A temperature-controlled heat treatment device for high-chromium castings
By designing high-chromium casting temperature-controlled heat treatment equipment, using electric roller conveyor, quencher heating and chain plate conveyor cooling, the problem of low degree of heat treatment of high-chromium cast iron internal rings is solved, an efficient and automated production process is achieved, and production efficiency and resource utilization are improved.
Patent Information
- Application Number
- CN202411142341.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2044-08-20
AI Technical Summary
The existing high-chromium cast iron internal ring heat treatment process has low degree of automation, which makes it difficult to improve production efficiency.
A high-chromium casting temperature-controlled heat treatment equipment is designed, including conveying components, heating components and cooling components. Through electric roller conveying, quenching machine heating and chain plate conveyor cooling, the rapid, continuous movement and automated processing of the internal ring gear are achieved.
It improves the degree of automation of the production process, reduces manual intervention, ensures the rapid and continuous movement of the internal ring gear on the production line, improves production efficiency and accuracy, adapts to the stability and flexibility of the internal ring gears of different sizes, realizes the recycling of coolant, and reduces resource waste and environmental pollution.
Smart Images

Figure CN118854023B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of casting heat treatment equipment, and more specifically, to a temperature-controlled heat treatment equipment for high-chromium castings. Background Art
[0002] The high-chromium cast iron internal gear ring is a gear component made of high-chromium cast iron material. It combines the excellent properties of high-chromium cast iron, such as high hardness, high strength, and excellent wear resistance, and is widely used in various mechanical equipment that requires high strength and wear resistance. The structure of high-chromium cast iron in the as-cast state often contains a certain amount of martensite, retained austenite, and coarse and continuously distributed carbides, and the grain size distribution is uneven, and the internal stress is also relatively large. These factors all reduce the mechanical properties of high-chromium cast iron and make it difficult to be directly used in the as-cast state. Through heat treatment, the matrix structure can be optimized and the wear resistance of high-chromium cast iron can be improved.
[0003] When processing the high-chromium cast iron internal gear ring in the prior art, an inductor on a quenching machine is usually used to heat-treat the internal gear ring. During use, the operator needs to use a fixture to clamp the internal gear ring and put it on the inductor, and through the alternating magnetic field generated by the inductor, the rapid heating of the internal gear ring is realized. However, the degree of automation of this operation process is relatively low, resulting in difficulty in improving the heat treatment efficiency, which has become a key factor restricting the production efficiency. In view of this, we propose a temperature-controlled heat treatment equipment for high-chromium castings. Summary of the Invention
[0004] This application aims to at least solve one of the technical problems existing in the prior art. For this reason, this application proposes a temperature-controlled heat treatment equipment for high-chromium castings, which ensures the rapid and continuous movement of the internal gear ring on the production line, reduces the waiting time, can improve the automation of the processing process, and improves the overall production efficiency.
[0005] To solve the above technical problems, the present invention provides a temperature-controlled heat treatment equipment for high-chromium castings, including a conveying component, a heating component is installed above the conveying component, a blanking component is installed on the inner wall of the conveying component, and a cooling component is installed at the end of the conveying component;
[0006] The conveying component includes two mounting plates, support plates are fixedly connected to the bottoms of the two mounting plates, a plurality of first electric rollers are installed on the relatively close sides of the two mounting plates, a support plate is arranged between the two mounting plates, and through holes are formed in the top of the support plate;
[0007] The inner wall of the bottom of the pallet is fixedly connected with a second sliding rod. A connecting block is slidably connected to the outer circumference of the second sliding rod. A connecting shaft is rotatably connected to the inner wall of the connecting block. A first blanking plate is fixedly connected to the outer circumference of the connecting shaft. Side plates are respectively arranged on both sides of the first blanking plate. A second rotating shaft is fixedly connected to the relatively close sides of the two side plates. The second rotating shaft penetrates through the first blanking plate and is rotatably connected thereto. A chute is formed at the end of the first blanking plate. A second blanking plate is slidably connected to the inner wall of the chute. Inclined surfaces are formed at the tops of the first blanking plate and the second blanking plate. A first support block is fixedly connected to the bottom of the second blanking plate. A third sliding rod is fixedly connected to the outer wall of the first support block. A third spring is sleeved on the outer circumference of the third sliding rod. A second support block is fixedly connected to the bottom of the first blanking plate. One end of the third spring is fixedly connected to the second support block, and the other end of the third spring is fixedly connected to the first support block. The end of the third sliding rod penetrates through the second support block and is slidably connected thereto. A limiting ring is fixedly connected to the outer circumference of the third sliding rod;
