Fuse manufacturing method and related device
By pretreatment and bending treatment of metal embryos, combined with the design of shell and arc extinguishing materials, the problem of insufficient arc and breaking capabilities of traditional fuses under high rated current is solved, and efficient breaking and manufacturing of fuses is achieved Improve efficiency.
Patent Information
- Application Number
- CN202411246667.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2044-09-06
AI Technical Summary
Fuses with traditional insulated tubular structures are prone to arcing under high rated current conditions, and lack breaking capabilities, and the welding process limits the structure and performance of the product.
Using a fuse manufacturing method, the target melt with left and right symmetric structure is formed by pretreating and bending the metal embryo body, and assembled with the prepared shell to fill the arc extinguishing material and sealing material to achieve Quick separation of the fuse and arc blocking.
The breaking capability and manufacturing efficiency of the fuse are improved, and the arc is quickly blocked through the design and material filling of the fuse part, which enhances the performance of the product.
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Figure CN118762966B_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of emergency protection devices, and specifically relates to a fuse manufacturing method and related devices. Background Art
[0002] At present, with the development of industries such as power batteries and small energy storage tools, there is an increasing demand for high-current surface-mount fuse products, and their breaking capacity is particularly important. Considering the structural design of the product itself, traditional insulated tubular fuse products use lead solder and other high-temperature melting welding and similar methods to form an electrical connection between the internal melt and the external end electrode. As the rated current of the product itself becomes higher and higher, the limitations of the product structure and main performance indicators obtained by this welding process are gradually prominent.
[0003] The fuse part of the existing fuse is horizontal or inclined, and an arc will still be generated when it is melted, and the segmentation capacity is insufficient. Summary of the invention
[0004] The present application provides a fuse manufacturing method and related devices, in order to improve the manufacturing efficiency of the fuse.
[0005] In a first aspect, the present application provides a method for manufacturing a fuse, comprising:
[0006] Obtain a processing instruction for the fuse, and perform the following processing according to the processing instruction:
[0007] The metal embryo is pre-processed to obtain an initial melt of preset specifications; wherein the pre-processing includes stamping and / or cutting.
[0008] The initial melt is bent to obtain a target melt; wherein the target melt includes a connecting portion, a fuse portion, a first electrode and a second electrode, the first end of the fuse portion has a first connecting portion extending in a direction perpendicular to the cavity opening and parallel to the first side of the shell, and the first connecting portion is used to connect to the first electrode; the second end of the fuse portion has a second connecting portion extending in a direction perpendicular to the cavity opening and parallel to the first side of the shell, and the second connecting portion is used to connect to the second electrode; the fuse portion is a left-right symmetrical structure, and the two sides of the symmetrical structure take the intersection of the symmetrical structure as the starting position, and the height gradually decreases or increases in the direction of the first connecting portion and the second connecting portion corresponding to the two sides.
[0009] The target melt is assembled with a prepared shell to obtain an initial fuse; wherein one side of the shell is recessed inward to form a cavity, and the target melt is arranged in the cavity; the first electrode extends out of the shell along the first side of the shell, and the second electrode extends out of the shell along the first side of the shell.
[0010] The shell is filled with arc extinguishing material to obtain a first fuse.
[0011] A sealing material is applied to the cavity opening of the housing of the first fuse.
[0012] The sealing material is cured to obtain a target fuse.
[0013] In a second aspect, the present application provides a fuse manufacturing device, comprising:
[0014] An acquisition unit, used for acquiring a processing instruction for a fuse;
[0015] The processing unit is used to perform the following processing according to the processing instruction:
[0016] The metal blank is punched or laser cut to obtain an initial melt of preset specifications;
[0017] The initial melt is bent to obtain a target melt; wherein the target melt comprises a connection portion, a fuse portion, a first electrode and a second electrode, the first end of the fuse portion has a first connection portion extending in a direction perpendicular to the cavity opening and parallel to the first side of the shell, the first connection portion being used to connect to the first electrode; the second end of the fuse portion has a second connection portion extending in a direction perpendicular to the cavity opening and parallel to the first side of the shell, the second connection portion being used to connect to the second electrode; the fuse portion is a bilaterally symmetrical structure, the two sides of the symmetrical structure respectively take the intersection of the symmetrical structure as the starting position, and the height gradually decreases or increases in the direction of the first connection portion and the second connection portion corresponding to the two sides;
[0018] Assembling the target melt with the prepared shell to obtain an initial fuse; wherein one side of the shell is recessed inward to form a cavity, and the target melt is arranged in the cavity; the first electrode extends out of the shell along the first side of the shell, and the second electrode extends out of the shell along the first side of the shell;
[0019] Filling the shell with arc extinguishing material to obtain a first fuse;
[0020] Applying a sealing material to the cavity opening of the housing of the first fuse;
[0021] The sealing material is cured to obtain a target fuse.
[0022] In a third aspect, the present application provides an electronic device comprising a processor, a memory, a communication interface, and one or more programs, wherein the one or more programs are stored in the memory and configured to be executed by the processor, and the program comprises instructions for executing the steps of any one of the first to second aspects of the present application.
[0023] In a fourth aspect, the present application provides a computer-readable storage medium storing a computer program for electronic data exchange, wherein the computer program enables a computer to execute part or all of the steps described in any one of the first to second aspects of the present application.
[0024] In a fifth aspect, the present application provides a computer program product, wherein the computer program product includes a non-transitory computer-readable storage medium storing a computer program, and the computer program is operable to cause a computer to execute part or all of the steps described in any one of the first to second aspects of the present application. The computer program product may be a software installation package.
[0025] It can be seen that in the present application, by obtaining the processing instructions for the fuse, the following processing is performed according to the processing instructions: the metal blank is pre-processed to obtain an initial melt of preset specifications; the initial melt is bent to obtain a target melt; the target melt is assembled with a prepared shell to obtain an initial fuse; arc extinguishing material is filled in the shell to obtain a first fuse; a sealing material is coated on the cavity opening of the shell of the first fuse; and the sealing material is cured to obtain a target fuse. A fuse is obtained by the preparation method, wherein the target melt includes a connection part, a fuse part, a first electrode and a second electrode, the first end of the fuse part has a first connection part extending in a direction perpendicular to the cavity opening and parallel to the first side of the shell, and the first connection part is used to connect with the first electrode; the second end of the fuse part has a second connection part extending in a direction perpendicular to the cavity opening and parallel to the first side of the shell, and the second connection part is used to connect with the second electrode; the fuse part is a left-right symmetrical structure, and the two sides of the symmetrical structure take the intersection of the symmetrical structure as the starting position, and the height gradually decreases or increases in the direction of the first connection part and the second connection part corresponding to the two sides; when the fuse part is melted, the two ends of the melt are quickly separated after being melted, and the arc extinguishing speed is increased in combination with the rapid blocking of the arc extinguishing material, thereby improving the breaking capacity of the fuse. In addition, a specific preparation program is configured for the target fuse, and the fuse is automatically processed to obtain a target fuse with high breaking capacity, so as to realize the automated preparation of the target fuse and improve the preparation efficiency of the fuse. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0027] Figure 1 It is a structural schematic diagram of a fuse preparation device provided in an embodiment of the present application;
[0028] Figure 2 It is a flow chart of a method for manufacturing a fuse provided in an embodiment of the present application;
[0029] Figure 3 It is a structural schematic diagram of the target melt preparation process provided in the embodiment of the present application;
[0030] Figure 4 It is a structural schematic diagram of a fuse provided in an embodiment of the present application;
[0031] Figure 5 is a schematic structural diagram of the first target melt provided in the embodiment of the present application;
[0032] Figure 6 is a schematic structural diagram of a second target melt provided in an embodiment of the present application;
[0033] Figure 7 is a schematic structural diagram of a third target melt provided in an embodiment of the present application;
[0034] Figure 8 It is a structural schematic diagram of a fuse manufacturing device provided in an embodiment of the present application;
[0035] Fig. 9 It is a structural schematic diagram of an electronic device provided in an embodiment of the present application. DETAILED DESCRIPTION
[0036] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0037] The terms "first", "second", etc. in the specification and claims of this application and the above-mentioned drawings are used to distinguish different objects, rather than to describe a specific order. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but optionally includes steps or units that are not listed, or optionally includes other steps or units inherent to these processes, methods, systems, products or devices.
