Curved screen film laminating equipment
By designing an integrated curved screen filming equipment, integrating cleaning, filming and detection, it solves the problems of low automation degree and unsatisfactory film efficiency of existing equipment, and achieves an efficient and accurate filming process.
Patent Information
- Application Number
- CN202411177140.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-08-26
AI Technical Summary
The filming equipment of existing curved screens cannot integrate cleaning, filming and detection, and the degree of automation is low, and the filming efficiency is not ideal.
A curved screen filming equipment is designed, including the body, film box, conveying assembly line, fixture, calibration mechanism, smoothing mechanism, mobile hoisting mechanism, dust removal and cleaning mechanism and image detection mechanism, which realizes the automation and versatility of the equipment.
The equipment is highly automated, integrating cleaning, film patching and detection, improving film patching efficiency, and ensuring the accuracy and accuracy of film patching through calibration and smoothing mechanisms.
Smart Images

Figure CN118833463B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of film pasting equipment, in particular to curved screen film pasting equipment. Background Art
[0002] With the continuous advancement of technology and continuous competition in the market, curved screen mobile phones continue to grow and develop. As the most important component of curved screen mobile phones, in order to prevent it from being damaged by bumps, users usually choose to attach a layer of tempered film on the curved screen for protection. The traditional way of applying the film is to do it manually, but this way of applying the film is not only inefficient but also prone to deviation. For this reason, people have developed film-applying equipment specifically for curved screens.
[0003] The existing curved screen film laminating equipment has certain defects when in use, and cannot integrate cleaning, film laminating and testing, and the overall automation level is low, and the film laminating efficiency is not ideal. Therefore, those skilled in the art provide a curved screen film laminating equipment to solve the problems raised in the above background technology. Summary of the invention
[0004] The purpose of the present invention is to provide a curved screen film pasting device that can integrate cleaning, film pasting and detection, has a high overall degree of automation, and effectively improves the film pasting efficiency, so as to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] The curved screen film sticking device comprises a machine body, a film sticking box is fixedly connected to the center of the top surface of the machine body, and a conveying assembly line is fixedly connected to the lower part of the film sticking box;
[0007] The conveying line includes two side plates fixed in parallel on the top surface of the machine body, and a conveyor belt is movably connected inside the side plates, and a plurality of conveyor plates are movably connected to the top surfaces of the two conveyor belts, and a clamp is provided on the top of each conveyor plate, and one end of the two side plates is commonly connected to a calibration mechanism, and a smoothing mechanism is provided on one side of the calibration mechanism, and a mobile lifting mechanism is provided below the smoothing mechanism, and a feeding lifting mechanism is provided on one side of the mobile lifting mechanism;
[0008] The interior of the film sticking box is provided with an image detection mechanism, a lifting film sticking mechanism, and a dust removal and cleaning mechanism from left to right.
[0009] As a further solution of the present invention: the clamp specifically includes: a fixing plate fixed on the top end surface of the conveying plate, the top end surface of the fixing plate is fixedly connected with a clamping plate, and fastening grooves are provided on both side surfaces of the clamping plate, and fastening blocks are movably connected inside the fastening grooves, fastening bolts are movably connected at positions on both side surfaces of the fixing plate corresponding to the fastening blocks, and one end of the fastening bolts is rotatably connected to the corresponding fastening blocks, and positioning holes are provided at the corner positions of the top end surface of the fixing plate and the top end surface of the conveying plate.
[0010] As a further scheme of the present invention: the calibration mechanism specifically includes: a support plate fixed at the end of a side plate, the bottom end surface of the support plate is fixedly connected to the first cylinder, and the output shaft of the first cylinder passes through the support plate and is fixedly connected to the lifting plate, the top end surface of the lifting plate is fixedly connected to the pressure plate, and the top end surface of the pressure plate is fixedly connected to the second cylinder, the top end surface of the lifting plate is provided with a first transverse groove and a second transverse groove, and the first transverse groove and the second transverse groove are respectively movably connected with the first calibration arm and the second calibration arm, the top end surface of the first calibration arm is fixedly connected to a push plate, and the push plate is fixedly connected to the output shaft of the second cylinder, the top end surface of the pressure plate is provided with a notch for the push plate to move, a transmission groove is provided between the first transverse groove and the second transverse groove, and the transmission groove is rotatably connected with a first gear, the first transverse groove and the second transverse groove are fixedly connected with a first tooth on a side facing the first gear, and the first tooth is meshed with the first gear.
