A steel bar top feeding welding device
The steel bar top-feeding welding device efficiently produces steel mesh with holes by arranging and welding steel bars on a processing table, reducing waste and costs through innovative assembly designs.
Patent Information
- Application Number
- CN202411215129.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2044-09-02
AI Technical Summary
The existing method of cutting steel mesh to create holes wastes welding resources and makes it difficult to reuse the cut mesh, which increases production costs.
A steel bar top-feeding welding device that arranges vertical steel bars on a processing table, fixes them with limiting frames, welds transverse bars perpendicularly, cuts reserved holes, and adds short transverse bars to create holes without cutting the welded mesh, using components like welding assemblies, conveying assemblies, and cutting assemblies.
Reduces production costs by producing steel mesh with holes without cutting off the welded mesh, enabling efficient and cost-effective manufacturing.
Smart Images
Figure CN118720381B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of steel bar welding, and in particular to a steel bar top-feeding welding device. Background Art
[0002] Steel mesh is a mesh structure made of longitudinal and transverse steel bars arranged at a certain interval and at right angles to each other, with all intersections tied or welded. It is widely used in the construction industry, including beams, columns, floors, roofs, walls, concrete pavements, bridge decks, airport runways, tunnel linings, box culverts, dock floors, prefabricated components and other fields of industrial and civil buildings.
[0003] Among them, steel mesh plays an important role in high-speed rail construction. High-speed rail lines require extremely high stability and safety. Steel mesh is used to reinforce the track foundation, which can enhance the bearing capacity of the foundation, prevent foundation settlement, and ensure the stability of the track and the safety of train operation.
[0004] In order to make the steel mesh fit with the piles on the high-speed railway foundation, a square hole is usually set in the center of the steel mesh. In the related technology, after the entire steel mesh is welded, a cutting machine is usually used to cut the steel mesh to produce a square hole in the center. The above method not only wastes the welding resources used in welding the holes, but also the cut steel mesh is difficult to directly reuse. Summary of the invention
[0005] In order to reduce the cost of producing steel mesh with holes, the present application provides a steel bar top feeding welding device.
[0006] The present application provides a steel bar top delivery welding device adopts the following technical solution:
[0007] A steel bar top-feeding welding device comprises a processing table, on which a plurality of welding assemblies for welding steel bars are provided, a conveying assembly for conveying vertical steel bars to the processing table is provided on one side of the processing table, a plurality of limit frames are installed on the side of the processing table close to the conveying assembly, each group of positioning rings corresponds one to one with the welding assemblies, a positioning assembly for fixing the steel bars in the limit frames is provided on the limit frames, a short transverse steel bar feeding mechanism for adding short transverse steel bars to the processing table is provided at the upper end of the processing table, a long steel bar feeding assembly for adding long transverse steel bars to the processing table and a top-feeding assembly for pushing the vertical steel bars at the reserved holes to be transported to the processing table on the side of the processing table away from the conveying assembly, a cutting assembly for cutting the steel bars at the position where holes need to be reserved is installed on the processing table, a collecting table is provided on the side of the processing table away from the top-feeding assembly, and a moving assembly for driving the steel bars after welding to move to the side away from the processing table is provided in the lower end of the collecting table.
[0008] By adopting the above technical scheme, multiple vertical steel bars in the same steel mesh can be neatly arranged on one side of the processing table, and at the same time, the length of the vertical steel bars at the hole is smaller than that of other vertical steel bars, and the smaller length is the length of the hole that needs to be reserved, and then the multiple vertical steel bars are transported to the processing table by the conveying component, and then the multiple vertical steel bars are restricted on the processing table by the limiting frame, and the steel bars are fixed in the limiting frame by the positioning component, and then the long steel bars are dropped on the multiple vertical steel bars by the long steel bar feeding component, so that the transverse steel bars and the vertical steel bars are perpendicular, and then the connection between the long transverse steel bars and the vertical steel bars is welded by the welding component, and then the through holes that need to be reserved are cut by the cutting component. The vertical steel bars are cut and blocked, and then the steel mesh is driven to move a distance away from the processing table through the moving component, and short transverse steel bars are added to both sides of the through holes that need to be reserved through the short transverse steel bar feeding mechanism during the movement, and then the short transverse steel bars are welded to the vertical steel bars through the welding component, and then the cutting component is controlled to cancel the blocking of the vertical steel bars where the through holes need to be reserved, and then the multiple vertical steel bars are pushed to one side of the collection table through the top delivery component, so that through holes are generated at the vertical steel bars where the cutting component cuts off, and then the long transverse steel bars are transported to the vertical steel bars through the long bar feeding component, and then the long transverse steel bars are continued to be welded through the welding component. In this way, the steel mesh with holes can be produced without cutting off the welded steel mesh, reducing the cost of producing the steel mesh with holes.
