A management system and weighing method for smart port weighing
By calculating the hidden danger value of the inclined surface at the entry and departure of the weighing area and analyzing the vehicle weighing outliers, the problem of inaccurate measurement caused by cargo drop during the weighing process of the port is solved, and the reliability of the weighing and the overall port are improved. Operational efficiency.
Patent Information
- Application Number
- CN202410848747.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2044-06-27
AI Technical Summary
The prior art is susceptible to interference from various factors during port weighing, resulting in inaccurate measurements, and cargo may fall or slip when the vehicle enters or leaves the weighing area, causing safety hazards and weighing accuracy problems.
By calculating the hidden danger values of the inclined surface at the weighing area, extracting the impact values of the first and second-level vehicles, as well as the actual and estimated vehicle weighing values of the port, and analyzing the vehicle weighing outliers to reduce the fall of cargo, resulting in cargo drop Weighing errors and ensure the accuracy of subsequent vehicle weighing.
It effectively reduces weighing errors caused by cargo drop, improves the accuracy of subsequent vehicle weighing, and discovers potential hidden dangers in advance, improving the safety and operational efficiency of port operations.
Smart Images

Figure CN118836958B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of management technology, and more specifically, to a management system and a weighing method for smart port weighing. Background Art
[0002] When traditional bulk cargoes such as grain are weighed at ports, it is usually necessary to ensure that the weighing device is in good working condition and to ensure its measurement accuracy by regularly calibrating the weighing device. However, when actually weighing at ports, it is easy to be disturbed by various factors, resulting in inaccurate measurements of the weighing equipment. In addition, vehicles need to pass through inclined surfaces when entering or leaving the weighing area. Cargo may fall or slip due to loose loading or improper handling, which may cause safety hazards or affect weighing accuracy. Falling cargo will also cause inaccurate weighing measurements of subsequent vehicles, thereby affecting the weighing accuracy of subsequent vehicles and causing inaccurate measurement results. The above problems exist in the prior art.
[0003] For example, a Chinese patent with application publication number CN220398700U discloses a vehicle weighing management system for ports, which belongs to the field of port technology and includes a platform, an upper gate and a lower gate. A weighing device is fixedly installed on the upper surface of the platform, and a connecting plate is fixedly installed on the left side of the upper gate and the left side of the lower gate. A connecting column is fixedly installed on the upper surface of each connecting plate, and a camera is fixedly installed on the upper surface of each connecting column. Each camera is electrically connected to the upper gate and the lower gate, and a ticket printing device is fixedly installed on the back of the platform, and the ticket printing device is electrically connected to the weighing device. The utility model, by providing an upper gate, a lower gate, a connecting plate, a connecting column and a camera, can collect vehicle information under the action of the camera, so that the vehicle can enter and exit the weighing area, thereby preventing queue jumping and jamming, thereby reducing road congestion near the scale and improving weighing efficiency.
[0004] The above patents all have the problems raised by this background technology: when the existing technology actually carries out port weighing, it is easy to be interfered by various factors, resulting in inaccurate measurement of the weighing equipment, and when entering and leaving the slope of the weighing area, the goods may fall or slip due to loose loading or improper handling, which may cause safety hazards or affect the weighing accuracy. The fallen goods will also cause inaccurate weighing measurements of subsequent vehicles, thereby affecting the weighing accuracy of subsequent vehicles and resulting in inaccurate measurement results. In order to solve the above problems, a technical solution is now provided. Summary of the invention
[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a management system for smart port weighing and a weighing method thereof, which calculates the slope hidden danger value at the entrance to the weighing area and the slope hidden danger value at the exit from the weighing area, and extracts the first-level vehicle weighing impact value, the second-level vehicle weighing impact value, the actual vehicle weighing value of the port and the estimated vehicle weighing value of the port to analyze the vehicle weighing abnormal value, which helps to reduce the weighing error caused by cargo falling and ensure the accuracy of subsequent vehicle weighing, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A management system for smart port weighing, including a data acquisition module, a hidden danger analysis module, a vehicle weighing management module and a hidden danger existence alarm module, the data acquisition module includes a first surface data acquisition submodule, a second data acquisition submodule and a third data acquisition submodule; the first surface data acquisition submodule is used to acquire the second data of the slope at the entrance of the weighing area; the second data acquisition submodule is used to acquire the actual vehicle weighing value; the third data acquisition submodule is used to acquire the fourth data of the slope at the exit of the weighing area; the hidden danger analysis module includes a secondary weighing hidden danger analysis submodule; the secondary weighing hidden danger analysis submodule is used to extract the hidden danger value of the vehicle at the exit of the weighing area by The second data of the slope at the exit of the weighing area is imported into the slope hidden danger value calculation model to calculate the slope hidden danger value at the exit of the weighing area; the vehicle weighing management module includes a first-level vehicle weighing analysis submodule, a second-level vehicle weighing analysis submodule and a vehicle weighing analysis submodule; the second-level vehicle weighing analysis submodule is used to extract the actual vehicle weighing value of the port, the slope hidden danger value at the exit of the weighing area and the fourth data, and import the actual vehicle weighing value of the port, the slope hidden danger value at the exit of the weighing area and the fourth data into the second-level vehicle weighing influence calculation formula to calculate the second-level vehicle weighing influence value. The second-level vehicle weighing influence calculation formula is:
[0008]
[0009] Where: is the secondary vehicle weighing impact value, is the actual vehicle weight at the port, is the slope hazard value at the exit of the weighing area, is the maximum relative angle of each position of the inclined surface at the exit of the weighing area relative to the horizontal plane, The slope position where the weighing area leaves The relative angle with respect to the horizontal plane, It is the minimum relative angle between each position of the inclined surface at the exit of the weighing area and the horizontal plane.