[0011] As a further solution of the present invention: the smoothing mechanism specifically includes: a support seat fixed on the two side plates, the interior of the support seat is rotatably connected to two parallel smoothing rollers, and a limiting block is fixedly connected between the two smoothing rollers.
[0012] As a further solution of the present invention: the mobile lifting mechanism specifically includes: a support table fixed on the top surface of the machine body, the top surface of the support table is fixedly connected to a first linear guide rail, and the top surface of the first linear guide rail is movably connected to a first linear motor, the top surface of the first linear motor is fixedly connected to a support frame, and the inside of the support frame is fixedly connected to a third cylinder, the output shaft of the third cylinder is fixedly connected to a first lifting plate, and the top surface of the first lifting plate is fixedly connected to a first positioning column matching the positioning hole.
[0013] As a further solution of the present invention: the feeding lifting mechanism specifically includes: a fixed table fixed on one side of the support table, the bottom end surface of the fixed table is fixedly connected to a fourth cylinder, and the top output shaft of the fourth cylinder passes through the fixed table and is fixedly connected to a second lifting plate, and the top end surface of the second lifting plate is fixedly connected to a second positioning column matching the positioning hole.
[0014] As a further solution of the present invention: the dust removal and cleaning mechanism specifically includes: a fifth cylinder fixed on the top inner surface of the film sticking box, the bottom output shaft of the fifth cylinder is fixedly connected with a cleaning plate, and the inner walls of the film sticking box on both sides of the fifth cylinder are fixedly connected with a rotating motor, the output shaft of the rotating motor is fixedly connected with a reel, and a sticky sticker is wound between the two reels.
[0015] As a further solution of the present invention: the lifting and lowering film sticking mechanism specifically includes: a second linear guide rail fixed on the top inner surface of the film sticking box, the bottom end surface of the second linear guide rail is movably connected with a second linear motor, and the bottom end surface of the second linear motor is fixedly connected with a sixth cylinder, the bottom output shaft of the sixth cylinder is fixedly connected with a negative pressure suction head, and the inner walls of the film sticking box on both sides of the sixth cylinder are fixedly connected with a box body, a storage cavity is opened inside the box body, and a plurality of curved screen tempered films are stacked up and down inside the storage cavity.
[0016] As a further scheme of the present invention: the image detection mechanism specifically includes: a third linear guide fixed on the inner walls on both sides of the film box, the side of the third linear guide is movably connected with a third linear motor, two parallel arc guides are fixedly connected between the two third linear motors, the two arc guides are commonly movably connected with a moving seat, and an arc groove for the arc guide to pass through is opened inside the moving seat, a circular groove connected to the arc groove is opened above the arc groove, and a second gear is rotatably connected inside the circular groove, a dual-axis motor is embedded between the two circular grooves, and the two output shafts of the dual-axis motor are respectively fixedly connected to the two second gears, the inner side surface of the arc guide is fixedly connected with second teeth, and the second teeth are meshed with the second gear, and the bottom end surface of the moving seat is fixedly connected with a camera.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. This application can integrate cleaning, film pasting and testing, with a high degree of overall automation, effectively improving the efficiency of film pasting.
[0019] 2. The fixture and calibration mechanism provided in this application can not only effectively fix the curved screen assembly, but also complete the position calibration before film application to prevent deviation.
[0020] 3. The smoothing mechanism of the present application can smooth the curved screen assembly, thereby improving the accuracy of film application and subsequent inspection.
