Continuous automated winding apparatus and method of continuous winding using same
Patent Information
- Application Number
- CN202410983174.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2044-07-22
AI Technical Summary
In existing technologies, the discontinuous winding of soft materials leads to low production efficiency, high labor costs, mismatch between the speed of the automatic feeding line and the winding line, poor production cycle connection, and low overall efficiency.
The continuous automated winding equipment uses a combination of longitudinal and transverse conveying mechanisms and a transfer mechanism to achieve continuous conveying of the roll rack, and coordinates with the power connection of the winding mechanism to achieve automatic winding of the material sheet.
It enables continuous automated winding of the sheet material, improves winding efficiency, ensures matching with the cycle time of the preceding automatic feeding line, reduces production costs, and improves overall production efficiency.
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Figure CN118723660B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of winding equipment technology, and in particular to a continuous automated winding device and its continuous winding method. Background Technology
[0002] Composite materials possess advantages such as high strength, good corrosion resistance, and fast molding speed. The demand for composite material products in the new energy industry is growing daily. For example, in new energy vehicles, driven by the need to reduce unit energy consumption, composite materials are increasingly being used in certain transmission components. The production process of composite materials requires the use of various flexible roll materials, such as carbon fiber prepreg rolls and release films.
[0003] In existing technologies, the winding of soft materials is mostly performed by a single machine. After a roll of material is wound up, it needs to be cut and manually pushed to a transfer position before a new roll rack is loaded for winding. This cannot achieve continuous operation, resulting in high labor costs, long production time, increased winding costs, and low work efficiency.
[0004] On the other hand, the conveyor speed of the automatic feeding mechanism on the production line can be very fast, but because the average speed of the subsequent discontinuous winding is not high, the two cannot be synchronized. The automatic feeding line needs to stop and wait for a long time, the production cycle is not smooth, the production efficiency is low, and it is not conducive to the overall efficiency. Summary of the Invention
[0005] To address the aforementioned problems, this invention provides a structurally sound continuous automated winding device and its continuous winding method, thereby achieving continuous automated winding, greatly improving winding efficiency, and effectively ensuring matching with the cycle time of the preceding automatic feeding line.
[0006] The technical solution adopted in this invention is as follows:
[0007] A continuous automated winding device includes a longitudinal conveying mechanism and a transverse conveying mechanism arranged perpendicularly at right angles, with a transfer mechanism provided at the junction of the longitudinal and transverse conveying mechanisms; a discharge rack is provided on the outer side of the transverse conveying mechanism, and the discharge rack is connected to the production line of the material sheet; a movable seat is slidably mounted on the longitudinal and transverse conveying mechanisms, a winding rack is supported on the movable seat, and a shaft assembly for winding the material is rotatably mounted on the winding rack;
[0008] It also includes a winding mechanism, which is powered by the shaft assembly of the winding mechanism and the winding frame.
[0009] As a further improvement to the above technical solution:
[0010] The longitudinal conveying mechanism includes a conveying track laid along the longitudinal direction, and the transverse conveying mechanism includes a conveying track laid along the transverse direction. The bottom surface of the moving seat is equipped with longitudinal moving wheels and transverse moving wheels that are slidably supported by the conveying track.
[0011] The four corners of the bottom surface of the movable seat are equipped with traveling wheels. The bottom of the traveling wheels is lower than the bottom of the longitudinal and transverse traveling wheels. After the movable seat slides out from the longitudinal conveying mechanism, the movable seat is supported on the transfer mechanism by the traveling wheels.
[0012] The transfer mechanism has the following structure: it includes a base plate, a lifting seat is installed on the base plate via a lifting cylinder, a transfer track is installed on the lifting seat, and the transfer track is on the same straight line as the transversely arranged conveying track in the transverse conveying mechanism.
[0013] A shifting cylinder is installed in the middle of the top surface of the lifting seat, and a pull plate is installed at the output end of the shifting cylinder. The shifting cylinder drives the pull plate to move laterally. A pull block is installed in the middle of the bottom surface of the moving seat. The shifting cylinder applies force to the pull block through the pull plate, causing the moving seat to move from the transfer mechanism to the transverse conveying mechanism.
[0014] The longitudinal conveying mechanism and the transverse conveying mechanism have the same structure, both including a base, on which chains are installed at intervals and parallel to each other. Stop plates are installed on the chains together, and the stop plates are fitted with push blocks on the bottom surface of the moving seat. As the chains are driven, the moving seat is moved through the stop plates and push blocks.
