Energy-saving autoclave
Through the double-layer jacket structure and combined seal design, the problem of poor sealing performance of the hot press tank is solved, efficient sealing and energy utilization efficiency are improved, and product quality and safety are ensured.
Patent Information
- Application Number
- CN202410881960.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-07-03
AI Technical Summary
The existing hot press tanks have poor sealing performance during use, resulting in unstable pressure and temperature, high energy consumption, affecting product quality, and posing safety hazards.
The hot pressing tank with a double-layer jacket structure combines the opening and closing device and sealing components. Through the combination design of telescopic cylinder, compression spring, movable rod and sealing components, the tank body can be efficiently sealed, reduce heat loss and improve energy utilization efficiency. .
It effectively improves the sealing performance of the hot press tank, reduces heat loss, improves energy utilization efficiency, enhances safety, and improves product quality.
Smart Images

Figure CN118721793B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of autoclaves, and in particular to an energy-saving autoclave. Background Art
[0002] The autoclave is a device used for composite material molding. It can solidify materials under high temperature and high pressure, and has the characteristics of uniform heating and precise pressure control. It is widely used in aerospace, automobile and other fields, and can produce high-performance, high-quality composite products.
[0003] In the prior art, with long-term use, the existing autoclaves often have the problem of poor sealing performance during use, resulting in unstable pressure and temperature in the tank, high energy consumption, serious heat loss, affecting product quality, not only increasing production costs, but also posing safety hazards. Summary of the invention
[0004] In view of the deficiencies of the prior art, the technical solution adopted by the present invention to solve the technical problems is: an energy-saving autoclave, comprising: a tank body, the tank body is a double-layer jacket structure, and is used for curing and molding composite products, and the bottom of the tank body is fixedly connected with a support foot; an opening and closing device, the opening and closing device is fixedly connected to the outside of the tank body, and the opening and closing device is used for sealing the tank body; a material receiving device, the material receiving device is fixedly connected to the inside of the tank body, and the material receiving device is located on the side of the opening and closing device close to the tank body. The double-layer structure of the tank body and the external insulation layer effectively reduce the heat loss and improve the energy utilization efficiency;
[0005] The opening and closing device comprises a fixed frame, a telescopic cylinder is fixedly connected to the inner side of the fixed frame, a compression spring is fixedly connected to the output end of the telescopic cylinder, a rotating collar is fixedly connected to the end of the compression spring away from the telescopic cylinder, a movable rod is rotatably connected to the outer wall of the rotating collar, a mounting plate is rotatably connected to the inner side of the movable rod, a sealing assembly is fixedly connected to the outer side of the mounting plate, and the rigid connection between the telescopic cylinder and the rotating collar is converted into a flexible connection by arranging a compression spring, so as to prevent the sealing assembly from being unable to normally fit into the limiting groove when an excessive or insufficient amount of hydraulic oil is injected into the telescopic cylinder;
[0006] The sealing assembly includes a sealing cover, the inner side of the sealing cover is fixedly connected to an inner support plate, the center of the inner support plate is rotatably connected to a threaded rod, the end of the threaded rod away from the inner support plate is fixedly connected to a handwheel, the outer wall of the threaded rod is threadedly connected to an internal threaded ring, the outer side of the internal threaded ring is rotatably connected to a connecting rod, the end of the connecting rod away from the internal threaded ring is rotatably connected to an outer support block, the outer wall of the outer support block is slidably connected to a limiting sleeve, and a sealing component is fixedly connected to the inner side of the sealing cover. The handwheel is turned to make the handwheel drive the threaded rod to rotate together, and the internal threaded ring can slide along the surface of the threaded rod and approach the inner support plate during the sliding process. During this process, the internal threaded ring pushes the outer support block outward through the connecting rod, so that the outer support block slides outward along the limiting sleeve.
[0007] Preferably, the outer side of the fixing frame is fixedly connected to the inner side of the tank body, a limiting groove is provided in the wall of the tank body, the inner side of the rotating collar is slidably connected to the output end of the telescopic cylinder, and the two sides of the rotating collar are slidably connected to the inner wall of the fixing frame. By arranging a movable rod, the rotatable range of the sealing assembly is expanded, thereby improving the flexibility of the sealing assembly when closing the opening of the tank body.
[0008] Preferably, the outer wall of the threaded rod is rotationally connected to the center of the inner wall of the cover, the outer wall of the outer support block is slidingly connected to the inner wall of the inner support plate, the outer wall of the inner support plate is fixedly connected to the outer wall of the limit sleeve, the outer wall of the outer support block is in contact with the inner wall of the tank body through a slot, and the slot is provided in the wall of the tank body, when the outer edge of the outer support block enters the slot, the position of the cover can be locked under the mutual extrusion action of the inclined surface of the outer support block and the inclined surface of the slot.