[0009] Optionally, the positioning assembly includes a plurality of positioning hydraulic cylinders, which are mounted on the limiting frame. When the steel bars are placed in the limiting frame, the positioning hydraulic cylinders are controlled to extend, and the piston rods of the positioning hydraulic cylinders press the vertical steel bars into the limiting frame.
[0010] By adopting the above technical solution, the positioning hydraulic cylinder can be controlled so that the positioning hydraulic cylinder presses the steel bar tightly into the limiting frame, thereby fixing the position of the steel bar.
[0011] Optionally, the welding assembly includes a welding gun and a welding cylinder, the welding cylinder is installed on the processing table, the output end of the welding cylinder is fixedly connected to a first electrode block, the processing table is fixedly connected to a second electrode block, the first electrode block corresponds to the second electrode block one by one, and an adsorption magnet is provided on one side of the second electrode block. When it falls horizontally on the vertical steel bars, the adsorption magnet adsorbs the horizontal steel bars between the first electrode block and the second electrode block, and then controls the extension of the welding cylinder so that the first electrode block and the second electrode block weld the connection between the horizontal steel bars and the vertical steel bars.
[0012] By adopting the above technical solution, the adsorption magnet can adsorb the transverse steel bars to the welding point of the welding assembly. When the transverse steel bars and the vertical steel bars reach the welding point of the welding gun, the welding gun can be started and the first electrode block can be driven down by the welding cylinder to generate current between the first electrode block and the second electrode block, and the steel bars can be welded by resistance welding.
[0013] Optionally, the short transverse steel bar feeding mechanism is set to two groups, and the distance between the two groups of short transverse steel bar feeding mechanisms is the length of the reserved holes. The short transverse steel bar feeding mechanism includes a storage platform installed on the processing table, and one side of the storage platform is provided with a baffle for limiting the falling position of the short transverse steel bars, and the lower end of the baffle is provided with a limiting frame for temporarily storing steel bars, and the bottom of the limiting frame is provided with a control component for controlling the falling of the short transverse steel bars. Under the limitation of the baffle, the short transverse steel bars fall on the welding point of the welding assembly, and the short transverse steel bar feeding mechanism also includes a placement component for placing the short transverse steel bars on the processing table into the limiting frame.
[0014] By adopting the above technical solution, the short bars on the storage platform can be placed through the baffle to the limit frame by placing the components, and then the falling speed of the short bars can be controlled by the control component so that the short bars fall on the vertical steel bars in turn, and then the steel bars are welded by the welding component.
[0015] Optionally, the placement component includes a support frame, which is rotatably connected to a first cylinder, a magnet block for adsorbing short steel bars is fixedly connected to the output shaft of the first cylinder, a second cylinder for adjusting the telescopic direction of the first cylinder is installed on the support frame, the bottom end of the second cylinder is hinged on the support frame, and the telescopic end of the second cylinder is hinged on the arc-shaped side wall of the first cylinder.
[0016] By adopting the above technical scheme, the first cylinder can be controlled to extend so that the magnet block on the first cylinder adsorbs the short transverse steel bars and then contracts. The second cylinder is then controlled to change the direction of the first cylinder so that the magnet block on the first cylinder is placed above the baffle. The first cylinder is then controlled to extend rapidly so that the short transverse steel bars are separated from the magnet block under the action of inertia, thereby causing the short transverse steel bars to fall into the limit frame, and then the short transverse steel bars are controlled to fall through the control component.
[0017] Optionally, the control component includes a control shaft, which is rotatably connected to the lower part of the limit frame, and a plurality of feed rings are fixedly connected to the control shaft. The feed rings are coaxially arranged with the control shaft, and a notch is provided on the feed ring. A control motor for controlling the feed ring to rotate is installed on the limit frame. When the control motor drives the feed ring to rotate, only one short transverse steel bar enters the notch on the feed ring, and the short transverse steel bar falls onto the processing table as the feed ring rotates.
[0018] By adopting the above technical solution, the control motor can be controlled to rotate, so that the control motor drives the control shaft to rotate, and through the notch on the discharge ring, when the discharge ring rotates one circle, only one short transverse steel bar falls on the processing table, thereby stably and continuously adding short transverse steel bars to the processing table.
