Multi-stage stamping forming equipment and stamping method for automobile cross beam
By introducing electric conveyor belts and material control mechanisms into the stamping equipment, and cleaning the scraps with fans and deflectors, the problems of cumbersome manual operation and inconvenient cleaning of scraps in the existing technology are solved, and processing is improved Efficiency and automation level of equipment.
Patent Information
- Application Number
- CN202411276144.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2044-09-12
AI Technical Summary
The existing stamping equipment lacks the functions of loading and removing materials by themselves, which leads to cumbersome processing steps and labor-intensive labor, and is inconvenient to clean up the scraps, which affects subsequent processing.
A multi-stage stamping processing and forming equipment is designed, using an electric conveyor belt and material control mechanism to realize automatic loading and unloading of plates, and combining a fan and a deflector to realize automatic cleaning of crushed materials.
Automatic loading and unloading of plate parts is realized, manual operation is reduced, processing efficiency is improved, and through the cooperation of the fan and the deflector, the timely cleaning of the scraps is ensured to avoid the impact on subsequent processing.
Smart Images

Figure CN118788881B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of stamping processing, in particular to a multi-stage stamping processing forming equipment and a stamping processing method for an automobile cross beam. Background Art
[0002] Stamping is a production technology that uses the power of conventional or special stamping equipment to directly subject sheet metal to deformation force in the mold and deform it, thereby obtaining product parts with certain shapes, sizes and performances. It is a metal cold deformation processing method, so it is called cold stamping or sheet metal stamping, or stamping for short. The so-called multi-stage stamping generally refers to the work of gradual stamping at different heights according to a preset process. When making parts such as automobile beams, stamping equipment is needed for shaping.
[0003] The Chinese patent application with the publication number CN216297617U proposes a stamping device for processing automobile cross beams that is easy to demould, including a base, a positioning plate fixedly arranged on the upper end surface of the base, convex plates fixedly connected on both sides of the upper end surface of the positioning plate, rod holes fixedly opened at the middle position of the front end surfaces of the two convex plates, shaft holes fixedly opened on both sides of the middle of the positioning plate, fixed grooves fixedly opened on both sides of the middle of the inner end of the base, cylinders fixedly arranged in the two fixed grooves, double-threaded screws rotatably sleeved in the two rod holes, and fixed plates fixedly sleeved on the outer walls of the middle of the two double-threaded screws. The structure is simple and easy to operate. Not only can the stamping device be fixed by the positioning plate in conjunction with the clamping plate, the processing effect is better, but also it has the function of timely cleaning of waste materials, and can also assist in demoulding, which is convenient for subsequent processing.
[0004] When performing stamping tasks, the above device realizes the function of timely cleaning up the waste generated in the stamping process, but similar to most existing stamping equipment, it does not have the function of self-loading and unloading, so it needs to be manually performed by humans. The corresponding processing steps are relatively cumbersome and labor-intensive. Therefore, a multi-stage stamping forming equipment and a stamping processing method for automobile beams are proposed herein. Summary of the invention
[0005] In order to solve the above-mentioned problems, the present invention provides a multi-stage stamping forming equipment.
[0006] The multi-stage stamping forming equipment provided by the present invention adopts the following technical solution:
[0007] A multi-stage stamping forming equipment comprises a base surface, an electric conveyor belt and a box body are placed on the top of the base surface, a pressure strip is fixedly connected to the electric conveyor belt, a movable block is slidably connected to the top of the base surface, a material control mechanism is arranged on the movable block, a control mechanism is arranged on the box body, and a fixed mold assembly is fixedly connected to the top of the box body;
[0008] The material controlling mechanism comprises an L-shaped plate, which is fixedly connected to the top of the movable block, and the inner side of the L-shaped plate is slidably connected with a lifting plate, and the top of the lifting plate is rotatably connected to a rotating platform, and the top of the rotating platform is fixedly connected with a mounting plate, and the top of the mounting plate is fixedly connected with a main plate, and the main plate is slidably connected with a movable plate, and the movable plate extends out of the outside of the main plate, and the outer side of the movable plate is fixedly connected with an auxiliary plate, and two first clamping plates are arranged inside the movable plate, and the first clamping plate extends out of the outside of the movable plate, and the auxiliary plate is slidably connected with a control plate inside the auxiliary plate, and the control plate is movably connected with a push-pull plate on the inner side through a movable hinge seat, and the bottom end of the push-pull plate is movably connected to the first clamping plate through a movable hinge seat, and one end of the movable plate is integrally formed with an extension plate, and the first electric push rod is fixedly connected inside the extension plate, and the bottom of the first electric push rod is fixedly connected with the second clamping plate.