[0009] Preferably, the sealing component includes a fixed ring, the inner wall of the fixed ring is slidably connected with a sliding ring, the outer side of the fixed ring is fixedly connected with an annular skeleton, the outer side of the annular skeleton is provided with an annular expansion sleeve, the outer side of the fixed ring is fixedly connected with a sliding sleeve, the inner wall of the sliding sleeve is slidably connected with a top block, the inner side of the sliding sleeve is fixedly connected with a connecting pipe, the bottom end of the connecting pipe is fixedly connected with an oil storage box, the inner wall of the oil storage box is slidably connected with an I-shaped slider, and the oil storage box, the I-shaped slider and the sliding ring are provided to increase the pneumatic volume that can be pushed by the top block when it is retracted into the sliding sleeve, so that more air can enter the annular expansion sleeve when the top block is contracted.
[0010] Preferably, the outer side of the annular expansion sleeve is fixedly connected to the outer side of the fixed ring, the outer side of the sliding ring is fixedly connected to the outer side of the I-shaped slider, the inner wall of the fixed ring is fixedly connected to the outer side of the oil storage box, and the outer walls of the fixed ring and the sliding sleeve are fixedly connected to the inner wall of the cover. The I-shaped slider is provided to increase the force area of the sliding ring to prevent the sliding ring from being squeezed and deformed. The annular skeleton is provided to limit the annular expansion sleeve to prevent the annular expansion sleeve from bending inward when deformed, thereby preventing the sealing effect from being deteriorated.
[0011] Preferably, the material supporting device includes a fixed plate, the inner side of the fixed plate is fixedly connected to a triangular bracket, the outer side of the triangular bracket is rotatably connected to a rotating roller, the outer wall of the rotating roller is rollingly connected to a limiting plate, the outer side of the limiting plate is fixedly connected to a connecting component, the top of the connecting component is fixedly connected to a material supporting plate, the limiting plate passes between two layers of rotating rollers installed on the outer side of the triangular bracket, and the bottom of the limiting plate contacts with the top rotating roller, so that the rotating roller is rotated by the thrust when the limiting plate and the material supporting plate move, so that the rotating roller has a boosting effect on the material supporting plate, thereby reducing the friction resistance encountered by the material supporting plate.
[0012] Preferably, an air spring is fixedly connected to the top of the fixed plate, and the bottom end of the air spring is fixedly connected to a wheel frame. The inner side of the wheel frame is rotatably connected to a pressure wheel. The air springs are linearly arranged along the central axis of the fixed plate. The air spring located on the top of the fixed plate presses the wheel frame downward so that the pressure wheel is tightly pressed against the surface of the receiving plate. When a composite product is placed on the surface of the receiving plate, the downward pressure of the air spring can prevent the side of the receiving plate located inside the tank from tilting upward.
[0013] Preferably, the outer side of the fixed plate is fixedly connected to the inner wall of the tank body, the outer wall of the rotating roller is rollingly connected to the bottom of the receiving plate, the outer wall of the pressure wheel is rollingly connected to the top of the receiving plate, and the triangular bracket is linearly arranged along the central axis of the fixed plate. By arranging an air spring, the receiving plate can be slightly deformed when under pressure, thereby preventing the receiving plate from being damaged when the force is uneven.
[0014] Preferably, the connecting assembly includes a connecting plate, the bottom of the connecting plate is fixedly connected with a triangular block, the inner side of the connecting plate is fixedly connected with an arc-shaped support rod, the bottom of the material receiving plate is fixedly connected to the top of the connecting plate, and the outer wall of the connecting plate is fixedly connected to the bottom of the limiting plate. The connecting plate is supported by the triangular block and the arc-shaped support rod, which can prevent the connecting plate from being deformed due to excessive torque, thereby enhancing the structural strength of the connecting plate.
[0015] The beneficial effects of the present invention are as follows:
[0016] 1. The present invention provides an opening and closing device and adjusts the position of the sealing assembly by contracting the telescopic cylinder, so that the sealing assembly can be blocked by the outer edge of the tank body during the swinging process, thereby reducing the rotatable range of the sealing assembly, thereby preventing it from hindering the operation of the staff during the feeding process. The double-layer structure of the tank body and the external insulation layer effectively reduce the heat loss and improve the energy utilization efficiency.