[0021] 4. The mobile lifting mechanism of the present application can lift the curved screen assembly upward into the middle of the film sticking box when needed, to prevent air and dust from entering from the openings on both sides of the film sticking box from affecting the film sticking effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the structure of the curved screen film laminating equipment;
[0023] Figure 2 This is a schematic diagram of the structure of the conveying line in the curved screen film laminating equipment;
[0024] Figure 3 This is a side view of the conveying line in the curved screen film laminating equipment;
[0025] Figure 4 For curved screen film equipment Figure 3 A magnified view of part A;
[0026] Figure 5 It is a schematic diagram of the structure of the fixture in the curved screen film laminating equipment;
[0027] Figure 6 It is a structural schematic diagram of the mobile lifting mechanism in the curved screen film laminating equipment;
[0028] Figure 7 It is a structural schematic diagram of the feeding and lifting mechanism in the curved screen film laminating equipment;
[0029] Figure 8 An internal view of the film box in the curved screen film device;
[0030] Fig. 9 It is a schematic diagram of the structure of the dust removal and cleaning mechanism in the curved screen film laminating device;
[0031] Fig.10 It is a structural schematic diagram of the image detection mechanism in the curved screen film laminating device;
[0032] Fig.11 It is a structural schematic diagram of the lifting film-applying mechanism in the curved screen film-applying equipment.
[0033] In the figure: 1, machine body; 2, film sticking box; 3, side plate; 4, conveyor belt; 5, conveyor plate; 6, fixing plate; 7, clamping plate; 8, fastening groove; 9, fastening block; 10, fastening bolt; 11, positioning hole; 12, curved screen assembly; 13, support plate; 14, first cylinder; 15, lifting plate; 16, pressing plate; 17, second cylinder; 18, push plate; 19, first calibration arm; 20, second calibration arm; 21, first transverse groove; 22, second transverse groove; 23, transmission groove; 24, first gear; 25, first tooth; 26, support seat; 27, smoothing roller; 28, limit block; 29, support table; 30, first linear guide; 31, first linear motor; 32. Support frame; 33. Third cylinder; 34. First positioning column; 35. First lifting plate; 36. Fixed table; 37. Fourth cylinder; 38. Second lifting plate; 39. Second positioning column; 40. Fifth cylinder; 41. Cleaning plate; 42. Rotating motor; 43. Reel; 44. Sixth cylinder; 45. Second linear guide; 46. Second linear motor; 47. Negative pressure suction head; 48. Box body; 49. Storage cavity; 50. Curved screen tempered film; 51. Third linear guide; 52. Third linear motor; 53. Arc guide; 54. Moving seat; 55. Circular groove; 56. Second gear; 57. Dual-axis motor; 58. Second tooth; 59. Camera. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] As mentioned in the background technology of this application, it has been found through research that the existing curved screen film-laminating equipment cannot integrate cleaning, film-laminating and inspection during use, the overall degree of automation is low, the film-laminating efficiency is not ideal, and there are certain defects.
[0036] In order to solve the above-mentioned defects, the present application discloses a curved screen film-sticking device, which can integrate cleaning, film-sticking and detection, has a high overall degree of automation, and effectively improves the film-sticking efficiency.
[0037] The following will describe in detail how the solution of the present application solves the above technical problems in conjunction with the accompanying drawings.
[0038] See also Figures 1 to 11In the embodiment of the present invention, the curved screen film sticking equipment includes a body 1, a film sticking box 2 is fixedly connected to the center of the top surface of the body 1, and a conveying line is fixedly connected to the bottom of the film sticking box 2; the conveying line includes two side panels 3 fixed in parallel on the top surface of the body 1, and a conveyor belt 4 is movably connected inside the side panels 3, and a plurality of conveyor plates 5 are movably connected to the top surfaces of the two conveyor belts 4, and a clamp is provided at the top of each conveyor plate 5, and one end of the two side panels 3 is commonly connected to a calibration mechanism, and a smoothing mechanism is provided on one side of the calibration mechanism, a mobile lifting mechanism is provided below the smoothing mechanism, and a feeding lifting mechanism is provided on one side of the mobile lifting mechanism; the interior of the film sticking box 2 is provided with an image detection mechanism, a lifting film sticking mechanism, and a dust removal and cleaning mechanism from left to right. The present application can integrate cleaning, film sticking and detection, with a high degree of overall automation, and effectively improves the efficiency of film sticking.