[0009] By adopting the above technical solution, the plates required for beam forming are arranged and placed on the electric conveyor belt and conveyed. After being conveyed to the discharge end and extended a certain distance, the extension plate is controlled to move until the plate is inserted into it, and the first electric push rod pushes the second clamping plate, prompting the second clamping plate to clamp the plate and then load it. After the forming is completed, the two first clamping plates can be controlled to clamp the formed beam workpiece, and then it is transported and put into unloading, so as to avoid the cumbersome and labor-intensive manual loading and unloading.
[0010] Preferably, a threaded rod is rotatably connected to the inner side of the L-shaped plate, the bottom of the threaded rod is rotatably connected to the top of the movable block, the threaded rod passes through the lifting plate and is threadedly connected to the lifting plate, a first motor is fixedly connected to the top of the L-shaped plate, the first motor is fixedly connected to the top of the threaded rod through an output shaft, a second electric push rod is fixedly connected to one side wall of the box body, and one end of the second electric push rod is fixedly connected to one side of the movable block.
[0011] By adopting the above technical solution, the threaded rod can drive the lifting plate to move up and down after rotating.
[0012] Preferably, a stabilizing plate is fixedly connected to the top of the lifting plate, the rotating platform passes through the top wall of the stabilizing plate and is rotatably connected to the stabilizing plate, a first gear is fixedly connected to the outside of the rotating platform, a second motor is fixedly connected to the top of the stabilizing plate, the second motor is fixedly connected to the second gear via an output shaft, and the first gear is meshed with the second gear.
[0013] By adopting the above technical solution, the second gear rotates to drive the first gear to rotate.
[0014] Preferably, a third electric push rod is fixedly connected to the main plate, one end of the third electric push rod is fixedly connected to the movable plate, a first limit rod is fixedly connected inside the movable plate, the first limit rod passes through the first clamping plate, a fourth electric push rod is fixedly connected to the top of the control plate, the top of the fourth electric push rod is fixedly connected to the inner side of the auxiliary plate, and a first anti-slip pad is fixedly connected to both first clamping plates.
[0015] By adopting the above technical solution, the first anti-slip pad can play an effective anti-slip protective role when the first clamping plate clamps the workpiece.
[0016] Preferably, a second anti-slip pad is fixedly connected to the inner side of the extension plate and the bottom of the second clamping plate, and a second limiting rod is fixedly connected to the top of the second clamping plate, and the second limiting rod extends out of the extension plate.
[0017] By adopting the above technical solution, the second limiting rod can provide limiting for the second clamping plate, so that it can maintain stable vertical lifting.
[0018] Preferably, the material control mechanism includes a blowing assembly, which includes a fan, and the fan is arranged inside a mounting plate, and two through slots are provided on the mounting plate, and the top and bottom of the fan are fixedly connected with rotating rods, and the two rotating rods extend into the two through slots respectively, and the rotating rods are rotatably connected to the mounting plate, and a rectangular rod is fixedly connected to the inside of one of the through slots, and a strip plate is slidably connected to the outside of the rectangular rod, and a rack is fixedly connected to the strip plate, and a third gear is fixedly connected to the outside of one of the rotating rods, and the third gear is meshed with the rack, and a fifth electric push rod is fixedly connected to the strip plate, and the fifth electric push rod is fixedly connected to the inside of the through slot.
[0019] By adopting the above technical solution, the fifth electric push rod can push the strip plate after working.
[0020] Preferably, the control mechanism includes a top plate, which is arranged on the top of the box body, a first cylinder is fixedly connected to the top plate, a movable mold assembly is fixedly connected to the bottom of the first cylinder, a guide rod is fixedly connected between the top plate and the box body, the guide rod passes through the movable mold assembly, an insertion rod is fixedly connected to the bottom of the movable mold assembly, a socket is fixedly connected to the fixed mold assembly, and the insertion rod matches the socket.
[0021] By adopting the above technical solution, when the movable mold assembly and the fixed mold assembly are closed, the insertion rod is inserted into the socket to further provide guidance for the movable mold.