[0017] 2. The present invention converts the rigid connection between the telescopic cylinder and the rotating collar into a flexible connection by arranging an opening and closing device and a compression spring, thereby preventing the sealing assembly from being unable to normally fit into the limiting groove when an excessive or insufficient amount of hydraulic oil is injected into the telescopic cylinder. At the same time, a movable rod is arranged to expand the rotatable range of the sealing assembly, thereby improving the flexibility of the sealing assembly when closing the opening of the tank body.
[0018] 3. The present invention sets a sealing assembly and rotates a hand wheel to drive the threaded rod to rotate together. At this time, the internal threaded ring can slide along the surface of the threaded rod and push the outer support block outward through the connecting rod. At this time, the outer edge of the outer support block can enter the slot. Under the mutual extrusion of the inclined surface of the external support block and the inclined surface of the slot, the position of the sealing cover can be locked. Subsequently, the interface between the sealing assembly and the tank body is sealed by the sealing component, thereby preventing hot air from leaking from the interface between the sealing assembly and the tank body during the hot pressing process.
[0019] 4. The present invention provides a sealing component. Under the mutual squeezing of the sealing component and the tank body, the top block retracts into the sliding sleeve. At this time, the hydraulic oil in the sliding sleeve can enter the oil storage box through the connecting pipe, and then the I-shaped slider is pushed outward. At this time, the sliding ring slides in the fixed ring together with the I-shaped slider, and pushes the air in the fixed ring into the annular expansion sleeve. At this time, the air in the annular expansion sleeve increases and the pressure increases, forcing the annular expansion sleeve to expand and fit tightly against the inner wall of the limiting groove. Therefore, the annular expansion sleeve can be automatically expanded and deformed during the closing process of the sealing component, thereby improving the sealing performance of the autoclave.
[0020] 5. The present invention provides a sealing component, an oil storage box, an I-shaped slider and a sliding ring to increase the pneumatic volume that can be pushed when the top block is retracted into the sliding sleeve, so that more air can enter the annular expansion sleeve when the top block is contracted, and an I-shaped slider is provided to increase the force area of the sliding ring to prevent the sliding ring from being squeezed and deformed. The annular expansion sleeve is limited by providing an annular skeleton to prevent the annular expansion sleeve from bending inward when deformed, resulting in a poor sealing effect.
[0021] 6. The present invention provides a material-bearing device, wherein a limit plate passes between two layers of rotating rollers installed on the outside of a triangular bracket, and the bottom of the limit plate contacts the top rotating roller, so that the rotating roller is rotated by the thrust force when the limit plate and the material-bearing plate move, so that the rotating roller assists the material-bearing plate, thereby reducing the friction resistance encountered by the material-bearing plate.
[0022] 7. The present invention provides a material receiving device, and the air spring located on the top of the fixed plate presses the wheel frame downward, so that the clamping wheel is tightly pressed against the surface of the material receiving plate. When the composite material product is placed on the surface of the material receiving plate, the downward pressure of the air spring can prevent the side of the material receiving plate located in the tank body from tilting upward and overturning. At the same time, the air spring is provided to allow the material receiving plate to be slightly deformed when under pressure, thereby preventing the material receiving plate from being damaged when the force is uneven.
[0023] 8. The present invention sets a connecting assembly and connects the limit plate and the receiving plate together by setting a connecting plate, so that the limit plate can provide auxiliary support to the receiving plate, and the two layers of rotating rollers can limit the limit plate, further limiting the movement range of the receiving plate. At the same time, the connecting plate is supported by the triangular block and the arc-shaped support rod, which can prevent the connecting plate from being deformed due to excessive torque, thereby enhancing the structural strength of the connecting plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a front view of the present invention;
[0025] Figure 2 is a cross-sectional view of the present invention;
[0026] Figure 3 is a side view of the present invention;
[0027] Figure 4 It is a structural schematic diagram of the opening and closing device of the present invention;
[0028] Figure 5 It is a structural schematic diagram of the sealing assembly of the present invention;
[0029] Figure 6 is an exploded view of the sealing assembly of the present invention;
[0030] Figure 7 is an exploded view of the sealing component of the present invention;
[0031] Figure 8 The present invention Figure 5 Schematic diagram of the structure at B;
[0032] Fig. 9 It is a structural schematic diagram of the material holding device of the present invention;
[0033] Fig.10 The present invention Fig. 9 A schematic diagram of the structure at A;
[0034] Fig.11 It is a schematic structural diagram of the outer side of the fixing plate of the present invention;
[0035] Fig.12 It is a structural schematic diagram of the connection assembly of the present invention.