[0010] As a further solution of the present invention, the hidden danger analysis module also includes a first-level weighing hidden danger analysis sub-module, which is used to extract the first surface data of the slope at the entrance to the weighing area, import the first surface data of the slope at the entrance to the weighing area into the slope hidden danger value calculation model, and calculate the hidden danger value of the slope at the entrance to the weighing area.
[0011] As a further solution of the present invention, the first-level weighing hidden danger analysis submodule is used to extract the length of the inclined surface at the entrance of the weighing area and the vertical distance of each position on the inclined surface relative to the horizontal plane at the lowest point of the inclined surface in the first surface data, import the length of the inclined surface at the entrance of the weighing area and the vertical distance of each position on the inclined surface relative to the horizontal plane at the lowest point of the inclined surface into the inclined surface hidden danger value calculation model, and calculate the hidden danger value of the inclined surface at the entrance of the weighing area. The calculation formula of the hidden danger value calculation model of the inclined surface at the entrance of the weighing area is:
[0012]
[0013] Where: is the slope hazard value at the entrance to the weighing area, The maximum vertical distance between each position on the slope surface at the entrance to the weighing area and the horizontal plane at the lowest point of the slope. The position of the inclined surface at the entrance to the weighing area is The vertical distance from the lowest horizontal plane of the slope, It is the minimum vertical distance between each position on the slope surface at the entrance to the weighing area and the horizontal plane at the lowest point of the slope. is the length of the slope at the entrance to the weighing area, It is the number of detection positions of the inclined surface at the entrance to the weighing area.
[0014] As a further solution of the present invention, the first-level vehicle weighing analysis submodule is used to extract the port's estimated vehicle weighing value, the slope hazard value at the entrance to the weighing area and the third data, and import the port's estimated vehicle weighing value, the slope hazard value at the entrance to the weighing area and the third data into the first-level vehicle weighing impact calculation formula to calculate the first-level vehicle weighing impact value; the vehicle weighing analysis submodule is used to analyze vehicle weighing abnormal values by extracting the first-level vehicle weighing impact value, the second-level vehicle weighing impact value, the actual vehicle weighing value of the port and the port's estimated vehicle weighing value.
[0015] A weighing method for a smart port, used to implement the above-mentioned management system for weighing a smart port, comprises the following steps:
[0016] S1, obtaining first surface data of the inclined surface at the entrance to the weighing area and second surface data of the inclined surface at the exit;
[0017] S2, obtaining an estimated vehicle weight value and an actual vehicle weight value;
[0018] S3, the acquisition submodule is used to acquire the third data of the slope at the entrance of the weighing area and the fourth data of the slope at the exit;
[0019] S4, extracting the first surface data of the inclined surface at the entrance to the weighing area, importing the first surface data of the inclined surface at the entrance to the weighing area into the inclined surface hidden danger value calculation model, and calculating the inclined surface hidden danger value at the entrance to the weighing area;
[0020] S5, the secondary weighing hidden danger analysis submodule is used to extract the second data of the inclined surface at the exit of the weighing area, import the second data of the inclined surface at the exit of the weighing area into the inclined surface hidden danger value calculation model, and calculate the hidden danger value of the inclined surface at the exit of the weighing area;
[0021] S6. Analyze vehicle weighing abnormal values by calculating the first-level vehicle weighing impact value and the second-level vehicle weighing impact value, extracting the first-level vehicle weighing impact value, the second-level vehicle weighing impact value, the actual vehicle weighing value of the port, and the estimated vehicle weighing value of the port;
[0022] S7, comparing whether the slope hidden danger value at the entrance to the weighing area is greater than or equal to the preset slope hidden danger value at the entrance to the weighing area, if so, proceeding to step S10; if not, proceeding to step S9;
[0023] S8, comparing whether the slope hidden danger value at the exit of the weighing area is greater than or equal to the preset slope hidden danger value at the exit of the weighing area, if so, proceeding to step S10; if not, proceeding to step S9;
[0024] S9, comparing whether the vehicle weighing abnormal value is greater than or equal to the preset vehicle weighing abnormal value, if so, proceeding to step S10; if not, proceeding to the next vehicle weighing;
[0025] S10: trigger an alarm reminder.
