A screening machine for municipal sludge treatment

By designing a screen breaker for municipal sludge treatment, combined with the design of rotary screen barrel and crushing components, the problem that existing equipment cannot effectively combine crushing and screening is solved, and the efficiency and smoothness of the sludge treatment process is achieved. .

CN118847285BActive Publication Date: 2025-02-07JIANGSU YUANJUN ENVIRONMENTAL PROTECTION CO LTD
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Patent Information

Application Number
CN202411148316.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-02-07
Estimated Expiration
2044-08-20

AI Technical Summary

Technical Problem

The existing sludge treatment equipment cannot effectively combine crushing and screening treatment, resulting in the sludge treatment process being not efficient and smooth enough.

Method used

A broken screen machine for municipal sludge treatment was designed, with multiple crushing shafts and crushing components in the screen barrel. The screen barrel is driven to rotate by driving the screen barrel, and the combination of gears and ring gears drive the crushing components to rotate to achieve high efficiency. Crush and sieving. At the same time, the disconnection assembly is used to control the tilt and jitter of the screen barrel, thereby improving the crushing and screening efficiency.

Benefits of technology

Through the design of the screen breaker, the sludge is fully turned and broken in the screen barrel, which significantly accelerates the screening process of the sludge and improves the efficiency and smoothness of the sludge treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention is applicable to the technical field of municipal sludge treatment, and provides a municipal sludge treatment crushing and screening machine, including a machine base, and also including: a screen drum, an end seat is fixed at each end of the screen drum, and the ends of the two end seats away from the screen drum are respectively connected with a discharge pipe and a feed pipe 2, and the discharge pipe and the feed pipe 2 are respectively rotatably mounted with a support 1 and a support 2, and the inner side of the screen drum is circumferentially distributed with a plurality of crushing shafts, and a plurality of groups of crushing components are fixed on the crushing shaft, and a support cylinder is fixed on the side close to the support 1 and the support 2, and a gear ring 2 is fixed on the support cylinder, and a gear 1 correspondingly meshed and connected with the two gear rings 2 is respectively fixed at each end of the crushing shaft; and also includes a driving component and a debris discharge component. The present invention organically combines crushing and screening, and is convenient for discharging, so that the entire sludge treatment process is efficient and smooth.
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Description

Technical Field

[0001] The invention belongs to the technical field of municipal sludge treatment, and in particular relates to a screening machine for municipal sludge treatment. Background Art

[0002] Municipal sludge is a semi-solid or solid substance produced in the sewage treatment process. It is an extremely complex heterogeneous body composed of organic debris, bacterial cells, inorganic particles, colloids, etc. The sources of municipal sludge are mainly domestic sewage, rainwater, industrial wastewater and other sewage. These sewage are transported to sewage treatment plants through municipal pipe networks for treatment. During the treatment process, a large amount of solid suspended matter will be generated, which are collectively referred to as municipal sludge.

[0003] The sludge treatment process includes sludge concentration, dehydration and drying, and the sludge needs to be crushed and screened when it is treated or recycled. However, the existing equipment cannot organically combine crushing and screening, and is not convenient for discharging, making the entire sludge treatment process inefficient and not smooth. Therefore, in view of the above situation, it is urgent to develop a municipal sludge treatment crusher to overcome the shortcomings in current practical applications. Summary of the invention

[0004] The object of the present invention is to provide a screening machine for municipal sludge treatment, aiming to solve the problems mentioned in the above background technology.

[0005] The present invention is implemented as follows: a municipal sludge treatment screen breaking machine includes a machine base and also includes:

[0006] A screen drum, wherein an end seat is fixed at each end of the screen drum, and an end of the two end seats away from the screen drum is respectively connected with a discharge pipe and a feed pipe 2, and a support 1 and a support 2 are respectively rotatably mounted on the discharge pipe and the feed pipe 2, and a plurality of crushing shafts are circumferentially distributed on the inner side of the screen drum, and a plurality of groups of crushing components are fixed on the crushing shaft, and the two ends of the crushing shaft are correspondingly connected to the two end seats for rotation, and a support cylinder is fixed on the side close to the support 1 and the support 2, and a gear ring 2 is fixed on the support cylinder, and a gear 1 correspondingly meshed and connected with the two gear rings 2 is respectively fixed at each end of the crushing shaft;

[0007] A driving assembly, the driving assembly is installed on the first support or the second support, and the driving assembly is used to drive the integral rotation of the impurity outlet pipe, the end seat, the screen cylinder and the second feed pipe;

[0008] The impurity removal component is installed on the machine base and is also connected to the support one and the support two. The impurity removal component is used to support the whole composed of the impurity outlet pipe, the end seat, the screen cylinder, the feed pipe two, the support one and the support two. The impurity removal component is also used to control the inclination of the screen cylinder, so as to discharge impurities through the impurity outlet pipe.

