A sealing property inspection test device and test method based on sealing part processing
By designing a sealing property detection device for multiple sealing detection mechanisms and servo motor-driven turntables, the problems of low sealing detection efficiency and misjudgment in the prior art are solved, and efficient and accurate sealing detection is achieved.
Patent Information
- Application Number
- CN202411272935.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2044-09-12
AI Technical Summary
The existing sealing ring sealing detection device cannot be intuitively observed when the liquid is leaked slightly, which can easily lead to misjudgment and low detection efficiency, making it unable to be suitable for batch inspection.
A sealing property detection and testing device based on seal processing is designed, including multiple sealing detection mechanisms and a turntable driven by servo motors. The sealing property is judged through carbon dioxide gas and color development reactions, so as to achieve simultaneous detection of multiple seals.
It improves the efficiency and accuracy of sealing detection, avoids misjudgment, is suitable for batch inspection, and does not contaminate seals, simplifies the inspection steps.
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Figure 00000000_0000_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of sealing detection, and in particular to a sealing detection test device and a test method based on sealing component processing. Background Art
[0002] Seals are materials or parts used to prevent fluids or solid particles from leaking from adjacent joint surfaces and to prevent foreign matter such as dust and moisture from invading parts inside machinery and equipment. Among them, sealing rings are one of the most commonly used seals.
[0003] During the production process of sealing rings, a certain number of sealing rings need to be randomly selected for sealing testing to evaluate the quality of the entire batch of products. This method can ensure product quality to a certain extent while reducing testing costs and time costs.
[0004] A rubber sealing ring sealing test device disclosed in the patent application with reference publication number CN213422537U is characterized in that the rubber sealing ring to be tested is sleeved on the surface of the sleeve column, and then the sleeve ring is sleeved on the surface of the rubber sealing ring. The liquid is transported to the upper surface of the rubber sealing ring through the cooperation of the water inlet pipe and the nozzle. The operator can intuitively understand the sealing performance of the rubber sealing ring by observing whether the liquid flows under the rubber sealing ring. If the liquid flows under the rubber sealing ring, there are holes on the surface of the rubber sealing ring and the sealing performance of the rubber sealing ring is poor. Otherwise, the sealing performance of the rubber sealing ring is good.
[0005] A comprehensive analysis of the above patents reveals the following defects:
[0006] The above patent application determines whether the sealing performance of the sealing ring is good by observing whether the liquid is leaking. However, when the liquid leaks slightly and there is no obvious flow mark, the naked eye cannot directly observe the leakage of the liquid, which can easily lead to misjudgment of the sealing performance of the sealing ring, and then lead to the lack of credibility of the quality assessment data of the entire batch of products, and the inability to guarantee product quality; and the test liquid will adhere to the surface of the sealing ring, causing contamination to the sealing ring, which needs to be cleaned after the test, resulting in cumbersome testing steps;
[0007] Secondly, each detection process can only detect a single sealing ring, resulting in low detection efficiency and is not suitable for batch detection of sealing rings.
[0008] Therefore, the present invention proposes a sealing property inspection test device and a test method based on sealing component processing to solve the above problems. Summary of the invention
[0009] In view of the deficiencies in the prior art, the present invention provides a sealing property inspection test device and a testing method based on seal processing, which solves the problem that in the current rubber ring seal detection device, when there is a slight leakage of liquid and no obvious flow marks, the liquid leakage cannot be visually observed by the naked eye, which easily leads to misjudgment of the sealing quality of the seal, thereby resulting in a lack of credibility of the quality assessment data of the entire batch of products and an inability to guarantee product quality; and the detection liquid will adhere to the surface of the seal and contaminate the seal, which needs to be cleaned after the detection, resulting in cumbersome detection steps; each detection process can only detect a single seal, resulting in low detection efficiency and the problem of being unable to apply to batch detection of seals.
[0010] To achieve the above objectives, the present invention is implemented through the following technical solutions: A sealing property inspection test device based on sealing processing, comprising:
[0011] A testing platform, a protective cover is fixedly arranged on the top, and a servo motor is fixedly arranged inside the testing platform, and the output shaft of the servo motor rotates through the testing platform and extends to the outside;
[0012] A turntable is arranged above the testing platform, and the output shaft of the servo motor is fixedly connected to the bottom of the turntable;
[0013] The seal quality inspection mechanism includes a plurality of sealing detection mechanisms arranged on the top of the turntable, and is used to perform sealing detection on a plurality of rubber ring seals at the same time;
[0014] A sealing detection driving mechanism, comprising an annular frame fixedly arranged on the inner wall of the protective cover through a suspension arm, a guide assembly fixedly arranged below the annular frame through a connecting rod, and a gas supply assembly for providing carbon dioxide gas to the sealing detection mechanism is arranged inside the annular frame, and a driving block assembly 1 corresponding to the position of the sealing detection mechanism is fixedly arranged at the bottom of the annular frame, which is used to drive the sealing detection mechanism to complete the sealing detection of the rubber ring seal;
[0015] The sealing member disengagement mechanism comprises a driving block assembly 2 which is arranged corresponding to the position of a plurality of sealing detection mechanisms, and each of the driving block assemblies 2 is detachably arranged on the top of the detection platform.
[0016] Furthermore, the sealing detection mechanism includes a lifting frame fixedly arranged on the top of the detection platform and a T-shaped slide groove opened on the side wall of the lifting frame, and a clamping assembly for applying pressure to the seal clamping assembly and providing carbon dioxide detection gas is arranged in the T-shaped slide groove, and a lifting assembly is arranged directly below the clamping assembly, which is used to carry the rubber ring seal to be detected and push out the rubber ring seal that has completed the detection, and a color development assembly is arranged on one side of the lifting assembly, which is used to use the leaked carbon dioxide gas and itself to produce a color development reaction to determine the sealing status of the rubber ring seal.