[0026] The technical effects and advantages of a management system for smart port weighing and a weighing method thereof of the present invention are as follows: the present invention calculates the hidden danger value of the slope at the entrance to the weighing area by extracting the first surface data of the slope at the entrance to the weighing area, and calculates the hidden danger value of the slope at the exit from the weighing area by extracting the second data of the slope at the exit from the weighing area, which helps to correct the weighing data in real time and improve the reliability of weighing; then calculates the first-level vehicle weighing influence value and the second-level vehicle weighing influence value, and extracts the first-level vehicle weighing influence value, the second-level vehicle weighing influence value, the actual vehicle weighing value of the port and the estimated vehicle weighing value of the port to analyze the vehicle weighing abnormal value, which helps to reduce the weighing error caused by cargo falling, ensure the accuracy of subsequent vehicle weighing, and discover potential hidden dangers in advance. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 A schematic diagram of the structure of a management system for smart port weighing provided in Example 1 of the present invention. DETAILED DESCRIPTION
[0028] The following will be combined with the accompanying drawings in the present invention to clearly and completely describe the technical solution in the present invention. Obviously, the described technical solution is only a part of the present invention, not all of it. Based on the technical solution in the present invention, all other technical solutions obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0029] Example 1
[0030] Figure 1 FIG. 1 shows a schematic diagram of a management system for smart port weighing provided by Embodiment 1 of the present invention. Figure 1 As shown, a management system for smart port weighing in this embodiment includes a data acquisition module, a hidden danger analysis module, a vehicle weighing management module and a hidden danger existence alarm module.
[0031] The data acquisition module is used to obtain real-time data of vehicles and weighing areas;
[0032] The hidden danger analysis module is used to analyze the hidden danger values of the slope at the entrance and exit of the weighing area;
[0033] The vehicle weighing management module is used to calculate the abnormal values of vehicle weighing;
[0034] The hidden danger alarm module is used to trigger an alarm when hidden dangers or abnormalities exist.
[0035] The data acquisition module includes a first surface data acquisition submodule, a second data acquisition submodule and a third data acquisition submodule.
[0036] The first surface data acquisition submodule is used to acquire the first surface data of the inclined surface at the entrance of the weighing area and the second surface data of the inclined surface at the exit;
[0037] The second data acquisition submodule is used to obtain the estimated vehicle weight value and the actual vehicle weight value;
[0038] The third data acquisition submodule is used to acquire the third data of the slope at the entrance to the weighing area and the fourth data of the slope at the exit.
[0039] The first surface data includes the length of the inclined plane at the entrance to the weighing area and the vertical distance of each position on the inclined plane surface relative to the horizontal plane at the lowest point of the inclined plane;
[0040] The second data includes the length of the inclined plane at the exit of the weighing area and the vertical distance of each position on the inclined plane surface relative to the horizontal plane at the lowest point of the inclined plane;
[0041] The third data includes the relative angles of each position of the inclined surface at the entrance to the weighing area relative to the horizontal plane;
[0042] The fourth data includes the relative angles of each position of the inclined surface at the exit of the weighing area relative to the horizontal plane.
[0043] The first surface data and the second data are measured by a laser rangefinder, and the third data and the fourth data are measured by a tilt sensor.
[0044] The hidden danger analysis module includes the first-level weighing hidden danger analysis submodule and the second-level weighing hidden danger analysis submodule.