[0019] Optionally, the long-rebar feeding assembly includes a feeding table, on which are rotatably connected a plurality of pairs of feeding sprockets, the feeding sprockets on the same side of the feeding table are sleeved with a feeding chain for connecting the two, the feeding chain is fixedly connected with a plurality of limit blocks for limiting the position of the steel bars, the limit blocks are equidistantly arranged along the length direction of the feeding chain, and the feeding table is provided with a transmission motor for driving the feeding sprockets to rotate.
[0020] By adopting the above technical solution, the feeding chain and feeding sprocket can be driven by the transmission motor, and then the spacing of the long transverse steel bars on the feeding chain is limited by multiple limit blocks, so that the long transverse steel bars can be added to the processing table sequentially and continuously.
[0021] Optionally, the cutting assembly includes a cutting cylinder installed on the processing table, and a cutting knife is fixedly connected to the telescopic end of the cutting cylinder, and the cutting knife is used to cut and block the vertical steel bars.
[0022] By adopting the above technical solution, the cutting cylinder can be controlled so that the cutting cylinder drives the cutting knife to move, thereby quickly cutting the steel bars and blocking the steel bars after cutting.
[0023] Optionally, the jacking assembly includes a mounting frame, to which a jacking platform is slidably connected, and a jacking cylinder for controlling the sliding of the jacking platform is installed on the mounting frame. The sliding direction of the jacking platform on the mounting frame is up and down and its sliding direction is biased toward one side of the processing table. The processing table is provided with a plurality of jacking rods for jacking vertical steel bars, and the jacking platform is provided with a rack arranged along the length direction of the jacking platform, and a gear is meshed on the rack. A bracket is provided on one side of the gear, and the bracket is slidably connected to the jacking platform and the sliding direction of the bracket on the jacking platform is parallel to the length direction of the vertical steel bars. A jacking motor for driving the gear to rotate is installed on the bracket, and the jacking motor is fixedly connected to the bracket.
[0024] By adopting the above technical scheme, when the vertical steel bars at the reserved holes are pushed in, the push cylinder can be controlled to extend so that the push cylinder drives the push platform to rise, and then the push motor is controlled to rotate, and then the push motor drives the gear to rotate, and then under the meshing effect of the rack, the push platform will drive multiple push rods to push the vertical steel bars to one side of the processing table.
[0025] Optionally, the moving component includes a moving hydraulic cylinder arranged at the lower end of the collecting table, the telescopic end of the moving hydraulic cylinder is fixedly connected with a hook for hooking the steel mesh, and the moving hydraulic cylinder is used to move the steel mesh to a side away from the processing table.
[0026] By adopting the above technical solution, the extension and retraction of the mobile hydraulic cylinder can be controlled so that the mobile hydraulic cylinder drives the steel mesh to move a certain distance through the hook.
[0027] In summary, the present application includes at least one of the following beneficial technical effects:
[0028] 1. The steel mesh with holes can be produced without cutting off the welded steel mesh, thus reducing the cost of producing the steel mesh with holes;
[0029] 2. The welding gun can be started, and the first electrode block can be driven down by the welding cylinder to generate current between the first electrode block and the second electrode block, and the steel bar can be welded by resistance welding;
[0030] 3. The control motor can be controlled to rotate, so that the control motor drives the control shaft to rotate, and through the notch on the unloading ring, when the unloading ring rotates one circle, only one short transverse steel bar falls on the processing table, thereby stably and continuously adding short transverse steel bars to the processing table. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application;
[0032] Figure 2 It is a schematic diagram of the structure of the conveying frame of the embodiment of the present application;
[0033] Figure 3 It is a schematic diagram of the structure of the limit frame of an embodiment of the present application;
[0034] Figure 4 is a schematic structural diagram of a cutting assembly according to an embodiment of the present application;
[0035] Figure 5 is a schematic structural diagram of a short transverse feeding mechanism of an embodiment of the present application;
[0036] Figure 6 It is a schematic structural diagram of a long rib feeding assembly of an embodiment of the present application;
[0037] Figure 7 It is a schematic structural diagram of the top delivery assembly of an embodiment of the present application.