[0017] Further, the clamping assembly includes a sealing cover and a lifting column 1 fixedly arranged on the top of the sealing cover, a barrier ring is fixedly arranged on the outer wall of the lifting column 1, a guide block 1 is fixedly arranged on the top of the lifting column 1, a spring is provided on the outer wall of the lifting column 1 and the sliding sleeve is located between the barrier ring and the guide block 1, an exhaust assembly for conveying leaked carbon dioxide gas to the color development assembly is fixedly arranged on the outer wall of the sealing cover, a circular groove is provided at the bottom of the sealing cover, a gas release control assembly for controlling the carbon dioxide release process is arranged in the circular groove, and an annular clamping block is detachably arranged at the bottom of the sealing cover;
[0018] The exhaust assembly includes a leaking gas isolation cover fixedly mounted on the outer wall of the sealing cover, a gas valve connected to the interior of the leaking gas isolation cover is fixedly arranged on the side wall of the leaking gas isolation cover, and a gas valve touch switch for controlling the opening or closing of the gas valve is fixedly arranged at the bottom of the gas valve.
[0019] Furthermore, the gas release control component includes a cylinder body 1 fixedly arranged inside the circular groove and an air intake pipe fixedly arranged on the top of the cylinder body 1, a plurality of branch pipes connected to the interior of the cylinder body 1 are evenly and fixedly arranged on the outer wall of the cylinder body 1, a plurality of exhaust ports are provided at the bottom of the branch pipes, a gas baffle plate is sealingly and slidably arranged inside the cylinder body 1, a main air hole is provided on the top of the gas baffle plate, a plurality of branch holes connected to the interior of the main air hole are provided on the side wall of the gas baffle plate and at positions corresponding to the branch pipes, a lifting column 2 is fixedly arranged on the bottom of the gas baffle plate, a spring limiting ring is fixedly sleeved on the outer wall of the lifting column 2, and a spring 2 is slidably sleeved on the outer wall of the lifting column 2 and located between the cylinder body 1 and the spring limiting ring.
[0020] Furthermore, the lifting assembly includes a cylinder body 2, a sealing seat for use with a leaking gas isolation cover is fixedly sleeved on the outer wall of the cylinder body 2, a lifting plate is sealingly and slidingly arranged inside the cylinder body 2, a lifting rod 3 is fixedly arranged at the bottom of the lifting plate, a guide block 2 is fixedly arranged at the bottom end of the lifting rod 3, a spring 3 is slidingly sleeved on the outer wall of the lifting rod 3 and located between the guide block 2 and the cylinder body 2, a test carrier for carrying a rubber ring seal is detachably arranged on the top of the lifting plate and located inside the cylinder body 2, the test carrier includes a lifting plate and an isolation ring fixedly arranged on the top of the lifting plate, and a baffle corresponding to the position of the gas valve touch switch is fixedly arranged on the side wall of the cylinder body 2.
[0021] Furthermore, the color developing component includes a heater and a heating tank arranged on the top of the heater, the interior of the heating tank is detachably provided with a color developing cylinder for storing purple litmus solution, an air inlet pipe for conveying gas into the interior of the color developing cylinder is fixedly provided on one side of the top of the color developing cylinder, and an exhaust pipe for discharging excess gas is fixedly provided on the other side of the top of the color developing cylinder, and a transparent glass observation window is provided on the outer wall of the color developing cylinder for observing the color changes of the purple litmus solution inside the color developing cylinder.
[0022] Furthermore, the structures of the driving block assembly 1 and the driving block assembly 2 are exactly the same. The driving block assembly 1 includes a base arranged on the top of the detection platform by bolts, and the top of the base is respectively provided with a horizontal support surface 1, a horizontal support surface 2 and an inclined surface, and the horizontal support surface 1 and the horizontal support surface 2 are connected by the inclined surface.
[0023] Furthermore, the gas supply assembly includes a carbon dioxide storage tank fixedly arranged on the inner wall of the annular frame through a support arm and a plurality of exhaust nozzles evenly fixedly arranged on the side wall of the carbon dioxide storage tank, each exhaust nozzle is connected to a sealing detection mechanism at a corresponding position through a gas pipe, and a barometer is fixedly arranged inside the carbon dioxide storage tank for real-time monitoring of the carbon dioxide pressure value.
[0024] Furthermore, the guide assembly comprises a guide ring fixedly arranged at the bottom of the annular frame through a suspension arm, and a plurality of arc-shaped guide grooves are evenly arranged on the top of the guide ring.
[0025] The present invention also discloses a testing method of a sealing property testing device based on sealing component processing, the method comprising the following steps:
[0026] Step 1: Before testing the sealing performance of the seal, the staff members are located at the front and rear sides of the test bench, and then place the rubber ring seals to be tested into the sealing test mechanisms of corresponding sizes in turn;
[0027] Step 2: Start the servo motor to drive the turntable to rotate counterclockwise to a first preset angle value. The sealing detection mechanism, driven by the driving block component 1, seals the rubber sealing ring to be tested in the cavity inside it. Then the servo motor is intermittent for a preset time 1, and then the gas supply component simultaneously delivers a preset amount of carbon dioxide gas to multiple sealing detection mechanisms. After the preset time 2, observe the color change in the sealing detection mechanism. If there is no obvious color change and no obvious bubbles are generated, the sealing of the rubber sealing ring is good, otherwise, the rubber sealing ring is a defective product.
