A kind of motor stator core production and processing device and process

By designing an automated motor stator core production and processing device, and using multiple mechanisms to realize the automatic assembly and heating of the core, the problems of low efficiency and poor quality in the existing technology are solved, the processing efficiency and quality are improved, and the iron is ensured. Concentric state between the core and the case.

CN118826397BActive Publication Date: 2025-01-10WENZHOU VOCATIONAL & TECHNICAL UNIVERSITY
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Patent Information

Application Number
CN202411297784.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-01-10
Estimated Expiration
2044-09-18

AI Technical Summary

Technical Problem

The existing motor stator iron core production and processing devices are inefficient, manual operation can easily lead to damage to exposed wires and it is difficult to ensure that the core and the casing are concentric, affecting the processing quality.

Method used

A motor stator iron core production and processing device including a moving mechanism, a lifting mechanism, a reset mechanism and a rotating mechanism is designed. Through automated assembly, the center clamping of the iron core is achieved by using structures such as pushing components and arc blocks. Heating and pressing to avoid damage to the wires and ensure that the core is concentric with the case.

Benefits of technology

It improves the efficiency and quality of the production and processing of the motor stator iron core, avoids damage to exposed wires, and ensures the concentric state of the iron core and the casing, improving the automation and accuracy of the overall processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a motor stator core production and processing device and a process thereof, and relates to the field of core production technology. The motor stator core production and processing device comprises a base, the top of which is connected to two symmetrically arranged moving plates through a moving mechanism, and the opposite side walls of the two moving plates are fixedly connected to two symmetrically arranged support plates, and the top of each of the moving plates is fixedly connected to an arc-shaped clamping plate. The motor stator core production and processing device and the process thereof can push the exposed wires at the bottom of the stator core body inward to avoid contact with the heated casing, avoid damage to the wires, and ensure the quality of its production and processing; can adjust the stator core body to the center and tighten the limit position, can ensure that the stator core body and the casing are in a concentric state, and ensure the quality of subsequent production and processing; through the automated assembly method, the processing is more convenient and quick, and the processing efficiency can be improved.
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Description

Technical Field

[0001] The invention relates to the technical field of iron core production, and in particular to a motor stator iron core production and processing device and a process thereof. Background Art

[0002] The motor stator core is an important component of the motor's magnetic circuit. Together with the rotor core and the air gap between the stator and the rotor, it forms the complete magnetic circuit of the motor. During the production and processing, non-standard equipment is required, such as the motor stator assembly table, to press the motor stator core into the casing. In addition, the casing needs to be heated during assembly.

[0003] However, the existing motor stator core production and processing device and process thereof require manual labor to complete the entire assembly process during use, and the production and processing efficiency is low. At the same time, if the exposed wires are not in a good position, they are likely to touch the high-temperature casing. At this time, the operator's hands have just left the stator and cannot take care of the exposed wires, which can easily cause damage to the exposed wires, thereby affecting the quality of production and processing. In addition, during assembly, it is not easy to ensure that the motor stator core and the casing are concentric, which will also affect the quality of production and processing. Summary of the invention

[0004] The object of the present invention is to provide a motor stator core production and processing device and process thereof to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a motor stator core production and processing device, comprising a base, the top of the base is connected to two symmetrically arranged moving plates through a moving mechanism, and the opposite side walls of the two moving plates are fixedly connected to two symmetrically arranged support plates, the top of each of the moving plates is fixedly connected to an arc-shaped clamping plate, and the top of the base is connected to a moving disk through a lifting mechanism, the bottom of the moving disk is fixedly connected to a mounting frame, and the bottom of the mounting frame is fixedly connected to a plurality of array-arranged electric heating rods, the top of the moving disk is fixedly connected to a fixed tube, and the side wall of the fixed tube is connected to a plurality of array-arranged first arc blocks through a first reset mechanism, the side wall of the fixed tube is connected to a plurality of array-arranged second arc blocks through a second reset mechanism, and the bottom of each second arc block is provided with a conical surface, the top of the fixed tube is rotatably connected to a plurality of array-arranged rotating plates through a rotating mechanism, and the movement of the first arc block is pushed by a pushing mechanism.

[0006] Preferably, the moving mechanism includes two symmetrically arranged fixing plates fixedly connected to the top of the base, and the opposite side walls of the two fixing plates are fixedly connected to fixing rods, the moving plate is sleeved on the side walls of the fixing rods, and the opposite side walls of the two fixing plates are rotatably connected to a double-headed screw, the moving plate is threadedly connected to the threaded portion of the double-headed screw, the side walls of the fixing plates are fixedly connected to a motor, and the output end of the motor is fixed to one end of the double-headed screw.