[0009] A further technical solution is that the end seat is a conical structure, and the inner cavity of the screen cylinder is smoothly connected to the outlet pipe and the feed pipe through two end seats; the support cylinder fixed on the first support is also rotatably connected to the outlet pipe, and the support cylinder fixed on the second support is also rotatably connected to the feed pipe.

[0010] According to a further technical solution, the crushing assembly comprises a crushing plate, a plurality of the crushing plates are evenly distributed circumferentially on the crushing shaft, and one end of the crushing plate away from the crushing shaft is inclined toward the feeding direction.

[0011] According to a further technical solution, a plurality of semicircular guide plates are fixed in the screen drum, the guide plates are arranged perpendicular to the inner wall of the screen drum, two adjacent guide plates are arranged alternately, and the crushing shaft passing through the guide plates is rotatably connected thereto.

[0012] According to a further technical solution, the driving assembly includes a ring gear 1, a gear 2 and a motor, wherein the ring gear 1 is fixed on one of the end seats, the motor is fixed on the adjacent support 1 or support 2, and the output end of the motor is fixed with a gear 2 meshingly connected with the ring gear 1.

[0013] According to a further technical solution, the debris removal component includes a telescopic cylinder and a support, the lower end of the support one is hinged with the support, the lower end of the support is fixed to the machine base, the lower end of the support two is hinged with the telescopic cylinder, the lower end of the telescopic cylinder is hinged to the machine base.

[0014] A further technical solution is that the municipal sludge treatment screening machine also includes a feed assembly, which includes a hopper, a feed pipe 1 and a bracket. The end of the feed pipe 2 is rotatably connected to the feed pipe 1. The feed pipe 1 adopts an L-shaped structure. The upper end of the vertical portion of the feed pipe 1 is cooperatively connected to the hopper. The feed pipe 1 is also fixed to the support 2 via the bracket.

[0015] A further technical solution is that the screening machine for municipal sludge treatment also includes a protective material receiving assembly, which includes a protective cylinder, a feed shaft, threaded blades, a feed cylinder and a discharge pipe. A protective cylinder is sleeved on the outer side of the screen cylinder, and the two ends of the protective cylinder are rotatably connected to the two end seats respectively. The lower part of the protective cylinder is cooperatively connected with a material receiving cylinder, and the inner cavity of the protective cylinder is connected to the inner cavity of the material receiving cylinder. A feed shaft is provided in the inner cavity of the material receiving cylinder, and the two ends of the feed shaft are rotatably connected to the material receiving cylinder. The output end of the motor is also transmission-connected to the feed shaft. Threaded blades are also fixed on the feed shaft in the material receiving cylinder, and a discharge pipe is also provided at the end of the threaded blade in the feeding direction at the bottom of the material receiving cylinder; fixed frames are also fixed at both ends of the material receiving cylinder, and the fixed frames are fixedly connected to support one and support two respectively.

[0016] A further technical solution is that dustproof piece one and dustproof piece two are respectively installed on the inner sides of the impurity outlet pipe and the feed pipe two, and the structures of the dustproof piece one and the dustproof piece two are the same, and both the dustproof piece one and the dustproof piece two include a plurality of fan-shaped spring pieces evenly distributed circumferentially; when there is no external force, the dustproof piece one is a conical structure with the middle part inclined away from the screen cylinder, and the dustproof piece two is a conical structure with the middle part inclined toward the direction close to the screen cylinder; when there is no external force, the plurality of fan-shaped spring pieces abut together and block the inner cavities of the impurity outlet pipe and the feed pipe two.