[0038] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0039] To solve the above problems, an embodiment of the present application provides a method for manufacturing a fuse. The method for manufacturing a fuse can be applied to the scenario of fuse manufacturing. By obtaining a processing instruction for the fuse, the following processing can be performed according to the processing instruction: pre-processing the metal embryo to obtain an initial melt of preset specifications; bending the initial melt to obtain a target melt; assembling the target melt with a prepared shell to obtain an initial fuse; filling the shell with arc extinguishing material to obtain a first fuse; coating the cavity opening of the shell of the first fuse with a sealing material; and curing the sealing material to obtain a target fuse. A fuse is obtained by the preparation method, wherein the target melt includes a connection part, a fuse part, a first electrode and a second electrode, the first end of the fuse part has a first connection part extending in a direction perpendicular to the cavity opening and parallel to the first side of the shell, and the first connection part is used to connect with the first electrode; the second end of the fuse part has a second connection part extending in a direction perpendicular to the cavity opening and parallel to the first side of the shell, and the second connection part is used to connect with the second electrode; the fuse part is a left-right symmetrical structure, and the two sides of the symmetrical structure take the intersection of the symmetrical structure as the starting position, and the height gradually decreases or increases in the direction of the first connection part and the second connection part corresponding to the two sides; when the fuse part is blown, the two ends of the melt are quickly separated after being blown, and the arc extinguishing speed is increased by combining the rapid blocking of the arc extinguishing material, thereby improving the breaking capacity of the fuse. In addition, a specific preparation procedure is configured for the target fuse, and the fuse is automatically processed to obtain a target fuse with high breaking capacity, so as to realize the automated preparation of the target fuse and improve the preparation efficiency of the fuse. This solution can be applied to a variety of scenarios, including but not limited to the application scenarios mentioned above.
[0040] The following introduces the system architecture involved in the embodiments of the present application.
[0041] The present application provides a fuse preparation device 100, comprising a control unit 101, a fixture 102 and a mechanical arm 103; the fixture 102 is used to clamp the shell or target melt of the fuse to be prepared, and the mechanical arm 103 is used to adjust the position or posture of the shell or target melt of the fuse to be prepared. The control unit 101 is used to receive a control instruction input by a user, and control the mechanical arm 103 and the fixture 102 according to the control instruction, so that the mechanical arm 103 and the fixture 102 perform corresponding clamping and adjustment operations on the shell or target melt of the fuse to be prepared.
[0042] The specific methods are introduced in detail below.
[0043] See also Figure 2 The present application also provides a method for manufacturing a fuse, comprising:
[0044] Step S201: Obtain a processing instruction for the fuse, and execute steps S2011 to S2016 according to the processing instruction:
[0045] In a specific implementation, a user can start the automatic preparation program of the fuse preparation device by inputting a processing instruction to the control unit in the fuse preparation device. The processing instruction can be a start instruction for starting a preset fuse preparation program, and then mobilizing the fixture and the robot arm in the fuse preparation device through the preparation program to prepare the target fuse. The processing instruction can also be a series of operation instructions, and the series of operation instructions includes multiple sub-instructions, each of which corresponds to the operation of a fixture or a robot arm.
[0046] Please join us Figure 3-Figure 7 Steps S2011 to S2016 are explained.
[0047] Step S2011 , pre-treating the metal embryo to obtain an initial melt 110 of preset specifications.
[0048] Wherein, the preprocessing includes punching and / or cutting.
[0049] In a specific implementation, the metal embryo can be in any shape as long as it can eventually be made into the target melt 20. For example, a rectangular metal embryo is cut and / or punched to make the rectangular metal embryo reach a size corresponding to a preset specification.
[0050] Step S2012 , bending the initial melt 110 to obtain a target melt 20 .
[0051] The target melt 20 includes a first connection part 221-1, a second connection part 221-2, a fuse part 222, a first electrode 21-1 and a second electrode 21-2. The first end of the fuse part 222 has a first connection part 221-1 extending in a direction perpendicular to the cavity opening and parallel to the first side of the shell, and the first connection part 221-1 is used to connect with the first electrode 21-1; the second end of the fuse part 222 has a second connection part 221-2 extending in a direction perpendicular to the cavity opening and parallel to the first side of the shell, and the second connection part 221-2 is used to connect with the second electrode 21-2; the fuse part 222 is a left-right symmetrical structure, and the two sides of the symmetrical structure respectively take the intersection of the symmetrical structure as the starting position, and the height gradually decreases or increases in the direction of the first connection part 221-1 and the second connection part 221-2 corresponding to the two sides. The target melt 20 is a metal target melt.
[0052] In a specific implementation, it can be understood that the initial melt 110 obtained by pretreatment may include an electrode, that is, it is integrally formed with the electrode; the initial melt 110 may also not include an electrode, that is, it is a separate component from the electrode.
[0053] The following describes the one-piece molding and the discrete molding separately.
[0054] Embodiment 1
[0055] In one possible embodiment, see Figure 3 The method of bending the initial melt 110 to obtain the target melt 20 includes: performing a first bending process on the initial melt 110 to obtain a first melt 120; fixing the first melt 120 according to the first clamping portion 223-1 and the second clamping portion 223-2; performing a second bending process on the fixed first melt 120 to form a fuse portion 222 to obtain the target melt 20.
[0056] In the specific implementation, Figure 7 As shown in FIG. 1 , in this embodiment, the initial melt 110 formed in one piece is subjected to a bending process to finally obtain the target melt 20. Specifically, the initial melt 110 is subjected to a first bending process to obtain the target melt 20. Figure 4 The first melt 120 shown in the figure includes a first electrode 21 - 1 and a second electrode 21 - 2 , wherein the first electrode 21 - 1 includes a first fixing portion and a first clamping portion 223 - 1 , and the second electrode 21 - 2 includes a second fixing portion and a second clamping portion 223 - 2 .
[0057] Specifically, the fixed first melt 120 is subjected to a second bending process to obtain the target melt 20, including: bending the fuse portion 222 of the first melt 120 into an arc, wherein the angle of the arc is greater than 0° and less than or equal to 180°; or, bending the fuse portion 222 of the first melt 120 into a V-shape, wherein the vertex angle of the V-shape is greater than 0° and less than or equal to 180°.