[0007] Preferably, the lifting mechanism includes a U-shaped frame fixedly connected to the top of the base, and the top of the U-shaped frame is fixedly connected to a cylinder, the cylinder includes a piston rod, and the upper end of the piston rod is fixed to the bottom of the movable plate, the bottom of the movable plate is fixedly connected to a plurality of first sets of rods arranged in an array, the side walls of the first sets of rods are sleeved with first sleeves, and the lower end of the first sleeves is fixed to the top of the base.

[0008] Preferably, the first reset mechanism includes a second sleeve rod fixedly connected to the side wall of each first arc block, and the side wall of the second sleeve rod is sleeved with a second sleeve, the other end of the second sleeve is fixed to the side wall of the fixed tube, and the side wall of each second sleeve is sleeved with a first spring.

[0009] Preferably, the second reset mechanism includes two symmetrically arranged third sleeves fixedly connected to the side walls of each second arc-shaped block, and a third rod is inserted into the third sleeve, the other end of the third rod is fixedly connected to an L-shaped block, the L-shaped block is fixed to the top of the movable disk, and the side wall of each third sleeve is sleeved with a second spring.

[0010] Preferably, the rotating mechanism includes multiple groups of support blocks arranged in an array and fixedly connected to the inner side wall of the fixed tube, and the number of support blocks in each group is two. The rotating plate is rotatably connected to the side wall of the support block through a rotating shaft, and the rotation of the rotating shaft is driven by a driving mechanism.

[0011] Preferably, the driving mechanism includes a gear fixedly sleeved on the side wall of the rotating shaft, and the side wall of the support block is fixedly connected to two symmetrically arranged connecting blocks, the opposite side walls of the two connecting blocks are fixedly connected to two symmetrically arranged guide rods, the side wall of each guide rod is sleeved with a slider, and the side wall of the slider is fixedly connected with a rack, the side wall of each guide rod is sleeved with a third spring, the rack is meshing with the gear, and the movement of the rack is pushed by a pushing assembly.

[0012] Preferably, the pushing assembly includes a plurality of array-arranged moving rods inserted in a fixed tube, and a plurality of guide blocks are sleeved on the side wall of each moving rod, the guide blocks are fixed to the inner side wall of the fixed tube, and a plurality of first strip openings arranged in an array are opened on the side wall of the fixed tube, a first moving block is slidably connected in the first strip opening, and the lower end of the moving rod is fixed to the top of the first moving block, a pushing plate is fixedly connected to the upper end of the moving rod, and the pushing plate is fixed to the side wall of the rack, the side wall of each of the second arc blocks is fixedly connected to a connecting rod, and the other end of the connecting rod is fixedly connected to a pushing block, the side wall of the pushing block is opened with an oblique groove, the side wall of the first moving block is fixedly connected to a pushing pin, and the pushing pin is inserted in the oblique groove.

[0013] Preferably, the pushing mechanism includes multiple groups of second strip openings arranged in an array on the side wall of the fixed tube, and the number of second strip openings in each group is two, a second moving block is slidably connected in each of the second strip openings, and the second moving block is fixed to the side wall of the moving rod, the side wall of each group of the second moving blocks is rotatably connected to a fourth sleeve, and a sliding disk is slidably connected in the fourth sleeve, a fourth spring is fixedly connected between the sliding disk and the fourth sleeve, a fourth rod is fixedly connected to the top of the sliding disk, and the upper end of the fourth rod passes through the top of the fourth sleeve and is rotatably connected to the side wall of the first arc block.

[0014] A motor stator core production and processing technology, using the motor stator core production and processing device described above, includes the following steps:

[0015] S1: First, the housing is sequentially sleeved through the fixed tube, the second arc block and the movable plate from top to bottom, and placed on the support plate. Then, the motor is started. The rotation of the motor drives the rotation of the double-headed screw, thereby driving the two movable plates to move closer to each other. At the same time, the two clamping plates are driven to move closer to each other and clamp the housing in the center.

[0016] S2: Then, the stator core body is sleeved on the side wall of the fixing tube and placed on the second arc block, and at the same time, the exposed wires at the bottom of the stator core body are in the space between the second arc block and the fixing tube, and then, the electric heating rod is started to heat the casing;

[0017] S3: After the heating is completed, the electric heating rod is turned off, and the cylinder is started, so that the piston rod drives the movable plate to move downward, and at the same time, drives the fixed tube and the second arc block to move downward. When the conical surface of the second arc block abuts against the inner wall of the casing, the second arc block can be pushed to move toward the fixed tube. At the same time, the second spring is compressed, and can push the exposed wires at the bottom of the stator core body inward to avoid contact with the heated casing, avoid damage to the casing, and ensure the quality of its production and processing;

[0018] S4: When the second arc block moves toward the direction approaching the fixed tube, the push block is driven to move synchronously through the connecting rod, so that the push pin and the inclined slot move upward, thereby pushing the first moving block and the moving rod to move upward. When the moving rod moves upward, the second moving block is driven to move upward synchronously, thereby pushing the first arc block to move away from the fixed tube through the sliding plate and the fourth sleeve. At the same time, the first spring is compressed, so that the stator core body can be adjusted to the center, and after the first arc block abuts against the inner side wall of the second arc block, when the moving rod continues to move upward, the sliding plate moves downward along the fourth sleeve, and at the same time, the fourth spring is compressed, so that the stator core body can be pressed and limited, and the stator core body and the casing can be ensured to be in a concentric state, thereby ensuring the quality of subsequent production and processing;