[0017] A further technical solution is that the municipal sludge treatment screening machine also includes a feed auxiliary component, which includes a cam, a transmission plate, a limit cap, a spring, a guide rod, a bearing seat, a bulk material shaft, a sleeve, a bulk material rod and a slider. A cam is fixed on the feed pipe 2, and a transmission plate matching the cam is provided on the lower side of the feed pipe 1. A plurality of guide rods are slidably provided on the transmission plate. The upper ends of the guide rods are fixedly connected to the feed pipe 1, and the limit cap is fixed to the lower ends of the guide rods. A spring is also sleeved on the guide rod between the feed pipe 1 and the transmission plate, and one end of the spring is fixedly connected to the feed pipe 1. The other end of the spring is fixedly connected to the transmission plate; a bulk material shaft is also provided on the inner side of the feed pipe one, and the bulk material shaft is coaxially arranged with the vertical part of the feed pipe one, and a plurality of bulk material rods are circumferentially distributed and fixed on the upper end of the bulk material shaft, and the bulk material rods are arranged to be tilted downward at one end away from the bulk material shaft, and the bulk material shaft is rotatably extended from the bottom wall of the feed pipe one, and a sleeve is fixed on the outer side of the feed pipe one for sliding and rotating connection with the bulk material shaft, and an arc groove is provided on the inner side of the sleeve, and a slider slidably connected with the arc groove is also fixed on the bulk material shaft, and a bearing seat is rotatably installed on the lower end of the bulk material shaft, and the bearing seat is fixed on the transmission plate.

[0018] The present invention provides a sieve breaking machine for municipal sludge treatment, which has the following beneficial effects:

[0019] The sludge is added into the inner cavity of the screen drum through the feed pipe 2. The drive assembly drives the whole body composed of the outlet pipe, the end seat, the screen drum and the feed pipe 2 to rotate. During this rotation process, the sludge is fully turned over in the screen drum, so that it can be effectively screened out through the screen holes of the screen drum.

[0020] The clever coordination of gear 1, support cylinder and gear ring 2 enables the crushing shaft to smoothly rotate along the surface of gear ring 2 when the screen cylinder rotates, thereby driving the crushing assembly to rotate. This design enables the crushing assembly to efficiently crush the sludge in the screen cylinder, greatly accelerating the process of sludge being screened out of the screen cylinder.

[0021] In addition, the setting of the impurity removal component not only has the function of controlling the inclination of the screen drum, so as to facilitate the discharge of impurities through the impurity discharge pipe; at the same time, during the process of crushing and screening the sludge, the impurity removal component can also control the screen drum to shake. This shaking, combined with the rotation of the crushing component and the rotation of the screen drum, can further improve the crushing effect and screening efficiency of the sludge, making the entire sludge treatment process more efficient and smooth. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A partial cross-sectional structural schematic diagram of a sieve breaking machine for municipal sludge treatment provided by an embodiment of the present invention;

[0023] Figure 2 for Figure 1 A schematic diagram of the enlarged structure of part A;

[0024] Figure 3 A schematic diagram of the front cross-sectional structure of the impurity outlet pipe and the end seat portion of the sieve breaking machine for municipal sludge treatment provided by an embodiment of the present invention;

[0025] Figure 4 for Figure 3 A schematic diagram of the side view of a part of the dustproof part;

[0026] Figure 5 A schematic diagram of the main cross-sectional structure of a feed pipe 1 and a feed pipe 2 in a sieve breaking machine for municipal sludge treatment provided by an embodiment of the present invention;

[0027] Figure 6 for Figure 5 A schematic structural diagram of another embodiment of the present invention;

[0028] Figure 7 for Figure 6 Schematic diagram of the enlarged structure of part B.

[0029] In the figure: 1-discharging pipe, 2-support 1, 3-end seat, 4-protection cylinder, 5-screen cylinder, 6-crushing plate, 7-guide plate, 8-crushing shaft, 9-hopper, 10-feeding pipe 1, 11-bracket, 12-support 2, 13-telescopic cylinder, 14-machine base, 15-feeding shaft, 16-threaded blades, 17-receiving barrel, 18-discharging pipe, 19-bracket, 20-fixed frame, 21-tooth Ring 1, 22-gear 1, 23-support cylinder, 24-gear ring 2, 25-feeding pipe 2, 26-gear 2, 27-motor, 28-dustproof part 1, 29-dustproof part 2, 30-cam, 31-transmission plate, 32-limiting cap, 33-spring, 34-guide rod, 35-bearing seat, 36-bulk material shaft, 37-sleeve, 38-bulk material rod, 39-arc groove, 40-slider. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0031] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.