[0058] For specific implementation, see Figure 5 and Figure 6 After obtaining the first electrode 21-1 and the second electrode 21-2, the first melt 120 is subjected to a second bending process; and the second bending process may also include multiple processes, such as bending in a direction of forming a cavity inwardly of the shell to form a Figure 5 As shown in the fuse part 222, the target melt 20 is obtained; for example, the shell is bent in the opposite direction of the cavity to form a cavity, so as to form a Figure 6 The fuse part 222 shown is formed, and then the target melt 20 is obtained. First, the first melt 120 is clamped and fixed by a clamp, and then the fixed first melt 120 is pressed by a stamping device to obtain the fuse part 222 of a preset size and shape.
[0059] Furthermore, since the V-shaped fuse portion 222 may generate tip discharge, the top angle of the V-shape may be set to a rounded angle to eliminate the tip discharge.
[0060] Please also read Figure 1 , when assembled with the shell, the first fixing portion extends along the first side of the shell, out of the shell, bends around the first side end of the shell, and fits with the first side end of the shell; the second electrode 21-2 includes a second fixing portion, which, when assembled with the shell, extends along the second side of the shell, out of the shell, bends around the second side end of the shell, and fits with the first side end of the shell.
[0061] In a possible embodiment, after the initial melt 110 is bent to obtain the target melt 20, the method further includes: pressing a first protrusion on the first connection portion 221-1 of the target melt 20, the first protrusion being used to cooperate with the first groove on the shell; pressing a second protrusion on the second connection portion 221-2 of the target melt 20, the second protrusion being used to cooperate with the second groove on the shell.
[0062] In a specific implementation, after obtaining the target melt 20, a first convex portion can be pressed out on the first connection portion 221-1 of the target melt 20, and a second convex portion can be pressed out on the second connection portion 221-2. The first convex portion and the second convex portion can be of any shape, and the matching connection between the first groove and the second groove can be of any form, which is not limited here. In addition, the positions of the first convex portion and the first groove can be interchangeable, for example, the first convex portion is arranged on the shell, and the first groove is arranged on the first connection portion 221-1; similarly, the positions of the second convex portion and the second groove can also be interchangeable.
[0063] Embodiment 2
[0064] In a possible embodiment, after the metal embryo is cut, a first electrode 21-1, a second electrode 21-2 and the initial melt 110 are obtained; before the initial melt 110 is bent to obtain the target melt 20, the method further includes: opening a first connecting groove in the first electrode 21-1, and the first connecting groove is used to connect to the first connecting part 221-1; and opening a second connecting groove in the second electrode 21-2, and the second connecting groove is used to connect to the second connecting part 221-2.
[0065] In the specific implementation, Figure 7 As shown, after the metal embryo is cut, three separate parts are obtained, namely, the first electrode 21-1, the second electrode 21-2 and the initial melt 110. Specifically, a first connecting groove is first opened in the first electrode 21-1, and a second connecting groove is opened in the second electrode 21-2. Then, the initial melt 110 is subjected to a bending process. Specifically, the bending process of the initial melt 110 to obtain the target melt 20 includes: performing a first bending process on the initial melt 110 to obtain the first melt 120; fixing the first melt 120 according to the first clamping portion 223-1 and the second clamping portion 223-2; performing a second bending process on the fixed first melt 120 to form the fuse portion 222 to obtain the target melt 20.
[0066] Among them, the first fuse 120 includes an initial fuse part, the first electrode 21-1 includes a first fixing part and a first clamping part 223-1, and the second electrode 21-2 includes a second fixing part and a second clamping part 223-2; in the state of being assembled with the shell, the first fixing part extends out of the shell along the first side of the shell, bends around the end of the first side of the shell, and fits with the end of the first side of the shell; the second electrode 21-2 includes a second fixing part, and in the state of being assembled with the shell, the second fixing part extends out of the shell along the second side of the shell, bends around the end of the second side of the shell, and fits with the end of the first side of the shell.
[0067] It is understandable that the bending method of the fuse portion 222 is consistent with that in the first embodiment, and will not be described in detail here.
[0068] Furthermore, after the initial melt 110 is bent to obtain the corresponding fuse portion 222, the first connection grooves and the second connection grooves of the first electrode 21-1 and the second electrode 21-2 can be connected to the first connection portion 221-1 and the second connection portion 221-2 on the initial melt 110 to assemble a complete target melt 20.
[0069] Step S2013: Assemble the target fuse 20 with the prepared shell to obtain an initial fuse.
[0070] One side of the shell is recessed inward to form a cavity, and the melt is arranged in the cavity; the first electrode 21-1 extends out of the shell along the first side of the shell, and the second electrode 21-2 extends out of the shell along the first side of the shell. The shell 10 can be a ceramic shell or a shell 10 made of other materials, which is not limited here.
[0071] In a possible embodiment, the target melt 20 is assembled with a prepared shell to obtain an initial fuse, including: coating a colloidal material on the inner walls of the first side and the second side of the shell; placing the target melt 20 in the cavity, and fitting the first connection portion 221-1 of the target melt 20 with the colloidal material on the first side, and fitting the second connection portion 221-2 of the target melt 20 with the colloidal material on the second side, to obtain the initial fuse.
[0072] In a specific implementation, coating the inner walls of the first side and the second side of the shell with colloidal material will form a first sealing layer and a second sealing layer respectively. The first sealing layer can not only make the first connection part 221-1 and the second connection part 221-2 of the target melt 20 adhere to the shell, but also enhance the sealing of the fuse.
[0073] Step S2014: Fill the shell with arc extinguishing material 30 to obtain a first fuse.
[0074] Step S2015: Apply sealing material to the cavity opening of the shell of the first fuse.
[0075] In a specific implementation, coating the sealing material at the cavity opening of the shell will form a third sealing layer, which can not only seal the arc extinguishing material 30 and the target melt 20 in the shell, but also enhance the sealing of the first fuse.
[0076] Step S2016: solidify the sealing material to obtain a target fuse.
[0077] Among them, the target fuse is as follows Figure 4 As shown, it includes a shell 10, a target melt 20, an arc extinguishing material 30, a first sealing layer 51, a second sealing layer 52, and a third sealing layer 40. The target melt 20 includes a first connecting portion 221-1, a second connecting portion 221-2, and a fuse portion 222; wherein, the target melt 20 may also include a first electrode 21-1 and a second electrode 21-2, or the first electrode 21-1 and the second electrode 21-2 are separately arranged from the target melt 20, which is not limited here.