[0028] Step three, after the sealing test is completed, the servo motor rotates the drive dial to rotate the first preset angle value clockwise, and continues to rotate the second preset angle value after the sealing detection mechanism returns to its original position. Then, for the intermittent preset time three, the sealing detection mechanism, driven by the driving block assembly 2, pushes out the rubber sealing ring that has been tested inside it. At this time, the staff can take out the rubber sealing ring. After the intermittent preset time three ends, the servo motor drives the sealing detection mechanism to return to its original position again, and performs a sealing test on other rubber sealing rings.
[0029] The present invention provides a sealing property inspection test device and test method based on sealing component processing. Compared with the prior art, it has the following beneficial effects:
[0030] 1. A sealing property inspection test device and a test method based on seal processing, by setting up multiple sealing detection mechanisms, can simultaneously realize the sealing test work of multiple rubber ring seals in a single test process, thereby improving the test efficiency of the rubber ring sealing, and can be applicable to the sealing test work of batch rubber ring seals; secondly, by driving the turntable to rotate a preset angle, the assembly combination of the pressing components and the lifting components in the multiple sealing detection mechanisms can be synchronously realized, by filling a certain amount of carbon dioxide gas in the chamber formed by the pressing component, the lifting component and the rubber sealing ring, and observing the color development component The color change of the purple litmus solution in the component can be used to determine whether the sealing performance of the rubber sealing ring meets the requirements. If the purple litmus solution turns red, the sealing performance of the rubber sealing ring does not meet the requirements and is a defective product. Otherwise, the rubber sealing ring is a good product. While observing the color change of the color developing component, the sealing performance of the rubber sealing ring can also be determined by observing whether bubbles are generated in the solution in the color developing component. Judging the sealing performance of the rubber sealing ring by these two phenomena can more intuitively and clearly reflect the quality of the sealing performance of the rubber sealing ring, thereby avoiding misjudgment of the sealing test results and ensuring the accuracy of the test results.
[0031] 2. A sealing property inspection test device and test method based on sealing component processing, which forms a linkage with the sealing detection mechanism and the guide component, the driving block component one and the driving block component two, and can use the same servo motor to drive the turntable to rotate to control the assembly action of the clamping component and the lifting component in multiple sealing detection mechanisms, and when the two are assembled, the gas release control component can be automatically triggered and the gas valve can be automatically opened, so as to achieve the effect of automatically releasing carbon dioxide gas into the chamber formed by the clamping component, the lifting component and the rubber sealing ring, without having to set up a power device separately for each sealing detection mechanism, thereby saving the cost of setting up the power device, and making the structure simpler, which is convenient for subsequent Inspection and maintenance work; secondly, if the rubber sealing ring is damaged or has other sealing problems, the carbon dioxide gas leaked through the rubber sealing ring can be automatically input into the color developing component, and the obvious color change of the chemical reaction and the physical phenomenon change of the bubbles generated in the litmus solution will indicate that the sealing of the rubber sealing ring is unqualified, so that the sealing detection of the rubber sealing ring can be carried out automatically, reducing the steps of manual intervention, thereby making the testing process simpler and faster; thirdly, the carbon dioxide detection gas will not cause pollution and corrosion to the rubber ring seal, and there is no need to clean the rubber ring seal after the detection, which not only protects the rubber ring seal, but also reduces the cleaning steps and reduces the labor cost expenditure.
[0032] 3. A sealing property inspection test device and test method based on seal processing, wherein the test carrier composed of a lifting plate and an isolation ring in the lifting assembly and the sealing cover are of split design, and the annular clamping block and the lifting plate in the clamping assembly are also of split design. The test carrier and the annular clamping block of matching size can be replaced simultaneously according to the size of the rubber sealing ring to be tested, so that the test carrier and the annular clamping block can jointly form a test component suitable for rubber sealing rings of new sizes, thereby achieving the purpose of adapting to the sealing property test of rubber sealing rings of different sizes, and the practicality is significantly improved.
[0033] 4. A sealing property inspection test device and test method based on seal processing, which can accelerate the decomposition rate of carbonic acid in the purple litmus solution in the color developing tube by heating the color developing tube, so that the purple litmus solution can restore its original color in a short time after achieving the purpose of detecting bad rubber ring seals, thereby facilitating the next rubber ring sealing inspection work, and there is no need to frequently replace the purple litmus solution in the color developing component, which not only avoids the waste of raw materials, but also can speed up the inspection speed of rubber ring seals. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the front side of the present invention;
[0035] Figure 2 For the present invention Figure 1 A schematic diagram of the enlarged structure of part A;
[0036] Figure 3 This is a schematic diagram of the overall three-dimensional structure of the back of the present invention;
[0037] Figure 4 This is a schematic diagram of the structure of the present invention when the detection platform and the protective cover are removed;
[0038] Figure 5 It is a schematic diagram of the structure of the airtightness detection drive mechanism, guide assembly, turntable and drive block assembly in two decomposed states of the present invention;
[0039] Figure 6 It is a structural schematic diagram of the sealing detection mechanism of the present invention;
[0040] Figure 7 For the present invention Figure 6 A schematic diagram of the enlarged structure of part B in FIG.
[0041] Figure 8 This is a schematic diagram of the structure of the compression assembly of the present invention in an exploded state;
[0042] Fig. 9 For the present invention Figure 8 A schematic diagram of the enlarged structure of part C in FIG.
[0043] Fig.10 It is a schematic cross-sectional view of the gas release control assembly of the present invention;
[0044] Fig.11 It is a schematic cross-sectional structural diagram of the lifting assembly of the present invention;
[0045] Fig.12 This is a schematic diagram of the structure of the color developing component in the decomposed state of the present invention;
[0046] Fig.13 It is a structural schematic diagram of a driving block assembly of the present invention.