[0038] In the figure, 1, processing table; 2, welding assembly; 21, welding gun; 22, welding cylinder; 23, first electrode block; 24, second electrode block; 25, adsorption magnet; 3, conveying assembly; 31, conveying chain; 32, conveying motor; 321, conveying sprocket; 33, loading rack; 34, conveying rack; 341, fixing cylinder; 4, limiting frame; 5, positioning assembly; 51, positioning hydraulic cylinder; 6, short transverse steel bar feeding mechanism; 61, material storage platform; 62, baffle; 63, limiting frame; 64, control assembly; 641, control shaft; 642, unloading ring; 6421, notch; 643, control motor; 65, placement assembly; 651. Support frame; 652. First cylinder; 653. Magnet block; 654. Second cylinder; 7. Top feeding assembly; 71. Mounting frame; 711. Slide hole; 72. Top feeding platform; 73. Top feeding cylinder; 74. Push rod; 75. Rack; 76. Gear; 77. Bracket; 78. Top feeding motor; 8. Cutting assembly; 81. Cutting cylinder; 82. Cutting knife; 9. Collecting platform; 10. Moving assembly; 101. Moving hydraulic cylinder; 102. Draw hook; 11. Long rib feeding assembly; 111. Feeding platform; 112. Feeding sprocket; 113. Feeding chain; 114. Limiting block; 115. Conveying motor; 12. Initial unloading platform. DETAILED DESCRIPTION
[0039] The following is combined with Figure 1 -Attached Figure 7 , further details of this application are given.
[0040] A steel bar top delivery welding device, referring to Figure 1, including a processing table 1 erected on the ground. A preliminary unloading table 12 for preliminarily placing vertical steel bars in a steel mesh is provided on one side of the processing table 1. The preliminary unloading table 12 is erected on the ground and the vertical steel bars on the preliminary unloading table 12 are arranged at equal intervals. A conveying assembly 3 for conveying vertical steel bars to the processing table 1 is provided between the preliminary unloading table 12 and the processing table 1.
[0041] Reference Figure 1 and Figure 2 The conveying assembly 3 includes a loading rack 33 erected on the ground, and two pairs of conveying sprockets 321 are rotatably connected to the loading rack 33, and the two conveying sprockets 321 of the same pair are coaxially arranged. The two pairs of conveying sprockets 321 are respectively located on the side of the loading rack 33 close to the preliminary unloading platform 12 and the side of the loading rack 33 close to the processing platform 1. Two parallel conveying chains 31 are arranged on the loading rack 33, and the conveying chains 31 are sleeved on the conveying sprockets 321. A conveying motor 32 for driving the conveying sprockets 321 to rotate is installed on the loading rack 33, and the output shaft of the conveying motor 32 is fixedly connected to the two coaxially arranged conveying sprockets 321. The two conveying chains 31 are fixedly connected to the same conveying rack 34, and the conveying rack 34 is equipped with a plurality of fixed cylinders 341 for fixing the vertical steel bars, and the fixed cylinders 341 correspond to the vertical steel bars one by one.
[0042] After the vertical steel bars are placed on the preliminary unloading table 12, the conveying motor 32 can be started to drive the conveying chain 31 to convey through the conveying gear 76, so that the conveying frame 34 can move as a whole, and at the same time, the fixed cylinder 341 can be controlled to fix multiple vertical steel bars on the conveying frame 34, and then the conveying motor 32 can be started again to make the conveying frame 34 drive multiple vertical steel bars into the processing table 1.
[0043] Reference Figure 1 and Figure 3 In order to limit the positions of the plurality of vertical steel bars on the processing table 1, a plurality of groups of limit frames 4 are installed on one side of the processing table 1 close to the conveying assembly 3. Each group of limit frames 4 is arranged opposite to the vertical steel bars. Each group of limit frames 4 includes two limit frames 4, and the two limit frames 4 are respectively arranged in a ring shape and a frame shape.
[0044] The limiting frame 4 is provided with a positioning assembly 5 for fixing the steel bar in the limiting frame 4. The positioning assembly 5 includes a plurality of positioning hydraulic cylinders 51. The positioning hydraulic cylinders 51 are located on the frame-shaped limiting frame 4. The piston rods of the positioning hydraulic cylinders 51 pass through the limiting frame 4 and are placed in the limiting frame 4. When the steel bar is placed in the limiting frame 4, the positioning hydraulic cylinders 51 are controlled to extend, and the piston rods of the positioning hydraulic cylinders 51 will press the vertical steel bar in the limiting frame 4. In this way, the vertical steel bar is fixed on the processing table 1.
[0045] Reference Figure 1 and Figure 4A cutting assembly 8 for cutting vertical steel bars is provided on the processing table 1. The cutting assembly 8 includes a cutting cylinder 81 installed on the processing table 1. A cutting knife 82 is fixedly connected to the telescopic end of the cutting cylinder 81. The cutting knife 82 is used to cut and block the vertical steel bars where through holes need to be reserved.
[0046] The cutting cylinder 81 can be controlled to drive the cutting knife 82 to move, thereby quickly cutting the steel bars and blocking the steel bars after cutting.