[0019] S5: After the second arc block is centered, when the moving plate and the second arc block continue to move downward, the moving rod continues to move upward. When the moving rod moves, the rack is driven upward by the push plate. At the same time, the third spring is compressed, thereby driving the gear to rotate counterclockwise. The rotation of the gear drives the rotating shaft to rotate, thereby driving the rotating plate to rotate, and the rotating plate is abutted against the top of the stator core body. When the moving plate and the second arc block continue to move downward, the second arc block slides downward along the inner wall of the casing, and under the push of the rotating plate, the stator core body can be pressed into the casing, making the processing more convenient and quick, and improving the processing efficiency.

[0020] S6: After the press-fitting is completed, when the second arc block moves to the bottom of the casing, the second arc block can be moved and reset in the direction away from the fixed tube under the action of the second spring. At the same time, the first arc block moves in the direction close to the fixed tube under the action of the first spring, and the rotating plate can be rotated to a vertically upward state under the action of the third spring. Then, the two clamping plates are moved away from each other through the moving mechanism. At this time, the casing and stator core body after press-fitting can be removed upwards. After removal, the movable plate is lifted by the cylinder for subsequent press-fitting operations.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] (1) The motor stator core production and processing device and its process, by setting a pushing component, etc., when the stator core body needs to be assembled into the casing, the casing is first sleeved through the fixed tube, the second arc block and the movable plate from top to bottom in sequence, and placed on the support plate. Then, the motor is started, and the rotation of the motor drives the rotation of the double-headed screw, thereby driving the two movable plates to move closer to each other, and at the same time, driving the two clamping plates to move closer to each other and clamp the casing in the center. Then, the stator core body is sleeved on the side wall of the fixed tube and placed on the second arc block. At the same time, the exposed wires at the bottom of the stator core body are In the space between the second arc block and the fixed tube, then, start the electric heating rod to heat the casing. After the heating is completed, turn off the electric heating rod and start the cylinder, so that the piston rod drives the movable plate to move downward, and at the same time, drives the fixed tube and the second arc block to move downward. When the conical surface of the second arc block abuts against the inner wall of the casing, the second arc block can be pushed to move toward the fixed tube. At the same time, the second spring is compressed and can push the exposed wires at the bottom of the stator core body inward to avoid contact with the heated casing, avoid damage to the casing, and ensure the quality of its production and processing.

[0023] (2) The motor stator core production and processing device and its process are provided with a pushing mechanism and a first reset mechanism, etc. When the second arc block moves toward the fixed tube, the pushing block is driven to move synchronously through the connecting rod, so that the pushing pin and the inclined slot move upward, thereby pushing the first moving block and the moving rod to move upward. When the moving rod moves upward, it drives the second moving block to move upward synchronously, thereby pushing the first arc block to move away from the fixed tube through the sliding plate and the fourth sleeve. At the same time, the first spring is compressed, thereby being able to adjust the stator core body to the center, and after the first arc block abuts against the inner side wall of the second arc block, when the moving rod continues to move upward, the sliding plate moves downward along the fourth sleeve, and at the same time, the fourth spring is compressed, thereby being able to tighten and limit the stator core body, and being able to ensure that the stator core body and the casing are in a concentric state, thereby ensuring the quality of subsequent production and processing.

[0024] (3) The motor stator core production and processing device and its process, by setting a rotating mechanism, etc., after the second arc block is centered and positioned, when the moving plate and the second arc block continue to move downward, the moving rod continues to move upward. When the moving rod moves, the rack is driven upward by the push plate. At the same time, the third spring is compressed, thereby driving the gear to rotate counterclockwise. The rotation of the gear drives the rotating shaft to rotate, and then drives the rotating plate to rotate, and makes the rotating plate abut against the top of the stator core body. When the moving plate and the second arc block continue to move downward, the second arc block slides downward along the inner wall of the casing, and under the push of the rotating plate, it can The stator core body can be press-fitted into the casing, making the processing more convenient and quick, and can improve the processing efficiency. After the press-fitting is completed, when the second arc block moves to the bottom of the casing, the second arc block can be moved and reset in the direction away from the fixed tube under the action of the second spring. At the same time, the first arc block moves in the direction close to the fixed tube under the action of the first spring, and the rotating plate can be rotated to a vertically upward state under the action of the third spring. Then, the two clamping plates are moved away from each other through the moving mechanism. At this time, the casing and the stator core body after the press-fitting can be removed upward. After removal, the movable plate is lifted by the cylinder for subsequent press-fitting operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the use state of the present invention;