[0078] It can be seen that in the present application, by obtaining the processing instructions for the fuse, the following processing is performed according to the processing instructions: the metal blank is pre-processed to obtain an initial melt of preset specifications; the initial melt is bent to obtain a melt; the melt is assembled with a prepared shell to obtain an initial fuse; the arc extinguishing material 30 is filled in the shell to obtain a first fuse; a sealing material is coated on the cavity opening of the shell of the first fuse; and the sealing material is cured to obtain a target fuse. A fuse is obtained by the preparation method, wherein the melt comprises a connection part, a fuse part, a first electrode and a second electrode, the first end of the fuse part has a first connection part extending in a direction perpendicular to the cavity opening and parallel to the first side of the shell, the first connection part is used to connect with the first electrode; the second end of the fuse part has a second connection part extending in a direction perpendicular to the cavity opening and parallel to the first side of the shell, the second connection part is used to connect with the second electrode; the fuse part is a left-right symmetrical structure, the two sides of the symmetrical structure take the intersection of the symmetrical structure as the starting position, and the height gradually decreases or increases in the direction of the first connection part and the second connection part corresponding to the two sides; when the fuse part is blown, the melt at both ends after being blown is quickly separated, combined with the rapid blocking of the arc extinguishing material 30, the arc extinguishing speed is improved, and then the breaking capacity of the fuse is improved.
[0079] The above mainly introduces the scheme of the embodiment of the present application from the perspective of the execution process on the method side. It is understandable that in order to realize the above functions, the mobile electronic device includes a hardware structure and / or software module corresponding to the execution of each function. Those skilled in the art should easily realize that, in combination with the units and algorithm steps of each example described in the embodiment provided in this article, the present application can be implemented in the form of hardware or a combination of hardware and computer software. Whether a function is executed in the form of hardware or computer software driving hardware depends on the specific application and design constraints of the technical solution. Professional and technical personnel can use different methods to implement the described functions for each specific application, but such implementation should not be considered to be beyond the scope of this application.
[0080] The embodiment of the present application can divide the electronic device into functional units according to the above method example. For example, each functional unit can be divided according to each function, or two or more functions can be integrated into one processing unit. The above integrated unit can be implemented in the form of hardware or in the form of software functional units. It should be noted that the division of units in the embodiment of the present application is schematic and is only a logical function division. There may be other division methods in actual implementation.
[0081] See also Figure 8 The present application also provides a fuse manufacturing device 70, comprising:
[0082] An acquisition unit 71, used to acquire a processing instruction for a fuse;
[0083] The processing unit 72 is used to perform the following processing according to the processing instruction:
[0084] The metal blank is punched or laser cut to obtain an initial melt of preset specifications;
[0085] The initial melt is bent to obtain a melt; wherein the melt comprises a connection portion, a fuse portion, a first electrode and a second electrode, the first end of the fuse portion has a first connection portion extending in a direction perpendicular to the cavity opening and parallel to the first side of the shell, the first connection portion is used to connect with the first electrode; the second end of the fuse portion has a second connection portion extending in a direction perpendicular to the cavity opening and parallel to the first side of the shell, the second connection portion is used to connect with the second electrode; the fuse portion is a bilaterally symmetrical structure, the two sides of the symmetrical structure respectively take the intersection of the symmetrical structure as the starting position, and the height gradually decreases or increases in the direction of the first connection portion and the second connection portion corresponding to the two sides;
[0086] Assembling the fuse with the prepared shell to obtain an initial fuse; wherein one side of the shell is recessed inward to form a cavity, and the fuse is arranged in the cavity; the first electrode extends out of the shell along the first side of the shell, and the second electrode extends out of the shell along the first side of the shell;
[0087] Filling the shell with arc extinguishing material to obtain a first fuse;
[0088] Applying a sealing material to the cavity opening of the housing of the first fuse;
[0089] The sealing material is cured to obtain a target fuse.
[0090] It can be seen that in the present application, by obtaining the processing instructions for the fuse, the following processing is performed according to the processing instructions: the metal blank is pre-processed to obtain an initial melt of preset specifications; the initial melt is bent to obtain a melt; the melt is assembled with a prepared shell to obtain an initial fuse; arc-extinguishing material is filled in the shell to obtain a first fuse; a sealing material is coated on the cavity opening of the shell of the first fuse; and the sealing material is cured to obtain a target fuse. A fuse is obtained by the preparation method, wherein the melt comprises a connection part, a fuse part, a first electrode and a second electrode, the first end of the fuse part has a first connection part extending in a direction perpendicular to the cavity opening and parallel to the first side of the shell, the first connection part is used to connect with the first electrode; the second end of the fuse part has a second connection part extending in a direction perpendicular to the cavity opening and parallel to the first side of the shell, the second connection part is used to connect with the second electrode; the fuse part is a left-right symmetrical structure, the two sides of the symmetrical structure take the intersection of the symmetrical structure as the starting position, and the height gradually decreases or increases in the direction of the first connection part and the second connection part corresponding to the two sides; when the fuse part is blown, the melt at both ends after being blown is quickly separated, combined with the rapid blocking of the arc extinguishing material, the arc extinguishing speed is improved, and then the breaking capacity of the fuse is improved.
[0091] In a possible embodiment, in the aspect of bending the initial melt to obtain the melt, the processing unit 72 is specifically used for:
[0092] The initial melt is subjected to a first bending treatment to obtain a first melt; wherein the first melt includes a first electrode and a second electrode, the first electrode includes a first fixing portion and a first clamping portion, and the second electrode includes a second fixing portion and a second clamping portion; in a state where the first fixing portion is assembled with the shell, it extends out of the shell along the first side of the shell, bends around the first side end of the shell, and fits with the first side end of the shell; the second electrode includes a second fixing portion, and in a state where the second fixing portion is assembled with the shell, it extends out of the shell along the second side of the shell, bends around the second side end of the shell, and fits with the first side end of the shell; the first melt is fixed according to the first clamping portion and the second clamping portion; the fixed first melt is subjected to a second bending treatment to form a fuse portion to obtain the melt.
[0093] In a possible embodiment, after the initial melt is bent to obtain the melt, the processing unit 72 is specifically used to: press a first protrusion on the first connection portion of the melt, and the first protrusion is used to cooperate and connect with the first groove on the shell; press a second protrusion on the second connection portion of the melt, and the second protrusion is used to cooperate and connect with the second groove on the shell.
[0094] In a possible embodiment, the second bending process is performed on the fixed first melt to obtain the melt, and the processing unit 72 is specifically used to: bend the fuse portion of the first melt into an arc, the angle of the arc is greater than 0° and less than or equal to 180°; or bend the fuse portion of the first melt into a V-shape, the vertex angle of the V-shape is greater than 0° and less than or equal to 180°.
[0095] In a possible embodiment, in the aspect of assembling the melt with a prepared shell to obtain an initial fuse, the processing unit 72 is specifically used to: coat the inner walls of the first side and the second side of the shell with a colloidal material; place the melt in the cavity, and fit the first connecting portion of the melt with the colloidal material on the first side, and fit the second connecting portion of the melt with the colloidal material on the second side, to obtain the initial fuse.
[0096] In a possible embodiment, after the metal embryo is cut, the first electrode, the second electrode and the initial melt are obtained; before the initial melt is bent to obtain the melt, the processing unit 72 is specifically used to: open a first connecting groove in the first electrode, and the first connecting groove is used to connect to the first connecting part; open a second connecting groove in the second electrode, and the second connecting groove is used to connect to the second connecting part.