[0032] like Figure 1-2 As shown, a municipal sludge treatment screen breaking machine provided by one embodiment of the present invention includes a machine base 14 and also includes:

[0033] A screen drum 5, wherein an end seat 3 is fixed at both ends of the screen drum 5, and the ends of the two end seats 3 away from the screen drum 5 are respectively connected with a miscellaneous pipe 1 and a feed pipe 2 25, and the miscellaneous pipe 1 and the feed pipe 2 25 are respectively rotatably mounted with a support 2 and a support 2 12, and the inner side of the screen drum 5 is circumferentially distributed with a plurality of crushing shafts 8, and a plurality of groups of crushing components are fixed on the crushing shaft 8, and the two ends of the crushing shaft 8 are correspondingly connected to the two end seats 3 for rotation, and the side close to the support 1 2 and the support 2 12 is fixed with a support cylinder 23, and a gear ring 24 is fixed on the support cylinder 23, and the two ends of the crushing shaft 8 are respectively fixed with a gear 1 22 meshingly connected with the two gear rings 24;

[0034] A driving assembly, the driving assembly is mounted on the support 1 2 or the support 2 12, and the driving assembly is used to drive the integral rotation of the impurity outlet pipe 1, the end seat 3, the screen drum 5 and the feed pipe 2 25;

[0035] The impurity removal component is installed on the machine base 14, and the impurity removal component is also connected to the support 1 2 and the support 2 12. The impurity removal component is used to support the entirety of the impurity outlet pipe 1, the end seat 3, the screen drum 5, the feed pipe 25, the support 1 2 and the support 2 12. The impurity removal component is also used to control the inclination of the screen drum 5, so as to discharge impurities through the impurity outlet pipe 1.

[0036] In the embodiment of the present invention, the sludge is added into the inner cavity of the screen drum 5 through the second feed pipe 25. The driving assembly drives the whole body composed of the outlet pipe 1, the end seat 3, the screen drum 5 and the second feed pipe 25 to rotate. During this rotation process, the sludge is fully turned over in the screen drum 5, so that it can be effectively screened out through the screen holes of the screen drum 5.

[0037] The clever coordination of the gear 1 22, the support cylinder 23 and the gear ring 2 24 enables the gear 1 22 to smoothly rotate along the surface of the gear ring 2 24 when the crushing shaft 8 rotates in the screen cylinder 5, thereby driving the rotation of the crushing assembly. This design enables the crushing assembly to efficiently crush the sludge in the screen cylinder 5, greatly accelerating the process of sludge being screened out of the screen cylinder 5.

[0038] In addition, the setting of the impurity removal component not only has the function of controlling the inclination of the screen drum 5, so as to facilitate the discharge of impurities through the impurity discharge pipe 1; at the same time, in the process of crushing and screening the sludge, the impurity removal component can also control the screen drum 5 to shake. This shaking, combined with the rotation of the crushing component and the rotation of the screen drum 5, can further improve the crushing effect and screening efficiency of the sludge, making the entire sludge treatment process more efficient and smooth.

[0039] like Figure 1-5 As shown, as a preferred embodiment of the present invention, the end seat 3 is a conical structure, and the inner cavity of the screen drum 5 is smoothly connected to the outlet pipe 1 and the feed pipe 25 through two end seats 3, so that the sludge can flow smoothly and the reliability is improved.

[0040] The crushing assembly includes a crushing plate 6, and a plurality of crushing plates 6 are evenly distributed circumferentially on the crushing shaft 8, and one end of the crushing plate 6 away from the crushing shaft 8 is inclined toward the feeding direction, that is, inclined toward the feed pipe 25, and the specific inclination is not limited. This limitation can improve the crushing effect of the sludge and allow the sludge to fully stay in the screen drum 5 and be processed.

[0041] In one embodiment, a plurality of semicircular guide plates 7 are fixed in the screen drum 5, the guide plates 7 are arranged perpendicular to the inner wall of the screen drum 5, two adjacent guide plates 7 are arranged alternately, and the crushing shaft 8 passing through the guide plates 7 is rotatably connected thereto, that is, the crushing shaft 8 can also be stably supported by the guide plates 7. With this definition, when the screen drum 5 is tilted, the guide plates 7 are used for diversion to improve the thoroughness of sludge treatment, and the rotation of the screen drum 5 is used to improve the treatment effect.

[0042] The driving assembly includes a ring gear 1 21, a second gear 26 and a motor 27, wherein a ring gear 1 21 is fixed on one of the end seats 3, and a motor 27 is fixed on the adjacent support 1 2 or support 2 12, and a second gear 26 meshingly connected with the ring gear 1 21 is fixed on the output end of the motor 27. According to this definition, the motor 27 drives the second gear 26 to rotate, thereby driving the ring gear 1 21 and the end seat 3 to rotate, thereby realizing the overall rotation of the screen drum 5.