[0045] The first-level weighing hidden danger analysis submodule is used to extract the first surface data of the inclined surface at the entrance to the weighing area, import the first surface data of the inclined surface at the entrance to the weighing area into the inclined surface hidden danger value calculation model, and calculate the hidden danger value of the inclined surface at the entrance to the weighing area;
[0046] The secondary weighing hidden danger analysis submodule is used to extract the second data of the slope where the weighing area leaves, import the second data of the slope where the weighing area leaves into the slope hidden danger value calculation model, and calculate the hidden danger value of the slope where the weighing area leaves.
[0047] The first-level weighing hidden danger analysis submodule is used to extract the length of the slope at the entrance of the weighing area and the vertical distance of each position on the slope surface relative to the lowest horizontal plane of the slope in the first surface data, import the length of the slope at the entrance of the weighing area and the vertical distance of each position on the slope surface relative to the lowest horizontal plane of the slope into the slope hidden danger value calculation model, and calculate the hidden danger value of the slope at the entrance of the weighing area. The calculation formula of the hidden danger value calculation model of the slope at the entrance of the weighing area is:
[0048]
[0049] Where: is the slope hazard value at the entrance to the weighing area, The maximum vertical distance between each position on the slope surface at the entrance to the weighing area and the horizontal plane at the lowest point of the slope. The position of the inclined surface at the entrance to the weighing area is The vertical distance from the lowest horizontal plane of the slope, It is the minimum vertical distance between each position on the slope surface at the entrance to the weighing area and the horizontal plane at the lowest point of the slope. is the length of the slope at the entrance to the weighing area, It is the number of detection positions of the inclined surface at the entrance to the weighing area.
[0050] By calculating the hidden danger value based on detailed slope data, it is possible to identify and correct weighing errors caused by uneven slopes, reduce manual operations, and improve work efficiency; the calculation and analysis of hidden danger values can be carried out in real time, and potential problems can be discovered and resolved in a timely manner to avoid operational delays caused by inaccurate weighing; by calculating the hidden danger value of the slope, the system can provide early warning to prevent cargo from falling and inaccurate weighing due to slope problems, thereby improving the safety of port operations. By analyzing the hidden danger value of the slope, managers can reasonably arrange the order and location of vehicle entry and exit and optimize the use of port resources; this not only improves the accuracy and safety of the weighing process, but also optimizes the port's operational efficiency and resource management.
[0051] The secondary weighing hidden danger analysis submodule is used to extract the length of the slope where the weighing area leaves and the vertical distance of each position on the slope surface relative to the lowest horizontal plane of the slope in the second data, import the length of the slope where the weighing area leaves and the vertical distance of each position on the slope surface relative to the lowest horizontal plane of the slope into the slope hidden danger value calculation model, and calculate the hidden danger value of the slope where the weighing area leaves. The formula of the slope hidden danger value calculation model at the weighing area leaving is:
[0052]
[0053] Where: is the slope hazard value at the exit of the weighing area, The maximum vertical distance between each position on the slope surface where the weighing area leaves and the horizontal plane at the lowest point of the slope, The position of the inclined surface at the exit of the weighing area is The vertical distance from the lowest horizontal plane of the slope, The minimum vertical distance between each position on the inclined surface where the weighing area leaves and the horizontal plane at the lowest point of the inclined surface, is the length of the slope leaving the weighing area, The number of detection positions on the inclined surface at the exit of the weighing area.
[0054] Calculating the slope hidden danger value through accurate mathematical model helps to understand in detail the state of the slope at the exit of the weighing area and identify potential structural problems; the secondary weighing hidden danger analysis submodule can identify potential problems when leaving the slope and reduce weighing errors caused by uneven slopes; by automatically extracting and calculating the slope hidden danger value, it reduces manual intervention, simplifies the workflow and improves work efficiency; by calculating and monitoring the hidden danger value of leaving the slope, it helps to discover potential safety hazards in advance and prevent problems such as cargo falling or vehicle sliding.
[0055] The vehicle weighing management module includes a primary vehicle weighing analysis submodule, a secondary vehicle weighing analysis submodule and a vehicle weighing analysis submodule.
[0056] The first-level vehicle weighing analysis submodule is used to extract the port estimated vehicle weighing value, the slope hidden danger value at the entrance to the weighing area and the third data, and import the port estimated vehicle weighing value, the slope hidden danger value at the entrance to the weighing area and the third data into the first-level vehicle weighing influence calculation formula to calculate the first-level vehicle weighing influence value;
[0057] The secondary vehicle weighing analysis submodule is used to extract the actual vehicle weighing value of the port, the slope hidden danger value at the exit of the weighing area, and the fourth data, and import the actual vehicle weighing value of the port, the slope hidden danger value at the exit of the weighing area, and the fourth data into the secondary vehicle weighing influence calculation formula to calculate the secondary vehicle weighing influence value;
[0058] The vehicle weighing analysis submodule is used to analyze vehicle weighing anomalies by extracting the first-level vehicle weighing impact value, the second-level vehicle weighing impact value, the actual vehicle weighing value at the port, and the estimated vehicle weighing value at the port.