[0097] In a possible embodiment, in terms of bending the initial melt to obtain the melt, the processing unit 72 is specifically used to: perform a first bending process on the initial melt to obtain a first melt; the first melt includes an initial fuse portion, the first electrode includes a first fixing portion and a first clamping portion, and the second electrode includes a second fixing portion and a second clamping portion; in a state where the first fixing portion is assembled with the shell, it extends out of the shell along the first side of the shell, bends around the first side end of the shell, and fits with the first side end of the shell; the second electrode includes a second fixing portion, and in a state where the second fixing portion is assembled with the shell, it extends out of the shell along the second side of the shell, bends around the second side end of the shell, and fits with the first side end of the shell; the first melt is fixed according to the first clamping portion and the second clamping portion; the fixed first melt is subjected to a second bending process to form the fuse portion to obtain the melt.
[0098] In one possible embodiment, Figure 4 As shown, the fuse obtained by the above-mentioned preparation method includes a shell 10 and a target melt 20, one side of the shell 10 is recessed inward to form a cavity, the target melt 20 is arranged in the cavity, and the cavity is filled with an arc-extinguishing material 30; wherein the target melt 20 includes a connecting portion and a fuse portion 222, the first end of the fuse portion 222 has a first connecting portion 221-1 extending in a direction perpendicular to the cavity opening and parallel to the first side of the shell 10, the first connecting portion 221-1 is used to connect to the first electrode 21-1; the second end of the fuse portion 222 has a first connecting portion 221-1 extending in a direction perpendicular to the cavity opening and parallel to the first side of the shell 10, the first connecting portion 221-1 is used to connect to the first electrode 21-1; the second end of the fuse portion 222 has a first connecting portion 221-1 extending in a direction perpendicular to the cavity opening and parallel to the first side of the shell 10, A second connection part 221-2 is parallel to the first side of the shell 10, and the second connection part 221-2 is used to connect with the second electrode 21-2; the first electrode 21-1 extends out of the shell 10 along the first side of the shell 10, and the second electrode 21-2 extends out of the shell 10 along the second side of the shell 10; the fuse part 222 is a left-right symmetrical structure, and the two sides of the symmetrical structure take the intersection of the symmetrical structure as the starting position, and the height gradually decreases or increases in the direction of the first connection part 221-1 and the second connection part 221-2 corresponding to the two sides; the arc extinguishing material 30 wraps the fuse part 222.
[0099] In a specific implementation, the fuse in the embodiment of the present application is a chip fuse, which has a shell 10 with an opening on one side and a cavity, and the cavity is in the shape of a groove; the shell 10 can be a ceramic shell or a shell made of other materials, and can be made of ceramic materials such as alumina, zirconia, cordierite, and mullite. The fuse also has a target melt 20, which is placed in the shell 10, and the electrodes (first electrode 21-1 and second electrode 21-2) connected to the two ends (first end and second end) of the target melt 20 are fixed by the shell 10 to support and limit the target melt 20 and the electrodes. The target melt 20 is a melt, which can be made of metals such as copper and tin, or made of alloys, which are not limited here.
[0100] Furthermore, the fuse part 222 of the target fuse 20 is set to a bilaterally symmetrical structure, and the two sides of the symmetrical structure take the intersection of the symmetrical structure as the starting position, and gradually decrease or increase in height toward the first connection part 221-1 and the second connection part 221-2 corresponding to the two sides. Such a setting method can make the two sides of the fuse part 222 separate quickly when the fuse part 222 is blown, thereby improving the breaking speed of the fuse.
[0101] Specifically, the fuse portion 222 is bent into an arc shape in the concave direction of the housing 10; or, the fuse portion 222 is bent into an arc shape in the opposite direction of the concave direction of the housing 10.
[0102] The fuse portion 222 of the target melt 20 is designed in an arc shape, such as Figure 5 As shown, when the fuse portion 222 is bent into an arc shape in the concave direction of the housing 10, the height gradually increases from the midpoint of the arc to both ends along the concave direction of the housing 10; Figure 6As described above, when the fuse part 222 is bent into an arc in the opposite direction of the concave direction of the shell 10, the height gradually decreases from the midpoint of the arc to the two ends in the direction relative to the concave direction of the shell 10. In this shape, when the fuse part 222 is blown under an external abnormal current, the arcs generated at both ends of the blown part of the fuse part 222 will quickly move away as the target melt 20 burns. Since the arc extinguishing material 30 completely wraps the target melt 20, when the fuse part 222 burns, a step-like height change will occur. During the height change, the arc will be blocked by the arc extinguishing material 30 to achieve the arc extinguishing effect. If the two ends of the blown part need to re-generate an arc connection, the arc extinguishing material 30 blocking the surrounding of the blown part needs to be re-breakdown. There is no fixed arc burning channel, so the breaking capacity of the product is greatly improved. At the first moment when the fuse part 222 burns, an arc is generated based on the channel of the target melt 20 itself. When the target melt 20 burns to the second moment, the two ends of the fuse are stepped apart, so that the two ends of the fuse are blocked by the arc extinguishing material 30 and the circuit cannot be generated. Therefore, the electrical connection is disconnected, achieving the effect of rapid arc extinguishing and improving the breaking capacity of the fuse.
[0103] Among them, the filling material is mainly wrapped around the target melt 20, which plays the role of reducing the temperature rise during normal use of the product and quickly extinguishing the arc when the product is abnormally melted. It is mainly composed of quartz sand, melamine, melamine formaldehyde resin, aluminum hydroxide, magnesium hydroxide, talcum powder and other ingredients.
[0104] In a possible embodiment, the fuse part 222 is bent into a V-shape in the concave direction of the housing 10; or, the fuse part 222 is bent into a V-shape in the opposite direction of the concave direction of the housing 10. In this embodiment, the fuse part 222 can also be set to a V-shape, and the "V" shape is also a left-right symmetrical structure, and can also produce a step-by-step rise or fall state when the fuse is blown, thereby achieving the effect of rapid arc extinguishing and improving the breaking capacity of the fuse. It can be understood that the principle of this embodiment is the same as that of the arc structure, and it will not be repeated here.
[0105] Specifically, the arc angle is greater than 0° and less than or equal to 180°; the apex angle of the V-shape is greater than 0° and less than or equal to 180°. Preferably, when the fuse portion 222 is an arc, the preferred arc angle is 180°, which can make the separation speed of the two ends of the fuse faster; when the fuse portion 222 is a V-shape, the preferred apex angle is an acute angle, that is, 0° to 90°, which can make the separation speed of the two ends of the fuse faster. It can be understood that the specific vertex angle setting can be set according to the size of the fuse. When the fuse size is small, if the vertex angle is too small, the arc extinguishing material 30 at the inner angle near the vertex will be thinner, which is easy to be broken through by the arc and affect the arc extinguishing effect; when the fuse size is large, if the vertex angle is large, the separation speed of the fuse will be slowed down; it can be seen that a reasonable vertex angle needs to be set according to the size.
[0106] In a possible embodiment, a first sealing layer 51 is disposed between the first connecting portion 221 - 1 and the housing 10 ; and a second sealing layer 52 is disposed between the second connecting portion 221 - 2 and the housing 10 .
[0107] In a specific implementation, long-term use may cause internal aging of the fuse, resulting in the target melt 20 or the electrode falling off. In order to avoid this situation, in this embodiment, a first sealant is set on the inner wall of the cavity on the first side of the shell 10, and a second sealant is set on the inner wall of the cavity on the second side, so that the connection between the shell 10 and the target melt 20 can be glued together by the sealant to reduce the risk of falling off.