[0047] In the figure: 1. test table; 2. turntable; 3. sealing test mechanism; 31. lifting frame; 32. clamping assembly; 321. sealing cover; 322. lifting column 1; 323. blocking ring; 324. guide block 1; 325. spring 1; 326. leaking gas isolation cover; 327. gas release control assembly; 3271. cylinder 1; 3272. branch pipe; 3273. gas blocking plate; 3274. main air hole; 3275. branch air hole; 3276. lifting column 2; 3277. spring 2; 328. annular clamping block; 329. gas valve; 3210. gas valve touch switch; 33. lifting assembly; 331. cylinder 2; 332. sealing Seat; 333, lifting plate; 334, lifting rod three; 335, guide block two; 336, spring three; 337, lifting plate; 338, isolation ring; 339, baffle; 34, color development component; 341, heater; 342, heating tank; 343, color development tube; 344, air inlet pipe; 345, exhaust pipe; 346, transparent glass observation window; 4, annular frame; 5, guide component; 51, guide ring; 52, arc guide groove; 6, air supply component; 61, carbon dioxide storage tank; 62, air supply pipe; 7, drive block component one; 71, base; 72, horizontal support surface one; 73, horizontal support surface two; 74, inclined plane; 8, drive block component two. DETAILED DESCRIPTION
[0048] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0049] like Figures 1 to 13 The present invention provides three technical solutions: a sealing property inspection test device based on sealing processing, specifically including the following embodiments:
[0050] Embodiment 1: A sealing property testing device based on sealing processing, comprising:
[0051] The testing platform 1 has a protective cover fixedly disposed on the top thereof, and a servo motor fixedly disposed inside the testing platform 1, the output shaft of the servo motor rotates through the testing platform 1 and extends to the outside;
[0052] The turntable 2 is arranged above the detection platform 1, and the output shaft of the servo motor is fixedly connected to the bottom of the turntable 2;
[0053] The sealing member quality inspection mechanism comprises a plurality of sealing member inspection mechanisms 3 arranged on the top of the rotating disk 2, and is used to perform sealing inspection on a plurality of rubber ring sealing members at the same time;
[0054] The sealing detection driving mechanism comprises an annular frame 4 fixedly arranged on the inner wall of the protective cover through a suspension arm, a guide assembly 5 is fixedly arranged below the annular frame 4 through a connecting rod, and a gas supply assembly 6 for supplying carbon dioxide gas to the sealing detection mechanism 3 is arranged inside the annular frame 4, and a driving block assembly 7 corresponding to the position of the sealing detection mechanism 3 is fixedly arranged at the bottom of the annular frame 4, which is used to drive the sealing detection mechanism 3 to complete the sealing detection of the rubber ring seal;
[0055] The sealing member disengagement mechanism comprises a driving block assembly 2 8 which is arranged corresponding to the position of the plurality of sealing detection mechanisms 3 , and each driving block assembly 2 8 is detachably arranged on the top of the detection platform 1 .
[0056] The structures of driving block assembly 1 7 and driving block assembly 2 8 are exactly the same. Driving block assembly 1 7 includes a base 71 arranged on the top of the detection platform 1 by bolts. The top of the base 71 is respectively provided with a horizontal support surface 1 72, a horizontal support surface 2 73 and an inclined surface 74. The horizontal support surface 1 72 and the horizontal support surface 2 73 are connected by the inclined surface 74.
[0057] The gas supply assembly 6 includes a carbon dioxide storage tank 61 fixedly arranged on the inner wall of the annular frame 4 through a support arm and a plurality of exhaust nozzles evenly fixedly arranged on the side wall of the carbon dioxide storage tank 61. Each exhaust nozzle is connected to the sealing detection mechanism 3 at the corresponding position through an air supply pipe 62. A barometer is fixedly arranged inside the carbon dioxide storage tank 61 for real-time monitoring of the carbon dioxide pressure value. The top of the carbon dioxide storage tank 61 is connected to an external carbon dioxide gas source through a pipeline. When the barometer measures that the internal air pressure of the carbon dioxide storage tank 61 is lower than the set value, the external gas source immediately replenishes carbon dioxide gas into the carbon dioxide storage tank 61 through an air pump to ensure that the air pressure value of the carbon dioxide storage tank 61 is always a preset pressure value, which is greater than the external air pressure value, and the input carbon dioxide is high-purity carbon dioxide gas.
[0058] The guide assembly 5 includes a guide ring 51 fixedly arranged at the bottom of the annular frame 4 through a suspension arm, and a plurality of arc-shaped guide grooves 52 are evenly arranged on the top of the guide ring 51. The position of each arc-shaped guide groove 52 is arranged corresponding to the position of one of the sealing detection mechanisms 3; in each sealing detection mechanism 3, the part of the lifting column 1 322 located between the blocking ring 323 and the sealing cover 321 is slidably arranged in the arc-shaped guide groove 52.
[0059] Embodiment 2: The main difference between this embodiment and the first technical solution is that: a sealing property inspection test device based on seal processing, the sealing inspection mechanism 3 includes a lifting frame 31 fixedly arranged on the top of the inspection platform 1 and a T-shaped slide groove opened on the side wall of the lifting frame 31, and a clamping assembly 32 for applying pressure to the seal clamping assembly 32 and providing carbon dioxide detection gas is arranged in the T-shaped slide groove, and a lifting assembly 33 is arranged directly below the clamping assembly 32 for carrying the rubber ring seal to be inspected and pushing out the rubber ring seal that has completed the inspection, and a color development assembly 34 is arranged on one side of the lifting assembly 33 for utilizing the leaked carbon dioxide gas and itself to produce a color development reaction to determine the sealing state of the rubber ring seal.