[0036] In the figure: 1, tank body; 2, support foot; 3, opening and closing device; 4, material bearing device; 5, limit groove; 6, card slot; 31, fixed frame; 32, telescopic cylinder; 33, rotating collar; 34, compression spring; 35, movable rod; 36, mounting plate; 37, sealing assembly; 371, sealing cover; 372, inner support plate; 373, threaded rod; 374, hand wheel; 375, inner threaded ring; 376, connecting rod; 377, outer support block; 378, limit sleeve; 379, sealing component; 7 91. Fixed ring; 792. Sliding ring; 793. Annular skeleton; 794. Annular expansion sleeve; 795. Sliding sleeve; 796. Top block; 797. Connecting pipe; 798. Oil storage box; 799. I-shaped slider; 41. Fixed plate; 42. Triangular bracket; 43. Rotating roller; 44. Limiting plate; 45. Connecting assembly; 46. Material bearing plate; 47. Air spring; 48. Wheel frame; 49. Pressure wheel; 451. Connecting plate; 452. Triangular block; 453. Arc support rod. DETAILED DESCRIPTION
[0037] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
[0038] Example: See Figure 1 - Fig.12 The present invention provides a technical solution: an energy-saving autoclave, comprising:
[0039] Tank body 1, which is a double-layer jacket structure and is used for curing and molding composite products, and a support leg 2 is fixedly connected to the bottom of the tank body 1; an opening and closing device 3, which is fixedly connected to the outside of the tank body 1, and is used to seal the tank body 1; a material receiving device 4, which is fixedly connected to the inside of the tank body 1, and is located on the side of the opening and closing device 3 close to the tank body 1, and the tank body 1 is supported by the support leg 2, and then the composite product to be processed is placed above the material receiving device 4 in the tank body 1, and then the tank body 1 is closed by the opening and closing device 3, and then the composite product in the tank body 1 can be hot-pressed and cured;
[0040] The opening and closing device 3 includes a fixed frame 31, the inner side of the fixed frame 31 is fixedly connected to a telescopic cylinder 32, the output end of the telescopic cylinder 32 is fixedly connected to a compression spring 34, the end of the compression spring 34 away from the telescopic cylinder 32 is fixedly connected to a rotating ring 33, the outer wall of the rotating ring 33 is rotatably connected to a movable rod 35, the inner side of the movable rod 35 is rotatably connected to a mounting plate 36, and the outer side of the mounting plate 36 is fixedly connected to a sealing component 37; the outer side of the fixed frame 31 is fixedly connected to the inner side of the tank body 1, a limiting groove 5 is provided in the wall of the tank body 1, the inner side of the rotating ring 33 is slidably connected to the output end of the telescopic cylinder 32, and the two sides of the rotating ring 33 are slidably connected to the inner wall of the fixed frame 31. When the tank body 1 is closed, the rotating ring 33 is pushed to move by the telescopic cylinder 32 inside the fixed frame 31, and then the sealing is adjusted by rotating the movable rod 35 and the mounting plate 36. The position of the component 37 is such that the sealing component 37 can be stuck in the limiting groove 5 provided on the outside of the tank body 1 when it is just opened. In the process of placing the composite material product into the tank body 1, the position of the sealing component 37 can be adjusted by contracting the telescopic cylinder 32, so that the sealing component 37 can be blocked by the outer edge of the tank body 1 during the swinging process, thereby reducing the rotatable range of the sealing component 37, thereby preventing it from hindering the operation of the staff during the feeding process; wherein, a compression spring 34 is provided to convert the rigid connection between the telescopic cylinder 32 and the rotating collar 33 into a flexible connection, thereby preventing the sealing component 37 from being unable to normally fit into the limiting groove 5 when the hydraulic oil in the telescopic cylinder 32 is injected in excess or in small amounts, and at the same time, a movable rod 35 is provided to expand the rotatable range of the sealing component 37, thereby improving the flexibility of the sealing component 37 when closing the opening of the tank body 1.