[0026] Figure 2 It is a structural schematic diagram of the lifting mechanism in the present invention;

[0027] Figure 3 It is a schematic diagram of the overall structure of the movable disk in the present invention;

[0028] Figure 4 It is a partial cross-sectional structural schematic diagram of the fixed tube and the second arc-shaped block in the present invention;

[0029] Figure 5 for Figure 4 A schematic diagram of the enlarged structure at A in the middle;

[0030] Figure 6 for Figure 4 A schematic diagram of the enlarged structure at B in the middle;

[0031] Figure 7 for Figure 4 Schematic diagram of the enlarged structure at C in the middle;

[0032] Figure 8 for Figure 7 Schematic diagram of the enlarged structure at D in the middle.

[0033] In the figure: 1, base; 2, lifting mechanism; 201, U-shaped frame; 202, cylinder; 203, piston rod; 204, first sleeve; 205, first set of rods; 3, moving mechanism; 301, fixed plate; 302, fixed rod; 303, double-headed screw; 304, motor; 4, first reset mechanism; 401, second sleeve; 402, second set of rods; 403, first spring; 5, second reset mechanism; 501, third sleeve; 502, third set of rods; 503, second spring; 504, L-shaped block; 6, rotating mechanism; 601, support block; 602, rotating shaft; 7, driving mechanism; 701, gear; 702, connecting block; 703, slider; 704, rack; 705, third spring; 706, guide To rod; 8, pushing assembly; 801, guide block; 802, moving rod; 803, pushing plate; 804, first strip opening; 805, first moving block; 806, connecting rod; 807, inclined slot; 808, pushing pin; 809, pushing block; 9, pushing mechanism; 901, second strip opening; 902, second moving block; 903, fourth set of rods; 904, fourth sleeve; 905, sliding disk; 906, fourth spring; 10, supporting plate; 11, clamping plate; 12, moving disk; 13, fixed tube; 14, first arc block; 15, second arc block; 1501, conical surface; 16, rotating plate; 17, casing; 18, stator core body; 19, mounting frame; 20, electric heating rod; 21, moving plate. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] See also Figure 1-Figure 8The present invention provides a technical solution: a motor stator core production and processing device, comprising a base 1, the top of the base 1 is connected to two symmetrically arranged moving plates 21 through a moving mechanism 3, and the opposite side walls of the two moving plates 21 are fixedly connected to two symmetrically arranged supporting plates 10, the top of each moving plate 21 is fixedly connected to an arc-shaped clamping plate 11, and the top of the base 1 is connected to a moving disk 12 through a lifting mechanism 2, the bottom of the moving disk 12 is fixedly connected to a mounting frame 19, and the bottom of the mounting frame 19 is fixedly connected to a plurality of array-arranged electric heating rods 20, the top of the moving disk 12 is fixedly connected to a fixed tube 13, and the side wall of the fixed tube 13 is connected to a plurality of array-arranged first arc blocks 14 through a first reset mechanism 4, and the side wall of the fixed tube 13 is fixedly connected to a plurality of array-arranged first arc blocks 14 through a first reset mechanism 4. The second reset mechanism 5 is connected to a plurality of second arc blocks 15 arranged in an array, and a conical surface 1501 is arranged at the bottom of each second arc block 15. The top of the fixed tube 13 is rotatably connected to a plurality of rotating plates 16 arranged in an array through the rotating mechanism 6, and the movement of the first arc block 14 is pushed by the pushing mechanism 9, which can push the exposed wires at the bottom of the stator core body 18 inward to avoid contact with the heated casing 17 and damage to the wires, thereby ensuring the quality of production and processing; the stator core body 18 can be centered and tightened to limit the position, thereby ensuring that the stator core body 18 and the casing 17 are in a concentric state, thereby ensuring the quality of subsequent production and processing; and the automated assembly method can make processing more convenient and quick, thereby improving processing efficiency.

[0036] The moving mechanism 3 includes two symmetrically arranged fixed plates 301 fixedly connected to the top of the base 1, and the opposite side walls of the two fixed plates 301 are fixedly connected with fixed rods 302, the moving plate 21 is sleeved on the side walls of the fixed rods 302, and the opposite side walls of the two fixed plates 301 are rotatably connected with double-headed screws 303, the moving plate 21 is threadedly connected to the threaded portion of the double-headed screw 303, the side wall of the fixed plate 301 is fixedly connected with a motor 304, and the output end of the motor 304 is fixed to one end of the double-headed screw 303, the motor 304 is started, and the rotation of the motor 304 drives the rotation of the double-headed screw 303, thereby driving the two moving plates 21 to move closer to each other, and at the same time, driving the two clamping plates 11 to move closer to each other and clamp the casing 17 in the center.