[0108] Furthermore, a third sealing layer 40 is provided at the cavity opening of the housing 10, and the second sealing layer 52 is used to seal the sealing material and the fuse 222 in the cavity. The third sealing layer 40 is used to seal the cavity opening of the housing 10, on the one hand to protect the performance of the target melt 20 from being affected by external environmental factors, and on the other hand to prevent the target melt 20 from falling off from the housing 10 when the internal pressure of the product increases. The first sealing layer 51, the second sealing layer 52 and the third sealing layer 40 are made of sealing materials, and the sealing materials can be one or more of epoxy resin, silicone resin, polyimide resin, and high-temperature silica gel. The sealing materials used in the first sealing layer 51, the second sealing layer 52 and the third sealing layer 40 can be the same or different.
[0109] Furthermore, a silicone rubber sheet is pasted on at least two side surfaces between the inner side of the shell 10 and the connection part between the target melt 20. The silicone rubber sheet has a backing adhesive and has a thickness of 0.2mm~1.0mm, for example, a thickness of 0.5mm. The pasting surface of the silicone rubber sheet includes at least 1 / 3 and above of the upper part of the shell 10. Its main function is to prevent the filling material inside the shell 10 from flowing out along the gap between the connection part of the target melt 20 and the inner wall of the shell 10, resulting in poor appearance and performance. It can also buffer the impact of explosion pressure on the shell 10, thereby improving the breaking ability of the product.
[0110] The third sealing layer 40 is used to seal the top surface of the shell 10. On the one hand, it protects the performance of the target melt 20 from being affected by external environmental factors. On the other hand, when the internal pressure of the product increases, it prevents the target melt 20 from falling off from the shell 10. It is obtained by curing silicone resin at high temperature.
[0111] Furthermore, the filling material and the sealing material can be mixed in an appropriate proportion to form a new filling material, which can be solidified at a certain temperature and wrapped around the target melt 20 to play an arc extinguishing role, thereby reducing the difficulty of the product production process.
[0112] Furthermore, in order to enhance the stability of the connection between the target melt 20 and the shell 10, a first protrusion is extended from the first connection point between the first connection portion 221-1 and the fuse portion 222, and a first groove adapted to the first protrusion is provided on the first side of the shell 10; a second protrusion is extended from the second connection point between the second connection portion 221-2 and the fuse portion 222, and a second groove adapted to the second protrusion is provided on the second side of the shell 10.
[0113] In a specific implementation, since the target melt 20 is made of metal, when the target melt 20 is placed in the shell 10, the first convex portion retracts due to the extrusion of the first side of the shell 10, and when the first convex portion reaches the position of the first groove, the first convex portion pops out and combines with the first groove, so that the target melt 20 and the shell 10 are fastened, thereby enhancing the stability of the connection between the target melt 20 and the shell 10. Similarly, the combination principle of the second convex portion and the second groove is consistent with the combination principle of the first convex portion and the first groove, which will not be repeated here.
[0114] In a possible embodiment, the volume of the fuse part 222 gradually decreases from the first connection point and the second connection point to the symmetrical point. Specifically, the fuse part 222 is set to gradually decrease toward the symmetrical point, so that the fuse position can be limited to the vicinity of the symmetrical center point, so that the gradient shape of the fuse part 222 is set to better play an arc extinguishing role.
[0115] In a possible embodiment, the first electrode 21-1 extends along the first side of the shell 10, the first fixed portion outside the shell 10 is bent around the first side end of the shell 10, and is fitted with the first side end of the shell 10; the second electrode 21-2 extends along the second side of the shell 10, the second fixed portion outside the shell 10 is bent around the second side end of the shell 10, and is fitted with the first side end of the shell 10; a third protrusion is provided on the first fixed portion, and a third groove matching the third protrusion is provided on the first side of the shell 10; a fourth protrusion is provided on the second fixed portion, and a fourth groove matching the fourth protrusion is provided on the second side of the shell 10.
[0116] In a specific implementation, the first electrode 21-1 is bent and fitted around the end of the first side of the shell 10, so that the first electrode 21-1 is connected to the shell 10. A colloid can also be coated on the part where the electrode and the shell 10 are fitted to increase the adhesion strength. In addition, a third protrusion can be provided on the first electrode 21-1, and a third groove can be provided on the first side of the shell 10. When the target melt 20 and the shell 10 are assembled, the third protrusion and the third groove are matched and connected, so that the first electrode 21-1 is buckled on the first side of the shell 10, further enhancing the stability of the connection between the first electrode 21-1 and the shell 10. Similarly, the fourth protrusion provided on the second electrode 21-2 is matched and connected with the fourth groove on the second side of the shell 10, so that the second electrode 21-2 is buckled on the second side of the shell 10, further enhancing the stability of the connection between the second electrode 21-2 and the shell 10.
[0117] In a possible embodiment, the first electrode 21-1 is provided with a first connecting groove adapted to the connecting part, and the first connecting part 221-1 is connected to the first electrode 21-1 through the first connecting groove; the second electrode 21-2 is provided with a second connecting groove adapted to the connecting part, and the second connecting part 221-2 is connected to the second electrode 21-2 through the second connecting groove.
[0118] In a specific implementation, the first electrode 21-1 and the target melt 20 can be integrally formed or separately connected. In this embodiment, the first electrode 21-1 and the target melt 20 are two components that are separately connected. A connecting groove is provided on the first electrode 21-1. The first connecting portion 221-1 of the target melt 20 is inserted into the first connecting groove, so that the first connecting portion 221-1 is engaged with the first connecting groove, so that the target melt 20 is connected to the first electrode 21-1. Similarly, the second connecting portion 221-2 of the target melt 20 is inserted into the second connecting groove in the second electrode 21-2, so that the second connecting portion 221-2 is engaged with the second connecting groove, so that the target melt 20 is connected to the second electrode 21-2. In addition, the first electrode 21-1 and the first connecting portion 221-1, and the second electrode 21-2 and the second connecting portion 221-2 can also be connected by colloid.
[0119] This arrangement allows the electrode and the target melt 20 to be manufactured separately, reducing production difficulty.
[0120] In one possible embodiment, Figure 7 As shown, a first clamping portion 223-1 is provided on the first connection portion 221-1, and a second clamping portion 223-2 is provided on the second connection portion 221-2; the first clamping portion 223-1 and the second clamping portion 223-2 are both used to fix the fuse portion 222 when the fuse portion 222 is pressed into an arc shape.
[0121] In a specific implementation, a clamping portion may be provided on the electrode during the preparation of the integrally formed electrode and the target melt 20. Furthermore, a clamping portion may be appropriately added between the connecting portion of the target melt 20 and the fuse portion 222 to reduce the difficulty of bending the target melt 20. The clamping portion may be in a horizontal, inclined or arc shape to play a transition role.
[0122] In a possible embodiment, the fuse part is provided with a segmented structure, and the segmented structure is used to cut off the connection between two ends of the fuse part when the fuse part 222 is blown.
[0123] In a specific implementation, a separation structure can be set on the fuse part 222. When the fuse part 222 blows, the separation structure is triggered so that the separation structure blocks the two ends of the fuse, thereby isolating the arcs at both ends of the fuse, achieving the effect of quickly extinguishing the arc, and further improving the segmentation capacity of the fuse.
