shaft forging and rotates, the shaft forging can rotate freely on the rolling wheel, which not only prevents the hard friction between the shaft forging and the second receiving platform, but also improves the rotation freedom of the shaft forging. This design significantly improves the processing and forging effect, ensures the uniformity and consistency of the forging, and also reduces energy consumption and material loss in the production process.

[0017] In summary, the feeding mechanism of the present invention has significant beneficial effects in improving production efficiency, ensuring product quality, reducing production costs and improving working environment. By improving the traditional feeding mechanism, the present invention provides a more efficient, accurate and economical solution for the production of marine shaft forgings. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0019] Figure 2 It is a schematic diagram of the ground rail structure of the present invention;

[0020] Figure 3 It is a structural schematic diagram of the first material-carrying mechanism of the present invention;

[0021] Figure 4 It is a schematic diagram of the structure of the connection assembly of the present invention;

[0022] Figure 5 It is a structural schematic diagram of the second material-carrying mechanism of the present invention;

[0023] Figure 6 It is a front view of the second material-carrying mechanism of the present invention;

[0024] Figure 7 It is a schematic diagram of the structure of the driving and adjusting mechanism of the present invention.

[0025] Explanation of symbols in the figure: 1. Ground rail; 1a. Inner rail; 1b. Outer rail; 1c. Connecting beam; 2. First material bearing mechanism; 21. First base; 22. First receiving platform; 23. First pressing platform; 24. Impact platform; 25. Connecting assembly; 251. Upper connecting platform; 252. Spring; 253. Inner cylinder; 254. Outer cylinder; 3. Second material bearing mechanism; 31. Second base; 32. Second receiving platform; 33. Guide sleeve; 34. Guide column; 35. Second pressing platform; 4. First track groove; 5. Second track groove; 6. Moving mechanism; 61. Support platform; 62 , first gear; 63, main shaft; 64, servo motor; 65, second gear; 66, driving wheel; 7, driving adjustment mechanism; 71, bracket; 72, side base seat; 73, arc surface; 74, arc plate; 75, main shaft rod; 76, first receiving wheel; 77, second receiving wheel; 78, third receiving wheel; 79, cavity; 710, support seat; 711, curved surface; 8, cavity; 9, guide connecting column; 10, columnar cavity; 11, compression spring; 12, hydraulic cylinder; 13, power mechanism; 14, upper base; 15, supporting beam column; 16, lower base. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. As long as the effects of the present invention can be exerted, various changes can be made to the implementation scheme.

[0027] By those skilled in the art, the components in this case are connected in sequence. The specific connection and operation sequence should refer to the following working principle. The detailed connection means are well-known technologies in the art. The following mainly introduces the working principle and process.

[0028] Reference Figure 1-7 A feeding mechanism for forging a ship shaft forging according to the present embodiment will be described.

[0029] like Figure 1 and Figure 2As shown, the feeding mechanism includes a ground rail 1 and a first material receiving mechanism 2, a second material receiving mechanism 3 and a driving adjustment mechanism 7 arranged at the front side of the forging machine for processing shaft forgings.

[0030] like Figure 1 and Figure 2 As shown, the first material receiving mechanism 2 and the second material receiving mechanism 3 both receive the shaft forgings and move them on the ground rail 1; during operation, a crane is used to lift the marine shaft forgings onto the first material receiving mechanism 2 and the second material receiving mechanism 3. The first material receiving mechanism 2 and the second material receiving mechanism 3 are pushed to carry the marine shaft forgings close to the forging press and enter the processing end of the forging press.

[0031] The driving and adjusting mechanism 7 is rotatably disposed in the cavity 8 inside the second material receiving mechanism 3; wherein the driving and adjusting mechanism 7 drives the shaft forging to move along the laying direction of the ground rail 1 or drives the shaft forging to spin on the first material receiving mechanism 2 and the second material receiving mechanism 3. When the shaft forging needs to be adjusted in a micro distance, the driving and adjusting mechanism 7 can be used to adjust the shaft forging. Moreover, after the driving and adjusting mechanism 7 rotates 90°, the shaft forging can be rotated, which facilitates the forging press to process the shaft forging.