[0037] The lifting mechanism 2 includes a U-shaped frame 201 fixedly connected to the top of the base 1, and a cylinder 202 is fixedly connected to the top of the U-shaped frame 201, the cylinder 202 includes a piston rod 203, and the upper end of the piston rod 203 is fixed to the bottom of the movable plate 12, and a plurality of first sets of rods 205 arranged in an array are fixedly connected to the bottom of the movable plate 12, the side wall of the first set of rods 205 is sleeved with a first sleeve 204, and the lower end of the first sleeve 204 is fixed to the top of the base 1, and the cylinder 202 is started, so that the piston rod 203 drives the movable plate 12 to move downward, and at the same time, drives the fixed pipe 13 and the second arc block 15 to move downward.

[0038] The first reset mechanism 4 includes a second sleeve rod 402 fixedly connected to the side wall of each first arc block 14, and the side wall of the second sleeve rod 402 is sleeved with a second sleeve 401, the other end of the second sleeve 401 is fixed to the side wall of the fixed tube 13, and the side wall of each second sleeve 401 is sleeved with a first spring 403, which guides and resets the movement of the first arc block 14.

[0039] The second reset mechanism 5 includes two symmetrically arranged third sleeves 501 fixedly connected to the side walls of each second arc block 15, and a third sleeve rod 502 is inserted in the third sleeve 501, and the other end of the third sleeve rod 502 is fixedly connected to an L-shaped block 504, and the L-shaped block 504 is fixed to the top of the movable plate 12, and the side wall of each third sleeve 501 is sleeved with a second spring 503, which guides and resets the movement of the second arc block 15.

[0040] The rotating mechanism 6 includes multiple groups of support blocks 601 arranged in an array and fixedly connected to the inner wall of the fixed tube 13, and the number of support blocks 601 in each group is two. The rotating plate 16 is rotatably connected to the side wall of the support block 601 through a rotating shaft 602, and the rotation of the rotating shaft 602 is driven by the driving mechanism 7 to ensure the normal rotation of the rotating plate 16.

[0041] The driving mechanism 7 includes a gear 701 fixedly sleeved on the side wall of the rotating shaft 602, and the side wall of the support block 601 is fixedly connected to two symmetrically arranged connecting blocks 702, and the opposite side walls of the two connecting blocks 702 are fixedly connected to two symmetrically arranged guide rods 706, and the side wall of each guide rod 706 is sleeved with a slider 703, and the side wall of the slider 703 is fixedly connected with a rack 704, and the side wall of each guide rod 706 is sleeved with a third spring 705, the rack 704 is meshingly arranged with the gear 701, and the movement of the rack 704 is pushed by the pushing component 8, and the rack 704 is pushed upward by the pushing component 8, thereby driving the gear 701 to rotate counterclockwise, and the rotation of the gear 701 drives the rotating shaft 602 to rotate, thereby driving the rotating plate 16 to rotate, and making the rotating plate 16 abut against the top of the stator core body 18.

[0042] The pushing assembly 8 includes a plurality of arrayed moving rods 802 inserted into the fixed tube 13, and the side wall of each moving rod 802 is sleeved with a plurality of guide blocks 801, the guide blocks 801 are fixed to the inner side wall of the fixed tube 13, and the side wall of the fixed tube 13 is provided with a plurality of first strip openings 804 arranged in an array, a first moving block 805 is slidably connected in the first strip opening 804, and the lower end of the moving rod 802 is fixed to the top of the first moving block 805, the upper end of the moving rod 802 is fixedly connected to a pushing plate 803, and the pushing plate 803 is fixed to the side wall of the rack 704, and the side walls of each second arc block 15 are fixedly connected There is a connecting rod 806, and the other end of the connecting rod 806 is fixedly connected to a pushing block 809, and the side wall of the pushing block 809 is provided with an inclined groove 807. The side wall of the first moving block 805 is fixedly connected to a pushing pin 808, and the pushing pin 808 is inserted in the inclined groove 807. When the second arc block 15 moves toward the direction close to the fixed tube 13, the pushing block 809 is driven to move synchronously through the connecting rod 806, so that the pushing pin 808 and the inclined groove 807 move upward, thereby pushing the first moving block 805 and the moving rod 802 to move upward. When the moving rod 802 moves, the rack 704 is driven to move upward through the pushing plate 803.

[0043] The pushing mechanism 9 includes a plurality of groups of second strip openings 901 arranged in an array on the side wall of the fixed tube 13, and each group of second strip openings 901 has two second strip openings 901, each second strip opening 901 is slidably connected with a second moving block 902, and the second moving block 902 is fixed to the side wall of the moving rod 802, the side wall of each group of second moving blocks 902 is rotatably connected with a fourth sleeve 904, and a sliding disk 905 is slidably connected in the fourth sleeve 904, a fourth spring 906 is fixedly connected between the sliding disk 905 and the fourth sleeve 904, a fourth rod 903 is fixedly connected to the top of the sliding disk 905, and the upper end of the fourth rod 903 passes through the top of the fourth sleeve 904 and is rotatably connected to the side wall of the first arc block 14, When the moving rod 802 moves upward, it drives the second moving block 902 to move upward synchronously, thereby pushing the first arc block 14 to move away from the fixed tube 13 through the sliding plate 905 and the fourth sleeve 903. At the same time, the first spring 403 is compressed, so that the stator core body 18 can be centered. After the first arc block 14 and the inner side wall of the second arc block 15 are abutted, when the moving rod 802 continues to move upward, the sliding plate 905 moves downward along the fourth sleeve 904. At the same time, the fourth spring 906 is compressed, so that the stator core body 18 can be pressed and limited, and the stator core body 18 and the casing 17 can be ensured to be in a concentric state, thereby ensuring the quality of subsequent production and processing.