[0015] Both ends of a single chain are wound around conveying gears, one of which is driven to rotate by the conveying power. Tensioning wheels are also arranged inside the two sets of conveying gears. The top of the tensioning wheels is higher than the top of the conveying gears, so that the chain is inclined downward at an angle at both ends of the conveying direction.
[0016] The top surface of the discharge rack is provided with multiple rollers arranged in parallel at intervals. The sheet material output from the production line is conveyed to the winding rack of the transverse conveying mechanism via the rollers. The winding mechanism is located on the outside of the sheet material transmission direction. The structure of the winding mechanism includes: a base, a rotating shaft rotatably mounted on the base, a swing arm mounted on the rotating shaft, and a swing drive mechanism driving the swing arm to swing in the vertical plane; a locking shaft is installed through the end of the swing arm, a clutch chuck is installed at one end of the locking shaft, and a connecting plate is installed at the other end of the locking shaft. A locking cylinder drives the locking shaft to move axially via the connecting plate; it also includes a winding transmission assembly that drives the locking shaft to rotate.
[0017] The structure of the swing drive mechanism is as follows: a swing cylinder is rotatably mounted on the base at its bottom end, a swing seat is rotatably mounted on the top output end of the swing cylinder, an upper connecting rod is installed between the swing seat and the rotating shaft, a connecting shaft is installed on the base located below the rotating shaft, and a lower connecting rod is installed between the swing seat and the connecting shaft.
[0018] A method for continuous winding, employing any of the aforementioned continuous automated winding equipment, includes the following steps:
[0019] Empty coil racks are arranged on each moving seat of the longitudinal conveyor mechanism, and the longitudinal conveyor mechanism drives the coil racks to move longitudinally through the moving seats;
[0020] The coil rack moves from the longitudinal conveying mechanism to the transfer mechanism, and is switched at the transfer mechanism. The coil rack moves with the transverse conveying mechanism.
[0021] When the coil rack moves to be directly opposite the discharge rack, the transverse conveying mechanism stops driving.
[0022] The winding mechanism is powered by the winding rack. The winding mechanism drives the winding rack shaft assembly to rotate, and the sheet material conveyed from the production line to the winding rack is wound onto the shaft assembly.
[0023] After the winding of the coil is completed, the winding mechanism retracts, and the lateral conveying mechanism drives the coil to continue moving laterally; the next empty coil moves to the position of the discharge frame to begin winding.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] This invention, through the combination of a longitudinal conveying mechanism, a transverse conveying mechanism, and a transfer mechanism, uses a moving seat to drive the roll rack for continuous conveying. With the power connection of the roll mechanism, the material sheets of the production line are automatically rolled onto each roll rack, realizing continuous automated winding, greatly improving winding efficiency, and effectively ensuring matching with the cycle time of the preceding automatic feeding line.
[0026] The present invention also includes the following advantages:
[0027] The overall design is modular, making it easy to assemble. The number of roll racks and conveyor mechanisms can be adjusted to meet different production cycle requirements, making it suitable for large-scale continuous production with high production efficiency. Attached Figure Description
[0028] Figure 1 This is a schematic diagram of the structure of the present invention.
[0029] Figure 2 This is a schematic diagram of the assembly of the roll rack and the movable seat of the present invention.
[0030] Figure 3 This is a schematic diagram of the transfer mechanism of the present invention.
[0031] Figure 4 This is a schematic diagram of the longitudinal conveying mechanism of the present invention.
[0032] Figure 5 for Figure 4A magnified view of a portion of point A in the middle.
[0033] Figure 6 This is a schematic diagram of the winding rack, unwinding rack, and winding mechanism of the present invention during winding.
[0034] Figure 7 This is a schematic diagram of the roll material mechanism of the present invention.
[0035] The components include: 1. Roll rack; 2. Moving seat; 3. Transfer mechanism; 4. Lateral conveying mechanism; 5. Discharge rack; 6. Material sheet; 7. Rolling mechanism; 8. Longitudinal conveying mechanism.