[0008] An installation groove b is formed at the top of the pallet. A plurality of second electric rollers are installed on the inner wall of the installation groove b. Connecting grooves are respectively formed on both sides of the inner wall of the installation groove b. A first fixing block is fixedly connected to the relatively close sides of the two installation plates. Connecting rods penetrate through the tops of the two first fixing blocks in a through manner and are slidably connected thereto. Limiting blocks are fixedly connected to the tops of the two connecting rods. Second springs are sleeved on the outer circumferences of the two connecting rods. One end of each second spring is fixedly connected to the limiting block, and the other end of each second spring is fixedly connected to the first fixing block. An installation frame is arranged above the pallet. The top of the installation frame is fixedly connected to the two connecting rods respectively. A baffle is fixedly connected to the inner wall of the installation frame. The baffle extends into the two connecting grooves respectively;
[0009] The blanking assembly includes a positioning plate. The positioning plate is fixedly connected to the two installation plates. A positioning groove is formed at the top of the positioning plate. Guide surfaces are respectively formed on both sides of the inner wall of the positioning groove. The two guide surfaces are tangent to the inner wall of the positioning groove respectively;
[0010] The cooling assembly includes a cooling box. The outer wall of the cooling box is fixedly connected to the two installation plates. A chain conveyor is installed on the inner wall of the cooling box. A plurality of material lifting plates are installed on the outer wall of the chain conveyor. A supporting groove is formed on the outer wall of the material lifting plate. A connecting sleeve is fixedly connected to the outer wall of the cooling box. The end parts of the two side plates respectively extend into the inner wall of the connecting sleeve and are fixedly connected thereto. The second blanking plate extends into the cooling box.
[0011] Preferably, a pallet is arranged between the two installation plates. First rotating shafts are respectively fixedly connected to both sides of the pallet. The end parts of the two first rotating shafts respectively penetrate through the installation plates and are rotatably connected thereto.
[0012] Preferably, moving holes are formed in the outer walls of the two mounting plates. First sliding rods are fixedly connected to the inner walls of the two moving holes. First springs are sleeved on the circumferential outer walls of the two first sliding rods. A clamping column is arranged between the two mounting plates. Two ends of the clamping column respectively extend into the moving holes. The ends of the two first sliding rods respectively penetrate through the clamping column and are slidably connected thereto. An installation groove a is formed at the end of the support plate. The outer wall of the clamping column is in clamping fit with the inner wall of the installation groove a. One end of the first spring is fixedly connected to the clamping column, and the other end of the first spring is fixedly connected to the inner wall of the mounting plate.
[0013] Preferably, the heating assembly includes a support frame. A sliding hole is formed in the outer wall of the support frame. A fourth sliding rod is fixedly connected to the inner wall of the sliding hole. A fourth spring is sleeved on the circumferential outer wall of the fourth sliding rod. A clamping plate is slidably connected to the inner wall of the sliding hole. The end of the fourth sliding rod penetrates through the clamping plate and is slidably connected thereto. A quenching machine is installed on the inner wall of the clamping plate. A temperature controller is installed on the top of the quenching machine. The temperature controller is used to control the temperature of the quenching machine. One end of the fourth spring is fixedly connected to the inner wall of the support frame, and the other end of the fourth spring is fixedly connected to the clamping plate.
[0014] Preferably, a third rotating shaft is fixedly connected to the outer wall of the clamping plate. A first connecting arm is rotatably connected to the circumferential outer wall of the third rotating shaft. A fourth rotating shaft is fixedly connected to the outer wall of the first connecting arm. A second connecting arm is rotatably connected to the end of the fourth rotating shaft. The second connecting arm is fixedly connected to the output shaft end of the chain conveyor.
[0015] Preferably, a limiting plate is fixedly connected to the top of the positioning plate. A support seat is fixedly connected to the top of the positioning plate. An adjusting screw rod is threadedly connected to the inner wall of the support seat. A connecting column is rotatably connected to the end of the adjusting screw rod. A fixing rod is fixedly connected to the inner wall of the connecting column. Two ends of the fixing rod are respectively slidably connected to the inner wall of the limiting plate. Two mounting holes are symmetrically formed in the top of the positioning plate with the center of the positioning groove as the center of the circle. Fifth sliding rods are fixedly connected to the inner walls of the two mounting holes. Fifth springs are sleeved on the circumferential outer walls of the two fifth sliding rods. Sliders are slidably connected to the inner walls of the two mounting holes. The ends of the two fifth sliding rods respectively penetrate through the sliders and are slidably connected thereto. Positioning blocks are fixedly connected to the outer walls of the two sliders. Grooves are formed at the tops of the two positioning blocks. Sliding sleeves are rotatably connected to the inner walls of the two grooves. Two ends of the fixing rod respectively penetrate through the sliding sleeves and are slidably connected thereto. One end of the fifth spring is fixedly connected to the slider, and the other end of the fifth spring is fixedly connected to the inner wall of the positioning plate.