[0043] Preferably, the support cylinder 23 fixed on the support 1 2 is also rotatably connected to the outlet pipe 1, and the support cylinder 23 fixed on the support 2 12 is also rotatably connected to the feed pipe 2 25, thereby improving the stability of the support cylinder 23 supporting the gear ring 2 24 and the reliability of the rotation of the outlet pipe 1 and the feed pipe 2 25.

[0044] The impurity removal assembly includes a telescopic cylinder 13 and a bracket 19, the lower end of the support 1 2 is hinged with the bracket 19, the lower end of the bracket 19 is fixed to the machine base 14, the lower end of the support 2 12 is hinged with the telescopic cylinder 13, and the lower end of the telescopic cylinder 13 is hinged to the machine base 14. By controlling the telescopic cylinder 13 to extend and retract, the inclination of the screen drum 5 can be adjusted, thereby achieving the desired function.

[0045] In one embodiment, the municipal sludge treatment screening machine also includes a feed assembly, which includes a hopper 9, a feed pipe 10 and a bracket 11. The end of the feed pipe 25 is rotatably connected to the feed pipe 10. The feed pipe 10 adopts an L-shaped structure. The upper end of the vertical portion of the feed pipe 10 is cooperatively connected to the hopper 9. The feed pipe 10 is also connected and fixed to the support 12 through the bracket 11. The bracket 11 can stably support the hopper 9 and the feed pipe 10, so that the sludge added to the hopper 9 can be introduced into the feed pipe 25 through the feed pipe 10, and finally enters the screen cylinder 5.

[0046] In one embodiment, the municipal sludge treatment screening machine also includes a protective material receiving assembly, which includes a protective cylinder 4, a feed shaft 15, a threaded blade 16, a feed cylinder 17 and a discharge pipe 18. The outer side of the screen cylinder 5 is sleeved with a protective cylinder 4, and the two ends of the protective cylinder 4 are rotatably connected to the two end seats 3 respectively. The lower part of the protective cylinder 4 is cooperatively connected with the feed cylinder 17, and the inner cavity of the protective cylinder 4 is connected to the inner cavity of the feed cylinder 17. A feed shaft 15 is provided in the inner cavity of the feed cylinder 17, and the two ends of the feed shaft 15 are rotatably connected to the feed cylinder 17. The output end of the motor 27 is also transmission-connected to the feed shaft 15. A threaded blade 16 is also fixed on the feed shaft 15 in the feed cylinder 17, and a discharge pipe 18 is also provided at the end of the threaded blade 16 in the feeding direction at the bottom of the feed cylinder 17. In order to keep the protection cylinder 4 and the receiving cylinder 17 stable, the two ends of the receiving cylinder 17 are respectively fixed with fixing frames 20, and the fixing frames 20 are correspondingly fixedly connected to the support 1 2 and the support 2 12. Through this definition, the protection cylinder 4 plays a protective role, and the rotation of the screen cylinder 5 will not affect the protection cylinder 4, the receiving cylinder 17, etc. The motor 27 can also drive the feed shaft 15 to rotate, and the sludge screened by the screen cylinder 5 can be transported through the threaded blades 16, and then discharged through the discharge pipe 18; the whole structure also has the function of preventing dust, protecting the surrounding environment from being affected.

[0047] In one embodiment, Figure 3-5As shown, the inner sides of the outlet pipe 1 and the feed pipe 2 25 are respectively installed with a dustproof piece 1 28 and a dustproof piece 29, and the structures of the dustproof piece 1 28 and the dustproof piece 2 29 are the same, and both the dustproof piece 1 28 and the dustproof piece 2 29 include a plurality of fan-shaped spring pieces evenly distributed in the circumferential direction; when there is no external force, the dustproof piece 1 28 is a conical structure with the middle part tilted away from the screen drum 5, and the dustproof piece 2 29 is a conical structure with the middle part tilted toward the screen drum 5; when there is no external force, the plurality of fan-shaped spring pieces abut together and block the inner cavities of the outlet pipe 1 and the feed pipe 2 25. Through the limitation and structural setting of the dustproof piece 1 28 and the dustproof piece 2 29, the dustproof piece 1 plays a role of blocking and dust prevention, and does not affect the passage of materials; when the materials pass through, the materials will push the fan-shaped spring pieces, so as to pass through, and do not affect the feeding and discharging.