[0060] The clamping assembly 32 includes a sealing cover 321 and a lifting column 322 fixedly arranged on the top of the sealing cover 321, a barrier ring 323 is fixedly sleeved on the outer wall of the lifting column 322, a guide block 324 is fixedly arranged on the top of the lifting column 322, a spring 325 is slidingly sleeved on the outer wall of the lifting column 322 and between the barrier ring 323 and the guide block 324, an exhaust assembly for conveying leaked carbon dioxide gas to the color developing assembly 34 is fixedly sleeved on the outer wall of the sealing cover 321, a circular groove is provided at the bottom of the sealing cover 321, a gas release control assembly 327 for controlling the carbon dioxide release process is provided in the circular groove, and an annular clamping block 328 is detachably provided at the bottom of the sealing cover 321; an air inlet nozzle connected to the inside of the gas release control assembly 327 is provided on one side of the top of the sealing cover 321,
[0061] The exhaust assembly includes a leaking gas isolation cover 326 fixedly mounted on the outer wall of the sealing cover 321, a gas valve 329 connected to the inside of the leaking gas isolation cover 326 is fixedly arranged on the side wall, and a gas valve touch switch 3210 for controlling the opening or closing of the gas valve 329 is fixedly arranged at the bottom of the gas valve 329; when the bottom end of the gas valve touch switch 3210 is touched, it will move upward, so that the gas valve 329 can be controlled to open, and the gas can pass through; after the external force that touches the gas valve touch switch 3210 is unloaded, the gas valve touch switch 3210 will automatically reset, and the gas valve 329 will be closed, and the gas cannot pass through. The lifting column 1 322 is located between the blocking ring 323 and the sealing cover 321 and is slidably arranged inside the arc guide groove 52, and the initial position of the lifting column 1 322 is in the middle of the arc guide groove 52; when the guide block 1 324 is in the initial position, its top end is against the position where the horizontal support surface 1 72 and the horizontal support surface 2 73 are connected.
[0062] The gas release control assembly 327 includes a cylinder 3271 fixedly arranged inside the circular groove and an air inlet pipe fixedly arranged on the top of the cylinder 3271, a plurality of branch pipes 3272 connected to the interior of the cylinder 3271 are evenly and fixedly arranged on the outer wall of the cylinder 3271, and a plurality of exhaust ports are provided at the bottom of the branch pipes 3272, a gas baffle plate 3273 is sealingly and slidably arranged inside the cylinder 3271, a main air hole 3274 is provided on the top of the gas baffle plate 3273, a plurality of branch air holes 3275 connected to the interior of the main air hole 3274 are provided on the side wall of the gas baffle plate 3273 and at positions corresponding to the branch pipes 3272, a lifting column 3276 is fixedly arranged at the bottom of the gas baffle plate 3273, a spring limiting ring is fixedly sleeved on the outer wall of the lifting column 3276, and a spring 3277 is slidably sleeved on the outer wall of the lifting column 3276 and located between the cylinder 3271 and the spring limiting ring. The air inlet duct at the top of the cylinder 3271 and the air inlet nozzle at the top of the sealing cover 321 are connected through an air pipe; the branch hole 3275 is connected to the inside of the main air hole 3274, and each branch hole 3275 and the branch pipe 3272 at the corresponding position are arranged on the same straight line, and when the branch hole 3275 moves to the extreme position, it will be connected with the branch pipe 3272 at the corresponding position; the lifting column 3276 can only move up and down in the vertical direction, and cannot rotate axially; a T-shaped slider is fixedly arranged on the side wall of the sealing cover 321, and the T-shaped slider is slidably arranged in the T-shaped slide groove on the side wall of the lifting frame 31.
[0063] Embodiment 3: The main difference between this embodiment and the second technical solution is: a sealing property inspection test device based on sealing processing, the lifting component 33 includes a cylinder body 331, a sealing seat 332 used in conjunction with the leakage gas isolation cover 326 is fixedly sleeved on the outer wall of the cylinder body 331, a lifting plate 333 is sealingly and slidingly arranged inside the cylinder body 331, a lifting rod 334 is fixedly arranged at the bottom of the lifting plate 333, a guide block 2 335 is fixedly arranged at the bottom end of the lifting rod 334, a spring 336 is slidingly sleeved on the outer wall of the lifting rod 334 and located between the guide block 2 335 and the cylinder body 331, a test carrier for carrying a rubber ring seal is detachably arranged on the top of the lifting plate 333 and located inside the cylinder body 331, the test carrier includes a lifting plate 337 and an isolation ring 338 fixedly arranged on the top of the lifting plate 337, and a baffle 339 corresponding to the position of the gas valve touch switch 3210 is fixedly arranged on the side wall of the cylinder body 331. The bottom of the lifting plate 337 and the top of the lifting plate 333 are sealed together, and the isolation ring 338 and the inner wall of the cylinder body 331 are also sealed together; the lifting plate 337 is an annular structure, and the hollow area in the middle provides a channel for the lifting column 3276 to move down and abut against the top of the lifting plate 333; a plurality of mounting grooves are evenly arranged on the top of the turntable 2, and the cylinder body 331 is installed in the mounting grooves through flanges, and the bottom end of the guide block 335 abuts against the connecting positions of the horizontal support surface 1 72 and the horizontal support surface 2 73 at the top of the drive block assembly 8, and can slide along the top area of the drive block assembly 8.
[0064] The color development component 34 includes a heater 341 and a heating tank 342 disposed on the top of the heater 341. A color development cylinder 343 for storing purple litmus solution is detachably disposed inside the heating tank 342. An air inlet pipe 344 for conveying gas to the inside of the color development cylinder 343 is fixedly disposed on one side of the top of the color development cylinder 343, and an exhaust pipe 345 for discharging excess gas is fixedly disposed on the other side of the top of the color development cylinder 343. A transparent glass observation window 346 is disposed on the outer wall of the color development cylinder 343 for observing the color change of the purple litmus solution inside the color development cylinder 343. A metal heating plate matching the shape of the inner wall of the heating tank 342 is disposed inside the heating tank 342. The metal heating plate can be coated on the partial outer wall of the color development cylinder 343, so that the metal heating plate is heated by the heater 341 to heat the color development cylinder 343; one end of the air inlet pipe 344 is connected to the output end of the gas valve 329.