[0016] Preferably, a blanking hole is formed in the outer wall of the cooling box. A liquid inlet hole is formed in the outer wall of the cooling box. A blanking frame is fixedly connected to the cooling box at the position of the blanking hole. A filter screen is embedded in the inner wall of the blanking frame. A liquid guiding frame is fixedly connected to the cooling box at the position of the liquid inlet hole. The end of the liquid guiding frame is fixedly connected to the blanking frame.
[0017] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0018] 1. The internal gear ring is conveyed by multiple first electric rollers. The internal gear ring passes through the mounting frame and the baffle and moves onto the second electric roller. The internal gear ring is conveyed onto the support plate by the second electric roller. The internal gear ring enters the positioning groove through the guiding surface. The center of the internal gear ring and the center of the through hole are on the same vertical line. After heating, the quenching machine inductor moves upward out of the through hole. The chain conveyor drives the support groove at the end of the lifting plate to squeeze the bottom end of the second blanking plate. At this time, the second blanking plate slides along the inner wall of the chute. At the same time, the third sliding rod slides along the second support block. When the second blanking plate moves upward, it pushes the first blanking plate to rotate around the second rotating shaft. When the first blanking plate rotates, it drives the support plate to rotate downward around the first rotating shaft through the connecting shaft. The end of the support plate squeezes the clamping post until the support plate disengages from the clamping post. At this time, the support plate tilts, so that the internal gear ring can slide out of the support plate onto the first blanking plate, and the internal gear ring is conveyed onto the lifting plate by the second blanking plate. This design makes the whole processing process more automated, reduces manual intervention, improves production efficiency and accuracy, ensures the rapid and continuous movement of the internal gear ring on the production line, reduces waiting time, and improves the overall production efficiency.
[0019] 2. By rotating the adjusting screw rod to drive the connecting column to move, the connecting column drives the fixing rod to slide along the inner wall of the limiting plate. When the fixing rod moves, it drives the sliding sleeve to move. The sliding sleeve slides along the outer wall of the fixing rod. At this time, the positioning block drives the sliding block to slide along the outer wall of the fifth sliding rod, so that the distances of the two positioning blocks from the center of the positioning groove can be adjusted equidistantly to adapt to the use of internal gear rings of different sizes; by adjusting the position of the positioning block, this mechanism can easily adapt to internal gear rings of different sizes and specifications, ensuring the stability and accuracy of the internal gear ring during positioning, and improving the flexibility and versatility of the equipment.
[0020] 3. Through the combined use of the guiding surface, the positioning groove and the positioning block, the precise guiding and positioning of the internal gear ring during conveying are ensured, so that the center of the internal gear ring and the center of the through hole are on the same vertical line, achieving a high-precision center positioning effect.
[0021] 4. The internal gear ring that enters the cooling box is immersed in the quenching liquid at this time, so as to carry out quenching treatment. The chain plate conveyor drives the gear ring to be conveyed to one side close to the blanking frame. At this time, the lifting plate tilts, and the gear ring slides out through the blanking frame. The filter screen can drain the coolant attached to the gear ring into the liquid guide frame, and the liquid guide frame discharges the coolant back into the cooling box through the liquid inlet hole; this design enables the gear ring to continuously enter the cooling box for quenching treatment, improving the continuous operation ability of the production line. The lifting plate tilts driven by the chain plate conveyor, enabling the gear ring to smoothly slide out of the blanking frame, realizing automatic blanking after quenching, reducing manual operation, and improving efficiency. Through the combined use of the filter screen and the liquid guide frame, the coolant attached to the gear ring can be effectively drained into the liquid guide frame and discharged back into the cooling box through the liquid inlet hole, realizing the recycling of the coolant, reducing resource waste and environmental pollution. Brief Description of the Drawings
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can also be obtained based on these drawings without creative efforts.