[0036] 11. Shaft assembly; 12. Vertical beam; 13. Insertion hole;
[0037] 21. Insert post; 22. Push block; 23. Pull block; 24. Lateral movement wheel; 25. Traveling wheel; 26. Longitudinal movement wheel;
[0038] 31. Base plate; 32. Lifting seat; 33. Transfer track; 34. Lifting cylinder; 35. Shifting cylinder;
[0039] 51. Roller shaft;
[0040] 71. Base; 72. Swing drive mechanism; 73. Rotary shaft; 74. Swing arm; 75. Clutch chuck; 76. Engaging cylinder; 77. Engaging shaft; 78. Coil transmission assembly; 79. Coil motor; 721. Upper connecting rod; 722. Swing seat; 723. Connecting shaft; 724. Swing cylinder; 725. Lower connecting rod; 761. Connecting plate;
[0041] 81. Power transmission; 82. Transmission gear; 83. Tensioner; 84. Chain; 85. Transmission track; 86. Stop plate; 87. Support plate. Detailed Implementation
[0042] The specific embodiments of the present invention will now be described with reference to the accompanying drawings.
[0043] like Figure 1 As shown, the continuous automated winding equipment of this embodiment includes a longitudinal conveying mechanism 8 and a transverse conveying mechanism 4 arranged at right angles and perpendicularly. A transfer mechanism 3 is provided at the junction of the longitudinal conveying mechanism 8 and the transverse conveying mechanism 4. A discharge rack 5 is provided on the outer side of the transverse conveying mechanism 4. The discharge rack 5 is connected to the production line of the sheet 6. A movable seat 2 is slidably mounted on the longitudinal conveying mechanism 8 and the transverse conveying mechanism 4. A winding rack 1 is supported on the movable seat 2. A shaft assembly 11 for winding is rotatably mounted on the winding rack 1.
[0044] It also includes a winding mechanism 7, which is poweredly connected to the shaft assembly 11 of the winding frame 1.
[0045] In this embodiment, by combining the longitudinal conveying mechanism 8 and the transverse conveying mechanism 4 with the transfer mechanism 3, the moving seat 2 drives the roll rack 1 to continuously convey materials. With the power connection of the roll mechanism 7, the material sheets 6 of the production line are automatically rolled onto each roll rack 1 to achieve continuous automated winding.
[0046] In this embodiment, by arranging the longitudinal conveying mechanism 8 and the transverse conveying mechanism 4 at right angles, a reasonable layout of the winding equipment on the outside of the sheet production line is achieved, which is compact and convenient for actual production use.
[0047] The longitudinal conveying mechanism 8 includes a conveying track 85 arranged longitudinally, and the transverse conveying mechanism 4 includes a conveying track 85 arranged transversely. The bottom surface of the movable seat 2 is equipped with longitudinal moving wheels 26 and transverse moving wheels 24, which are slidably supported by the conveying track 85, respectively. Figure 2 As shown.
[0048] When the movable seat 2 is supported on the longitudinal conveying mechanism 8, the movable seat 2 is supported on the conveying track 85 of the longitudinal conveying mechanism 8 via the longitudinal moving wheel 26, and moves longitudinally along the conveying track 85; when the movable seat 2 is supported on the transverse conveying mechanism 4, the movable seat 2 is supported on the conveying track 85 of the transverse conveying mechanism 4 via the transverse moving wheel 24, and moves transversely along the conveying track 85.
[0049] The four corners of the bottom surface of the movable seat 2 are equipped with traveling wheels 25. The bottom of the traveling wheels 25 is lower than the bottom of the longitudinal moving wheels 26 and the transverse moving wheels 24. After the movable seat 2 slides out from the longitudinal conveying mechanism 8, the movable seat 2 is supported on the transfer mechanism 3 by the traveling wheels 25.
[0050] In this embodiment, the mobile seat 2 moves on flat ground via the walking wheels 25.
[0051] like Figure 3 As shown, the structure of the transfer mechanism 3 is as follows: it includes a base plate 31, a lifting seat 32 is installed on the base plate 31 via a lifting cylinder 34, a transfer track 33 is installed on the lifting seat 32, and the transfer track 33 is on the same straight line as the transversely arranged conveying track 85 in the transverse conveying mechanism 4.
[0052] In actual use, when the movable seat 2 moves from the longitudinal conveying mechanism 8 to the transfer mechanism 3, the movable seat 2 is supported on the base plate 31 by the traveling wheels 25; then, the lifting cylinder 34 works to push the lifting seat 32 upward until the transfer track 33 on the lifting seat 32 contacts and abuts the transverse moving wheel 24 on the bottom surface of the movable seat 2. At this time, the movable seat 2 and the coil rack 1 on it are supported on the transfer track 33 by the transverse moving wheel 24, and the traveling wheels 25 are removed from the base plate 31.