[0039] In this embodiment, the fixture specifically includes: a fixing plate 6 fixed on the top surface of the conveying plate 5, a clamping plate 7 fixedly connected to the top surface of the fixing plate 6, and fastening grooves 8 are provided on both sides of the clamping plate 7, and fastening blocks 9 are movably connected inside the fastening grooves 8, fastening bolts 10 are movably connected to the positions of the fastening blocks 9 on both sides of the fixing plate 6, and one end of the fastening bolts 10 is rotatably connected to the corresponding fastening blocks 9, and positioning holes 11 are provided at the corner positions of the top surface of the fixing plate 6 and the top surface of the conveying plate 5. The setting of the fixture can effectively fix the curved screen assembly 12 to be filmed.
[0040] In this embodiment, the calibration mechanism specifically includes: a support plate 13 fixed to the end of one side plate 3, the bottom end surface of the support plate 13 is fixedly connected to the first cylinder 14, and the output shaft of the first cylinder 14 passes through the support plate 13 and is fixedly connected to the lifting plate 15, the top end surface of the lifting plate 15 is fixedly connected to the pressing plate 16, and the top end surface of the pressing plate 16 is fixedly connected to the second cylinder 17, the top end surface of the lifting plate 15 is provided with a first transverse groove 21 and a second transverse groove 22, and the first transverse groove 21 and the second transverse groove 22 are respectively movably connected to the first transverse groove 21 and the second transverse groove 22. Calibration arm 19 and second calibration arm 20, the top surface of the first calibration arm 19 is fixedly connected with a push plate 18, and the push plate 18 is fixedly connected with the output shaft of the second cylinder 17, the top surface of the pressure plate 16 is provided with a notch for the push plate 18 to move, a transmission groove 23 is provided between the first transverse groove 21 and the second transverse groove 22, and the transmission groove 23 is rotatably connected with the first gear 24, the first transverse groove 21 and the second transverse groove 22 are fixedly connected with the first tooth 25 on one side facing the first gear 24, and the first tooth 25 is meshed with the first gear 24. The calibration mechanism can complete the position calibration of the curved screen assembly 12 before film application to prevent deviation.
[0041] In this embodiment, the smoothing mechanism specifically includes: a support seat 26 fixed on the two side plates 3, two parallel smoothing rollers 27 are rotatably connected inside the support seat 26, and a limit block 28 is fixedly connected between the two smoothing rollers 27. The smoothing mechanism can smooth the curved screen assembly 12 to improve the film sticking accuracy and subsequent detection accuracy.
[0042] In this embodiment, the mobile lifting mechanism specifically includes: a support table 29 fixed on the top surface of the body 1, the top surface of the support table 29 is fixedly connected to the first linear guide 30, and the top surface of the first linear guide 30 is movably connected to the first linear motor 31, the top surface of the first linear motor 31 is fixedly connected to the support frame 32, and the inside of the support frame 32 is fixedly connected to the third cylinder 33, the output shaft of the third cylinder 33 is fixedly connected to the first lifting plate 35, and the top surface of the first lifting plate 35 is fixedly connected to the first positioning column 34 matching the positioning hole 11. The mobile lifting mechanism of the present application can lift the curved screen assembly 12 upward into the middle of the film sticking box 2 when needed to prevent air dust entering from the openings on both sides of the film sticking box 2 from affecting the film sticking effect.
[0043] In this embodiment, the feeding and lifting mechanism specifically includes: a fixed platform 36 fixed on one side of the support platform 29, the bottom end surface of the fixed platform 36 is fixedly connected to a fourth cylinder 37, and the top output shaft of the fourth cylinder 37 passes through the fixed platform 36 and is fixedly connected to a second lifting plate 38, and the top surface of the second lifting plate 38 is fixedly connected to a second positioning column 39 matching the positioning hole 11. The feeding and lifting mechanism can lift the curved screen assembly 12 to a certain height after the film sticking test is completed, so that the staff can collect it conveniently.
[0044] In this embodiment, the dust removal and cleaning mechanism specifically includes: a fifth cylinder 40 fixed on the top surface of the inner side of the film sticking box 2, a cleaning plate 41 is fixedly connected to the bottom output shaft of the fifth cylinder 40, and a rotating motor 42 is fixedly connected to the inner wall of the film sticking box 2 on both sides of the fifth cylinder 40, a reel 43 is fixedly connected to the output shaft of the rotating motor 42, and a dust sticker is wound between the two reels 43. The dust removal and cleaning mechanism can effectively clean the curved screen assembly 12.