[0023] Figure 1 Overall structure diagram of the present invention;
[0024] Figure 2 Overall structure diagram of the conveying component of the present invention;
[0025] Figure 3 Internal structure diagram of the conveying component of the present invention;
[0026] Figure 4 Installation structure diagram of the pallet of the present invention;
[0027] Figure 5 Installation structure diagram of the second electric roller of the present invention;
[0028] Figure 6 Installation structure diagram of the first blanking plate of the present invention;
[0029] Figure 7 Internal structure diagram of the first blanking plate of the present invention;
[0030] Figure 8 Overall structure diagram of the heating component of the present invention;
[0031] Figure 9 Partial structure diagram of the heating component of the present invention;
[0032] Figure 10 Schematic diagram of the overall structure of the blanking component of the present invention;
[0033] Figure 11 Schematic diagram of the installation structure of the positioning block of the present invention;
[0034] Figure 12 Schematic diagram of the overall structure of the cooling component of the present invention;
[0035] Figure 13 Schematic diagram of the internal structure of the cooling component of the present invention;
[0036] Figure 14 Schematic diagram of the structure of the material lifting plate of the present invention.
[0037] Explanation of the reference numerals in the figure: 1. Conveying component; 101. Mounting plate; 102. Support plate; 103. First electric roller; 104. Support plate; 105. First rotating shaft; 106. Through hole; 107. Mounting groove a; 108. Connecting groove; 109. Second electric roller; 110. Column; 111. First sliding rod; 112. First spring; 113. Second sliding rod; 114. Connecting block; 115. Connecting shaft; 116. Mounting frame; 117. First fixing block; 118. Connecting rod; 119. Second spring; 120. Limiting block; 121. Baffle; 122. First blanking plate; 123. Second rotating shaft; 124. Chute; 125. Second blanking plate; 126. Inclined surface; 127. Side plate; 128. First support block; 129. Third sliding rod; 130. Third spring; 131. Second support block; 132. Limiting ring; 133. Moving hole; 2. Heating component; 201. Support frame; 202. Sliding hole; 203. Fourth sliding rod; 204. Fourth spring; 205. Clamping plate; 206. Third rotating shaft; 207. First connecting arm; 208. Fourth rotating shaft; 209. Second connecting arm; 210. Quenching machine; 211. Temperature controller; 3. Blanking component; 301. Positioning plate; 302. Positioning groove; 303. Guide surface; 304. Mounting hole; 305. Fifth sliding rod; 306. Fifth spring; 307. Slide block; 308. Positioning block; 309. Groove; 310. Sleeve; 311. Fixed rod; 312. Connecting column; 313. Support seat; 314. Adjusting screw; 315. Limiting plate; 4. Cooling component; 401. Cooling box; 402. Connecting sleeve; 403. Blanking hole; 404. Liquid inlet hole; 405. Blanking frame; 406. Liquid guiding frame; 407. Filter screen; 408. Chain plate conveyor; 409. Material lifting plate; 410. Support groove. Detailed implementation manners
[0038] In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application. The specific embodiments of the present invention are described in detail below in conjunction with the drawings in the specification. Example
[0039] like Figures 1-7 As shown, a high chromium casting temperature control heat treatment equipment includes a conveying assembly 1, which includes two mounting plates 101, each of which is fixedly connected to a support plate 102 at the bottom, a plurality of first electric rollers 103 are installed on the relatively close side of the two mounting plates 101, a supporting plate 104 is provided between the two mounting plates 101, and a supporting plate 104 is provided between the two mounting plates 101. Both sides of the supporting plates 104 are fixedly connected to first rotating shafts 105, and the ends of the two first rotating shafts 105 respectively pass through the mounting plates 101 and are rotatably connected thereto, and a through hole 106 is opened on the top of the supporting plate 104;
[0040] The coordinated use of the first electric drum 103 and the second electric drum 109 enables continuous and efficient conveying of the inner gear ring, thereby improving the overall efficiency of the production line.