[0124] The above embodiments may be implemented in whole or in part by software, hardware, firmware or any other combination thereof. When implemented using software, the above embodiments may be implemented in whole or in part in the form of a computer program product. The computer program product includes one or more computer instructions or computer programs. When the computer instructions or computer programs are loaded or executed on a computer, the process or function described in the embodiment of the present application is generated in whole or in part. The computer may be a general-purpose computer, a special-purpose computer, a computer network, or other programmable device. The computer instructions may be stored in a computer-readable storage medium, or transmitted from one computer-readable storage medium to another computer-readable storage medium. For example, the computer instructions may be transmitted from one website, computer, server or data center to another website, computer, server or data center by wired or wireless means. The computer-readable storage medium may be any available medium that a computer can access or a data storage device such as a server or data center that contains one or more available media sets. The available medium may be a magnetic medium (e.g., a floppy disk, a hard disk, a tape), an optical medium (e.g., a DVD), or a semiconductor medium. The semiconductor medium may be a solid-state hard disk.
[0125] The present application also provides an electronic device 80, such as Fig. 9 As shown, it includes at least one processor 81; a display screen 82; and a memory 83, and may also include a communications interface 85 and a bus 84. The processor 81, the display screen 82, the memory 83 and the communications interface 85 may communicate with each other through the bus 84. The display screen 82 is configured to display a preset user guide interface in the initial setting mode. The communications interface 85 may transmit information. The processor 81 may call the logic instructions in the memory 83 to execute the method in the above embodiment.
[0126] Optionally, the electronic device 80 may be a mobile electronic device, or an electronic device or other device, which is not limited here.
[0127] In addition, the logic instructions in the above-mentioned memory 83 can be implemented in the form of software functional units and can be stored in a computer-readable storage medium when sold or used as an independent product.
[0128] The memory 83, as a computer-readable storage medium, can be configured to store software programs, computer executable programs, such as program instructions or modules corresponding to the methods in the embodiments of the present disclosure. The processor 81 executes functional applications and data processing by running the software programs, instructions or modules stored in the memory 83, that is, implementing the methods in the above embodiments.
[0129] The memory 83 may include a program storage area and a data storage area, wherein the program storage area may store an operating system and at least one application required for a function; the data storage area may store data created according to the use of the electronic device 80, etc. In addition, the memory 83 may include a high-speed random access memory and may also include a non-volatile memory. For example, a variety of media that can store program codes, such as a USB flash drive, a mobile hard disk, a read-only memory (ROM), a random access memory (RAM), a disk or an optical disk, may also be a transient storage medium.
[0130] An embodiment of the present application also provides a computer storage medium, wherein the computer storage medium stores a computer program for electronic data exchange, wherein the computer program enables a computer to execute part or all of the steps of any method described in the above method embodiments, and the above computer includes an electronic device.
[0131] The embodiment of the present application also provides a computer program product, the computer program product includes a non-transitory computer-readable storage medium storing a computer program, the computer program is operable to cause a computer to execute some or all of the steps of any method described in the method embodiment. The computer program product may be a software installation package, and the computer includes an electronic device.
[0132] It should be understood that in the various embodiments of the present application, the size of the serial numbers of the above-mentioned processes does not mean the order of execution. The execution order of each process should be determined by its function and internal logic, and should not constitute any limitation on the implementation process of the embodiments of the present application.
[0133] In the several embodiments provided in the present application, it should be understood that the disclosed methods, devices and systems can be implemented in other ways. For example, the device embodiments described above are merely schematic; for example, the division of the units is only a logical function division, and there may be other division methods in actual implementation; for example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be through some interfaces, indirect coupling or communication connection of devices or units, which can be electrical, mechanical or other forms.
[0134] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0135] In addition, each functional unit in each embodiment of the present invention may be integrated into one processing unit, or each unit may be physically included separately, or two or more units may be integrated into one unit. The above-mentioned integrated unit may be implemented in the form of hardware or in the form of hardware plus software functional units.
[0136] The above-mentioned integrated unit implemented in the form of a software functional unit can be stored in a computer-readable storage medium. The above-mentioned software functional unit is stored in a storage medium, including a number of instructions for a computer device (which can be a personal computer, a server, or a network device, etc.) to perform some steps of the method described in each embodiment of the present invention. The aforementioned storage medium includes: a USB flash drive, a mobile hard disk, a magnetic disk, an optical disk, a volatile memory or a non-volatile memory. Among them, the non-volatile memory can be a read-only memory (ROM), a programmable read-only memory (PROM), an erasable programmable read-only memory (EPROM), an electrically erasable programmable read-only memory (EEPROM) or a flash memory. The volatile memory can be a random access memory (RAM), which is used as an external cache. By way of example but not limitation, many forms of random access memory (RAM) are available, such as static RAM (SRAM), dynamic RAM (DRAM), synchronous DRAM (SDRAM), double data rate SDRAM (DDR SDRAM), enhanced SDRAM (ESDRAM), synchronous link DRAM (SLDRAM) and direct RAM bus RAM (DR RAM). Various media that can store program code are available.
[0137] Although the present invention is disclosed as above, the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions without departing from the spirit and scope of the present invention, and can make various changes and modifications, including the combination of the above-mentioned different functions and implementation steps, including software and hardware implementation methods, all of which are within the scope of protection of the present invention.