[0041] The sealing assembly 37 includes a sealing cover 371, the inner side of the sealing cover 371 is fixedly connected to an inner support plate 372, the center of the inner support plate 372 is rotatably connected to a threaded rod 373, the end of the threaded rod 373 away from the inner support plate 372 is fixedly connected to a hand wheel 374, the outer wall of the threaded rod 373 is threadedly connected to an inner threaded ring 375, the outer side of the inner threaded ring 375 is rotatably connected to a connecting rod 376, the end of the connecting rod 376 away from the inner threaded ring 375 is rotatably connected to an outer support block 377, the outer wall of the outer support block 377 is slidably connected to a limiting sleeve 378, the inner side of the sealing cover 371 is fixedly connected to a sealing component 379, the outer wall of the threaded rod 373 is rotatably connected to the center of the inner wall of the sealing cover 371, the outer wall of the outer support block 377 is slidably connected to the inner wall of the inner support plate 372, the outer wall of the inner support plate 372 is fixedly connected to the outer wall of the limiting sleeve 378, and the outer wall of the outer support block 377 is connected to the tank through the card slot 6 The inner wall of the body 1 is in contact with each other, and the slot 6 is opened in the wall of the tank body 1. When the sealing assembly 37 is stuck in the limiting slot 5, the hand wheel 374 is turned to make the hand wheel 374 drive the threaded rod 373 to rotate together. At this time, the internal threaded ring 375 can slide along the surface of the threaded rod 373 and approach the inner support plate 372 during the sliding process. During this process, the internal threaded ring 375 pushes the outer support block 377 outward through the connecting rod 376, so that the outer support block 377 slides outward along the limiting sleeve 378. At this time, the outer edge of the outer support block 377 can enter the slot 6. Under the mutual extrusion of the inclined surface of the outer support block 377 and the inclined surface of the slot 6, the position of the sealing cover 371 can be locked, and then the interface between the sealing assembly 37 and the tank body 1 is sealed by the sealing component 379, thereby preventing hot air from leaking from the interface between the sealing assembly 37 and the tank body 1 during the hot pressing process.
[0042] The sealing component 379 includes a fixed ring 791, the inner wall of the fixed ring 791 is slidably connected to a sliding ring 792, the outer side of the fixed ring 791 is fixedly connected to an annular frame 793, the outer side of the annular frame 793 is provided with an annular expansion sleeve 794, the outer side of the fixed ring 791 is fixedly connected to a sliding sleeve 795, the inner wall of the sliding sleeve 795 is slidably connected to a top block 796, the inner side of the sliding sleeve 795 is fixedly connected to a connecting pipe 797, the bottom end of the connecting pipe 797 is fixedly connected to an oil storage box 798, and the inner wall of the oil storage box 798 is slidably connected to an I-shaped slider 799. The outer side of the annular expansion sleeve 794 is fixedly connected to the outer side of the fixed ring 791, the outer side of the sliding ring 792 is fixedly connected to the outer side of the I-shaped slider 799, the inner wall of the fixed ring 791 is fixedly connected to the outer side of the oil storage box 798, and the outer walls of the fixed ring 791 and the sliding sleeve 795 are fixedly connected to the inner wall of the sealing cover 371. During this process, the top block 796 first contacts the inner wall of the limiting groove 5, and then under the mutual extrusion of the sealing component 37 and the tank body 1, the top block 796 gradually retracts into the inside of the sliding sleeve 795. At this time, the hydraulic oil in the sliding sleeve 795 can be discharged through the connecting The pipe 797 enters the oil storage box 798, and the hydraulic oil in the oil storage box 798 can push the I-shaped slider 799 outward. At this time, the sliding ring 792 slides in the fixed ring 791 together with the I-shaped slider 799, and pushes the air in the fixed ring 791 into the annular expansion sleeve 794. At this time, the air in the annular expansion sleeve 794 increases and the pressure increases, forcing the annular expansion sleeve 794 to expand and fit tightly with the inner wall of the limiting groove 5. In this way, the annular expansion sleeve 794 can be automatically expanded and deformed during the closing process of the sealing component 37, thereby causing the hot press The tank has better sealing performance; among them, by providing an oil storage box 798, an I-shaped slider 799 and a sliding ring 792, the air force volume that can be pushed by the top block 796 when it is retracted into the sliding sleeve 795 is increased, so that more air can enter the annular expansion sleeve 794 when the top block 796 is contracted, and the I-shaped slider 799 is provided to increase the force area of the sliding ring 792 to prevent the sliding ring 792 from being squeezed and deformed. The annular skeleton 793 is provided to limit the annular expansion sleeve 794 to prevent the annular expansion sleeve 794 from bending inward when deformed, resulting in a poor sealing effect.