[0059] Through the primary and secondary vehicle weighing analysis submodules, the influencing factors of entering and leaving the slope are analyzed respectively to ensure the comprehensiveness and accuracy of the weighing process. The slope potential risk value and actual weighing data are taken into consideration to effectively correct the weighing error caused by the uneven slope and improve the accuracy of the weighing data. The vehicle weighing analysis submodule integrates multiple influencing factors (estimated value, actual value, slope potential risk value, angle data) for analysis to provide more comprehensive weighing data analysis results. By calculating and comparing multiple influencing values, the system can effectively identify and mark weighing abnormalities to ensure the reliability and authenticity of the data.
[0060] The first-level vehicle weighing analysis submodule is used to extract the estimated vehicle weighing value at the port, the slope hidden danger value at the entrance to the weighing area, and the relative angle of each position of the slope surface at the entrance to the weighing area relative to the horizontal plane in the third data, and import the estimated vehicle weighing value at the port, the slope hidden danger value at the entrance to the weighing area, and the relative angle of each position of the slope surface at the entrance to the weighing area relative to the horizontal plane into the first-level vehicle weighing influence calculation formula to calculate the first-level vehicle weighing influence value. The first-level vehicle weighing influence calculation formula is:
[0061]
[0062] Where: is the first-level vehicle weighing impact value, Estimated vehicle weight values for ports, is the slope hazard value at the entrance to the weighing area, is the maximum relative angle of each position of the inclined surface at the entrance to the weighing area relative to the horizontal plane, The slope position at the entrance to the weighing area The relative angle with respect to the horizontal plane, It is the minimum relative angle between the inclined surface at each position and the horizontal plane at the entrance to the weighing area.
[0063] The secondary vehicle weighing analysis submodule is used to extract the actual vehicle weighing value of the port, the slope hidden danger value at the exit of the weighing area, and the relative angle of each position of the slope surface at the exit of the weighing area relative to the horizontal plane in the fourth data, and import the actual vehicle weighing value of the port, the slope hidden danger value at the exit of the weighing area, and the relative angle of each position of the slope surface at the exit of the weighing area relative to the horizontal plane into the secondary vehicle weighing influence calculation formula to calculate the secondary vehicle weighing influence value. The secondary vehicle weighing influence calculation formula is:
[0064]
[0065] Where: is the secondary vehicle weighing impact value, is the actual vehicle weight at the port, is the slope hazard value at the exit of the weighing area, is the maximum relative angle of each position of the inclined surface at the exit of the weighing area relative to the horizontal plane, The slope position where the weighing area leaves The relative angle with respect to the horizontal plane, It is the minimum relative angle between each position of the inclined surface at the exit of the weighing area and the horizontal plane.
[0066] The vehicle weighing analysis submodule is used to extract the first-level vehicle weighing impact value, the second-level vehicle weighing impact value, the actual vehicle weighing value at the port, and the estimated vehicle weighing value at the port, and import the first-level vehicle weighing impact value, the second-level vehicle weighing impact value, the actual vehicle weighing value at the port, and the estimated vehicle weighing value at the port into the vehicle weighing abnormal value analysis formula. The vehicle weighing abnormal value analysis formula is:
[0067]
[0068] Where: For vehicle weighing abnormal values, is the secondary vehicle weighing impact value, is the actual vehicle weight at the port, is the first-level vehicle weighing impact value, Estimated vehicle weights for ports.
[0069] The vehicle weighing abnormal value analysis formula can accurately detect and mark abnormal values in the weighing process, thereby improving the credibility of the data; through detailed analysis of slope hazard values and vehicle weighing data, potential safety hazards can be discovered in advance to prevent safety accidents such as cargo falling. Through systematic weighing management and real-time monitoring, it is ensured that every step of the operation has a basis to follow, thereby improving the overall safety management level of the port.
[0070] The hidden danger alarm module includes a first hidden danger alarm module, a second hidden danger alarm module and a third hidden danger alarm module.