[0041] A movable hole 133 is provided on the outer wall of the two mounting plates 101, and the inner walls of the two movable holes 133 are fixedly connected to the first sliding rods 111, and the outer walls of the circumferences of the two first sliding rods 111 are sleeved with a first spring 112. A clamping column 110 is provided between the two mounting plates 101, and both ends of the clamping column 110 extend into the interior of the movable hole 133 respectively. The ends of the two first sliding rods 111 pass through the clamping column 110 and are slidably connected thereto. A mounting groove a107 is provided on the end of the support plate 104, and the outer wall of the clamping column 110 is engaged with the inner wall of the mounting groove a107. One end of the first spring 112 is fixedly connected to the clamping column 110, and the other end of the first spring 112 is fixedly connected to the inner wall of the mounting plate 101;
[0042] A second sliding rod 113 is fixedly connected to the inner wall of the bottom of the pallet 104. A connecting block 114 is slidably connected to the outer circumference of the second sliding rod 113. A connecting shaft 115 is rotatably connected to the inner wall of the connecting block 114. A first blanking plate 122 is fixedly connected to the outer circumference of the connecting shaft 115. Side plates 127 are respectively arranged on both sides of the first blanking plate 122. A second rotating shaft 123 is fixedly connected to the relatively close sides of the two side plates 127. The second rotating shaft 123 penetrates through the first blanking plate 122 and is rotatably connected thereto. A chute 124 is formed at the end of the first blanking plate 122. A second blanking plate 125 is slidably connected to the inner wall of the chute 124. Inclined surfaces 126 are respectively formed at the tops of the first blanking plate 122 and the second blanking plate 125. A first support block 128 is fixedly connected to the bottom of the second blanking plate 125. A third sliding rod 129 is fixedly connected to the outer wall of the first support block 128. A third spring 130 is sleeved on the outer circumference of the third sliding rod 129. A second support block 131 is fixedly connected to the bottom of the first blanking plate 122. One end of the third spring 130 is fixedly connected to the second support block 131, and the other end of the third spring 130 is fixedly connected to the first support block 128. The end of the third sliding rod 129 penetrates through the second support block 131 and is slidably connected thereto. A limiting ring 132 is fixedly connected to the outer circumference of the third sliding rod 129;
[0043] An installation groove b is formed at the top of the pallet 104. A plurality of second electric rollers 109 are installed on the inner wall of the installation groove b. Connecting grooves 108 are respectively formed on both sides of the inner wall of the installation groove b. First fixing blocks 117 are fixedly connected to the relatively close sides of the two installation plates 101. Connecting rods 118 are slidably connected to the tops of the two first fixing blocks 117 in a penetrating manner. Limiting blocks 120 are fixedly connected to the tops of the two connecting rods 118. Second springs 119 are sleeved on the outer circumferences of the two connecting rods 118. One end of each second spring 119 is fixedly connected to the limiting block 120, and the other end of each second spring 119 is fixedly connected to the first fixing block 117. An installation frame 116 is arranged above the pallet 104. The top of the installation frame 116 is fixedly connected to the two connecting rods 118 respectively. A baffle 121 is fixedly connected to the inner wall of the installation frame 116. The baffle 121 extends into the two connecting grooves 108 respectively.
[0044] Through the linkage of components such as the installation frame 116, the connecting rods 118, and the second springs 119, the automatic blocking and releasing of the next internal gear ring are realized, reducing manual intervention and improving the degree of automation. Embodiment
[0045] This embodiment provides a high-chromium casting temperature control heat treatment device, which further includes the following structure on the basis of Embodiment 1:
[0046] As Figure 8 and Figure 9As shown in the figure, a heating component 2 is installed above the conveying component 1. The heating component 2 includes a support frame 201. A sliding hole 202 is formed in the outer wall of the support frame 201. A fourth sliding rod 203 is fixedly connected to the inner wall of the sliding hole 202. A fourth spring 204 is sleeved on the circumferential outer wall of the fourth sliding rod 203. A clamping plate 205 is slidably connected to the inner wall of the sliding hole 202. The end of the fourth sliding rod 203 penetrates through the clamping plate 205 and is slidably connected thereto. A quenching machine 210 is installed on the inner wall of the clamping plate 205. A temperature controller 211 is installed on the top of the quenching machine 210. The temperature controller 211 is used to control the temperature of the quenching machine 210. One end of the fourth spring 204 is fixedly connected to the inner wall of the support frame 201, and the other end of the fourth spring 204 is fixedly connected to the clamping plate 205;
[0047] The precise control of the temperature of the quenching machine 210 by the temperature controller 211 ensures the temperature stability and consistency during the heating process;