[0048] like Figure 6-7 As shown, as a preferred embodiment of the present invention, the municipal sludge treatment screening machine also includes a feeding auxiliary component, which includes a cam 30, a transmission plate 31, a limit cap 32, a spring 33, a guide rod 34, a bearing seat 35, a bulk shaft 36, a sleeve 37, a bulk rod 38 and a slider 40. The cam 30 is fixed on the feed pipe 25, and a transmission plate 31 matching the cam 30 is provided on the lower side of the feed pipe 10 (note that the installation position of the bracket 11 should be adjusted so as not to affect the transmission plate 31, which is not limited). A plurality of guide rods 34 are slidably provided on the transmission plate 31, and the upper ends of the guide rods 34 are fixedly connected to the feed pipe 10, and the lower ends of the guide rods 34 are fixedly provided with a limit cap 32. The guide rods 34 between the feed pipe 10 and the transmission plate 31 are also sleeved with a spring. Spring 33, one end of the spring 33 is fixedly connected to the feed pipe 10, and the other end of the spring 33 is fixedly connected to the transmission plate 31; a bulk shaft 36 is also provided on the inner side of the feed pipe 10, and the bulk shaft 36 is coaxially arranged with the vertical part of the feed pipe 10, and a plurality of bulk rods 38 are circumferentially distributed and fixed on the upper end of the bulk shaft 36, and the bulk rods 38 are arranged to be inclined downward at one end away from the bulk shaft 36, and the bulk shaft 36 is rotatably extended from the bottom wall of the feed pipe 10, and a sleeve 37 is fixed on the outer side of the feed pipe 10 to be slidably and rotatably connected to the bulk shaft 36, and an arc groove 39 is provided on the inner side of the sleeve 37, and a slider 40 slidably connected to the arc groove 39 is also fixed on the bulk shaft 36, and a bearing seat 35 is rotatably installed on the lower end of the bulk shaft 36, and the bearing seat 35 is fixed on the transmission plate 31.

[0049] When in use, with the help of the rotation of the feed pipe 25, the cam 30 can push the transmission plate 31 to move downward, the guide rod 34 can be used to stably guide the transmission plate 31, and the spring 33 can make the transmission plate 31 always close to the cam 30; when the transmission plate 31 drives the bulk shaft 36 to rise and fall, the bulk shaft 36 can rotate by using the matching setting of the arc groove 39 and the slider 40, and the bearing seat 35 can support the rotation of the bulk shaft 36, so that the bulk rod 38 can be lifted and rotated, which is beneficial to break up the sludge, thereby facilitating smooth feeding. At the same time, the inclined structure of the bulk rod 38 reduces the resistance of the bulk rod 38 when it rises, and at the same time, when the bulk rod 38 descends, it can push the sludge downward, thereby improving the effect of auxiliary feeding.

[0050] The present invention provides a sieving machine for municipal sludge treatment, wherein the sludge in the hopper 9 is smoothly introduced into the feed pipe 25 through the feed pipe 10, and finally enters the screen cylinder 5. The driving assembly drives the whole composed of the outlet pipe 1, the end seat 3, the screen cylinder 5 and the feed pipe 25 to rotate, and the sludge is turned inside the screen cylinder 5 and effectively screened out through the screen cylinder 5.

[0051] It is worth mentioning that the clever combination of gear 1 22, support cylinder 23 and gear ring 2 24 enables the crushing shaft 8 to smoothly rotate along the surface of gear ring 2 24 when the screen cylinder 5 rotates, thereby driving the crushing assembly to rotate. This design significantly improves the crushing efficiency of the sludge in the screen cylinder 5, thereby accelerating the sludge screening process.

[0052] In addition, the inclined design of the crushing plate 6 not only improves the crushing effect of the sludge, but also ensures that the sludge can fully stay in the screen drum 5 and be effectively processed.

[0053] The design of the impurity removal component allows the inclination of the screen drum 5 to be adjusted by controlling the extension and contraction of the telescopic cylinder 13. This function not only facilitates the discharge of impurities through the impurity discharge pipe 1, but also the guide plate 7 can play a good role in guiding the flow when the screen drum 5 is tilted, further improving the thoroughness of sludge treatment. At the same time, the impurity removal component can also control the shaking of the screen drum 5 when crushing and screening the sludge, and combined with the crushing component and the rotation of the screen drum 5, significantly improve the crushing and screening effect of the sludge.

[0054] The setting of the protective material receiving assembly further enhances the practicality and environmental protection of the sieve crusher. The protective cylinder 4 plays an effective protective role and does not affect the rotation of the screen cylinder 5. The motor 27 drives the feed shaft 15 to rotate, and the sludge screened by the screen cylinder 5 is transported to the discharge pipe 18 through the threaded blades 16 for discharge. The entire structure also has a dust-proof function, which effectively protects the surrounding environment.