[0022] Preferably, a stamping block is provided inside the box body, the stamping block extends outside the box body, the bottom of the stamping block is fixedly connected to a second cylinder, the second cylinder is fixedly connected to the inside of the box body, the front and rear sides of the stamping block are fixedly connected to a first rectangular plate, the inside of the box body is fixedly connected to a first vertical rod, and the first vertical rod passes through the first rectangular plate.
[0023] By adopting the above technical solution, the first vertical rod can provide a limit for the first rectangular plate.
[0024] Preferably, two guide plates are provided inside the box, both of which extend out of the box, and a second rectangular plate is fixedly connected to the guide plate, and a second vertical rod is fixedly connected to the inside of the box, and the second vertical rod passes through the second rectangular plate, and a spring is fixedly connected to the top of the second rectangular plate, and the spring is provided on the outside of the second vertical rod, and the top of the spring is fixedly connected to the top wall of the inner cavity of the box.
[0025] By adopting the above technical solution, the guide plate can guide the broken materials when they are blown and cleaned, so that they are blown down in a fixed direction.
[0026] Another technical problem to be solved by the present invention is to provide a stamping method for an automobile cross beam, using a multi-stage stamping forming device, comprising the following steps:
[0027] S1. Board transmission
[0028] The plates required for the beam stamping process are arranged and placed on the electric conveyor belt for transportation. After being transported to the discharge end, the extension plate can be controlled to move to insert one end of the plate into it, and then the plate is clamped by the second clamping plate and placed on the fixed mold assembly to achieve the purpose of loading;
[0029] S2. Stamping
[0030] The first cylinder controls the movable die assembly to press the plate downward onto the fixed die assembly, and then controls the punch block to move upward to lift up and perform punching and forming processing on the plate;
[0031] S3, unloading after molding
[0032] When the stamping and forming process of the plate is completed, the movable plate is controlled to move to the top of the workpiece, and the two first clamping plates are controlled to clamp and pick up the formed workpiece, and then the workpiece is placed in the corresponding storage position or on the conveying device equipped for processing, so as to perform the unloading operation;
[0033] S4. Debris cleaning
[0034] When all processing steps are completed, the fan can blow away the debris that may be generated during the molding process, so as to achieve the purpose of cleaning and avoid the existence of debris affecting subsequent processing.
[0035] In summary, the present invention includes the following beneficial technical effects:
[0036] A multi-stage stamping forming equipment and a stamping processing method for automobile cross beams. Through the design of a material control mechanism, the plates required for beam forming are arranged and placed on an electric conveyor belt and conveyed. After being conveyed to the discharge end and extended a certain distance, the extension plate is controlled to move until the plate is inserted into it, and the first electric push rod pushes the second clamping plate to cause the second clamping plate to clamp the plate for loading. After the forming is completed, the two first clamping plates can be controlled to clamp the formed cross beam workpiece, and then it is transported and put into unloading, so as to avoid the cumbersome and labor-intensive manual loading and unloading.
[0037] A multi-stage stamping forming equipment and a stamping processing method for an automobile cross beam. In view of the problem that debris may be difficult to clean during the stamping process, a fan is provided to achieve the purpose of cleaning the debris through wind. On this basis, the fifth electric push rod can reciprocately push and pull the strip plate after working, so that the fan can blow away the debris in different areas during the shaking process, effectively avoiding the situation where the debris cleaning is troublesome and the cleaning is not timely enough and may affect the subsequent work.
[0038] A multi-stage stamping forming equipment and a stamping processing method for an automobile cross beam are provided, wherein a guide plate is added to guide the airflow blown out by a fan, so that the blown-up debris can be blown down to one end under the action of the guide plate, thereby preventing the debris from being scattered and difficult to gather when being blown; secondly, due to the support of the elastic force of the spring, the guide plate can enter the interior of the box when the movable mold assembly is pressed down, and pops out automatically after the movable mold assembly is separated from the fixed mold assembly, which is more flexible and convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] Figure 1 It is a schematic diagram of the structure of the present invention;
[0040] Figure 2 It is a rear view structural diagram of the present invention;
[0041] Figure 3 It is a cross-sectional structural diagram of the box body in the present invention;
[0042] Figure 4 A bottom view of the movable mold assembly of the present invention;
[0043] Figure 5 It is a front view of the lifting plate in the present invention;
[0044] Figure 6 It is a structural schematic diagram of the mounting plate in the present invention;
[0045] Figure 7 for Figure 6 Zoom in on point A in the figure;
[0046] Figure 8 It is a structural schematic diagram of the movable plate in the present invention;
[0047] Fig. 9 is a cross-sectional side view of the movable plate in the present invention;
[0048] Fig.10 It is a side view of the present invention.