[0053] A shifting cylinder 35 is installed in the middle of the top surface of the lifting seat 32. A pull plate is installed at the output end of the shifting cylinder 35. The shifting cylinder 35 drives the pull plate to move laterally. A pull block 23 is installed in the middle of the bottom surface of the moving seat 2. The shifting cylinder 35 applies force to the pull block 23 through the pull plate, causing the moving seat 2 to move from the transfer mechanism 3 to the transverse conveying mechanism 4.
[0054] In actual use, when the movable seat 2 is located on the transfer mechanism 3, the lifting seat 32 moves upward, so that the movable seat 2 is supported on the transfer track 33. Then the shifting cylinder 35 works, and the pulling plate applies force to the pulling block 23, pushing the movable seat 2 to move laterally along the transfer mechanism 3, so that the movable seat 2 is transferred to the transverse conveying mechanism 4.
[0055] In this embodiment, the transverse moving wheels 24 on the bottom surface of the movable seat 2 are arranged in three or more sets at intervals in the transverse direction, so as to effectively ensure the stability of the movable seat 2 during the process of the movable seat 2 being transferred from the transfer mechanism 3 to the transverse conveying mechanism 4.
[0056] The longitudinal conveying mechanism 8 and the transverse conveying mechanism 4 have the same structure, such as Figure 4 As shown, each includes a base, on which chains 84 are installed at intervals and in parallel. Stop plates 86 are installed on the chains 84. The stop plates 86 are fitted with push blocks 22 on the bottom surface of the movable seat 2. As the chains 84 are driven, the movable seat 2 is moved through the stop plates 86 and push blocks 22.
[0057] In this embodiment, with the synchronous transmission of the chain 84, the moving seat 2 is driven by the stop plate 86, so that the moving seat 2 moves along the conveying track 85.
[0058] In this embodiment, the stop plate 86 can be located behind the push block 22 in the direction of movement, and the push block 22 applies a moving force to the moving seat 2 via the stop plate 86. Of course, in actual use, a pair of stop plates 86 with intervals can also be set, and the push block 22 is arranged between the pair of stop plates 86. During the process of the moving seat 2 being pushed by the stop plate 86 via the push block 22, the stability of the movement of the moving seat 2 is effectively guaranteed.
[0059] A single chain 84 is wound around two conveying gears 82 at both ends, one set of which is driven to rotate by a conveying power source 81. Tensioning wheels 83 are also arranged inside the two sets of conveying gears 82, with the top of the tensioning wheels 83 higher than the top of the conveying gears 82, causing the chain 84 to tilt downwards at an angle at both ends in the conveying direction. Figure 5 As shown.
[0060] In this embodiment, the tensioning wheel 83 effectively ensures the transmission reliability of the chain 84. Furthermore, by setting the height of the tensioning wheel 83 higher than the height of the conveying gear 82, and creating a downward angle at the upper ends of both ends of the chain 84 in the transmission direction, it is convenient for the movable seat 2 to be mounted from the ground onto the longitudinal conveying mechanism 8, especially ensuring the mounting of the push block 22 relative to the stop plate 86. At the same time, the angled setting also effectively ensures the smoothness and reliability of the movable seat 2 moving from the longitudinal conveying mechanism 8 to the transfer mechanism 3.
[0061] In this embodiment, a support plate 87 can also be installed below the chain 84 to ensure the transmission of the chain 84 in the horizontal or vertical direction.
[0062] like Figure 6 As shown, multiple rollers 51 are arranged parallel to each other on the top surface of the discharge rack 5. The sheet material 6 output from the production line is conveyed to the winding rack 1 on the transverse conveying mechanism 4 via the rollers 51. The arrangement of the rollers 51 effectively ensures the smooth transmission of the sheet material 6. The winding mechanism 7 is located on the outside of the transmission direction of the sheet material 6. The winding mechanism 7 is matched with the rotation of each winding rack 1 during the winding process.