[0045] In this embodiment, the lifting film sticking mechanism specifically includes: a second linear guide 45 fixed on the top surface of the inner side of the film sticking box 2, a second linear motor 46 movably connected to the bottom surface of the second linear guide 45, and a sixth cylinder 44 fixedly connected to the bottom surface of the second linear motor 46, a negative pressure suction head 47 fixedly connected to the bottom output shaft of the sixth cylinder 44, and a box body 48 fixedly connected to the inner wall of the film sticking box 2 on both sides of the sixth cylinder 44, a storage cavity 49 is opened inside the box body 48, and a plurality of curved screen tempered films 50 are stacked up and down inside the storage cavity 49. The lifting film sticking mechanism can quickly stick the curved screen assembly 12.
[0046] In this embodiment, the image detection mechanism specifically includes: a third linear guide 51 fixed on the inner wall of both sides of the film sticking box 2, a third linear motor 52 is movably connected to the side of the third linear guide 51, two parallel arc guides 53 are fixedly connected between the two third linear motors 52, a moving seat 54 is movably connected to the two arc guides 53, and an arc groove for the arc guide 53 to pass through is opened inside the moving seat 54, a circular groove 55 connected to the arc groove is opened above the arc groove, and a second gear 56 is rotatably connected inside the circular groove 55, a double-axis motor 57 is embedded between the two circular grooves 55, and the two output shafts of the double-axis motor 57 are respectively fixedly connected to the two second gears 56, the inner side surface of the arc guide 53 is fixedly connected to the second teeth 58, and the second teeth 58 are meshed with the second gear 56, and the bottom end surface of the moving seat 54 is fixedly connected to the curved screen assembly 12. The image detection mechanism can perform fast and efficient multi-angle detection on the curved screen assembly 12.
[0047] The working principle of the present invention is: when in use, first, place the curved screen assembly 12 to be tested on the fixture, specifically, clamp the back of the curved screen assembly 12 on the clamping plate 7, and then tighten the fastening bolt 10 to drive the fastening block 9 to move outward along the fastening groove 8 until the fastening block 9 is against the inner wall of the curved screen assembly 12 to complete the fastening. Next, the conveying plate 5 together with the curved screen assembly 12 is placed on the right end of the conveyor belt 4, and then the calibration is completed through the calibration mechanism. Specifically, the second cylinder 17 operates to retract the output shaft to drive the push plate 18 to move, and the push plate 18 drives the first calibration arm 19 to retract into the first transverse groove 21. During the process, through the engagement of the first tooth 25 with the first gear 24, the second calibration arm 20 is synchronously retracted into the second transverse groove 22. Finally, the ends of the first calibration arm 19 and the second calibration arm 20 are brought close to each other until they are against the corresponding fastening bolts 10. If the contraction length of the output shaft of the second cylinder 17 is not the preset length when the calibration arm is against the fastening bolts 10, it means that the curved screen assembly 12 is not clamped accurately at this time and there is a deviation. After the curved screen assembly 12 is calibrated, the first calibration arm 19 and the second calibration arm 20 loosen the fastening bolts 10, and then the first cylinder 14 runs to extend the output shaft, driving the lifting plate 15, the pressure plate 16 and the first calibration arm 19, the second calibration arm 20 to rise. At this time, the conveying plate 5 together with the curved screen assembly 12 are no longer constrained by the first calibration arm 19 and the second calibration arm 20. Then, the conveyor belt 4 runs to transport the conveying plate 5 together with the curved screen assembly 12 to the inside of the film box 2 to the bottom of the dust removal and cleaning mechanism. At the same time, the mobile lifting mechanism runs to cooperate with the dust removal and cleaning mechanism to remove dust from the curved screen assembly 12.