[0049] Description of the accompanying drawings: 1, base surface; 2, electric conveyor belt; 3, box body; 4, pressure strip; 5, movable block; 6, material control mechanism; 61, L-shaped plate; 62, lifting plate; 63, rotating platform; 64, mounting plate; 65, main plate; 66, moving plate; 67, auxiliary plate; 68, first clamping plate; 69, control plate; 691, push-pull plate; 692, extension plate; 693, first electric push rod; 694, second clamping plate; 695, threaded rod; 696, first motor; 697, second electric push rod; 698, stabilizing plate; 699, first gear; 681, second motor; 682, second gear; 6 83. The third electric push rod; 684. The first limit rod; 685. The fourth electric push rod; 686. The first anti-skid pad; 687. The second anti-skid pad; 688. The fan; 689. The through groove; 671. The rotating rod; 672. The strip plate; 673. The third gear; 674. The fifth electric push rod; 675. The rack; 7. The control mechanism; 71. The top plate; 72. The first cylinder; 73. The movable mold assembly; 74. The guide rod; 75. The plug rod; 76. The socket; 77. The stamping block; 78. The second cylinder; 79. The first vertical rod; 791. The guide plate; 792. The second vertical rod; 793. The spring; 8. The fixed mold assembly. DETAILED DESCRIPTION
[0050] The following is combined with Figure 1-10 The present invention is described in further detail.
[0051] The present invention discloses a multi-stage stamping forming device. Figure 1-10 A multi-stage stamping forming device comprises a base surface 1, an electric conveyor belt 2 and a box body 3 are placed on the top of the base surface 1, a pressure strip 4 is fixedly connected to the electric conveyor belt 2, a movable block 5 is slidably connected to the top of the base surface 1, a material control mechanism 6 is arranged on the movable block 5, a control mechanism 7 is arranged on the box body 3, and a fixed mold assembly 8 is fixedly connected to the top of the box body 3;
[0052] The material control mechanism 6 includes an L-shaped plate 61, which is fixedly connected to the top of the movable block 5, a lifting plate 62 is slidably connected to the inner side of the L-shaped plate 61, a rotating platform 63 is rotatably connected to the top of the lifting plate 62, a mounting plate 64 is fixedly connected to the top of the rotating platform 63, a main plate 65 is fixedly connected to the top of the mounting plate 64, a moving plate 66 is slidably connected to the inside of the main plate 65, the moving plate 66 extends out of the outside of the main plate 65, an auxiliary plate 67 is fixedly connected to the outside of the moving plate 66, two first clamping plates 68 are arranged inside the moving plate 66, the first clamping plates 68 extend out of the outside of the moving plate 66, and a control plate 69 is slidably connected to the inside of the auxiliary plate 67;
[0053] A push-pull plate 691 is movably connected to the inner side of the control plate 69 through a movable hinge seat, and the bottom end of the push-pull plate 691 is movably connected to the first clamping plate 68 through a movable hinge seat. An extension plate 692 is integrally formed at one end of the movable plate 66, and a first electric push rod 693 is fixedly connected inside the extension plate 692, and a second clamping plate 694 is fixedly connected to the bottom of the first electric push rod 693. The plates required for beam forming are arranged and placed on the electric conveyor belt 2 and conveyed. After being conveyed to the discharge end and extended a certain distance, the extension plate 692 is controlled to move until the plate is inserted into it, and the first electric push rod 693 pushes the second clamping plate 694, prompting the second clamping plate 694 to clamp the plate and then load it. After the forming is completed, the two first clamping plates 68 can be controlled to clamp the formed beam workpiece, and then it can be transported and unloaded, so as to avoid the cumbersome and labor-intensive manual loading and unloading.