[0063] like Figure 7 As shown, the structure of the coil mechanism 7 is as follows: it includes a base 71, a rotating shaft 73 rotatably mounted on the base 71, a swing arm 74 mounted on the rotating shaft 73, and a swing drive mechanism 72 drives the swing arm 74 to swing in the vertical plane; a locking shaft 77 is installed through the end of the swing arm 74, a clutch chuck 75 is installed at one end of the locking shaft 77, and a connecting plate 761 is installed at the other end of the locking shaft 77, and the locking shaft 77 is driven to move axially by a locking cylinder 76 via the connecting plate 761; it also includes a coil transmission assembly 78 that drives the locking shaft 77 to rotate.
[0064] In actual use, when the coil frame 1 moves along the transverse conveying mechanism 4 to be directly opposite the discharge frame 5, the swing arm 74 is driven by the swing drive mechanism 72 to swing downward about 90° from the vertical state to the horizontal state. At this time, the clutch chuck 75 at the end of the swing arm 74 is directly opposite the outside of the end of the shaft group 11 of the coil frame 1. Then, the locking cylinder 76 works, and the locking shaft 77 is driven to move axially through the connecting plate 761, so that the clutch chuck 75 moves toward the shaft group 11 until they contact and fit together, and the power connection is completed. With the operation of the coil transmission assembly 78, the shaft group 11 is driven to rotate through the rotation of the locking shaft 77, thereby realizing the coiling operation of the sheet 6 on the shaft group 11 of the coil frame 1.
[0065] In this embodiment, the coil drive assembly 78 can be a conventional chain drive, belt drive, or other types of drive structure, as long as it can realize the rotation of the locking shaft 77.
[0066] In this embodiment, a roll motor 79 can be provided, which drives the locking shaft 77 to rotate via the roll transmission assembly 78.
[0067] In this embodiment, the clutch chuck 75 adopts an existing conventional chuck, which can be a pneumatic chuck, a mechanical chuck, or a chuck of other structural forms, as long as it can achieve power connection with the coil frame 1 shaft group 11.
[0068] The structure of the swing drive mechanism 72 is as follows: a swing cylinder 724 is rotatably mounted on the base 71 at its bottom end, a swing seat 722 is rotatably mounted on the top output end of the swing cylinder 724, an upper connecting rod 721 is installed between the swing seat 722 and the rotating shaft 73, a connecting shaft 723 is installed on the base 71 located below the rotating shaft 73, and a lower connecting rod 725 is installed between the swing seat 722 and the connecting shaft 723.
[0069] In this embodiment, as the swing cylinder 724 extends or retracts, it pushes or pulls the swing seat 722 to swing relative to the base 71 via the upper connecting rod 721 and the lower connecting rod 725. The rotating shaft 73, which is fixed to the upper connecting rod 721, rotates, thereby driving the swing arm 74, which is fixed to the rotating shaft 73, to rotate, so as to realize the switching of the swing arm 74 in the vertical or horizontal state.
[0070] In this embodiment, the bottom end of the vertical beam 12 of the coil frame 1 is provided with an insertion hole 13, and the movable seat 2 is provided with a plug 21 that matches the insertion hole 13 one by one. By matching the insertion hole 13 with the plug 21, the coil frame 1 can be quickly and reliably assembled on the movable seat 2, and the coil frame 1 can be easily detached from the movable seat 2 after the coiling is finished.
[0071] This embodiment adopts a modular design, which is easy to assemble. Different numbers of roll racks 1 and conveying mechanisms can be adjusted to make reasonable proportions according to different production cycle requirements. It is suitable for large-scale continuous production and has high production efficiency.
[0072] The continuous winding method of this embodiment, using the above-mentioned continuous automated winding equipment, includes the following steps:
[0073] Step 1: Arrange the empty coil racks 1 on each of the moving seats 2 on the longitudinal conveyor mechanism 8, and the longitudinal conveyor mechanism 8 drives the coil racks 1 to move longitudinally through the moving seats 2;
[0074] Step 2: The coil rack 1 moves from the longitudinal conveying mechanism 8 to the transfer mechanism 3, and is switched at the transfer mechanism 3. The coil rack 1 moves with the transverse conveying mechanism 4.
[0075] When the coil rack 1 moves to the transfer mechanism 3, the movable seat 2 is supported on the base plate 31; the lifting cylinder 34 works until the transfer track 33 on the lifting seat 32 contacts and abuts the transverse moving wheel 24 on the bottom surface of the movable seat 2, so that the movable seat 2 and the coil rack 1 on it are supported on the transfer track 33 by the transverse moving wheel 24; then, the shifting cylinder 35 works, and the pull plate applies force to the pull block 23, pushing the movable seat 2 to move laterally along the transfer mechanism 3, so that the movable seat 2 is transferred to the transverse conveying mechanism 4.