[0048] The specific process of dust removal and cleaning of the curved screen assembly 12 is as follows: the first linear motor 31 moves along the first linear guide rail 30. After the first linear motor 31 reaches directly below the conveying plate 5, the third cylinder 33 extends the output shaft, the first lifting plate 35 rises and contacts the conveying plate 5, and the first positioning column 34 is inserted into the positioning hole 11. As the first lifting plate 35 continues to rise, the conveying plate 5 is sent into the middle of the film box 2. At the same time, the fifth cylinder 40 extends the output shaft downward to drive the cleaning plate 41 to descend. It should be noted that the bottom end surface of the cleaning plate 41 is provided with a groove matching the curved screen assembly 12. And the cleaning plate 41 is located above the sticky sticker, so as the cleaning plate 41 descends, the cleaning plate 41 presses the sticky sticker down on the surface of the curved screen assembly 12, and the sticky sticker sticks away the dust on the surface of the curved screen assembly 12. When the sticky sticker is pressed down, the two rotating motors 42 run at the same time to drive the reel 43 to rotate and release the sticky sticker. After the dust collection work is completed, in order to ensure that the dust attached to the sticky sticker will not cause secondary pollution, the two rotating motors 42 run again to make one reel 43 release the sticky sticker and the other reel 43 reel up the sticky sticker, so that the clean area where the sticky sticker has not been used is located directly below the cleaning plate 41.
[0049] After the curved screen assembly 12 has completed dust removal and cleaning, the first lifting plate 35 drops back to the initial height, and the conveying plate 5 falls on the conveyor belt 4 again. It should be noted that when the conveying plate 5 is moved by the conveyor belt 4, the side plates 3 limit the two sides of the conveying plate 5, so that the conveying plate 5 can only move left and right along the conveyor belt 4 without deviation. Next, the conveyor belt 4 runs again to transport the conveying plate 5 to the bottom of the lifting film laminating mechanism, and the lifting film laminating mechanism applies film to the curved screen assembly 12. The specific process is as follows: the second linear motor 46 runs and moves along the second linear guide rail 45, so that the sixth cylinder 44 reaches the top of the box body 48, and then the sixth cylinder 44 runs to extend the output shaft so that the negative pressure suction head 47 extends into the storage chamber 49, and the negative pressure suction head 47 absorbs the topmost curved screen tempered film 50 from the storage chamber 49. Then, the second linear motor 46 and the sixth cylinder 44 operate to restore the initial position. At this time, the curved screen tempered film 50 that is sucked away is just above the curved screen assembly 12. Then, the sixth cylinder 44 operates to extend the output shaft downward. During the process, the first linear motor 31 of the mobile lifting mechanism also reaches directly below the curved screen assembly 12 and pushes the curved screen assembly 12 upward through the third cylinder 33. Finally, the curved screen tempered film 50 is pressed down and attached to the curved screen assembly 12 to complete the film pasting.
[0050] During the film laminating process, when the mobile lifting mechanism pushes the curved screen assembly 12 upward, the conveying plate 5 is blocked by the limit block 28 and can only rise to a certain height. After the film laminating is completed, the mobile lifting mechanism supports the conveying plate 5 and the curved screen assembly 12 to move forward. During the process, the smoothing roller 27 smoothes the curved screen assembly 12 after the film is laminating.
[0051] After the conveying plate 5 passes over the smoothing roller 27, the first lifting plate 35 of the mobile lifting mechanism drops back to the initial height, and the lifting film-applying mechanism also returns to the initial position, and the conveyor belt 4 runs again to transport the conveying plate 5 to the bottom of the image detection mechanism. During the process, the first linear motor 31 of the mobile lifting mechanism also reaches the bottom of the curved screen assembly 12 and pushes the curved screen assembly 12 upward to the middle of the film-applying box 2 through the third cylinder 33. At this time, the image detection mechanism detects the curved screen assembly 12 after film-applying from multiple angles at different heights, that is, the camera 59 is used to collect the attached image of the curved screen tempered film 50 on the curved screen assembly 12, and then the collected image is uploaded to the background control terminal, and the background control terminal performs image recognition on the image to determine whether the film-applying is qualified. It should be noted that image recognition is an existing well-known technology, and image recognition is achieved through a series of steps, including image acquisition, preprocessing, feature extraction, model training and testing, etc. First, image data is acquired through devices such as cameras 59 and sensors; then, the image is preprocessed such as scaling, cropping, and rotating to ensure data consistency and adaptability; then, key feature information in the image, such as color, texture, shape, etc., is extracted; finally, a machine learning or deep learning model is used for training so that the model can learn and understand the features in the image, thereby realizing recognition and classification of targets in the image.