[0043] The material receiving device 4 comprises a fixed plate 41, the inner side of the fixed plate 41 is fixedly connected to a triangular bracket 42, the outer side of the triangular bracket 42 is rotatably connected to a rotating roller 43, the outer wall of the rotating roller 43 is rollingly connected to a limiting plate 44, the outer side of the limiting plate 44 is fixedly connected to a connecting assembly 45, the top of the connecting assembly 45 is fixedly connected to a material receiving plate 46, the top of the fixed plate 41 is fixedly connected to an air spring 47, the bottom end of the air spring 47 is fixedly connected to a wheel frame 48, the inner side of the wheel frame 48 is rotatably connected to a pressing wheel 49, and the air spring 47 is fixedly connected to a wheel frame 48. The gas spring 47 is linearly arranged along the central axis of the fixed plate 41, the outer side of the fixed plate 41 is fixedly connected to the inner wall of the tank body 1, the outer wall of the rotating roller 43 is rollingly connected to the bottom of the receiving plate 46, the outer wall of the pressing wheel 49 is rollingly connected to the top of the receiving plate 46, and the triangular bracket 42 is linearly arranged along the central axis of the fixed plate 41. When the staff puts the composite material product into the tank body 1, the receiving plate 46 can be pulled out of the tank body 1 first, and the receiving plate 46 can drive the limit plate 46 through the connecting assembly 45. 4 slides toward the outside of the tank body 1, and then the composite material product is placed on the surface of the receiving plate 46. Then the receiving plate 46 is reset to put the composite material product into the tank body 1. In this process, the limit plate 44 passes between the two layers of rotating rollers 43 installed on the outside of the triangular bracket 42, and the bottom of the limit plate 44 contacts the top rotating roller 43, so that the rotating roller 43 is rotated by the thrust of the limit plate 44 and the receiving plate 46 when they move, so that the rotating roller 43 plays a boosting role on the receiving plate 46, thereby reducing the loading of the material. During this process, the air spring 47 located on the top of the fixed plate 41 squeezes the wheel frame 48 downward, so that the pressure wheel 49 is tightly pressed against the surface of the receiving plate 46. When the composite product is placed on the surface of the receiving plate 46, the downward pressure of the air spring 47 can prevent the side of the receiving plate 46 located in the tank body 1 from tilting upward and overturning. At the same time, the air spring 47 is provided to allow the receiving plate 46 to be slightly deformed when under pressure, thereby preventing the receiving plate 46 from being damaged when the force is uneven.
[0044] The connecting assembly 45 includes a connecting plate 451, the bottom of which is fixedly connected with a triangular block 452, the inner side of which is fixedly connected with an arc-shaped support rod 453, the bottom of the receiving plate 46 is fixedly connected to the top of the connecting plate 451, and the outer wall of the connecting plate 451 is fixedly connected to the bottom of the limiting plate 44. The limiting plate 44 and the receiving plate 46 are connected together by setting the connecting plate 451, so that the limiting plate 44 can provide auxiliary support to the receiving plate 46, and the two layers of rotating rollers 43 can limit the limiting plate 44, further limiting the movement range of the receiving plate 46. At the same time, the connecting plate 451 is supported by the triangular block 452 and the arc-shaped support rod 453, which can prevent the connecting plate 451 from being deformed due to excessive torque, thereby enhancing the structural strength of the connecting plate 451.
[0045] Working principle:
[0046] When in use, the tank body 1 is supported by the legs 2, and then the composite material product to be processed is placed above the material receiving device 4 in the tank body 1, and then the tank body 1 is closed by the opening and closing device 3. At this time, the composite material product in the tank body 1 can be subjected to hot pressing and curing molding. The double-layer structure of the tank body 1 and the external insulation layer effectively reduce heat loss and improve energy utilization efficiency.
[0047] When the tank body 1 is closed, the rotating collar 33 is pushed to move by the telescopic cylinder 32 inside the fixing frame 31, and then the position of the sealing assembly 37 is adjusted by rotating the movable rod 35 and the mounting plate 36, so that the sealing assembly 37 can be stuck in the limiting groove 5 provided on the outside of the tank body 1 when it is just opened. In the process of putting the composite material product into the tank body 1, the position of the sealing assembly 37 can be adjusted by contracting the telescopic cylinder 32, so that the sealing assembly 37 can be blocked by the outer edge of the tank body 1 during the swinging process, thereby reducing the rotatable range of the sealing assembly 37, thereby preventing it from hindering the operation of the staff during the feeding process;
[0048] Among them, the compression spring 34 is provided to convert the rigid connection between the telescopic cylinder 32 and the rotating collar 33 into a flexible connection, so as to prevent the sealing assembly 37 from being unable to normally fit into the limiting groove 5 when the hydraulic oil in the telescopic cylinder 32 is injected in excess or in small amounts. At the same time, the movable rod 35 is provided to expand the rotatable range of the sealing assembly 37, thereby improving the flexibility of the sealing assembly 37 when closing the opening of the tank body 1;
[0049] When the sealing assembly 37 is stuck in the limiting groove 5, the hand wheel 374 is turned to make the hand wheel 374 drive the threaded rod 373 to rotate together, and the internal threaded ring 375 can slide along the surface of the threaded rod 373 and approach the inner support plate 372 during the sliding process. During this process, the internal threaded ring 375 pushes the outer support block 377 outward through the connecting rod 376, so that the outer support block 377 slides outward along the limiting sleeve 378. At this time, the outer edge of the outer support block 377 can enter the slot 6. Under the mutual squeezing action of the inclined surface of the outer support block 377 and the inclined surface of the slot 6, the position of the sealing cover 371 can be locked, and then the sealing component 379 is used to seal the interface between the sealing assembly 37 and the tank body 1, thereby preventing hot air from leaking from the interface between the sealing assembly 37 and the tank body 1 during the hot pressing process;
[0050] During this process, the top block 796 first contacts the inner wall of the limiting groove 5, and then under the mutual squeezing of the sealing component 37 and the tank body 1, the top block 796 gradually retracts into the sliding sleeve 795. At this time, the hydraulic oil in the sliding sleeve 795 can enter the oil storage box 798 through the connecting pipe 797, and then the hydraulic oil entering the oil storage box 798 can push the I-shaped slider 799 outward. At this time, the sliding ring 792 slides in the fixed ring 791 together with the I-shaped slider 799, and pushes the air in the fixed ring 791 into the annular expansion sleeve 794. At this time, the air in the annular expansion sleeve 794 increases and the pressure increases, forcing the annular expansion sleeve 794 to expand and fit tightly against the inner wall of the limiting groove 5. In this way, the annular expansion sleeve 794 can be automatically expanded and deformed during the closing process of the sealing component 37, thereby improving the sealing performance of the autoclave.