[0065] The embodiment of the present invention further provides a testing method of a sealing property inspection testing device based on sealing component processing, the method comprising the following steps:
[0066] Step 1: Before testing the sealing performance of the seal, the staff members are located at the front and rear sides of the test platform 1 respectively, and then put the rubber ring seals to be tested into the sealing testing mechanism 3 of the corresponding size in turn; the specific process is: the lifting plate 337 and the isolation ring 338 together constitute a test carrier for carrying the rubber sealing ring, and the test carrier and the lifting plate 333 are detachable. Before testing the sealing performance of the rubber sealing ring, the test carrier of the corresponding size is replaced according to the inner and outer diameters of the rubber sealing ring to be tested, and the inner diameter of the isolation ring 338 is required to match the outer diameter of the rubber sealing ring, and the inner diameter of the lifting plate 337 is required to match the inner diameter of the rubber sealing ring; the lifting plate 337 and the isolation ring 338 together constitute a test carrier for carrying the rubber sealing ring. There are multiple groups of test carriers, and the size design of the multiple groups of test carriers is based on several rubber ring seals that are often tested in actual production, and each test carrier is marked with the size of the rubber ring seal that can be tested. The thickness of the lifting plate 337 and the height of the isolation ring 338 in each group of test carriers are kept the same. Therefore, the corresponding test carrier can be quickly found according to the size of the rubber ring seal to be tested, and the original test carrier can be disassembled and replaced, and then the annular clamping block 328 matching the test carrier can be replaced accordingly. The annular clamping block 328 can just slide along the inner wall of the isolation ring 338 to be inserted to a position 1mm away from the top of the lifting plate 337, that is, the annular clamping block 328 is only changed in the inner and outer diameters, and the height remains unchanged;
[0067] After the test carrier that meets the test requirements is replaced, two staff members are required to be located at the front and rear sides of the test platform 1, that is, opposite to the front and rear operating ports of the protective cover; there are four sealing detection mechanisms 3, and the four sealing detection mechanisms 3 are divided into two groups. The two groups of sealing detection mechanisms 3 are symmetrically arranged at the front and rear sides of the turntable 2 with the dividing line of the test platform 1 in the left and right directions as the symmetry axis. The staff can replace the test carrier or take and place the rubber sealing ring seals on the two groups of sealing detection mechanisms 3 through the operating ports at the front and rear positions of the protective cover;
[0068] The staff uses the operation ports on both sides of the protective cover to place the rubber sealing rings to be tested on the top of the lifting plates 337 in the multiple sealing detection mechanisms 3 in sequence, and the rubber sealing rings just completely cover the top of the lifting plates 337;
[0069] Step 2, start the servo motor to drive the turntable 2 to rotate counterclockwise to the first preset angle value, and the sealing detection mechanism 3, driven by the driving block component 1 7, seals the rubber sealing ring to be tested in the cavity inside it, and then the servo motor is intermittent for a preset time of one, and then the air supply component 6 simultaneously delivers a preset amount of carbon dioxide gas to multiple sealing detection mechanisms 3. After the preset time of two, observe the color change in the sealing detection mechanism 3. If there is no obvious color change and no obvious bubbles are generated, the sealing of the rubber sealing ring is good, otherwise, the rubber sealing ring is a defective product; the specific process is: since the servo motor has been programmed, its rotation direction and intermittent time will be carried out according to the preset program;
[0070] After the servo motor is started, it first rotates counterclockwise to a first preset angle value of twenty degrees, and the guide block 235 in the driving block assembly 23 slides from the connection position of the horizontal support surface 1 72 and the inclined surface 74 to the surface of the horizontal support surface 1 72 away from the inclined surface 74, while the guide block 1324 in the clamping assembly 32 gradually climbs from the connection position of the horizontal support surface 1 72 and the inclined surface 74 along the inclined surface 74 to the middle position of the top of the horizontal support surface 2 73. At this time, the guide block 235 in the driving block assembly 23 slides to the middle position of the horizontal support surface 1 72, and the circular The clamping block 328 is inserted into the spacer plate 337 by sliding along the inner wall of the isolating ring 338 to a position 1 mm away from the top of the lifting plate 337. The thickness of the rubber seal is slightly greater than 1 mm. The annular clamping block 328 is pressed on the top of the rubber seal to be tested. The rubber seal to be tested undergoes elastic deformation under the joint action of the annular clamping block 328 and the lifting plate 337, that is, the thickness is compressed, ensuring that the rubber seal to be tested completely seals the connection space between the lifting plate 337 and the annular clamping block 328. When the connection space between the blocks 328 is completely sealed, the leaking gas isolation cover 326 is pressed against the top of the sealing seat 332, and the two are sealed and connected by a sealing strip. At the same time, the gas valve touch switch 3210 and the top of the baffle 339 are pressed against each other, and the gas valve touch switch 3210 is pushed upward, thereby triggering the gas valve 329 to open the gas transmission channel. At the same time, the bottom end of the lifting column 3276 passes through the middle hollow area of the lifting plate 337 and presses against the top of the lifting plate 333. The lifting plate 333 pushes the lifting column 3276 to move upward to the extreme. When the air is in the limited position, the air branch hole 3275 at each position is connected to the branch pipe 3272 at the corresponding position, and the carbon dioxide gas in the carbon dioxide storage tank 61 is transported to the cylinder 3271 through the air inlet nozzle on the top of the sealing cover 321, and enters into the multiple branch pipes 3272 through the main air hole 3274 and the air branch hole 3275, so that the carbon dioxide gas is concentrated in the space between the sealing cover 321 and the lifting plate 333 until the gas pressure of the carbon dioxide in the space is consistent with the gas pressure in the carbon dioxide storage tank 61;
[0071] At this time, the space between the sealing cover 321 and the lifting plate 333 is sealed and covered in the space between the leaking gas isolation cover 326 and the sealing seat 332. If there are holes or damages in the rubber sealing ring seal, the carbon dioxide gas between the sealing cover 321 and the lifting plate 333 will enter the space between the leaking gas isolation cover 326 and the sealing seat 332 through the holes and the damaged area, and then enter the inside of the color developing tube 343 through the air inlet pipe 344. After the carbon dioxide gas enters the inside of the color developing tube 343, it reacts chemically with the water inside the purple litmus to form carbonic acid, and the carbonic acid turns the purple litmus solution red. After an interval preset time of ten seconds, the color change of the purple litmus solution and the churning of bubbles can be observed through the transparent glass observation window 346, and it is judged that the sealing performance of the rubber sealing ring is unqualified and is a defective product. On the contrary, if the purple litmus solution does not change color and no bubbles are generated in the color developing tube 343, the rubber sealing ring is qualified and is a good product.