[0052] The specific process of the image detection mechanism capturing images of the curved screen assembly 12 after film application from multiple angles at different heights is as follows: the third linear motor 52 runs up and down along the third linear guide rail 51, thereby changing the height of the camera 59, and the operation of the dual-axis motor 57 can drive the second gear 56 to rotate. Since the second gear 56 is engaged with the second tooth 58 on the arc guide rail 53, the moving seat 54 moves along the arc guide rail 53, thereby changing the inclination angle of the camera 59, thereby completing multi-angle and multi-height image capture of the curved screen assembly 12.
[0053] After the curved screen assembly 12 is inspected, the first lifting plate 35 of the mobile lifting mechanism drops back to the initial height, and the image detection mechanism also returns to the initial position. The conveyor belt 4 runs again to transport the conveyor plate 5 to the top of the feeding lifting mechanism. The feeding lifting mechanism lifts and delivers the curved screen assembly 12 that has completed the film sticking inspection. Specifically, the fourth cylinder 37 drives the second lifting plate 38 to rise, and the second lifting plate 38 contacts the conveyor plate 5. The second positioning column 39 is inserted into the positioning hole 11. As the second lifting plate 38 continues to rise, the conveyor plate 5 and the curved screen assembly 12 thereon reach the preset height. After the staff removes the conveyor plate 5 and the curved screen assembly 12 thereon, they remove the curved screen assembly 12. Then, take down the next curved screen assembly 12 to be inspected and place it on the conveyor plate 5 to continue film sticking. It should be noted that multiple conveyor plates 5 can be placed on the conveying line at the same time. During the process of loading and unloading by the staff, the equipment continues to run to apply film to the curved screen assembly 12, thereby improving the film sticking efficiency.
[0054] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
[0055] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. Curved screen film laminating equipment, characterized in that: It comprises a machine body (1), wherein a film sticking box (2) is fixedly connected to the center of the top surface of the machine body (1), and a conveying assembly line is fixedly connected to the lower part of the film sticking box (2); The conveying line comprises two side plates (3) fixed in parallel on the top surface of the machine body (1), and a conveyor belt (4) is movably connected inside the side plates (3), and a plurality of conveyor plates (5) are movably connected to the top surfaces of the two conveyor belts (4), and a clamp is provided at the top of each conveyor plate (5), and one end of the two side plates (3) is commonly connected to a calibration mechanism, and a smoothing mechanism is provided on one side of the calibration mechanism, and a movable lifting mechanism is provided below the smoothing mechanism, and a feeding lifting mechanism is provided on one side of the movable lifting mechanism; The interior of the film sticking box (2) is provided with an image detection mechanism, a lifting film sticking mechanism, and a dust removal and cleaning mechanism from left to right in sequence; The clamp specifically comprises: a fixing plate (6) fixed on the top surface of the conveying plate (5), the top surface of the fixing plate (6) being fixedly connected to a clamping plate (7), and fastening grooves (8) are provided on both sides of the clamping plate (7), and fastening blocks (9) are movably connected inside the fastening grooves (8), fastening bolts (10) are movably connected at positions corresponding to the fastening blocks (9) on both sides of the fixing plate (6), and one end of the fastening bolts (10) is rotatably connected to the corresponding fastening blocks (9), and positioning holes (11) are provided at the corner positions of the top surface of the fixing plate (6) and the top surface of the conveying plate (5); The calibration mechanism specifically comprises: a support plate (13) fixed to the end of a side plate (3); the bottom end surface of the support plate (13) is fixedly connected to a first cylinder (14); the output shaft of the first cylinder (14) passes through the support plate (13) and is fixedly connected to a lifting plate (15); the top end surface of the lifting plate (15) is fixedly connected to a pressing plate (16); the top end surface of the pressing plate (16) is fixedly connected to a second cylinder (17); the top end surface of the lifting plate (15) is provided with a first transverse groove (21) and a second transverse groove (22); and the first transverse groove (21) and the second transverse groove (22) are respectively movably connected to a first calibration arm (19). and a