[0044] A motor stator core production and processing technology, using a motor stator core production and processing device, includes the following steps:

[0045] S1: First, the housing 17 is sequentially sleeved through the fixed tube 13, the second arc block 15 and the movable plate 12 from top to bottom, and is placed on the support plate 10. Then, the motor 304 is started. The rotation of the motor 304 drives the rotation of the double-headed screw 303, thereby driving the two movable plates 21 to move closer to each other, and at the same time, driving the two clamping plates 11 to move closer to each other and clamp the housing 17 in the center;

[0046] S2: Next, the stator core body 18 is sleeved on the side wall of the fixing tube 13 and placed on the second arc block 15. At the same time, the exposed wires at the bottom of the stator core body 18 are located in the space between the second arc block 15 and the fixing tube 13. Next, the electric heating rod 20 is started to heat the housing 17.

[0047] S3: After the heating is completed, the electric heating rod 20 is turned off, and the cylinder 202 is started, so that the piston rod 203 drives the movable plate 12 to move downward, and at the same time, drives the fixed tube 13 and the second arc block 15 to move downward. When the conical surface 1501 of the second arc block 15 abuts against the inner wall of the housing 17, the second arc block 15 can be pushed to move toward the fixed tube 13. At the same time, the second spring 503 is compressed, and can push the exposed wires at the bottom of the stator core body 18 inward to avoid contact with the heated housing 17, avoid damage to the wires, and ensure the quality of production and processing;

[0048] S4: When the second arc block 15 moves toward the direction close to the fixed tube 13, the push block 809 is driven to move synchronously through the connecting rod 806, so that the push pin 808 and the inclined slot 807 move upward, thereby pushing the first moving block 805 and the moving rod 802 to move upward. When the moving rod 802 moves upward, it drives the second moving block 902 to move upward synchronously, thereby pushing the first arc block 14 to move away from the fixed tube 13 through the sliding plate 905 and the fourth set of rods 903. , the first spring 403 is compressed, so that the stator core body 18 can be adjusted to the center, and after the first arc block 14 and the inner side wall of the second arc block 15 are abutted, when the moving rod 802 continues to move upward, the sliding plate 905 moves downward along the fourth sleeve 904, and at the same time, the fourth spring 906 is compressed, so that the stator core body 18 can be pressed and limited, and the stator core body 18 and the housing 17 can be ensured to be in a concentric state, thereby ensuring the quality of subsequent production and processing;

[0049] S5: After the second arc block 15 is centered and positioned, when the moving plate 12 and the second arc block 15 continue to move downward, the moving rod 802 continues to move upward. When the moving rod 802 moves, the rack 704 is driven to move upward by the push plate 803. At the same time, the third spring 705 is compressed, thereby driving the gear 701 to rotate counterclockwise. The rotation of the gear 701 drives the rotating shaft 602 to rotate, thereby driving the rotating plate 16 to rotate, and making the rotating plate 16 abut against the top of the stator core body 18. When the moving plate 12 and the second arc block 15 continue to move downward, the second arc block 15 slides downward along the inner wall of the casing 17, and under the push of the rotating plate 16, the stator core body 18 can be pressed into the casing 17, making the processing more convenient and quick, and improving the processing efficiency.

[0050] S6: After the press-fitting is completed, when the second arc block 15 moves to the bottom of the casing 17, the second arc block 15 can be moved and reset in the direction away from the fixed tube 13 under the action of the second spring 503. At the same time, the first arc block 14 moves in the direction close to the fixed tube 13 under the action of the first spring 403, and the rotating plate 16 can be rotated to a vertically upward state under the action of the third spring 705. Then, the two clamping plates 11 are moved away from each other through the moving mechanism 3. At this time, the casing 17 and the stator core body 18 after the press-fitting can be removed upward. After removal, the movable plate 12 is lifted by the cylinder 202 for subsequent press-fitting operations.