[0051] The oil storage box 798, the I-shaped slider 799 and the sliding ring 792 are provided to increase the volume of air force that can be pushed when the top block 796 is retracted into the sliding sleeve 795, so that more air can enter the annular expansion sleeve 794 when the top block 796 is retracted, and the I-shaped slider 799 is provided to increase the force area of the sliding ring 792 to prevent the sliding ring 792 from being squeezed and deformed. The annular skeleton 793 is provided to limit the annular expansion sleeve 794 to prevent the annular expansion sleeve 794 from bending inward when deformed, resulting in poor sealing effect.
[0052] When the staff puts the composite material product into the tank body 1, the material receiving plate 46 can be firstly pulled out of the tank body 1, and the material receiving plate 46 can drive the limiting plate 44 to slide toward the outside of the tank body 1 through the connecting assembly 45, and then the composite material product is placed on the surface of the material receiving plate 46, and then the material receiving plate 46 is reset to put the composite material product into the tank body 1. In this process, the limiting plate 44 passes between the two layers of rotating rollers 43 installed on the outside of the triangular bracket 42, and the bottom of the limiting plate 44 contacts the top rotating roller 43, so that the rotating roller 43 is rotated by the thrust when the limiting plate 44 and the material receiving plate 46 move, so that the rotating roller 43 has a boosting effect on the material receiving plate 46, thereby reducing the friction resistance of the material receiving plate 46;
[0053] During this process, the air spring 47 located on the top of the fixed plate 41 presses the wheel frame 48 downward, so that the pressing wheel 49 is tightly pressed against the surface of the receiving plate 46. When the composite material product is placed on the surface of the receiving plate 46, the downward pressure of the air spring 47 can prevent the side of the receiving plate 46 located in the tank body 1 from tilting upward. At the same time, the air spring 47 is provided so that the receiving plate 46 can be slightly deformed when under pressure, thereby preventing the receiving plate 46 from being damaged when the force is uneven.
[0054] Among them, the limit plate 44 and the receiving plate 46 are connected together by setting a connecting plate 451, so that the limit plate 44 can provide auxiliary support to the receiving plate 46, and the two layers of rotating rollers 43 can limit the limit plate 44, further limiting the movement range of the receiving plate 46. At the same time, the connecting plate 451 is supported by the triangular block 452 and the arc support rod 453, which can prevent the connecting plate 451 from being deformed due to excessive torque, thereby enhancing the structural strength of the connecting plate 451.