[0032] like Figure 2 As shown, the ground rail 1 includes two outer rails 1b arranged in parallel, and the inner side of the outer rail 1b is connected to the inner rail 1a through a connecting beam 1c; the bottom of the first material supporting mechanism 2 and the second material supporting mechanism 3 are both provided with a first rail groove 4, and the first rail groove 4 is embedded in the outer rail 1b; the bottom of the first material supporting mechanism 2 is also provided with a second rail groove 5, and the second rail groove 5 is embedded in the inner rail 1a.

[0033] During actual processing, the shaft forging is finally extended to the processing end of the forging press, leaving the tail end of the shaft forging on the second material receiving mechanism 3. At this time, the weight of the shaft forging is borne by the forging press and the first material receiving mechanism 2, so the first track groove 4 and the second track groove 5 are used to receive the first material receiving mechanism 2.

[0034] like Figure 3 As shown, the first material receiving mechanism 2 includes a first base 21 , a first receiving platform 22 , a first pressing platform 23 and an impact platform 24 .

[0035] The first track groove 4 and the second track groove 5 are formed on the first base 21; the first receiving platform 22 is formed on the first base 21; the first press platform 23 is movably connected to the top of the first receiving platform 22 through a connecting assembly 25; the impact platform 24 is formed on the top surface of the first press platform 23. The inner sides of the first press platform 23 and the first receiving platform 22 form a cavity that can accommodate shaft forgings. The shaft forgings are lifted by a crane and then inserted horizontally into the cavity. The function of the impact platform 24 is to withstand the impact force of the punching machine, so that the first press platform 23 can move on the first receiving platform 22, forming the first press platform 23 into a forging body, and shaping the surface of the shaft forgings.

[0036] like Figure 4 As shown, the connecting assembly 25 includes an outer cylinder 254, an inner cylinder 253 and a spring 252. The outer cylinder 254 is fixed on the first receiving platform 22. One end of the inner cylinder 253 is movably connected in the outer cylinder 254, and the other end of the inner cylinder 253 is provided with an upper connecting platform 251, which is fixed on the first pressing platform 23; the spring 252 is sleeved on the inner cylinder 253, and the two ends of the spring 252 are respectively fixed on the upper connecting platform 251 and the outer cylinder 254. When the first pressing platform 23 is impacted, the first pressing platform 23 moves downward in the outer cylinder 254 with the upper connecting platform 251 and the inner cylinder 253, and compresses the spring 252. When the impact force is lost, the first pressing platform 23 is driven to reset by the driving force of the spring 252.

[0037] like Figure 5 As shown, the second material receiving mechanism 3 comprises a second base 31, a second receiving platform 32 and a second pressing platform 35. The first track groove 4 is formed on the second base 31; the second receiving platform 32 is formed on the second base 31; and the second pressing platform 35 is movably connected to the top of the second receiving platform 32 through a movable connecting member.

[0038] The movable connecting member includes a guide column 34 and a guide sleeve 33. The guide column 34 is fixed on the second receiving platform 32; the guide sleeve 33 is fixed on the second pressing platform 35, and the guide column 34 passes through the guide sleeve 33. Through the arrangement of the guide column 34 and the guide sleeve 33, the distance between the second pressing platform 35 and the second receiving platform 32 can be adjusted.

[0039] like Figure 6 and Figure 7 As shown, the driving and adjusting mechanism 7 includes a bracket 71, a cavity 79, a side base seat 72, an arc plate 74, a main shaft rod 75, a support seat 710 and a plurality of rolling wheels.

[0040] The bracket 71 is circular in top view projection, and can rotate on the second receiving platform 32 when rotated; the top surface of the bracket 71 is an arc-shaped curved surface 73 from the outside to the inside. A cavity 79 is formed in the bracket 71. The side base seat 72 is fixed on both sides of the cavity 79. The arc plate 74 is snapped on the cavity 79 and fixed on the side base seat 72. The arc-shaped curved surface 73 and the arc plate 74 are combined with the second receiving platform 32 to form an arc surface. The main shaft rod 75 is rotatably connected to the side base seat 72. The support seat 710 is fixed in the cavity 79, and the main shaft rod 75 is rotatably connected to the support seat 710. A plurality of rolling wheels are rotatably connected to the main shaft rod 75, and the rolling wheels pass through the arc plate 74. One end of the shaft forging overlapped at the second receiving platform 32 can be adjusted forward and backward by a rolling wheel, which assists the forging process of moving the shaft forging forward and backward, prevents hard friction between the shaft forging and the second receiving platform 32, and improves the processing and forging effect.