[0055] The design of the dustproof piece 1 28 and the dustproof piece 2 29 is ingenious, which not only plays the role of blocking dust, but also does not affect the passage of materials. When the materials pass through, the fan-shaped spring pieces will be pushed open by the materials, thereby ensuring the smoothness of feeding and the efficiency of discharging.

[0056] Finally, the addition of the feeding auxiliary component further improves the performance of the screen breaker. With the rotation of the feed pipe 25, the cam 30 pushes the transmission plate 31 to move up and down, thereby driving the bulking shaft 36 to move up and down. The lifting and rotating design of the bulking rod 38 allows the sludge to be better broken up and smoothly enter the screen drum 5. At the same time, its inclined structure also reduces the resistance when rising and pushes the sludge when falling, further enhancing the effect of auxiliary feeding.

[0057] The PLC controller disclosed in the prior art can be used to control each component. The model and circuit connection of each component are not specifically limited and can be flexibly set in actual application.

[0058] The circuits, electronic components and modules involved are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present invention does not involve improvements to software and methods.

[0059] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0060] The above-mentioned embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims

1. A sieve breaking machine for municipal sludge treatment, comprising a machine base (14), characterized in that: Also includes: A sieve drum (5), wherein an end seat (3) is fixed to each end of the sieve drum (5), and ends of the two end seats (3) away from the sieve drum (5) are respectively connected to a waste discharge pipe (1) and a second feed pipe (25), and a first support (2) and a second support (12) are respectively rotatably mounted on the waste discharge pipe (1) and the second feed pipe (25); A plurality of crushing shafts (8) are circumferentially distributed on the inner side of the screen drum (5), and a plurality of crushing components are fixedly mounted on the crushing shafts (8). The two ends of the crushing shafts (8) are rotatably connected to the two end seats (3) respectively; A support cylinder (23) is fixed on the side of the support 1 (2) and the support 2 (12) that are close to each other, and a gear ring 2 (24) is fixed on the support cylinder (23); and gears 1 (22) correspondingly meshingly connected to the two gear rings 2 (24) are fixed on both ends of the crushing shaft (8); A driving assembly, the driving assembly being mounted on the first support (2) or the second support (12), and being used for driving the integral rotation of the impurity outlet pipe (1), the end seat (3), the screen drum (5) and the second feed pipe (25); a debris removal component, the debris removal component being mounted on the machine base (14), the debris removal component being also connected to the first support (2) and the second support (12), the debris removal component being used to support the entirety of the debris discharge pipe (1), the end seat (3), the screen drum (5), the second feed pipe (25), the first support (2) and the second support (12), and the debris removal component being used to control the inclination of the screen drum (5), thereby discharging debris through the debris discharge pipe (1); The crushing assembly comprises a crushing plate (6); A plurality of crushing plates (6) are evenly distributed around the crushing shaft (8), and one end of the crushing plate (6) away from the crushing shaft (8) is inclined toward the feeding direction; A plurality of semicircular guide plates (7) are also fixed in the screen drum (5), the guide plates (7) are arranged perpendicular to the inner wall of the screen drum (5), two adjacent guide plates (7) are arranged alternately, and the crushing shaft (8) passing through the guide plates (7) is rotatably connected thereto; The driving assembly comprises a ring gear 1 (21), a gear 2 (26) and a motor (27); A gear ring 1 (21) is fixed on one of the end seats (3), a motor (27) is fixed on the adjacent support seat 1 (2) or support seat 2 (12), and a gear 2 (26) meshingly connected with the gear ring 1 (21) is fixed on the output end of the motor (27); The municipal sludge treatment screen breaker also includes a feed assembly, wherein the feed assembly includes a hopper (9), a feed pipe (10) and a bracket (11); The end of the second feed pipe (25) is rotatably connected to the first feed pipe (10), the first feed pipe (10) adopts an L-shaped structure, and the upper end of the vertical portion of the first feed pipe (10) is cooperatively connected to the hopper (9); The feed pipe 1 (10) is also connected and fixed to the support 2 (12) via the bracket (11); The municipal sludge treatment screen breaker also includes a feed auxiliary component, which includes a cam (30), a transmission plate (31), a limit cap (32), a spring (33), a guide rod (34), a bearing seat (35), a bulk material shaft (36), a sleeve (37), a bulk material rod (38) and a slide block (40); A cam (30) is fixed on the second feed pipe (25), and a transmission plate (31) matching with the cam (30) is provided on the lower side of the first feed pipe (10); A plurality of guide rods (34) are slidably provided on the transmission plate (31), the upper ends of the guide rods (34) are fixedly connected to the feed pipe (10), the lower ends of the guide rods (34) are fixedly provided with limit caps (32), and a spring (33) is sleeved on the guide rods (34) between the feed pipe (10) and the transmission plate (31), one end of the spring (33) is fixedly connected to the feed pipe (10), and the other end of the spring (33) is fixedly connected to the transmission plate (31); A bulk material shaft (36) is also provided on the inner side of the feed pipe (10), and the bulk material shaft (36) is coaxially arranged with the vertical portion of the feed pipe (10). A plurality of bulk material rods (38) are circumferentially fixed to the upper end of the bulk material shaft (36), and the bulk material rods (38) are arranged with one end away from the bulk material shaft (36) tilted downward; The bulk material shaft (36) is rotatably extended from the bottom wall of the feed pipe (10), and a sleeve (37) is fixed on the outside of the feed pipe (10) and is slidably and rotatably connected to the bulk material shaft (36); An arc-shaped groove (39) is formed on the inner side of the sleeve (37), and a sliding block (40) slidably connected to the arc-shaped groove (39) is fixed on the bulk material shaft (36); A bearing seat (35) is rotatably mounted on the lower end of the bulk material shaft (36), and the bearing seat (35) is fixed on the transmission plate (31).