[0048] A third rotating shaft 206 is fixedly connected to the outer wall of the clamping plate 205. A first connecting arm 207 is rotatably connected to the circumferential outer wall of the third rotating shaft 206. A fourth rotating shaft 208 is fixedly connected to the outer wall of the first connecting arm 207. The end of the fourth rotating shaft 208 is rotatably connected to a second connecting arm 209. The second connecting arm 209 is fixedly connected to the output shaft end of the chain conveyor 408;
[0049] The clamping plate 205 is fixedly connected to the output shaft end of the chain conveyor 408 through the first connecting arm 207, the fourth rotating shaft 208 and the second connecting arm 209, realizing the linkage between heating and conveying, and improving the overall coordination and efficiency of the production line. Embodiment
[0050] This embodiment provides a temperature-controlled heat treatment device for high-chromium castings, which further includes the following structures on the basis of Embodiment 2:
[0051] As Figure 10 and Figure 11 As shown in the figure, a blanking component 3 is installed on the inner wall of the conveying component 1. A blanking component 3 is installed on the inner wall of the conveying component 1. The blanking component 3 includes a positioning plate 301. The positioning plate 301 is fixedly connected to two mounting plates 101. A positioning groove 302 is formed in the top of the positioning plate 301. Guide surfaces 303 are formed on both sides of the inner wall of the positioning groove 302. The two guide surfaces 303 are respectively tangent to the inner wall of the positioning groove 302;
[0052] The design of the positioning groove 302 at the top of the positioning plate 301 and the guide surfaces 303 on both sides thereof enables the workpiece to smoothly slide into the positioning groove 302 along the guide surfaces 303 when placed, realizing precise positioning;
[0053] A positioning plate 301 is fixedly connected to the top of a limit plate 315. A support base 313 is fixedly connected to the top of the positioning plate 301. An adjusting screw rod 314 is threadedly connected to the inner wall of the support base 313. The end of the adjusting screw rod 314 is rotatably connected to a connecting column 312. A fixing rod 311 is fixedly connected to the inner wall of the connecting column 312. Both ends of the fixing rod 311 are slidably connected to the inner wall of the limit plate 315. Two mounting holes 304 are symmetrically arranged on the top of the positioning plate 301 with the center of the positioning groove 302 as the center of the circle. Fifth sliding rods 305 are fixedly connected to the inner walls of the two mounting holes 304. Fifth springs 306 are sleeved on the circumferential outer walls of the two fifth sliding rods 305. Sliders 307 are slidably connected to the inner walls of the two mounting holes 304. The ends of the two fifth sliding rods 305 respectively penetrate through the sliders 307 and are slidably connected thereto. Positioning blocks 308 are fixedly connected to the outer walls of the two sliders 307. Grooves 309 are formed in the tops of the two positioning blocks 308. Sleeve slides 310 are rotatably connected to the inner walls of the two grooves 309. Both ends of the fixing rod 311 respectively penetrate through the sleeve slides 310 and are slidably connected thereto. One end of the fifth spring 306 is fixedly connected to the slider 307, and the other end of the fifth spring 306 is fixedly connected to the inner wall of the positioning plate 301;
[0054] By driving the up and down movement of the connecting column 312 and the fixing rod 311 through the adjusting screw rod 314, and the sliding of the sliders 307 and the positioning blocks 308 on the fifth sliding rods 305, multi-point and adjustable fixing of the workpiece is achieved. This design can adapt to workpieces of different sizes and shapes, improving the versatility and flexibility of the blanking assembly 3. Embodiment
[0055] This embodiment provides a temperature-controlled heat treatment device for high-chromium castings, which further includes the following structure on the basis of Embodiment III:
[0056] As Figures 12-14 shown, a cooling assembly 4 is installed at the end of the conveying assembly 1. The cooling assembly 4 includes a cooling box 401. The outer wall of the cooling box 401 is fixedly connected to two mounting plates 101. A chain conveyor 408 is installed on the inner wall of the cooling box 401. A plurality of lifting plates 409 are installed on the outer wall of the chain conveyor 408. A support groove 410 is formed in the outer wall of the lifting plate 409. A connecting sleeve 402 is fixedly connected to the outer wall of the cooling box 401. The ends of the two side plates 127 respectively extend into the inner wall of the connecting sleeve 402 and are fixedly connected thereto. The second blanking plate 125 extends into the cooling box 401;
[0057] A blanking hole 403 is formed in the outer wall of the cooling box 401. A liquid inlet hole 404 is formed in the outer wall of the cooling box 401. A blanking frame 405 is fixedly connected to the cooling box 401 at the position of the blanking hole 403. A filter screen 407 is embedded in the inner wall of the blanking frame 405. A liquid guide frame 406 is fixedly connected to the cooling box 401 at the position of the liquid inlet hole 404. The end of the liquid guide frame 406 is fixedly connected to the blanking frame 405.