second calibration arm (20); a push plate (18) is fixedly connected to the top surface of the first calibration arm (19), and the push plate (18) is fixedly connected to the output shaft of the second cylinder (17); a notch is provided on the top surface of the pressure plate (16) for the push plate (18) to move; a transmission groove (23) is provided between the first transverse groove (21) and the second transverse groove (22), and a first gear (24) is rotatably connected inside the transmission groove (23); a first tooth (25) is fixedly connected to the side of the first calibration arm (19) and the second calibration arm (20) facing the first gear (24), and the first tooth (25) is meshed with the first gear (24); The smoothing mechanism specifically comprises: a support seat (26) fixed on the two side plates (3), the support seat (26) internally rotatably connected to two parallel smoothing rollers (27), and a limit block (28) fixedly connected between the two smoothing rollers (27); The mobile lifting mechanism specifically comprises: a support platform (29) fixed on the top surface of the machine body (1), the top surface of the support platform (29) being fixedly connected to a first linear guide rail (30), and the top surface of the first linear guide rail (30) being movably connected to a first linear motor (31), the top surface of the first linear motor (31) being fixedly connected to a support frame (32), and the inside of the support frame (32) being fixedly connected to a third cylinder (33), the output shaft of the third cylinder (33) being fixedly connected to a first lifting plate (35), and the top surface of the first lifting plate (35) being fixedly connected to a first positioning column (34) matching the positioning hole (11); The feeding lifting mechanism specifically comprises: a fixed platform (36) fixed to one side of the support platform (29), the bottom end surface of the fixed platform (36) being fixedly connected to a fourth cylinder (37), and the top output shaft of the fourth cylinder (37) passes through the fixed platform (36) and is fixedly connected to a second lifting plate (38), and the top end surface of the second lifting plate (38) is fixedly connected to a second positioning column (39) matching the positioning hole (11); The dust removal and cleaning mechanism specifically comprises: a fifth cylinder (40) fixed on the top inner surface of the film sticking box (2), the bottom output shaft of the fifth cylinder (40) being fixedly connected to a cleaning plate (41), and rotating motors (42) being fixedly connected to the inner walls of the film sticking box (2) on both sides of the fifth cylinder (40), the output shaft of the rotating motor (42) being fixedly connected to a reel (43), and a dust sticking sticker being wound between the two reels (43); The lifting film sticking mechanism specifically comprises: a second linear guide rail (45) fixed on the top end surface of the film sticking box (2), the bottom end surface of the second linear guide rail (45) is movably connected to a second linear motor (46), and the bottom end surface of the second linear motor (46) is fixedly connected to a sixth cylinder (44), the bottom output shaft of the sixth cylinder (44) is fixedly connected to a negative pressure suction head (47), and the inner walls of the film sticking box (2) on both sides of the sixth cylinder (44) are fixedly connected to a box body (48), a storage cavity (49) is opened inside the box body (48), and a plurality of curved screen tempered films (50) are stacked up and down inside the storage cavity (49); The image detection mechanism specifically comprises: a third linear guide rail (51) fixed on the inner walls of both sides of the film sticking box (2); a third linear motor (52) is movably connected to the side of the third linear guide rail (51); two parallel arc guide rails (53) are fixedly connected between the two third linear motors (52); a moving seat (54) is movably connected to the two arc guide rails (53); and an arc groove is provided inside the moving seat (54) for the arc guide rail (53) to pass through; and a slot is provided above the arc groove. A circular groove (55) is provided which is in communication with the arc guide rail (53), and a second gear (56) is rotatably connected inside the circular groove (55). A dual-axis motor (57) is embedded between the two circular grooves (55), and two output shafts of the dual-axis motor (57) are respectively fixedly connected to the two second gears (56). The inner side surface of the arc guide rail (53) is fixedly connected to a second tooth (58), and the second tooth (58) is meshed with the second gear (56). The bottom end surface of the movable seat (54) is fixedly connected to a camera (59).
Citation Information
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Touch screen laminating process
CN112693665A
Film laminating machine
CN115610738A