[0076] Step 3: When the coil rack 1 moves to be directly opposite the discharge rack 5, the transverse conveying mechanism 4 stops driving.
[0077] Step 4: The winding mechanism 7 is powered to the winding rack 1. The winding mechanism 7 drives the shaft assembly 11 of the winding rack 1 to rotate. The sheet material 6, which is conveyed from the production line to the winding rack 1 via the discharge rack 5, is wound onto the shaft assembly 11.
[0078] When the coil rack 1 and the discharge rack 5 are facing each other, the swing drive mechanism 72 drives the swing arm 74 to swing downward from the vertical state to the horizontal state. The locking cylinder 76 works to make the locking shaft 77 move axially. The clutch chuck 75 moves toward the shaft group 11 until they are fitted together, and the power connection is completed.
[0079] When the winding transmission assembly 78 is in operation, it drives the shaft group 11 to rotate via the locking shaft 77, so that the material sheet 6 can be wound on the shaft group 11 of the winding frame 1.
[0080] In actual use, before winding the material, the head of the sheet 6 can be manually inserted into the slot of the shaft assembly 11 of the winding frame 1 for pre-positioning. After the sheet 6 is wound around the shaft assembly 11 once, the winding mechanism 7 is connected to the winding frame 1 for power connection to ensure that the sheet 6 is reliably and stably wound on the winding frame 1.
[0081] Step 5: After the winding of the material rack 1 is completed, the winding mechanism 7 retracts and the horizontal conveying mechanism 4 drives the material rack 1 to continue to move horizontally; the next empty material rack 1 moves to the position of the discharge rack 5 to start winding, thereby realizing the continuous winding of the material rack 1 for the material sheet 6.
[0082] This invention enables continuous automated winding of the sheet material, greatly improving winding efficiency and effectively ensuring matching with the cycle time of the preceding automatic feeding line.
[0083] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on the differences from other embodiments. The same or similar parts between the various embodiments can be referred to each other.
[0084] The above description is an explanation of the present invention and not a limitation thereof. The scope of the present invention is defined by the claims. Within the scope of protection of the present invention, any form of modification may be made.
Claims
1. A continuous automated winding device, characterized in that: It includes a longitudinal conveying mechanism (8) and a transverse conveying mechanism (4) arranged perpendicularly at right angles. A transfer mechanism (3) is provided at the junction of the longitudinal conveying mechanism (8) and the transverse conveying mechanism (4). A discharge rack (5) is provided on the outside of the side of the transverse conveying mechanism (4). The discharge rack (5) is connected to the production line of the material sheet (6). A movable seat (2) is slidably mounted on the longitudinal conveying mechanism (8) and the transverse conveying mechanism (4). A winding rack (1) is supported on the movable seat (2). A shaft group (11) for winding is rotatably mounted on the winding rack (1). The bottom surface of the movable seat (2) is equipped with a longitudinal moving wheel (26) and a transverse moving wheel (24) that are slidably supported by the conveying track (85). The movable seat (2) is equipped with four corners of the bottom surface of the movable seat (2). The bottom of the movable seat (25) is lower than the bottom of the longitudinal movable wheel (26) and the transverse movable wheel (24). After the movable seat (2) slides out from the longitudinal conveying mechanism (8), the movable seat (2) is supported on the transfer mechanism (3) by the movable wheel (25). It also includes a winding mechanism (7), and the winding mechanism (7) is poweredly connected to the shaft assembly (11) of the winding frame (1); The top surface of the discharge rack (5) is provided with multiple rollers (51) arranged in parallel at intervals. The sheet material (6) output from the production line is conveyed to the winding rack (1) on the transverse conveying mechanism (4) via the rollers (51). The winding mechanism (7) is located on the outside of the transmission direction of the sheet material (6). The structure of the winding mechanism (7) is as follows: it includes a base (71), a rotating shaft (73) is rotatably mounted on the base (71), and a swing arm (74) is mounted on the rotating shaft (73). The swing arm (74) is driven by the swing drive mechanism (72) to swing in the vertical plane. A locking shaft (77) is installed through the end of the swing arm (74). A clutch chuck (75) is installed at one end of the locking shaft (77), and a connecting plate (761) is installed at the other end of the locking shaft (77). The locking shaft (77) is driven to move axially by the locking cylinder (76) via the connecting plate (761). It also includes a winding transmission assembly (78) that drives the locking shaft (77) to rotate. After the winding of the coil rack (1) is completed, the winding mechanism (7) retracts and the transverse conveying mechanism (4) drives the coil rack (1) to continue to move laterally; the next empty coil rack (1) moves to the discharge rack (5) and starts winding.