[0047] Reference Figure 1 , Figure 5 and Figure 6 The upper end of the processing table 1 is provided with a short transverse steel bar feeding mechanism 6 for adding short transverse steel bars to the processing table 1. The short transverse steel bar feeding mechanism 6 is arranged in two groups, and the straight-line distance between the two groups of short transverse steel bar feeding mechanisms 6 is the length of the reserved hole.
[0048] The short transverse steel bar feeding mechanism 6 includes a storage platform 61 installed on the processing table 1. The storage platform 61 in this embodiment is a front-to-back movable platform, which is moved back and forth by a cylinder. The storage platform 61 is used to store short transverse steel bars. A baffle 62 is provided on one side of the storage platform 61 for limiting the falling position of the short transverse steel bars. A limit frame 63 for temporarily storing steel bars is installed at the lower end of the baffle 62. The limit frame 63 is fixedly connected to the processing table 1. The short transverse steel bar feeding mechanism 6 also includes a placement component 65 for placing the short transverse steel bars on the processing table 1 into the limit frame 63.
[0049] The placement component 65 includes a support frame 651, which is arranged in a gate shape. Both ends of the support frame 651 are fixedly connected to the processing table 1. Two first cylinders 652 are rotatably connected to the support frame 651. The output shafts of the two first cylinders 652 are fixedly connected with the same magnet block 653 for adsorbing short steel bars. The support frame 651 is equipped with a second cylinder 654 for adjusting the telescopic direction of the first cylinder 652. The bottom end of the second cylinder 654 is hinged on the support frame 651, and the telescopic end of the second cylinder 654 is hinged on the arc-shaped side wall of the first cylinder 652.
[0050] Furthermore, the first cylinder 652 can be controlled to extend so that the magnet block 653 on the first cylinder 652 can adsorb the short transverse steel bars. The first cylinder 652 can then contract again. The second cylinder 654 can then be controlled to change the direction of the first cylinder 652 so that the magnet block 653 on the first cylinder 652 is placed above the baffle 62. The first cylinder 652 can then be controlled to extend rapidly so that the short transverse steel bars can separate from the magnet block 653 under the action of inertia and enter the limiting frame 63 under the obstruction of the baffle 62.
[0051] A control assembly 64 for controlling the falling of short transverse steel bars is provided at the bottom of the limit frame 63. The control assembly 64 includes a control shaft 641, which is rotatably connected to the lower part of the limit frame 63 and is placed at the outlet of the lower end of the limit frame 63. A plurality of feed rings 642 are fixedly connected to the control shaft 641, and the plurality of feed rings 642 are equidistantly arranged along the length direction of the control shaft 641, and the feed rings 642 are coaxially arranged with the control shaft 641. A notch 6421 is provided on each feed ring 642, and a control motor 643 for controlling the feed ring 642 is installed on the limit frame 63, and the control motor 643 is fixedly connected to the limit frame 63, and the output shaft of the control motor 643 is coaxially arranged with the control shaft 641 and fixedly connected.
[0052] Thereby, the control motor 643 can be started, so that the control motor 643 drives the control shaft 641 to rotate, and when the control motor 643 drives the discharge ring 642 to rotate, only one short transverse steel bar among the multiple short transverse steel bars accumulated in the limiting frame 63 will enter the gap 6421 on the discharge ring 642, and this short transverse steel bar will fall on the processing table 1 as the discharge ring 642 rotates, and under the action of the adsorption magnet 25, it will be adsorbed to the required welding position of the steel mesh.
[0053] A long reinforcement feeding assembly 11 for adding long transverse reinforcements to the processing platform 1 is provided on a side of the processing platform 1 away from the conveying assembly 3 .
[0054] The long steel bar feeding assembly 11 includes a feeding platform 111, to which a plurality of pairs of feeding sprockets 112 are rotatably connected, and the feeding sprockets 112 located on the same side of the feeding platform 111 are sleeved with a same feeding chain 113 for connecting the two, and the feeding chain 113 is fixedly connected with a plurality of limit blocks 114 for limiting the position of the steel bars, and the plurality of limit blocks 114 are equidistantly arranged along the length direction of the feeding chain 113, and a transmission motor 115 for driving the feeding sprocket 112 to rotate is installed on the feeding platform 111, and the output shaft of the transmission motor 115 is coaxially arranged and fixedly connected with the feeding sprocket 112.
[0055] In this way, the long transverse steel bars are placed on the feeding chain 113, and the long transverse steel bars can be equidistantly arranged on the feeding table 111 under the action of multiple limit blocks 114. Then, the conveying motor 115 can be started to drive the multiple long transverse steel bars on the feeding chain 113 to fall onto the processing table 1.