[0072] Step 3, after the sealing test is completed, the servo motor drives the turntable 2 to rotate the first preset angle value in the clockwise direction, and continues to rotate the second preset angle value after the sealing detection mechanism 3 returns to its original position, and then the sealing detection mechanism 3 is driven by the driving block assembly 2 8 for an intermittent preset time of three, and the rubber sealing ring that has been tested inside it is ejected. At this time, the staff can take out the rubber sealing ring. After the intermittent preset time of three is over, the servo motor drives the sealing detection mechanism 3 to return to its original position again, and performs a sealing test on other rubber sealing rings;
[0073] The specific process is as follows: after the sealing test is completed, the servo motor rotates clockwise to a first preset angle value, and each sealing detection mechanism 3 returns to its original position state, and then continues to rotate clockwise to a second preset angle value of twenty degrees. During the rotation process, the guide block 2 335 climbs along the inclined surface 74 in the driving block assembly 2 8 to the top of the horizontal support surface 2 73. During this process, the guide block 2 335 is pushed upward until the top of the lifting plate 333 is flush with the top of the cylinder 2 331, and then the servo motor enters a five-second intermittent preset time three, and the staff can remove the rubber sealing ring seal after the test. After the intermittent preset time three ends, the servo motor drives the sealing detection mechanism 3 to restore the original position again; after detecting a bad rubber sealing ring seal, the heater 341 can be turned on, and the heating plate in the heating tank 342 heats the color developing cylinder 343. After the purple litmus solution is heated, the carbonic acid inside it is decomposed by heat, and the purple litmus returns to its purple state and can participate in the process of detecting the rubber ring seal again.
[0074] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0075] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A sealing property testing device based on sealing processing, characterized in that: include: A testing platform, a protective cover is fixedly arranged on the top of the testing platform, and a servo motor is fixedly arranged inside the testing platform, and the output shaft of the servo motor rotates through the testing platform and extends to the outside; A turntable is arranged above the testing platform, and the output shaft of the servo motor is fixedly connected to the bottom of the turntable; The seal quality inspection mechanism includes a plurality of sealing detection mechanisms arranged on the top of the turntable, and is used to perform sealing detection on a plurality of rubber ring seals at the same time; A sealing detection driving mechanism, comprising an annular frame fixedly arranged on the inner wall of the protective cover through a suspension arm, a guide assembly fixedly arranged below the annular frame through a connecting rod, and a gas supply assembly for providing carbon dioxide gas to the sealing detection mechanism is arranged inside the annular frame, and a driving block assembly 1 corresponding to the position of the sealing detection mechanism is fixedly arranged at the bottom of the annular frame, which is used to drive the sealing detection mechanism to complete the sealing detection of the rubber ring seal; The sealing member disengagement mechanism comprises a driving block assembly 2 which is arranged corresponding to the position of a plurality of sealing detection mechanisms, and each of the driving block assemblies 2 is detachably arranged on the top of the detection platform.
2. A sealing property inspection and testing device based on sealing processing according to claim 1, characterized in that: The sealing detection mechanism includes a lifting frame fixedly arranged on the top of the detection platform and a T-shaped slide groove opened on the side wall of the lifting frame, a pressing assembly for applying pressure to the sealing component pressing assembly and providing carbon dioxide detection gas is arranged in the T-shaped slide groove, a lifting assembly is arranged directly below the pressing assembly, which is used to carry the rubber ring seal to be detected and push out the rubber ring seal that has completed the detection, and a color development assembly is arranged on one side of the lifting assembly, which is used to use the leaked carbon dioxide gas and itself to produce a color development reaction to determine the sealing status of the rubber ring seal.
3. A sealing property inspection and testing device based on sealing processing according to claim 2, characterized in that: The clamping assembly comprises a sealing cover and a lifting column 1 fixedly arranged on the top of the sealing cover, a barrier ring is fixedly provided on the outer wall of the lifting column 1, a guide block 1 is fixedly provided on the top of the lifting column 1, a spring is provided on the outer wall of the lifting column 1 and a sliding sleeve is provided between the barrier ring and the guide block 1, an exhaust assembly for conveying leaked carbon dioxide gas to the color developing assembly is fixedly provided on the outer wall of the sealing cover, a circular groove is provided at the bottom of the sealing cover, a gas release control assembly for controlling the carbon dioxide release process is provided in the circular groove, and an annular clamping block is detachably provided at the bottom of the sealing cover; The exhaust assembly includes a leaking gas isolation cover fixedly mounted on the outer wall of the sealing cover, a gas valve connected to the interior of the leaking gas isolation cover is fixedly arranged on the side wall of the leaking gas isolation cover, and a gas valve touch switch for controlling the opening or closing of the gas valve is fixedly arranged at the bottom of the gas valve.