2. The continuous automated winding device as described in claim 1, characterized in that: The longitudinal conveying mechanism (8) includes a conveying track (85) arranged along the longitudinal direction, and the transverse conveying mechanism (4) includes a conveying track (85) arranged along the transverse direction.
3. The continuous automated winding device as described in claim 1, characterized in that: The structure of the transfer mechanism (3) is as follows: it includes a base plate (31), a lifting seat (32) is installed on the base plate (31) via a lifting cylinder (34), a transfer track (33) is installed on the lifting seat (32), and the transfer track (33) and the transversely arranged conveying track (85) in the transverse conveying mechanism (4) are on the same straight line.
4. The continuous automated winding device as described in claim 3, characterized in that: A shift cylinder (35) is installed in the middle of the top surface of the lifting seat (32). A pull plate is installed at the output end of the shift cylinder (35). The shift cylinder (35) drives the pull plate to move laterally. A pull block (23) is installed in the middle of the bottom surface of the moving seat (2). The shift cylinder (35) applies force to the pull block (23) through the pull plate, causing the moving seat (2) to move from the transfer mechanism (3) to the transverse conveying mechanism (4).
5. The continuous automated winding device as described in claim 1, characterized in that: The longitudinal conveying mechanism (8) and the transverse conveying mechanism (4) have the same structure, both including a base. Chains (84) are installed parallel to each other on the base. Stop plates (86) are installed on the chains (84). The stop plates (86) are fitted with push blocks (22) on the bottom surface of the moving seat (2). As the chains (84) are driven, the moving seat (2) is moved through the stop plates (86) and push blocks (22).
6. The continuous automated winding device as described in claim 5, characterized in that: The two ends of a single chain (84) are respectively wound around the conveying gears (82), one of which is driven to rotate by the conveying power (81); tensioning wheels (83) are also arranged inside the two sets of conveying gears (82), with the top of the tensioning wheel (83) higher than the top of the conveying gear (82), so that the chain (84) is inclined downward at an angle at both ends of the conveying direction.
7. The continuous automated winding device as described in claim 1, characterized in that: The structure of the swing drive mechanism (72) is as follows: a swing cylinder (724) is rotatably mounted on the base (71) at its bottom end, a swing seat (722) is rotatably mounted on the top output end of the swing cylinder (724), an upper connecting rod (721) is installed between the swing seat (722) and the rotating shaft (73), a connecting shaft (723) is installed on the base (71) located below the rotating shaft (73), and a lower connecting rod (725) is installed between the swing seat (722) and the connecting shaft (723).
8. A method for continuous winding, characterized in that: The continuous automated winding equipment according to any one of claims 1-7 comprises the following steps: Empty coil racks (1) are arranged and placed on each movable seat (2) on the longitudinal conveying mechanism (8). The longitudinal conveying mechanism (8) drives the coil racks (1) to move longitudinally through the movable seats (2). The coil rack (1) is moved from the longitudinal conveying mechanism (8) to the transfer mechanism (3), and switched at the transfer mechanism (3). The coil rack (1) moves with the transverse conveying mechanism (4). When the coil rack (1) moves to be directly opposite the discharge rack (5), the transverse conveying mechanism (4) stops driving; The winding mechanism (7) is powered to the winding rack (1). The winding mechanism (7) drives the shaft assembly (11) of the winding rack (1) to rotate. The sheet (6) conveyed from the production line to the winding rack (1) via the discharge rack (5) is wound onto the shaft assembly (11). After the winding of the coil rack (1) is completed, the winding mechanism (7) retracts and the transverse conveying mechanism (4) drives the coil rack (1) to continue to move laterally; the next empty coil rack (1) moves to the discharge rack (5) and starts winding.
Citation Information
Patent Citations
Automatic winding conveying line
CN223102247U