[0055] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. An energy-saving autoclave, characterized in that: include: A tank body (1), the tank body (1) being a double-layer jacket structure and used for curing and molding composite material products, the bottom of the tank body (1) being fixedly connected with a support foot (2); An opening and closing device (3), the opening and closing device (3) being fixedly connected to the outside of the tank body (1), and the opening and closing device (3) being used for sealing the tank body (1); A material receiving device (4), the material receiving device (4) being fixedly connected to the inner side of the tank body (1), and the material receiving device (4) being located on a side of the opening and closing device (3) close to the tank body (1); The opening and closing device (3) comprises a fixed frame (31), the inner side of the fixed frame (31) is fixedly connected to a telescopic cylinder (32), the output end of the telescopic cylinder (32) is fixedly connected to a compression spring (34), the end of the compression spring (34) away from the telescopic cylinder (32) is fixedly connected to a rotating collar (33), the outer wall of the rotating collar (33) is rotatably connected to a movable rod (35), the inner side of the movable rod (35) is rotatably connected to a mounting plate (36), and the outer side of the mounting plate (36) is fixedly connected to a sealing assembly (37); The sealing assembly (37) comprises a sealing cover (371), the inner side of the sealing cover (371) is fixedly connected to an inner support plate (372), the center of the inner support plate (372) is rotatably connected to a threaded rod (373), one end of the threaded rod (373) away from the inner support plate (372) is fixedly connected to a hand wheel (374), the outer wall of the threaded rod (373) is threadedly connected to an inner threaded ring (375), the outer side of the inner threaded ring (375) is rotatably connected to a connecting rod (376), one end of the connecting rod (376) away from the inner threaded ring (375) is rotatably connected to an outer support block (377), the outer wall of the outer support block (377) is slidably connected to a limiting sleeve (378), and the inner side of the sealing cover (371) is fixedly connected to a sealing component (379); The outer side of the fixing frame (31) is fixedly connected to the inner side of the tank body (1), a limiting groove (5) is provided in the wall of the tank body (1), the inner side of the rotating collar (33) is slidably connected to the output end of the telescopic cylinder (32), and the two sides of the rotating collar (33) are slidably connected to the inner wall of the fixing frame (31); The outer wall of the threaded rod (373) is rotatably connected to the center of the inner wall of the cover (371), the outer wall of the outer support block (377) is slidably connected to the inner wall of the inner support plate (372), the outer wall of the inner support plate (372) is fixedly connected to the outer wall of the limit sleeve (378), and the outer wall of the outer support block (377) is in contact with the inner wall of the tank body (1) via the clamping groove (6), and the clamping groove (6) is provided in the wall of the tank body (1); The sealing component (379) comprises a fixed ring (791), the inner wall of the fixed ring (791) is slidably connected to a sliding ring (792), the outer side of the fixed ring (791) is fixedly connected to an annular frame (793), the outer side of the annular frame (793) is provided with an annular expansion sleeve (794), the outer side of the fixed ring (791) is fixedly connected to a sliding sleeve (795), the inner wall of the sliding sleeve (795) is slidably connected to a top block (796), the inner side of the sliding sleeve (795) is fixedly connected to a connecting pipe (797), the bottom end of the connecting pipe (797) is fixedly connected to an oil storage box (798), and the inner wall of the oil storage box (798) is slidably connected to an I-shaped sliding block (799); The outer side of the annular expansion sleeve (794) is fixedly connected to the outer side of the fixed ring (791), the outer side of the sliding ring (792) is fixedly connected to the outer side of the I-shaped sliding block (799), the inner wall of the fixed ring (791) is fixedly connected to the outer side of the oil storage box (798), and the outer walls of the fixed ring (791) and the sliding sleeve (795) are fixedly connected to the inner wall of the sealing cover (371).
2. The energy-saving autoclave according to claim 1, characterized in that: The material receiving device (4) comprises a fixed plate (41), the inner side of the fixed plate (41) is fixedly connected to a triangular bracket (42), the outer side of the triangular bracket (42) is rotatably connected to a rotating roller (43), the outer wall of the rotating roller (43) is rollingly connected to a limit plate (44), the outer side of the limit plate (44) is fixedly connected to a connecting assembly (45), and the top of the connecting assembly (45) is fixedly connected to a material receiving plate (46).
3. The energy-saving autoclave according to claim 2, characterized in that: The top of the fixed plate (41) is fixedly connected to an air spring (47), the bottom of the air spring (47) is fixedly connected to a wheel frame (48), the inner side of the wheel frame (48) is rotatably connected to a pressure wheel (49), and the air springs (47) are linearly arranged along the central axis of the fixed plate (41).
4. The energy-saving autoclave according to claim 3, characterized in that: The outer side of the fixed plate (41) is fixedly connected to the inner wall of the tank body (1), the outer wall of the rotating roller (43) is rollingly connected to the bottom of the receiving plate (46), the outer wall of the pressing wheel (49) is rollingly connected to the top of the receiving plate (46), and the triangular brackets (42) are linearly arranged along the central axis of the fixed plate (41).
5. The energy-saving autoclave according to claim 2, characterized in that: The connecting assembly (45) comprises a connecting plate (451), the bottom of the connecting plate (451) is fixedly connected to a triangular block (452), the inner side of the connecting plate (451) is fixedly connected to an arc-shaped support rod (453), the bottom of the material receiving plate (46) is fixedly connected to the top of the connecting plate (451), and the outer wall of the connecting plate (451) is fixedly connected to the bottom of the limiting plate (44).