[0056] Reference Figure 3 and Figure 5, a plurality of welding assemblies 2 for welding steel bars are provided on the processing table 1. The welding assemblies 2 correspond to the vertical steel bars one by one, and the welding assemblies 2 include a welding gun 21 and a welding cylinder 22. The welding cylinder 22 is installed at the upper end of the processing table 1, and a first electrode block 23 is fixedly connected to the output end of the welding cylinder 22. A second electrode block 24 is fixedly connected to the processing table 1. The first electrode block 23 and the second electrode block 24 are arranged up and down and correspond one by one. An adsorption magnet 25 for adsorbing long transverse steel bars or short transverse steel bars is provided on one side of the second electrode block 24.
[0057] When falling horizontally on the vertical steel bars, the adsorption magnet 25 adsorbs the transverse steel bars between the first electrode block 23 and the second electrode block 24. At the same time, in order to improve the stability of the transverse steel bars on the first electrode block 23 and the second electrode block 24, a groove for limiting the position of the transverse steel bars is opened on the side where the first electrode block 23 and the second electrode block 24 are close to each other.
[0058] Therefore, when the long transverse steel bars or the short transverse steel bars fall on the welding point of the first electrode block 23 and the second electrode block 24, the welding cylinder 22 can be controlled to extend so that the first electrode block 23 and the second electrode block 24 can perform resistance welding on the connection between the transverse steel bars and the vertical steel bars.
[0059] Reference Figure 1 , Figure 5 and Figure 7 A top delivery assembly 7 is provided between the processing table 1 and the preliminary unloading table 12 for pushing the vertical steel bars at the reserved holes to be transported to the processing table 1 .
[0060] The top delivery assembly 7 includes a mounting frame 71, to which a top delivery platform 72 is slidably connected. A top delivery cylinder 73 for controlling the sliding of the top delivery platform 72 is installed on the mounting frame 71. The sliding direction of the top delivery platform 72 on the mounting frame 71 is up and down and its sliding direction is biased toward one side of the processing table 1.
[0061] The processing table 1 is provided with a plurality of push rods 74 for pushing vertical steel bars at the places where through holes need to be reserved. The plurality of push rods 74 are arranged in parallel with each other and the length direction of the push rods 74 is parallel to the length direction of the vertical steel bars. The push platform 72 is provided with a rack 75 arranged along the length direction of the push platform 72, and a gear 76 is meshed on the rack 75. A bracket 77 is provided on one side of the gear 76, and the push rods 74 are all fixedly connected to the bracket 77. The bracket 77 is slidably connected to the push platform 72 and the sliding direction of the bracket 77 on the push platform 72 is parallel to the length direction of the vertical steel bars. A push motor 78 for driving the gear 76 to rotate is installed on the bracket 77, and the push motor 78 is fixedly connected to the bracket 77.
[0062] When it is necessary to push the vertical steel bars at the reserved holes, the push cylinder 73 can be controlled to extend so that the push cylinder 73 drives the push platform 72 to rise, and then the push motor 78 is controlled to rotate, and then the push motor 78 drives the gear 76 to rotate, and then under the meshing effect of the rack 75, the bracket 77 will drive the push rod 74 to move together, and then the push rod 74 will push the vertical steel bars to the side of the processing table 1.
[0063] A collecting platform 9 is provided on the side of the processing platform 1 away from the top delivery component 7 , and a moving component 10 is provided at the lower end of the collecting platform 9 for driving the welded steel bars to move to the side away from the processing platform 1 .
[0064] The moving assembly 10 includes a moving hydraulic cylinder 101 disposed at the lower end of the collecting table 9, the upper end of the moving hydraulic cylinder 101 is offset to the side close to the processing table 1, and a hook 102 for hooking the steel mesh is fixedly connected to the telescopic end of the moving hydraulic cylinder 101. Therefore, when the steel mesh is placed on the collecting table 9, the moving hydraulic cylinder 101 can be extended, and then the hook of the moving hydraulic cylinder 101 can drive the steel mesh to move away from the processing table 1.
[0065] The implementation principle of the embodiment of the present application is: multiple vertical steel bars in the same steel mesh can be neatly arranged on the preliminary discharge table 12, and at the same time, the length of the vertical steel bars where holes need to be reserved is made shorter than that of other vertical steel bars, and the shorter length is the length of the holes that need to be reserved.