[0041] The plurality of rolling wheels include a first receiving wheel 76, a second receiving wheel 77 and a third receiving wheel 78 which are sequentially arranged from the middle to both sides of the main shaft rod 75; the outer wall surfaces of the first receiving wheel 76, the second receiving wheel 77 and the third receiving wheel 78 are inclined curved surfaces 711. The design of the curved surface 711 enables the protruding ends of the first receiving wheel 76, the second receiving wheel 77 and the third receiving wheel 78 to be more compatible with the contact of the shaft forging.

[0042] like Figure 6 As shown, a rotating device is provided at the bottom of the driving and adjusting mechanism 7 , and the rotating device includes an upper base 14 , a lower base 16 , a power mechanism 13 , a guide connecting column 9 , a cylindrical cavity 10 and a compression spring 11 .

[0043] The lower base 16 is fixedly connected to the upper base 14 through the supporting beam 15; the power mechanism 13 is fixed on the lower base 16, and the output end of the power mechanism 13 passes through the upper base 14 and is connected to the bracket 71; the guide connecting column 9 is fixed on the upper base 14; the cylindrical cavity 10 is formed at the bottom of the second receiving platform 32; the compression spring 11 is sleeved on the outer side of the guide connecting column 9, and the compression spring 11 is fixed in the cylindrical cavity 10.

[0044] The power mechanism 13 drives the bracket 71 to rotate 90 degrees, and then the shaft forging is placed on the driving and adjusting mechanism 7. At this time, when the flip machine clamps the other end of the shaft forging and rotates, the rolling wheel can rotate to prevent the shaft forging from hard friction with the second receiving platform 32, and at the same time, it can also improve the rotation freedom of the shaft forging and improve the processing and forging effect.

[0045] Hydraulic cylinders 12 are fixed on both sides of the bottom of the lower base 16, and the hydraulic cylinders 12 are fixed on the second base 31. During the advancement and retraction of the hydraulic cylinders 12, the carrying brackets 71 rise and fall, so that the driving and adjusting mechanism 7 can enter and exit the working state.

[0046] like Figure 6 As shown, the first material bearing mechanism 2 and the second material bearing mechanism 3 are both provided with a moving mechanism 6, which includes a support platform 61, a main shaft 63, a driving wheel 66, a first gear 62, a second gear 65 and a servo motor 64. It also includes a plurality of rollers. The driving wheel 66 is arranged in the first track groove 4, and the roller is arranged in the second track groove 5, and is used in conjunction with the driving wheel 66.

[0047] The first base 21 and the second base 31 are formed with an assembly cavity on the side. The support platform 61 is fixed in the assembly cavity on the side of the first base 21 or the second base 31; the main shaft 63 is rotatably connected to the support platform 61; the driving wheel 66 is fixed on one end of the main shaft 63, and the driving wheel 66 extends into the first track groove 4; the first gear 62 is fixed on the other end of the main shaft 63; the servo motor 64 is fixed on the first base 21 or the second base 31, and the output end of the servo motor 64 extends into the assembly cavity; the second gear 65 is fixed on the output end of the servo motor 64, and the second gear 65 is meshed with the first gear 62.

[0048] In the specific implementation process, the servo motor 64 drives the second gear 65 to rotate, and the second gear 65 drives the first gear 62 and the main shaft 63 to rotate, and the main shaft 63 rotates to drive the driving wheel 66 to rotate. When the driving wheel 66 rotates, it cooperates with the roller to drive the first material bearing mechanism 2 and the second material bearing mechanism 3 to move.