[0058] Working principle: The inner gear ring is conveyed by multiple first electric rollers 103. The inner gear ring passes through the mounting frame 116 and the baffle 121 and moves onto the second electric roller 109. The inner gear ring is conveyed to the support plate 104 by the second electric roller 109. The inner gear ring enters the inside of the positioning groove 302 through the guiding surface 303. The inner gear ring is limited by two positioning blocks 308. The center of the inner gear ring and the center of the through hole 106 are on the same vertical line, realizing the central positioning of the inner gear ring;
[0059] By rotating the adjusting screw 314 to drive the connecting column 312 to move, the connecting column 312 drives the fixing rod 311 to slide along the inner wall of the limiting plate 315. When the fixing rod 311 moves, it drives the sliding sleeve 310 to move. The sliding sleeve 310 slides along the outer wall of the fixing rod 311. At this time, the positioning block 308 drives the slider 307 to slide along the outer wall of the fifth slide bar 305, so that the distances of the two positioning blocks 308 from the center of the positioning groove 302 can be adjusted equidistantly to adapt to the use of inner gear rings of different sizes;
[0060] When the chain plate conveyor 408 rotates, it drives multiple lifting plates 409 to move. When the chain plate conveyor 408 rotates, it drives the second connecting arm 209 to rotate. The second connecting arm 209 drives the first connecting arm 207 to swing. The first connecting arm 207 drives the clamping plate 205 to slide along the inner wall of the fourth slide bar 203. When the clamping plate 205 slides downward, it drives the quenching machine 210 to move downward. The temperature of the quenching machine 210 is controlled by the temperature controller 211. At this time, the inductor on the quenching machine 210 passes through the inner gear ring and extends into the through hole 106, thereby heating the inner gear ring;
[0061] After heating, the inductor of the quenching machine 210 moves upward out of the through hole 106. The supporting groove 410 at the end of the lifting plate 409 driven by the chain plate conveyor 408 squeezes the bottom end of the second blanking plate 125. At this time, the second blanking plate 125 slides towards the inner wall of the chute 124. At the same time, the third slide bar 129 slides along the second support block 131. When the second blanking plate 125 moves upward, it pushes the first blanking plate 122 to rotate around the second rotating shaft 123. When the first blanking plate 122 rotates, it drives the support plate 104 to rotate downward around the first rotating shaft 105 through the connecting shaft 115. The end of the support plate 104 squeezes the clamping column 110 until the support plate 104 disengages from the clamping column 110. At this time, the support plate 104 is tilted, so that the inner gear ring can slide out of the support plate 104 onto the first blanking plate 122, and the inner gear ring is conveyed to the lifting plate 409 through the second blanking plate 125;
[0062] The internal gear ring that enters the cooling box 401 is immersed in the quenching liquid at this time, so as to carry out quenching treatment. The chain plate conveyor 408 drives the gear ring to be conveyed to one side close to the blanking frame 405. At this time, the lifting plate 409 tilts, and the gear ring slides out through the blanking frame 405. The filter screen 407 can drain the coolant attached to the gear ring into the liquid guide frame 406. The liquid guide frame 406 re-drains the coolant into the cooling box 401 through the liquid inlet hole 404;
[0063] When the end of the support plate 104 rotates downward, it squeezes the installation frame 116 upward at its end. At this time, the installation frame 116 pushes the connecting rod 118 to slide upward along the first fixing block 117, so that the second spring 119 is compressed. When the installation frame 116 moves, it drives the baffle 121 to move upward, and blocks the next internal gear ring through the baffle 121;
[0064] When the lifting plate 409 disengages from the contact with the second blanking plate 125, under the elastic force of the second spring 119, the installation frame 116 squeezes the support plate 104. At this time, the support plate 104 squeezes and engages with the clamping post 110. At the same time, the baffle 121 slides into the connecting groove 108, and the next internal gear ring can move above the support plate 104.