[0066] Then, by controlling the conveying assembly 3, the fixed cylinder 341 in the conveying assembly 3 conveys the plurality of vertical steel bars to the processing table 1. Then, the plurality of vertical steel bars are restricted on the processing table 1 by the limiting frame 4, and the steel bars are fixed in the limiting frame 4 by the positioning assembly 5.
[0067] Then, by starting the long steel bar feeding assembly 11, the long steel bars are dropped onto the multiple vertical steel bars, so that the transverse steel bars and the vertical steel bars are perpendicular, and at the same time, under the action of the adsorption magnet 25, the long transverse steel bars are made to reach the welding position of the welding assembly 2. Then, the connection between the long transverse steel bars and the vertical steel bars is welded by the welding assembly 2, and then, by controlling the moving assembly 10, the steel mesh after welding is moved a distance away from the processing table 1. Then, the vertical steel bars where the through holes need to be reserved are cut by the cutting assembly 8, and then the cutting knife 82 after cutting is fixed and blocks the vertical steel bars, and then the steel mesh is continued to be moved to the side away from the processing table 1 by the moving assembly 10, and at this time, the short transverse steel bar feeding mechanism 6 is started. During the movement, short transverse steel bars are added to both sides of the through holes to be reserved through the short transverse steel bar feeding mechanism 6, and the short transverse steel bars are welded to the vertical steel bars through the welding assembly 2, and then the cutting assembly 8 is controlled to cancel the blocking of the vertical steel bars at the through holes to be reserved, and the multiple vertical steel bars at the reserved through holes are pushed to the side of the collecting platform 9 through the pushing assembly 7, and then the long transverse steel bars are dropped on the multiple vertical steel bars and welded through the long steel bar feeding assembly 11. Then, through holes are generated at the vertical steel bars cut off by the cutting assembly 8, and then the entire steel mesh with through holes is moved to the collecting platform 9 through the moving assembly 10.
[0068] The embodiments of this specific implementation are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. The same components are represented by the same figure marks. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A steel bar top feeding welding device, characterized in that: The invention comprises a processing table (1), wherein the processing table (1) is provided with a plurality of welding assemblies (2) for welding steel bars, a conveying assembly (3) for conveying vertical steel bars to the processing table (1) is provided on one side of the processing table (1), a plurality of limit frames (4) are installed on a side of the processing table (1) close to the conveying assembly (3), each group of positioning rings corresponds to the welding assemblies (2) one by one, the limit frames (4) are provided with positioning assemblies (5) for fixing the steel bars in the limit frames (4), a short transverse steel bar feeding mechanism (6) for adding short transverse steel bars to the processing table (1) is provided at the upper end of the processing table (1), and a conveying assembly (3) for conveying vertical steel bars to the processing table (1) is provided on a side of the processing table (1) away from the conveying assembly (3). A long reinforcing bar feeding assembly (11) for adding long transverse reinforcing bars and a top delivery assembly (7) for pushing vertical reinforcing bars at reserved holes to be transported to the processing table (1) are mounted on the processing table (1). A cutting assembly (8) for cutting the reinforcing bars at the positions where holes need to be reserved is installed on the processing table (1). A collecting table (9) is provided on a side of the processing table (1) away from the top delivery assembly (7). A moving assembly (10) for driving the reinforcing bars after welding to move to a side away from the processing table (1) is provided at the lower end of the collecting table (9). The positioning assembly (5) comprises a plurality of positioning hydraulic cylinders (51). Each group of the limiting frames (4) is arranged opposite to the vertical reinforcing bars. Each group of the limiting frames (4) comprises two limiting frames (4) and two limiting frames (10). The positioning frame (4) is respectively configured to be ring-shaped and square-frame-shaped. The positioning hydraulic cylinder (51) is located on the square-frame-shaped limiting frame (4). When the steel bar is placed in the limiting frame (4), the positioning hydraulic cylinder (51) is controlled to extend, and the piston rod of the positioning hydraulic cylinder (51) presses the vertical steel bar into the limiting frame (4). The welding assembly (2) comprises a welding gun (21) and a welding cylinder (22). The welding cylinder (22) is mounted on the processing table (1). The output end of the welding cylinder (22) is fixedly connected to a first electrode block (23). The processing table (1) is fixedly connected to a second electrode block (24). The first electrode block (23) corresponds to the second electrode block (24) in a one-to-one manner. One side of the second electrode block (24) An adsorption magnet (25) is provided. When the adsorption magnet (25) falls on the vertical steel bar in a horizontal direction, the adsorption magnet (25) adsorbs the horizontal steel bar between the first electrode block (23) and the second electrode block (24). Then, the welding cylinder (22) is controlled to extend so that the first electrode block (23) and the second electrode block (24) weld the connection between the horizontal steel bar and the vertical steel bar. The short horizontal steel bar feeding mechanism (6) is provided in two groups. The distance between the two groups of the short horizontal steel bar feeding mechanism (6) is the length of the reserved hole. The short horizontal steel bar feeding mechanism (6) comprises a storage platform (61) installed on the processing table (1). A baffle (62) for limiting the falling position of the short horizontal steel bar is provided on one side of the storage platform (61).A limiting frame (63) for temporarily storing steel bars is installed at the lower end of the baffle (62), and a control component (64) for controlling the falling of short transverse steel bars is provided at the bottom of the limiting frame (63). Under the restriction of the baffle (62), the short transverse steel bars fall on the welding part of the welding component (2), and the short transverse steel bar feeding mechanism (6) also includes a placement component (65) for placing the short transverse steel bars on the processing table (1) into the limiting frame (63).