Claims

1. A motor stator core production and processing device, comprising a base (1), characterized in that: The top of the base (1) is connected to two symmetrically arranged moving plates (21) via a moving mechanism (3), and the opposite side walls of the two moving plates (21) are fixedly connected to two symmetrically arranged supporting plates (10), the top of each of the moving plates (21) is fixedly connected to an arc-shaped clamping plate (11), and the top of the base (1) is connected to a moving disk (12) via a lifting mechanism (2), the bottom of the moving disk (12) is fixedly connected to a mounting frame (19), and the bottom of the mounting frame (19) is fixedly connected to a plurality of array-arranged electric heating rods (20), and the moving disk (12) is fixedly connected to a mounting frame (19). ) is fixedly connected to the top of a fixed tube (13), and the side wall of the fixed tube (13) is connected to a plurality of first arc-shaped blocks (14) arranged in an array via a first reset mechanism (4), the side wall of the fixed tube (13) is connected to a plurality of second arc-shaped blocks (15) arranged in an array via a second reset mechanism (5), and the bottom of each second arc-shaped block (15) is provided with a conical surface (1501), the top of the fixed tube (13) is rotatably connected to a plurality of rotating plates (16) arranged in an array via a rotating mechanism (6), and the movement of the first arc-shaped block (14) is driven by a driving mechanism (9); The first reset mechanism (4) comprises a second sleeve rod (402) fixedly connected to the side wall of each first arc-shaped block (14), and the side wall of the second sleeve rod (402) is sleeved with a second sleeve tube (401), the other end of the second sleeve tube (401) is fixed to the side wall of the fixed tube (13), and the side wall of each second sleeve tube (401) is sleeved with a first spring (403); The rotating mechanism (6) comprises a plurality of groups of support blocks (601) arranged in an array and fixedly connected to the inner side wall of the fixed tube (13), and each group of support blocks (601) comprises two support blocks; the rotating plate (16) is rotatably connected to the side wall of the support block (601) via a rotating shaft (602), and the rotation of the rotating shaft (602) is driven by a driving mechanism (7); The driving mechanism (7) comprises a gear (701) fixedly sleeved on the side wall of the rotating shaft (602), and the side wall of the supporting block (601) is fixedly connected to two symmetrically arranged connecting blocks (702), and the opposite side walls of the two connecting blocks (702) are fixedly connected to two symmetrically arranged guide rods (706), and the side wall of each guide rod (706) is sleeved with a slider (703), and the side wall of the slider (703) is fixedly connected to a rack (704), and the side wall of each guide rod (706) is sleeved with a third spring (705), and the rack (704) is meshed with the gear (701), and the movement of the rack (704) is driven by the driving component (8); The pushing assembly (8) comprises a plurality of array-arranged moving rods (802) inserted into a fixed tube (13), and a plurality of guide blocks (801) are sleeved on the side wall of each moving rod (802), the guide blocks (801) are fixed to the inner side wall of the fixed tube (13), and a plurality of first strip-shaped openings (804) arranged in an array are opened on the side wall of the fixed tube (13), a first moving block (805) is slidably connected in the first strip-shaped opening (804), and the lower end of the moving rod (802) is fixed to the top of the first moving block (805). The upper end of the moving rod (802) is fixedly connected to a pushing plate (803), and the pushing plate (803) is fixed to the side wall of the rack (704); the side wall of each of the second arc-shaped blocks (15) is fixedly connected to a connecting rod (806), and the other end of the connecting rod (806) is fixedly connected to a pushing block (809); an inclined groove (807) is provided on the side wall of the pushing block (809); and a pushing pin (808) is fixedly connected to the side wall of the first moving block (805), and the pushing pin (808) is inserted into the inclined groove (807).

2. The motor stator core production and processing device according to claim 1, characterized in that: The moving mechanism (3) comprises two symmetrically arranged fixing plates (301) fixedly connected to the top of the base (1), and the opposite side walls of the two fixing plates (301) are fixedly connected to fixing rods (302), the moving plate (21) is sleeved on the side walls of the fixing rods (302), and the opposite side walls of the two fixing plates (301) are rotatably connected to a double-headed screw (303), the moving plate (21) is threadedly connected to the threaded portion of the double-headed screw (303), the side wall of the fixing plate (301) is fixedly connected to a motor (304), and the output end of the motor (304) is fixed to one end of the double-headed screw (303).

3. The motor stator core production and processing device according to claim 2, characterized in that: The lifting mechanism (2) comprises a U-shaped frame (201) fixedly connected to the top of the base (1), and the top of the U-shaped frame (201) is fixedly connected to a cylinder (202), the cylinder (202) comprises a piston rod (203), and the upper end of the piston rod (203) is fixed to the bottom of the movable plate (12), and the bottom of the movable plate (12) is fixedly connected to a plurality of first sets of rods (205) arranged in an array, the side walls of the first sets of rods (205) are sleeved with first sleeves (204), and the lower ends of the first sleeves (204) are fixed to the top of the base (1).