[0054] A threaded rod 695 is rotatably connected to the inner side of the L-shaped plate 61, and the bottom of the threaded rod 695 is rotatably connected to the top of the movable block 5. The threaded rod 695 penetrates the lifting plate 62 and is threadedly connected to the lifting plate 62. A first motor 696 is fixedly connected to the top of the L-shaped plate 61, and the first motor 696 is fixedly connected to the top of the threaded rod 695 through an output shaft. A second electric push rod 697 is fixedly connected to a side wall of the box body 3, and one end of the second electric push rod 697 is fixedly connected to one side of the movable block 5. After the threaded rod 695 rotates, it can drive the lifting plate 62 to move up and down. A stabilizing plate 698 is fixedly connected to the top of the lifting plate 62. The rotating platform 63 penetrates the top wall of the stabilizing plate 698 and is rotatably connected to the stabilizing plate 698. A first gear 699 is fixedly connected to the outside of the rotating platform 63. A second motor 681 is fixedly connected to the top of the stabilizing plate 698. The second motor 681 is fixedly connected to the second gear 682 through an output shaft. The first gear 699 is meshed with the second gear 682. After the second gear 682 rotates, it drives the first gear 699 to rotate.
[0055] A third electric push rod 683 is fixedly connected to the main plate 65, one end of the third electric push rod 683 is fixedly connected to the movable plate 66, a first limit rod 684 is fixedly connected inside the movable plate 66, the first limit rod 684 passes through the first clamping plate 68, a fourth electric push rod 685 is fixedly connected to the top of the control plate 69, the top of the fourth electric push rod 685 is fixedly connected to the inner side of the auxiliary plate 67, the two first clamping plates 68 are fixedly connected with a first anti-slip pad 686, the first anti-slip pad 686 can play an effective anti-slip protection role when the first clamping plate 68 clamps the workpiece, the inner side of the extension plate 692 and the bottom of the second clamping plate 694 are fixedly connected with a second anti-slip pad 687, the top of the second clamping plate 694 is fixedly connected with a second limit rod, the second limit rod extends out of the extension plate 692, and the second limit rod can provide a limit for the second clamping plate 694 to keep it stable and vertically lifted.
[0056] The material control mechanism 6 includes a blowing assembly, which includes a fan 688. The fan 688 is arranged inside the mounting plate 64. Two through slots 689 are provided on the mounting plate 64. The top and bottom of the fan 688 are fixedly connected with rotating rods 671. The two rotating rods 671 extend into the two through slots 689 respectively. The rotating rods 671 are rotatably connected to the mounting plate 64. A rectangular rod is fixedly connected inside one of the through slots 689. A strip plate 672 is slidably connected to the outside of the rectangular rod. A rack 675 is fixedly connected to the strip plate 672. A third gear 673 is fixedly connected to the outside of one of the rotating rods 671. The third gear 673 is meshed with the rack 675. A fifth electric push rod 674 is fixedly connected to the strip plate 672. The fifth electric push rod 674 is fixedly connected to the inside of the through slot 689. The fifth electric push rod 674 can push the strip plate 672 after working.
[0057] The control mechanism 7 includes a top plate 71, which is arranged on the top of the box body 3, a first cylinder 72 is fixedly connected to the top plate 71, a movable mold assembly 73 is fixedly connected to the bottom of the first cylinder 72, a guide rod 74 is fixedly connected between the top plate 71 and the box body 3, the guide rod 74 passes through the movable mold assembly 73, an insertion rod 75 is fixedly connected to the bottom of the movable mold assembly 73, a socket 76 is fixedly connected to the fixed mold assembly 8, and the insertion rod 75 matches the socket 76. When the movable mold assembly 73 and the fixed mold assembly 8 are molded, the insertion rod 75 is inserted into the socket 76 to further provide guidance for the movable mold;
[0058] A stamping block 77 is provided inside the box body 3, and the stamping block 77 extends out of the box body 3. A second cylinder 78 is fixedly connected to the bottom of the stamping block 77, and the second cylinder 78 is fixedly connected to the inside of the box body 3. The front and rear sides of the stamping block 77 are fixedly connected to the first rectangular plate. A first vertical rod 79 is fixedly connected to the inside of the box body 3, and the first vertical rod 79 penetrates the first rectangular plate. The first vertical rod 79 can provide a limit for the first rectangular plate. Two guide plates 791 are provided inside the box body 3, and the two guide plates 791 extend out of the box body 3. The guide plate 791 is fixedly connected to the second rectangular plate. A second vertical rod 792 is fixedly connected to the inside of the box body 3, and the second vertical rod 792 penetrates the second rectangular plate. A spring 793 is fixedly connected to the top of the second rectangular plate. The spring 793 is arranged on the outside of the second vertical rod 792, and the top of the spring 793 is fixedly connected to the top wall of the inner cavity of the box body 3. The guide plate 791 can guide the crushed material when it is blown and cleaned, so that it is blown down in a fixed direction.