[0071] The first hidden danger alarm module is used to extract the hidden danger value of the slope at the entrance to the weighing area, and compare the hidden danger value of the slope at the entrance to the weighing area with the preset hidden danger value of the slope at the entrance to the weighing area. If the hidden danger value of the slope at the entrance to the weighing area is greater than or equal to the preset hidden danger value of the slope at the entrance to the weighing area, then there is a hidden danger on the slope at the entrance to the weighing area, and an alarm is triggered; if the hidden danger value of the slope at the entrance to the weighing area is less than the preset hidden danger value of the slope at the entrance to the weighing area, then there is no hidden danger on the slope at the entrance to the weighing area;
[0072] The second hidden danger alarm module is used to extract the hidden danger value of the slope at the exit of the weighing area, and compare the hidden danger value of the slope at the exit of the weighing area with the preset hidden danger value of the slope at the exit of the weighing area. If the hidden danger value of the slope at the exit of the weighing area is greater than or equal to the preset hidden danger value of the slope at the exit of the weighing area, there is a hidden danger on the slope at the exit of the weighing area, and an alarm is triggered; if the hidden danger value of the slope at the exit of the weighing area is less than the preset hidden danger value of the slope at the exit of the weighing area, there is no hidden danger on the slope at the exit of the weighing area;
[0073] The third hidden danger alarm module is used to extract the vehicle weighing abnormal value and compare the vehicle weighing abnormal value with the preset vehicle weighing abnormal value. If the vehicle weighing abnormal value is greater than or equal to the preset vehicle weighing abnormal value, it will affect the subsequent vehicle weighing stability and trigger an alarm; if the vehicle weighing abnormal value is less than the preset vehicle weighing abnormal value, it will not affect the subsequent vehicle weighing stability.
[0074] The first and second hidden danger alarm modules monitor the hidden danger values of entering and leaving the slope respectively. When the hidden danger value exceeds the preset threshold, the system can immediately trigger an alarm, issue a timely warning, and prevent potential dangers. The third hidden danger alarm module monitors the abnormal value of vehicle weighing to ensure that when the abnormal value exceeds the preset range, the alarm is triggered in time to avoid affecting the stability and accuracy of subsequent vehicle weighing; by automatically extracting and comparing the hidden danger values of the slope and the abnormal values of vehicle weighing, the system can realize real-time monitoring and early warning, reducing the burden of manual monitoring and the probability of misjudgment, and improving the reliability of the system; timely hidden danger alarms allow staff to respond quickly, carry out necessary maintenance and adjustments, reduce the downtime of port equipment and operational interruptions, and improve the overall operational efficiency of the port.
[0075] A weighing method for a smart port comprises the following steps:
[0076] S1, obtaining first surface data of the inclined surface at the entrance to the weighing area and second surface data of the inclined surface at the exit;
[0077] S2, obtaining an estimated vehicle weight value and an actual vehicle weight value;
[0078] S3, the acquisition submodule is used to acquire the third data of the slope at the entrance of the weighing area and the fourth data of the slope at the exit;
[0079] S4, extracting the first surface data of the inclined surface at the entrance to the weighing area, importing the first surface data of the inclined surface at the entrance to the weighing area into the inclined surface hidden danger value calculation model, and calculating the inclined surface hidden danger value at the entrance to the weighing area;
[0080] S5, the secondary weighing hidden danger analysis submodule is used to extract the second data of the inclined surface at the exit of the weighing area, import the second data of the inclined surface at the exit of the weighing area into the inclined surface hidden danger value calculation model, and calculate the hidden danger value of the inclined surface at the exit of the weighing area;
[0081] S6. Analyze vehicle weighing abnormal values by calculating the first-level vehicle weighing impact value and the second-level vehicle weighing impact value, extracting the first-level vehicle weighing impact value, the second-level vehicle weighing impact value, the actual vehicle weighing value of the port, and the estimated vehicle weighing value of the port;
[0082] S7, comparing whether the slope hidden danger value at the entrance to the weighing area is greater than or equal to the preset slope hidden danger value at the entrance to the weighing area, if so, proceeding to step S10; if not, proceeding to step S9;
[0083] S8, comparing whether the slope hidden danger value at the exit of the weighing area is greater than or equal to the preset slope hidden danger value at the exit of the weighing area, if so, proceeding to step S10; if not, proceeding to step S9;
[0084] S9, comparing whether the vehicle weighing abnormal value is greater than or equal to the preset vehicle weighing abnormal value, if so, proceeding to step S10; if not, proceeding to the next vehicle weighing;
[0085] S10: trigger an alarm reminder.