4. The motor stator core production and processing device according to claim 3 is characterized in that: The second reset mechanism (5) comprises two symmetrically arranged third sleeves (501) fixedly connected to the side walls of each second arc-shaped block (15), and a third sleeve rod (502) is inserted into the third sleeve (501), and the other end of the third sleeve rod (502) is fixedly connected to an L-shaped block (504), and the L-shaped block (504) is fixed to the top of the movable plate (12), and the side wall of each third sleeve (501) is sleeved with a second spring (503).

5. The motor stator core production and processing device according to claim 4, characterized in that: The pushing mechanism (9) comprises a plurality of groups of second strip openings (901) arranged in an array on the side wall of the fixed tube (13), and each group of the second strip openings (901) has two second strip openings (901). A second moving block (902) is slidably connected in each of the second strip openings (901), and the second moving block (902) is fixed to the side wall of the moving rod (802). A fourth sleeve (904) is rotatably connected to the side wall of each group of the second moving blocks (902), and a sliding disk (905) is slidably connected in the fourth sleeve (904). A fourth spring (906) is fixedly connected between the sliding disk (905) and the fourth sleeve (904). A fourth rod (903) is fixedly connected to the top of the sliding disk (905), and the upper end of the fourth rod (903) passes through the top of the fourth sleeve (904) and is rotatably connected to the side wall of the first arc block (14).

6. A motor stator core production and processing process, using a motor stator core production and processing device as claimed in any one of claim 5, characterized in that: The following steps are involved: S1: First, the housing (17) is sequentially inserted through the fixed tube (13), the second arc block (15) and the movable plate (12) from top to bottom, and is placed on the support plate (10). Next, the motor (304) is started. The rotation of the motor (304) drives the double-headed screw (303) to rotate, thereby driving the two movable plates (21) to move closer to each other, and at the same time, driving the two clamping plates (11) to move closer to each other and clamp the housing (17) in the center. S2: Next, the stator core body (18) is sleeved on the side wall of the fixing tube (13) and placed on the second arc block (15), and at the same time, the exposed wires at the bottom of the stator core body (18) are located in the space between the second arc block (15) and the fixing tube (13). Next, the electric heating rod (20) is started to heat the casing (17); S3: After the heating is completed, the electric heating rod (20) is turned off and the cylinder (202) is started, so that the piston rod (203) drives the movable plate (12) to move downward, and at the same time, drives the fixed tube (13) and the second arc block (15) to move downward. When the conical surface (1501) of the second arc block (15) abuts against the inner wall of the housing (17), the second arc block (15) can be pushed to move in a direction close to the fixed tube (13). At the same time, the second spring (503) is compressed and can push the exposed wires at the bottom of the stator core body (18) inward to prevent them from contacting with the heated housing (17) and causing damage to the wires. S4: When the second arc block (15) moves toward the direction approaching the fixed tube (13), the push block (809) is driven to move synchronously through the connecting rod (806), so that the push pin (808) and the inclined groove (807) move upward, thereby pushing the first moving block (805) and the moving rod (802) to move upward. When the moving rod (802) moves upward, it drives the second moving block (902) to move upward synchronously, thereby pushing the first arc block (14) away from the fixed tube (13) through the sliding plate (905) and the fourth set of rods (903). ), and at the same time, the first spring (403) is compressed, thereby enabling the stator core body (18) to be centered, and after the first arc block (14) and the inner side wall of the second arc block (15) abut against each other, when the moving rod (802) continues to move upward, the sliding plate (905) moves downward along the fourth sleeve (904), and at the same time, the fourth spring (906) is compressed, thereby enabling the stator core body (18) to be pressed against and limited, and ensuring that the stator core body (18) and the housing (17) are in a concentric state; S5: After the second arc block (15) is centered, when the moving plate (12) and the second arc block (15) continue to move downward, the moving rod (802) continues to move upward. When the moving rod (802) moves, the rack (704) is driven to move upward through the push plate (803). At the same time, the third spring (705) is compressed, thereby driving the gear (701) to rotate counterclockwise. The rotation of the gear (701) drives the rotating shaft (602) to rotate, thereby driving the rotating plate (16) to rotate, and causing the rotating plate (16) to abut against the top of the stator core body (18). When the moving plate (12) and the second arc block (15) continue to move downward, the second arc block (15) slides downward along the inner wall of the housing (17), and under the pushing action of the rotating plate (16), the stator core body (18) can be pressed into the housing (17); S6: After the press-fitting is completed, when the second arc block (15) moves to the bottom of the housing (17), the second arc block (15) can be moved and reset in a direction away from the fixed tube (13) under the action of the second spring (503). At the same time, the first arc block (14) moves in a direction close to the fixed tube (13) under the action of the first spring (403), and the rotating plate (16) can be rotated to a vertically upward state under the action of the third spring (705). Then, the two clamping plates (11) are moved away from each other through the moving mechanism (3). At this time, the housing (17) and the stator core body (18) after the press-fitting can be removed upward. After being removed, the movable plate (12) is lifted up by the cylinder (202) to facilitate the subsequent press-fitting operation.

Citation Information

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