[0059] Another technical problem to be solved by the present invention is to provide a stamping method for an automobile cross beam, using a multi-stage stamping forming device, comprising the following steps:
[0060] S1. Board transmission
[0061] The plates required for the beam stamping process are arranged and placed on the electric conveyor belt 2 for conveying. After being conveyed to the discharge end, the extension plate 692 can be controlled to move to insert one end of the plate into it, and then the plate is clamped by the second clamping plate 694 and placed on the fixed mold assembly 8 to achieve the purpose of loading;
[0062] S2. Stamping
[0063] The first cylinder 72 controls the movable die assembly 73 to press the plate downward onto the fixed die assembly 8, and then controls the punch block 77 to move upward to lift up and perform punching and forming processing on the plate;
[0064] S3, unloading after molding
[0065] When the stamping and forming process of the plate is completed, the moving plate 66 is controlled to move to the top of the workpiece, and the two first clamping plates 68 are controlled to clamp and pick up the formed workpiece, and then the workpiece is placed in the corresponding storage position or on the conveying device equipped for processing, so as to perform the unloading operation;
[0066] S4. Debris cleaning
[0067] When all processing steps are completed, the fan 688 can blow away the debris that may be generated during the molding process, so as to achieve the purpose of cleaning and avoid the existence of debris affecting subsequent processing.
[0068] In the actual operation process, firstly, the device is connected to the power supply, and the plates required for the beam stamping processing are arranged and placed on the electric conveyor belt 2 for transportation. After being transported to the discharge end and the plates are extended to a sufficient clamping length, they can be clamped. When the plates are tilted due to the shift in the center of gravity after extending to a longer length, the pressure strip 4 can limit the height of the sides of the plates to prevent them from falling due to excessive tilt angles. After the second electric push rod 697 works, it pushes the movable block 5, and the movable block 5 drives the L-shaped plate 61 to move. It can be seen from the above connection relationship that the overall position of the movable plate 66 can be adjusted to adjust the clamping position of the feeding. After the first motor 696 works, it drives The threaded rod 695 rotates, the threaded rod 695 drives the lifting plate 62 to move up and down, the lifting plate 62 drives the rotating platform 63 to move, and the rotating platform 63 drives the mounting plate 64 to move. It can be seen from the above connection relationship that the clamping height can be adjusted in this way. After the second motor 681 works, it drives the second gear 682 to rotate, the second gear 682 drives the first gear 699 to rotate, and the first gear 699 drives the rotating platform 63 to rotate, so that the clamping direction can be adjusted. After the third electric push rod 683 works, it can push and pull the moving plate 66 to adjust the distance that the moving plate 66 extends out of the outside of the main plate 65, so that the moving plate 66 can be moved and adjusted when facing different directions.
[0069] When loading is required, the extension plate 692 is controlled to move to the inner side of the extension plate 692 through the above control steps, and the first electric push rod 693 pushes the second clamping plate 694, prompting the second clamping plate 694 to tightly squeeze the plate inside the second clamping plate 694. After the clamping condition is formed, the clamped plate is placed on the fixed mold assembly 8, and the extension plate 692 is controlled to move to one side of the box body 3. The first cylinder 72 pushes the movable mold assembly 73 downward to press the plate on the fixed mold assembly 8, and the second cylinder 78 pushes the stamping block 77 upward, and the stamping block 77 moves and performs stamping and forming processing on the plate;
[0070] After the stamping process is completed, the movable mold assembly 73 is controlled to move upward, and then the above adjustment steps are repeated to control the movable plate 66 to move above the stamped workpiece. The fourth electric push rod 685 pushes the control plate 69. After the control plate 69 moves, it drives the push-pull plate 691 to flip. During the flipping process of the push-pull plate 691, the two first clamping plates 68 can be pushed to cause the two first clamping plates 68 to move toward or away from each other. When the first clamping plates 68 move toward each other, the workpiece can be clamped. When they move away from each other, the workpiece can be dropped. After the workpiece is clamped, it is placed in the corresponding storage position or on the conveying device equipped for processing, so as to perform the unloading operation;
[0071] When the movable mold assembly 73 is moved downward to close the fixed mold assembly 8, the guide plate 791 is squeezed and moved downward. When the movable mold assembly 73 is separated from the fixed mold assembly 8, due to the elastic force of the spring 793, the guide plate 791 moves upward again to be higher than the box body 3. When it is necessary to clean the debris that may be generated by the stamping work, the fan 688 works and blows the top of the box body 3. Due to the guiding effect of the guide plate 791, the debris can be blown off in the same direction, so as to achieve the purpose of centralized collection. In addition, during the cleaning process, in order to improve the cleaning effect, After the fifth electric push rod 674 starts working, it can push and pull the strip plate 672 back and forth, and the strip plate 672 drives the rack 675 to move. After the rack 675 moves, it drives the third gear 673 to rotate. The third gear 673 drives the connected rotating rod 671 to rotate, and the rotating rod 671 drives the fan 688 to shake repeatedly. During the shaking process, the fan 688 can blow away the debris in different areas, and fall to the discharge end under the action of the guide plate 791, effectively avoiding the situation where the cleaning of the debris is troublesome and the cleaning is not timely enough, which may affect the subsequent work.