Claims
1. A method for manufacturing a fuse, characterized in that: include: Obtain a processing instruction for the fuse, and perform the following processing according to the processing instruction: Preprocessing the metal embryo to obtain an initial melt of preset specifications, wherein the preprocessing includes punching and cutting, wherein the metal embryo is cut to obtain a first electrode, a second electrode and the initial melt; A first connecting groove is provided in the first electrode, the first connecting groove is used to connect with the first connecting portion, and the first connecting portion is adapted to the first connecting groove; A second connecting groove is provided on the second electrode, the second connecting groove is used to be connected to the second connecting portion, and the second connecting portion is adapted to the second connecting groove; The initial melt is bent to obtain a target melt, including: performing a first bending process on the initial melt to obtain a first melt; wherein the first melt includes the first electrode and the second electrode, the first electrode includes a first fixing portion and a first clamping portion, and the second electrode includes a second fixing portion and a second clamping portion; in a state where the first fixing portion is assembled with the shell, it extends out of the shell along the first side of the shell, bends around the first side end of the shell, and fits with the first side end of the shell, one side of the shell is recessed inward to form a cavity, and the target melt is arranged in the cavity; the second electrode includes a second fixing portion, and in a state where the second fixing portion is assembled with the shell, it extends out of the shell along the second side of the shell, bends around the second side end of the shell, and fits with the second side end of the shell; the first melt is fixed according to the first clamping portion and the second clamping portion; the fixed first melt is subjected to a second bending process to form a fuse portion to obtain the target melt, including: bending the fuse portion of the first melt into an arc in the concave direction of the shell, Alternatively, the first fuse is bent into an arc in the opposite direction of the concave direction of the shell, or the fuse portion of the first fuse is bent into a V-shape; wherein the angle of the arc is 180°, the vertex angle of the V-shape is greater than 0° and less than or equal to 180°, the target melt comprises a fuse portion, the first electrode and the second electrode, the first end of the fuse portion has a first connecting portion extending in a direction perpendicular to the cavity opening and parallel to the first side of the shell, the first connecting portion is used to connect with the first electrode; the second end of the fuse portion has a second connecting portion extending in a direction perpendicular to the cavity opening and parallel to the second side of the shell, the second connecting portion is used to connect with the second electrode; the fuse portion is a bilaterally symmetrical structure, the two sides of the symmetrical structure respectively take the intersection of the symmetrical structure as the starting position, and the height gradually decreases or increases in the direction of the first connecting portion and the second connecting portion corresponding to the two sides; the first fixing portion comprises a third convex portion, and the first side of the shell comprises a third groove matched with the third convex portion; the second fixing portion comprises a fourth convex portion, and the second side of the shell comprises a fourth groove matched with the fourth convex portion; A first convex portion is pressed out at a first connection point between the first connection portion of the target melt and the fuse portion, and the first convex portion is used to cooperate and connect with a first groove on the shell; wherein the target melt is made of metal, and when the target melt is placed in the shell, the first convex portion is squeezed by the first side of the shell and retracts inward in the opposite direction of the first side of the shell until the first convex portion reaches the position of the first groove, and then the first convex portion pops out toward the first side of the shell and combines with the first groove; A second convex portion is pressed out at a second connection point between the second connection portion of the target melt and the fuse portion, and the second convex portion is used to cooperate and connect with a second groove on the shell; the combination principle of the second convex portion and the second groove is consistent with the combination principle of the first convex portion and the first groove; Assembling the target melt with the prepared shell to obtain an initial fuse, comprising: coating the inner wall of the first side and the second side of the shell with a colloid material; placing the target melt in the cavity, and fitting the first connection portion of the target melt with the colloid material on the first side, and fitting the second connection portion of the target melt with the colloid material on the second side, to obtain the initial fuse; wherein coating the colloid material on the inner wall of the first side and the second side of the shell will form a first sealing layer and a second sealing layer respectively; the first electrode extends out of the shell along the first side of the shell, and the second electrode extends out of the shell along the second side of the shell; Filling the shell with arc extinguishing material to obtain a first fuse; A sealing material is applied at the cavity opening of the shell of the first fuse, and the application of the sealing material at the cavity opening of the shell will form a third sealing layer, and the third sealing layer is used to seal the arc extinguishing material and the fuse part in the cavity; the sealing material includes one or more of epoxy resin, silicone resin, and polyimide resin; The sealing material is cured to obtain a target fuse, which is a chip fuse.
2. A fuse manufacturing device, characterized in that: include: An acquisition unit, used for acquiring a processing instruction for a fuse; The processing unit is used to perform the following processing according to the processing instruction: Punching and laser cutting the metal embryo to obtain an initial melt of preset specifications, wherein the metal embryo is cut to obtain a first electrode, a second electrode and the initial melt; A first connecting groove is provided in the first electrode, the first connecting groove is used to connect with the first connecting portion, and the first connecting portion is adapted to the first connecting groove; A second connecting groove is provided on the second electrode, the second connecting groove is used to be connected to the second connecting portion, and the second connecting portion is adapted to the second connecting groove; The initial melt is bent to obtain a target melt, including: performing a first bending process on the initial melt to obtain a first melt; wherein the first melt includes the first electrode and the second electrode, the first electrode includes a first fixing portion and a first clamping portion, and the second electrode includes a second fixing portion and a second clamping portion; in a state where the first fixing portion is assembled with the shell, it extends out of the shell along the first side of the shell, bends around the first side end of the shell, and fits with the first side end of the shell, one side of the shell is recessed inward to form a cavity, and the target melt is arranged in the cavity; the second electrode includes a second fixing portion, in a state where the second fixing portion is assembled with the shell, it extends out of the shell along the second side of the shell, bends around the second side end of the shell, and fits with the second side end of the shell; the first melt is fixed according to the first clamping portion and the second clamping portion; the fixed first melt is subjected to a second bending process to form a fuse portion to obtain the target melt, including: bending the fuse portion of the first melt toward the concave direction of the shell into an arc, or, bend into an arc in the opposite direction of the concave direction of the shell, or, bend the fuse part of the first melt into a V shape; wherein the angle of the arc is 180°, the vertex angle of the V shape is greater than 0° and less than or equal to 180°, the target melt comprises a fuse part, a first electrode and a second electrode, the first end of the fuse part has a first connecting part extending in a direction perpendicular to the cavity opening and parallel to the first side of the shell, the first connecting part is used to connect with the first electrode; the second end of the fuse part has a second connecting part extending in a direction perpendicular to the cavity opening and parallel to the second side of the shell, the second connecting part is used to connect with the second electrode; the fuse part is a bilaterally symmetrical structure, the two sides of the symmetrical structure respectively take the intersection of the symmetrical structure as the starting position, and the height gradually decreases or increases in the direction of the first connecting part and the second connecting part corresponding to the two sides; the first fixing part comprises a third convex part, and the first side of the shell comprises a third groove matched with the third convex part; the second fixing part comprises a fourth convex part, and the second side of the shell comprises a fourth groove matched with the fourth convex part; A first convex portion is pressed out at a first connection point between the first connection portion of the target melt and the first connection point of the fuse portion, and the first convex portion is used to cooperate and connect with a first groove on the shell; wherein the target melt is made of metal, and when the target melt is placed in the shell, the first convex portion is squeezed by the first side of the shell and retracts inward in the opposite direction of the first side of the shell until the first convex portion reaches the position of the first groove, and then the first convex portion pops out toward the first side of the shell and combines with the first groove; A second convex portion is pressed out at a second connection point between the second connection portion of the target melt and the fuse portion, and the second convex portion is used to cooperate and connect with a second groove on the shell; the combination principle of the second convex portion and the second groove is consistent with the combination principle of the first convex portion and the first groove; Assembling the target melt with the prepared shell to obtain an initial fuse, comprising: coating the inner wall of the first side and the second side of the shell with a colloid material; placing the target melt in the cavity, and fitting the first connection portion of the target melt with the colloid material on the first side, and fitting the second connection portion of the target melt with the colloid material on the second side, to obtain the initial fuse; wherein coating the colloid material on the inner wall of the first side and the second side of the shell will form a first sealing layer and a second sealing layer respectively; the first electrode extends out of the shell along the first side of the shell, and the second electrode extends out of the shell along the second side of the shell; Filling the shell with arc extinguishing material to obtain a first fuse; A sealing material is applied at the cavity opening of the shell of the first fuse, and the application of the sealing material at the cavity opening of the shell will form a third sealing layer, and the third sealing layer is used to seal the arc extinguishing material and the fuse part in the cavity; the sealing material includes one or more of epoxy resin, silicone resin, and polyimide resin; The sealing material is cured to obtain a target fuse, which is a chip fuse.
3. An electronic device, characterized in that: The method comprises a processor, a memory, a communication interface, and one or more programs, wherein the one or more programs are stored in the memory and configured to be executed by the processor, and the programs include instructions for executing the steps in the method according to claim 1.
4. A computer-readable storage medium, characterized in that: A computer program for electronic data exchange is stored, wherein the computer program causes a computer to execute instructions of the steps in the method as claimed in claim 1.
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