2. A steel bar top delivery welding device according to claim 1, characterized in that: The placement component (65) comprises a support frame (651), the support frame (651) is rotatably connected to a first cylinder (652), a magnet block (653) for adsorbing short steel bars is fixedly connected to the output shaft of the first cylinder (652), a second cylinder (654) for adjusting the telescopic direction of the first cylinder (652) is installed on the support frame (651), the bottom end of the second cylinder (654) is hinged on the support frame (651), and the telescopic end of the second cylinder (654) is hinged on the arc-shaped side wall of the first cylinder (652).
3. A steel bar top delivery welding device according to claim 2, characterized in that: The control assembly (64) comprises a control shaft (641), the control shaft (641) being rotatably connected to the lower part of the limiting frame (63), a plurality of feed rings (642) being fixedly connected to the control shaft (641), the feed rings (642) being coaxially arranged with the control shaft (641), a notch (6421) being provided on the feed ring (642), and a control motor (643) for controlling the feed ring (642) to rotate is installed on the limiting frame (63), when the control motor (643) drives the feed ring (642) to rotate, only one short transverse steel bar enters the notch (6421) on the feed ring (642), and the short transverse steel bar falls onto the processing table (1) as the feed ring (642) rotates.
4. A steel bar top delivery welding device according to claim 1, characterized in that: The long reinforcing bar feeding assembly (11) comprises a feeding platform (111), a plurality of pairs of feeding sprockets (112) are rotatably connected to the feeding platform (111), a feeding chain (113) for connecting the two feeding sprockets (112) located on the same side of the feeding platform (111) is sleeved, a plurality of limit blocks (114) for limiting the position of the reinforcing bars are fixedly connected to the feeding chain (113), the limit blocks (114) are equidistantly arranged along the length direction of the feeding chain (113), and a transmission motor (115) for driving the feeding sprockets (112) to rotate is provided on the feeding platform (111).
5. A steel bar top delivery welding device according to claim 1, characterized in that: The cutting assembly (8) comprises a cutting cylinder (81) mounted on the processing table (1), a cutting knife (82) being fixedly connected to the telescopic end of the cutting cylinder (81), and the cutting knife (82) is used to cut and block vertical steel bars.
6. A steel bar top delivery welding device according to claim 1, characterized in that: The top-feeding assembly (7) comprises a mounting frame (71), a top-feeding platform (72) is slidably connected to the mounting frame (71), a top-feeding cylinder (73) for controlling the sliding of the top-feeding platform (72) is mounted on the mounting frame (71), the sliding direction of the top-feeding platform (72) on the mounting frame (71) is up and down sliding, and its sliding direction is biased towards one side of the processing table (1), a plurality of top rods (74) for top-feeding vertical steel bars are arranged on the processing table (1), and the top-feeding platform (72) is provided with a rack arranged along the length direction of the top-feeding platform (72). (75), a gear (76) is meshed on the rack (75), a bracket (77) is provided on one side of the gear (76), the push rods (74) are fixedly connected to the bracket (77), the bracket (77) is slidably connected to the push platform (72), and the sliding direction of the bracket (77) on the push platform (72) is parallel to the length direction of the vertical steel bars, and a push motor (78) for driving the gear (76) to rotate is installed on the bracket (77), and the push motor (78) is fixedly connected to the bracket (77).
7. A steel bar top delivery welding device according to claim 1, characterized in that: The moving assembly (10) comprises a moving hydraulic cylinder (101) arranged at the lower end of the collecting table (9), a hook (102) for hooking a steel mesh being fixedly connected to the telescopic end of the moving hydraulic cylinder (101), and the moving hydraulic cylinder (101) is used to move the steel mesh to a side away from the processing table (1).