2. The municipal sludge treatment screening machine according to claim 1, characterized in that: The end seat (3) is a conical structure, and the inner cavity of the screen drum (5) is smoothly connected to the impurity outlet pipe (1) and the second feed pipe (25) through the two end seats (3); The support cylinder (23) fixed on the support one (2) is also rotatably connected to the impurity outlet pipe (1), and the support cylinder (23) fixed on the support two (12) is also rotatably connected to the feed pipe two (25).

3. The municipal sludge treatment screening machine according to claim 1, characterized in that: The debris removal assembly comprises a telescopic cylinder (13) and a bracket (19); The lower end of the support 1 (2) is hingedly connected to a bracket (19), and the lower end of the bracket (19) is fixed to the machine base (14); A telescopic cylinder (13) is hingedly connected to the lower end of the support seat (12), and the lower end of the telescopic cylinder (13) is hingedly connected to the machine base (14).

4. The municipal sludge treatment screening machine according to claim 1, characterized in that: The municipal sludge treatment screen breaker also includes a protective material receiving assembly, which includes a protective cylinder (4), a material delivery shaft (15), threaded blades (16), a material receiving cylinder (17) and a material discharge pipe (18); The outer side of the screen cylinder (5) is sleeved with a protective cylinder (4), the two ends of the protective cylinder (4) are rotatably connected to the two end seats (3) respectively, the lower part of the protective cylinder (4) is cooperatively connected with a material receiving cylinder (17), and the inner cavity of the protective cylinder (4) is communicated with the inner cavity of the material receiving cylinder (17); A material delivery shaft (15) is disposed in the inner cavity of the material receiving barrel (17), and both ends of the material delivery shaft (15) are rotatably connected to the material receiving barrel (17); The output end of the motor (27) is also in driving connection with the feeding shaft (15); a threaded blade (16) is also fixed on the feeding shaft (15) in the receiving barrel (17); and a discharge pipe (18) is also provided at the end of the threaded blade (16) in the feeding direction at the bottom of the receiving barrel (17); The two ends of the material receiving barrel (17) are also respectively fixed with fixing frames (20), and the fixing frames (20) are fixedly connected to the support 1 (2) and the support 2 (12) respectively.

5. The municipal sludge treatment screening machine according to claim 1, characterized in that: The inner sides of the impurity outlet pipe (1) and the second feed pipe (25) are respectively provided with a dustproof member 1 (28) and a dustproof member 2 (29); The dustproof piece 1 (28) and the dustproof piece 2 (29) have the same structure, and both the dustproof piece 1 (28) and the dustproof piece 2 (29) include a plurality of fan-shaped spring pieces evenly distributed in the circumferential direction; When there is no external force, the dust-proof member 1 (28) is a conical structure with a middle portion tilted in a direction away from the screen drum (5), and the dust-proof member 2 (29) is a conical structure with a middle portion tilted in a direction close to the screen drum (5); When there is no external force, the plurality of fan-shaped spring pieces abut against each other and seal the inner cavities of the impurity outlet pipe (1) and the second feed pipe (25).

Citation Information

Patent Citations

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