[0049] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A feeding mechanism for forging of marine shaft forgings, characterized in that: The feeding mechanism comprises: A ground rail (1) is provided at the front side of the forging machine; A first material receiving mechanism (2) and a second material receiving mechanism (3); the first material receiving mechanism (2) and the second material receiving mechanism (3) receive shaft forgings and move them on the ground rail (1); a driving and adjusting mechanism (7) rotatably disposed in a cavity (8) inside the second material receiving mechanism (3); wherein the driving and adjusting mechanism (7) drives the shaft forging to move along the laying direction of the ground rail (1) or drives the shaft forging to spin on the first material receiving mechanism (2) and the second material receiving mechanism (3); The ground rail (1) comprises two outer rails (1b) arranged in parallel, and the inner side of the outer rail (1b) is connected to the inner rail (1a) via a connecting beam (1c); The bottom of each of the first material receiving mechanism (2) and the second material receiving mechanism (3) is provided with a first track groove (4), and the first track groove (4) is embedded in the outer track (1b); the bottom of the first material receiving mechanism (2) is also provided with a second track groove (5), and the second track groove (5) is embedded in the inner track (1a); The first material receiving mechanism (2) comprises: A first base (21), wherein the first track groove (4) and the second track groove (5) are formed on the first base (21); A first receiving platform (22) formed on the first base (21); A first pressing platform (23) is movably connected to the top of the first receiving platform (22) via a connecting assembly (25); An impact platform (24) formed on the top surface of the first pressing platform (23); The second material receiving mechanism (3) comprises: A second base (31), wherein the first track groove (4) is formed on the second base (31); A second receiving platform (32) formed on the second base platform (31); A second pressing platform (35) is movably connected to the top of the second receiving platform (32) via a movable connecting piece; The movable connecting member comprises: A guide column (34) fixed on the second receiving platform (32); A guide sleeve (33) is fixed on the second pressing platform (35), and the guide column (34) passes through the guide sleeve (33); The driving adjustment mechanism (7) comprises: A bracket (71), wherein the bracket (71) is circular in a top view projection; the top surface of the bracket (71) is an arc-shaped curved surface (73) from the outside to the inside; A cavity (79) formed in the bracket (71); Side base seats (72) are fixed on both sides of the cavity (79); An arc-shaped plate (74) is buckled on the cavity (79) and fixed on the side base seat (72); A main shaft (75) rotatably connected to the side base seat (72); A support seat (710) is fixed in the cavity (79), and the main shaft (75) is rotatably connected to the support seat (710); A plurality of rolling wheels rotatably connected to the main shaft (75), and the rolling wheels penetrate the arc-shaped plate (74); A rotating device is provided at the bottom of the driving and adjusting mechanism (7), and the rotating device comprises: Upper abutment (14); A lower base (16), wherein the lower base (16) is fixedly connected to the upper base (14) via a supporting beam column (15); A power mechanism (13) is fixed on the lower base (16), and an output end of the power mechanism (13) passes through the upper base (14) and is connected to the bracket (71); A guide connecting column (9) fixed on the upper base (14); A cylindrical cavity (10) formed at the bottom of the second receiving platform (32); A compression spring (11) is sleeved on the outside of the guide connection column (9), and the compression spring (11) is fixed in the cylindrical cavity (10); Hydraulic cylinders (12) are fixed on both sides of the bottom of the lower base (16), and the hydraulic cylinders (12) are fixed on the second base (31); The first material receiving mechanism (2) and the second material receiving mechanism (3) are both provided with a moving mechanism (6), and the moving mechanism (6) comprises: A support platform (61) fixed in an assembly cavity on a side of the first base (21) or the second base (31); A main shaft (63) rotatably connected to the support platform (61); A driving wheel (66) is fixed to one end of the main shaft (63), and the driving wheel (66) extends into the first track groove (4); A first gear (62) fixed to the other end of the main shaft (63); A servo motor (64) is fixed on the first base (21) or the second base (31), and the output end of the servo motor (64) extends into the assembly cavity; The second gear (65) is fixed to the output end of the servo motor (64), and the second gear (65) is meshed with the first gear (62).

2. A feeding mechanism for forging of marine shaft forgings according to claim 1, characterized in that: The connection component (25) comprises: An outer cylinder (254) fixed on the first receiving platform (22); An inner cylinder (253) has one end movably connected to the outer cylinder (254); an upper connecting platform (251) is provided at the other end of the inner cylinder (253); and the upper connecting platform (251) is fixed on the first pressing platform (23); The spring (252) is sleeved on the inner cylinder (253), and two ends of the spring (252) are respectively fixed on the upper connecting platform (251) and the outer cylinder (254).

3. A feeding mechanism for forging of marine shaft forgings according to claim 2, characterized in that: The plurality of rolling wheels include a first receiving wheel (76), a second receiving wheel (77) and a third receiving wheel (78) which are arranged in sequence from the middle to both sides of the main shaft (75); The outer wall surfaces of the first receiving wheel (76), the second receiving wheel (77) and the third receiving wheel (78) are inclined curved surfaces (711).

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