4. A sealing property inspection and testing device based on sealing component processing according to claim 3, characterized in that: The gas release control component includes a cylinder body 1 fixedly arranged inside a circular groove and an air intake pipe fixedly arranged on the top of the cylinder body 1, a plurality of branch pipes connected to the interior of the cylinder body 1 are evenly and fixedly arranged on the outer wall of the cylinder body 1, a plurality of exhaust ports are provided at the bottom of the branch pipes, a gas baffle plate is sealingly and slidably arranged inside the cylinder body 1, a main air hole is provided on the top of the gas baffle plate, a plurality of branch holes connected to the interior of the main air hole are provided on the side wall of the gas baffle plate and at positions corresponding to the branch pipes, a lifting column 2 is fixedly arranged at the bottom of the gas baffle plate, a spring limiting ring is fixedly sleeved on the outer wall of the lifting column 2, and a spring 2 is slidably sleeved on the outer wall of the lifting column 2 and located between the cylinder body 1 and the spring limiting ring.
5. A sealing property inspection and testing device based on sealing processing according to claim 3, characterized in that: The lifting assembly includes a cylinder body 2, a sealing seat for use with a leaking gas isolation cover is fixedly sleeved on the outer wall of the cylinder body 2, a lifting plate is sealingly and slidingly arranged inside the cylinder body 2, a lifting rod 3 is fixedly arranged at the bottom of the lifting plate, a guide block 2 is fixedly arranged at the bottom end of the lifting rod 3, a spring 3 is slidingly sleeved on the outer wall of the lifting rod 3 and located between the guide block 2 and the cylinder body 2, a test carrier for carrying a rubber ring seal is detachably arranged on the top of the lifting plate and located inside the cylinder body 2, the test carrier includes a lifting plate and an isolation ring fixedly arranged on the top of the lifting plate, and a baffle corresponding to the position of the gas valve touch switch is fixedly arranged on the side wall of the cylinder body 2.
6. A sealing property inspection and testing device based on sealing processing according to claim 3, characterized in that: The color developing component includes a heater and a heating tank arranged on the top of the heater, a color developing cylinder for storing purple litmus solution is detachably arranged inside the heating tank, an air inlet pipe for conveying gas into the interior of the color developing cylinder is fixedly arranged on one side of the top of the color developing cylinder, and an exhaust pipe for discharging excess gas is fixedly arranged on the other side of the top of the color developing cylinder, and a transparent glass observation window is arranged on the outer wall of the color developing cylinder for observing the color change of the purple litmus solution inside the color developing cylinder.
7. A sealing property testing device based on sealing processing according to claim 1, characterized in that: The structures of the driving block assembly 1 and the driving block assembly 2 are exactly the same. The driving block assembly 1 includes a base arranged on the top of the detection platform by bolts. The top of the base is respectively provided with a horizontal support surface 1, a horizontal support surface 2 and an inclined surface. The horizontal support surface 1 and the horizontal support surface 2 are connected by the inclined surface.
8. The sealing property testing device based on sealing processing according to claim 1 is characterized in that: The gas supply assembly includes a carbon dioxide gas storage tank fixedly arranged on the inner wall of the annular frame through a support arm and a plurality of exhaust nozzles evenly fixedly arranged on the side wall of the carbon dioxide gas storage tank, each exhaust nozzle is connected to a sealing detection mechanism at a corresponding position through a gas pipe, and a barometer is fixedly arranged inside the carbon dioxide gas storage tank for real-time monitoring of the carbon dioxide pressure value.
9. The sealing property testing device based on sealing processing according to claim 1 is characterized in that: The guide assembly comprises a guide ring fixedly arranged at the bottom of the annular frame through a suspension arm, and a plurality of arc-shaped guide grooves are evenly arranged on the top of the guide ring.
10. A testing method for implementing the sealing property inspection test device based on sealing processing according to any one of claims 1 to 9, characterized in that: The method comprises the following steps: Step 1: Before testing the sealing performance of the seal, the staff members are located at the front and rear sides of the test bench, and then place the rubber ring seals to be tested into the sealing test mechanisms of corresponding sizes in turn; Step 2: Start the servo motor to drive the turntable to rotate counterclockwise to a first preset angle value. The sealing detection mechanism, driven by the driving block component 1, seals the rubber sealing ring to be tested in the cavity inside it. Then the servo motor is intermittent for a preset time 1, and then the gas supply component simultaneously delivers a preset amount of carbon dioxide gas to multiple sealing detection mechanisms. After the preset time 2, observe the color change in the sealing detection mechanism. If there is no obvious color change and no obvious bubbles are generated, the sealing of the rubber sealing ring is good, otherwise, the rubber sealing ring is a defective product. Step three, after the sealing test is completed, the servo motor rotates the drive dial to rotate the first preset angle value clockwise, and continues to rotate the second preset angle value after the sealing detection mechanism returns to its original position. Then, for the intermittent preset time three, the sealing detection mechanism, driven by the driving block assembly 2, pushes out the rubber sealing ring that has been tested inside it. At this time, the staff can take out the rubber sealing ring. After the intermittent preset time three ends, the servo motor drives the sealing detection mechanism to return to its original position again, and performs a sealing test on other rubber sealing rings.
Citation Information
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Device for testing sealing performance of rubber sealing ring
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