[0072] The above are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A multi-stage stamping forming device, comprising a base surface (1), characterized in that: An electric conveyor belt (2) and a box body (3) are placed on the top of the base surface (1); a pressure strip (4) is fixedly connected to the electric conveyor belt (2); a movable block (5) is slidably connected to the top of the base surface (1); a material control mechanism (6) is provided on the movable block (5); a control mechanism (7) is provided on the box body (3); and a fixed mold assembly (8) is fixedly connected to the top of the box body (3); The material control mechanism (6) comprises an L-shaped plate (61), wherein the L-shaped plate (61) is fixedly connected to the top of the movable block (5), wherein a lifting plate (62) is slidably connected to the inner side of the L-shaped plate (61), wherein the top of the lifting plate (62) is rotatably connected to a rotating platform (63), wherein a mounting plate (64) is fixedly connected to the top of the rotating platform (63), wherein the top of the mounting plate (64) is fixedly connected to a main body plate (65), wherein a moving plate (66) is slidably connected to the inside of the main body plate (65), wherein the moving plate (66) extends out of the outside of the main body plate (65), wherein an auxiliary plate (67) is fixedly connected to the outer side of the moving plate (66), wherein the moving plate (6 ... 66) are provided with two first clamping plates (68) inside, the first clamping plates (68) extend out of the outside of the movable plate (66), the auxiliary plate (67) is slidably connected to a control plate (69) inside, the inner side of the control plate (69) is movably connected to a push-pull plate (691) through a movable hinge seat, the bottom end of the push-pull plate (691) is movably connected to the first clamping plate (68) through a movable hinge seat, one end of the movable plate (66) is integrally formed with an extension plate (692), the extension plate (692) is fixedly connected to a first electric push rod (693), and the bottom of the first electric push rod (693) is fixedly connected to a second clamping plate (694); A threaded rod (695) is rotatably connected to the inner side of the L-shaped plate (61); the bottom of the threaded rod (695) is rotatably connected to the top of the movable block (5); the threaded rod (695) passes through the lifting plate (62) and is threadably connected to the lifting plate (62); a first motor (696) is fixedly connected to the top of the L-shaped plate (61); the first motor (696) is fixedly connected to the top of the threaded rod (695) via an output shaft; a second electric push rod (697) is fixedly connected to a side wall of the box body (3); one end of the second electric push rod (697) is connected to the movable block (5). One side of the moving block (5) is fixedly connected, the top of the lifting plate (62) is fixedly connected to a stabilizing plate (698), the rotating platform (63) passes through the top wall of the stabilizing plate (698) and is rotatably connected to the stabilizing plate (698), the outside of the rotating platform (63) is fixedly connected to a first gear (699), the top of the stabilizing plate (698) is fixedly connected to a second motor (681), the second motor (681) is fixedly connected to a second gear (682) via an output shaft, and the first gear (699) is meshed with the second gear (682); A third electric push rod (683) is fixedly connected to the main body plate (65), one end of the third electric push rod (683) is fixedly connected to the movable plate (66), a first limit rod (684) is fixedly connected inside the movable plate (66), the first limit rod (684) passes through the first clamping plate (68), a fourth electric push rod (685) is fixedly connected to the top of the control plate (69), the top of the fourth electric push rod (685) is fixedly connected to the inner side of the auxiliary plate (67), and first anti-slip pads (686) are fixedly connected to both first clamping plates (68); The material control mechanism (6) includes a material blowing assembly, which includes a fan (688), the fan (688) is arranged inside a mounting plate (64), the mounting plate (64) is provided with two through slots (689), the top and bottom of the fan (688) are fixedly connected with rotating rods (671), the two rotating rods (671) extend into the two through slots (689) respectively, the rotating rods (671) are rotatably connected to the mounting plate (64), and one of the through slots (689) is fixedly connected to the mounting plate (64). 