[0086] The embodiment of the present invention calculates the hidden danger value of the slope at the entrance to the weighing area by extracting the first surface data of the slope at the exit of the weighing area, and calculates the hidden danger value of the slope at the exit of the weighing area by extracting the second data of the slope at the exit of the weighing area, which is helpful to perform real-time correction of weighing data and improve the reliability of weighing; then calculate the first-level vehicle weighing influence value and the second-level vehicle weighing influence value, and extract the first-level vehicle weighing influence value, the second-level vehicle weighing influence value, the actual vehicle weighing value of the port and the estimated vehicle weighing value of the port to analyze the vehicle weighing abnormal value, which is helpful to reduce the weighing error caused by cargo falling, ensure the accuracy of subsequent vehicle weighing, and discover potential hidden dangers in advance.
[0087] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
[0088] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A management system for smart port weighing, comprising a data acquisition module, a hidden danger analysis module, a vehicle weighing management module and a hidden danger alarm module, characterized in that: The data acquisition module includes a first surface data acquisition submodule, a second data acquisition submodule and a third data acquisition submodule; the first surface data acquisition submodule is used to acquire the second data of the slope at the exit of the weighing area; the second data includes the length of the slope at the exit of the weighing area and the vertical distance of each position on the slope surface relative to the horizontal plane at the lowest point of the slope; the second data acquisition submodule is used to acquire the actual vehicle weighing value; the third data acquisition submodule is used to acquire the fourth data of the slope at the exit of the weighing area; the fourth data includes the relative angle of each position on the slope surface at the exit of the weighing area relative to the horizontal plane; the hidden danger analysis module includes a secondary weighing hidden danger analysis submodule; The submodule for analyzing the hidden dangers of weighing is used to extract the second data of the slope at the exit of the weighing area, import the second data of the slope at the exit of the weighing area into the slope hidden danger value calculation model, and calculate the hidden danger value of the slope at the exit of the weighing area: by extracting the length of the slope at the exit of the weighing area in the second data and the vertical distance of each position on the slope surface relative to the horizontal plane at the lowest point of the slope, import the length of the slope at the exit of the weighing area and the vertical distance of each position on the slope surface relative to the horizontal plane at the lowest point of the slope into the slope hidden danger value calculation model, and calculate the hidden danger value of the slope at the exit of the weighing area. The formula of the hidden danger value calculation model of the slope at the exit of the weighing area is: Where: is the slope hazard value at the exit of the weighing area, The maximum vertical distance between each position on the slope surface where the weighing area leaves and the horizontal plane at the lowest point of the slope, The position of the inclined surface at the exit of the weighing area is The vertical distance from the lowest horizontal plane of the slope, The minimum vertical distance between each position on the inclined surface where the weighing area leaves and the horizontal plane at the lowest point of the inclined surface, is the length of the slope leaving the weighing area, The number of detection positions of the inclined surface at the exit of the weighing area; The vehicle weighing management module includes a secondary vehicle weighing analysis submodule; The secondary vehicle weighing analysis submodule is used to extract the actual vehicle weighing value of the port, the slope hidden danger value at the exit of the weighing area, and the fourth data, and import the actual vehicle weighing value of the port, the slope hidden danger value at the exit of the weighing area, and the fourth data into the secondary vehicle weighing influence calculation formula to calculate the secondary vehicle weighing influence value. The secondary vehicle weighing influence calculation formula is: Where: is the secondary vehicle weighing impact value, is the actual vehicle weight at the port, is the slope hazard value at the exit of the weighing area, is the maximum relative angle of each position of the inclined surface at the exit of the weighing area relative to the horizontal plane, The slope position where the weighing area leaves The relative angle with respect to the horizontal plane, It is the minimum relative angle between each position of the inclined surface at the exit of the weighing area and the horizontal plane.