89) is fixedly connected to a rectangular rod inside, and a strip plate (672) is slidably connected to the outside of the rectangular rod, and a rack (675) is fixedly connected to the strip plate (672), and a third gear (673) is fixedly connected to the outside of one of the rotating rods (671), and the third gear (673) is meshed with the rack (675), and a fifth electric push rod (674) is fixedly connected to the strip plate (672), and the fifth electric push rod (674) is fixedly connected to the inside of the through slot (689); The control mechanism (7) comprises a top plate (71), the top plate (71) being arranged on the top of the box body (3), the top plate (71) being fixedly connected to a first cylinder (72), the bottom of the first cylinder (72) being fixedly connected to a movable mold assembly (73), a guide rod (74) being fixedly connected between the top plate (71) and the box body (3), the guide rod (74) penetrating the movable mold assembly (73), an insertion rod (75) being fixedly connected to the bottom of the movable mold assembly (73), and a socket (76) being fixedly connected to the fixed mold assembly (8), the insertion rod (75) matching the socket (76).
2. The multi-stage stamping forming equipment according to claim 1, characterized in that: The inner side of the extension plate (692) and the bottom of the second clamping plate (694) are both fixedly connected with a second anti-slip pad (687); the top of the second clamping plate (694) is fixedly connected with a second limit rod, the second limit rod extends out of the extension plate (692); a stamping block (77) is arranged inside the box body (3), the stamping block (77) extends out of the box body (3); a first vertical rod (79) is fixedly connected inside the box body (3); two guide plates (791) are arranged inside the box body (3), the two guide plates (791) extend out of the box body (3); and a second vertical rod (792) is fixedly connected inside the box body (3).
3. The multi-stage stamping forming equipment according to claim 2, characterized in that: The bottom of the punching block (77) is fixedly connected to a second cylinder (78), the second cylinder (78) is fixedly connected to the inside of the box body (3), the front and rear sides of the punching block (77) are fixedly connected to a first rectangular plate, the first vertical rod (79) passes through the first rectangular plate, the guide plate (791) is fixedly connected to a second rectangular plate, and the second vertical rod (792) passes through the second rectangular plate.
4. The multi-stage stamping forming equipment according to claim 3, characterized in that: A spring (793) is fixedly connected to the top of the second rectangular plate. The spring (793) is arranged outside the second vertical rod (792). The top of the spring (793) is fixedly connected to the top wall of the inner cavity of the box body (3).
5. A stamping method for automobile cross beams, using the multi-stage stamping forming equipment according to claim 4, characterized in that: The following steps are involved: S1. Board transmission The plates required for the crossbeam stamping process are arranged and placed on the electric conveyor belt (2) for conveyance. After being conveyed to the discharge end, the extension plate (692) is controlled to move to insert one end of the plate into the interior thereof, and the plate is clamped by the second clamping plate (694) and placed on the fixed mold assembly (8) to achieve the purpose of loading; S2. Stamping The first cylinder (72) controls the movable die assembly (73) to press the plate member downward onto the fixed die assembly (8), and then controls the punching block (77) to move upward to lift the plate member and perform punching and forming processing on the plate member; S3, unloading after molding When the stamping and forming process of the plate is completed, the moving plate (66) is controlled to move to the top of the workpiece, and the two first clamping plates (68) are controlled to clamp and pick up the formed workpiece, and then the workpiece is placed at a corresponding storage position or on a conveying device equipped for processing, thereby performing a material unloading operation; S4. Debris cleaning When all the processing steps are completed, the fan (688) works to blow away the scraps generated during the molding process.
Citation Information
Patent Citations
Easily-demoulded stamping device for processing automobile cross beam
CN216297617U
Loading and unloading manipulator of punching machine
CN111589967A
Clamping and moving mechanism for positioning and stamping plate raw materials of servo punching machine
CN113351778A