2. The management system for smart port weighing according to claim 1 is characterized in that: The first surface data acquisition submodule is also used to acquire the first surface data of the slope at the entrance to the weighing area; the first surface data includes the length of the slope at the entrance to the weighing area and the vertical distance of each position on the slope surface relative to the horizontal plane at the lowest point of the slope; the second data acquisition submodule is also used to acquire the estimated vehicle weighing value; the third data acquisition submodule is also used to acquire the third data of the slope at the entrance to the weighing area; the third data includes the relative angle of each position on the slope surface at the entrance to the weighing area relative to the horizontal plane; the hidden danger analysis module also includes a first-level weighing hidden danger analysis submodule, which is used to extract the hidden danger of the weighing area by The first surface data of the slope at the entrance is imported into the slope hidden danger value calculation model to calculate the hidden danger value of the slope at the entrance of the weighing area: by extracting the length of the slope at the entrance of the weighing area in the first surface data and the vertical distance of each position on the slope surface relative to the horizontal plane at the lowest point of the slope, the length of the slope at the entrance of the weighing area and the vertical distance of each position on the slope surface relative to the horizontal plane at the lowest point of the slope are imported into the slope hidden danger value calculation model to calculate the hidden danger value of the slope at the entrance of the weighing area. The calculation formula of the slope hidden danger value calculation model at the entrance of the weighing area is: Where: is the slope hazard value at the entrance to the weighing area, The maximum vertical distance between each position on the slope surface at the entrance to the weighing area and the horizontal plane at the lowest point of the slope. The position of the inclined surface at the entrance to the weighing area is The vertical distance from the lowest horizontal plane of the slope, It is the minimum vertical distance between each position on the slope surface at the entrance to the weighing area and the horizontal plane at the lowest point of the slope. is the length of the slope at the entrance to the weighing area, The number of detection positions on the inclined surface at the entrance to the weighing area; The vehicle weighing management module also includes a first-level vehicle weighing analysis submodule, which is used to extract the port estimated vehicle weighing value, the slope hidden danger value at the entrance to the weighing area, and the third data, and import the port estimated vehicle weighing value, the slope hidden danger value at the entrance to the weighing area, and the third data into the first-level vehicle weighing impact calculation formula to calculate the first-level vehicle weighing impact value. The first-level vehicle weighing impact calculation formula is: Where: is the first-level vehicle weighing impact value, Estimated vehicle weight values for ports, is the slope hazard value at the entrance to the weighing area, is the maximum relative angle of each position of the inclined surface at the entrance to the weighing area relative to the horizontal plane, The slope position at the entrance to the weighing area The relative angle with respect to the horizontal plane, It is the minimum relative angle between the inclined surface at each position and the horizontal plane at the entrance to the weighing area.
3. The management system for smart port weighing according to claim 2 is characterized in that: The vehicle weighing management module also includes a vehicle weighing analysis submodule; the vehicle weighing analysis submodule is used to analyze vehicle weighing abnormal values by extracting the first-level vehicle weighing influence value, the second-level vehicle weighing influence value, the actual vehicle weighing value of the port, and the estimated vehicle weighing value of the port, and importing the first-level vehicle weighing influence value, the second-level vehicle weighing influence value, the actual vehicle weighing value of the port, and the estimated vehicle weighing value of the port into the vehicle weighing abnormal value analysis formula. The vehicle weighing abnormal value analysis formula is: Where: For vehicle weighing abnormal values, is the secondary vehicle weighing impact value, is the actual vehicle weight at the port, is the first-level vehicle weighing impact value, Estimated vehicle weights for ports.
4. A weighing method for a smart port, used to implement a management system for weighing a smart port as described in claim 3, characterized in that: The steps include: S1, obtaining first surface data of the inclined surface at the entrance to the weighing area and second surface data of the inclined surface at the exit; S2, obtaining an estimated vehicle weight value and an actual vehicle weight value; S3, the acquisition submodule is used to acquire the third data of the slope at the entrance of the weighing area and the fourth data of the slope at the exit; S4, extracting the first surface data of the inclined surface at the entrance to the weighing area, importing the first surface data of the inclined surface at the entrance to the weighing area into the inclined surface hidden danger value calculation model, and calculating the inclined surface hidden danger value at the entrance to the weighing area; S5, extracting the second data of the slope where the weighing area leaves, importing the second data of the slope where the weighing area leaves into the slope hidden danger value calculation model, and calculating the hidden danger value of the slope where the weighing area leaves; S6. Analyze vehicle weighing abnormal values by calculating the first-level vehicle weighing impact value and the second-level vehicle weighing impact value, extracting the first-level vehicle weighing impact value, the second-level vehicle weighing impact value, the actual vehicle weighing value of the port, and the estimated vehicle weighing value of the port; S7, comparing whether the slope hidden danger value at the entrance to the weighing area is greater than or equal to the preset slope hidden danger value at the entrance to the weighing area, if so, proceeding to step S10; If not, proceed to step S9; S8, comparing whether the slope hidden danger value at the exit of the weighing area is greater than or equal to the preset slope hidden danger value at the exit of the weighing area, if so, proceeding to step S10; If not, proceed to step S9; S9, comparing whether the vehicle weighing abnormal value is greater than or equal to the preset vehicle weighing abnormal value, if so, proceeding to step S10; if not, proceeding to the next vehicle weighing; S10: trigger an alarm reminder.
Citation Information
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