[0065] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present invention, and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A temperature-controlled heat treatment device for high-chromium castings, comprising a conveying assembly (1), characterized in that: Above the conveying component (1), a heating component (2) is installed. Inside the inner wall of the conveying component (1), a blanking component (3) is installed. At the end of the conveying component (1), a cooling component (4) is installed; The conveying component (1) includes two mounting plates (101). At the bottom of both of the two mounting plates (101), support plates (102) are fixedly connected. On the relatively close sides of the two mounting plates (101), a plurality of first electric rollers (103) are installed. Between the two mounting plates (101), there is a support plate (104). Through holes (106) are formed in the top of the support plate (104); Between the two mounting plates (101), there is a support plate (104). On both sides of the support plate (104), first rotating shafts (105) are respectively fixedly connected. The end parts of the two first rotating shafts (105) respectively penetrate through the mounting plates (101) and are rotatably connected thereto; Moving holes (133) are formed in the outer walls of the two mounting plates (101). On the inner walls of the two moving holes (133), first sliding rods (111) are fixedly connected. First springs (112) are sleeved on the circumferential outer walls of the two first sliding rods (111). Between the two mounting plates (101), there is a clamping column (110). The two ends of the clamping column (110) respectively extend into the moving holes (133). The end parts of the two first sliding rods (111) respectively penetrate through the clamping column (110) and are slidably connected thereto. An installation groove a (107) is formed in the end part of the support plate (104). The outer wall of the clamping column (110) is in clamping fit with the inner wall of the installation groove a (107); One end of the first spring (112) is fixedly connected to the clamping column (110), and the other end of the first spring (112) is fixedly connected to the inner wall of the mounting plate (101); The inner wall of the bottom of the pallet (104) is fixedly connected with a second sliding rod (113). A connecting block (114) is slidably connected to the outer circumference of the second sliding rod (113). A connecting shaft (115) is rotatably connected to the inner wall of the connecting block (114). A first blanking plate (122) is fixedly connected to the outer circumference of the connecting shaft (115). Side plates (127) are respectively arranged on both sides of the first blanking plate (122). A second rotating shaft (123) is fixedly connected to the relatively close sides of the two side plates (127). The second rotating shaft (123) penetrates through the first blanking plate (122) and is rotatably connected thereto. A chute (124) is formed at the end of the first blanking plate (122). A second blanking plate (125) is slidably connected to the inner wall of the chute (124). Inclined surfaces (126) are respectively formed at the tops of the first blanking plate (122) and the second blanking plate (125). A first support block (128) is fixedly connected to the bottom of the second blanking plate (125). A third sliding rod (129) is fixedly connected to the outer wall of the first support block (128). A third spring (130) is sleeved on the outer circumference of the third sliding rod (129). A second support block (131) is fixedly connected to the bottom of the first blanking plate (122). One end of the third spring (130) is fixedly connected to the second support block (131). The other end of the third spring (130) is fixedly connected to the first support block (128). The end of the third sliding rod (129) penetrates through the second support block (131) and is slidably connected thereto. A limit ring (132) is fixedly connected to the outer circumference of the third sliding rod (129); An installation groove b is formed at the top of the pallet (104). A plurality of second electric rollers (109) are installed on the inner wall of the installation groove b. Connecting grooves (108) are respectively formed on both sides of the inner wall of the installation groove b. First fixing blocks (117) are fixedly connected to the relatively close sides of the two mounting plates (101). Connecting rods (118) are slidably connected to the tops of the two first fixing blocks (117) in a penetrating manner. Limit blocks (120) are fixedly connected to the tops of the two connecting rods (118). Second springs (119) are sleeved on the outer circumferences of the two connecting rods (118). One end of the second spring (119) is fixedly connected to the limit block (120). The other end of the second spring (119) is fixedly connected to the first fixing block (117). An installation frame (116) is arranged above the pallet (104). The top of the installation frame (116) is fixedly connected to the two connecting rods (118) respectively. A baffle (121) is fixedly connected to the inner wall of the installation frame (116). The baffle (121) extends into the two connecting grooves (108) respectively; The blanking component (3) includes a positioning plate (301). The positioning plate (301) is fixedly connected to two mounting plates (101). A positioning groove (302) is formed at the top of the positioning plate (301). Guide surfaces (303) are formed on both sides of the inner wall of the positioning groove (302), and the two guide surfaces (303) are tangent to the inner wall of the positioning groove (302) respectively. The cooling component (4) includes a cooling box (401). The outer wall of the cooling box (401) is fixedly connected to two mounting plates (101). A chain conveyor (408) is installed on the inner wall of the cooling box (401). A plurality of material lifting plates (409) are installed on the outer wall of the chain conveyor (408). A supporting groove (410) is formed on the outer wall of the material lifting plate (409). After heating, the inductor of the quenching machine (210) moves upward out of the through hole (106). The supporting groove (410) at the end of the material lifting plate (409) driven by the chain conveyor (408) exerts extrusion on the bottom end of the second blanking plate (125). A connecting sleeve (402) is fixedly connected to the outer wall of the cooling box (401). The end parts of the two side plates (127) extend into the inner wall of the connecting sleeve (402) and are fixedly connected thereto. The second blanking plate (125) extends into the cooling box (401).
2. The temperature-controlled heat treatment equipment for high-chromium castings according to claim 1, characterized in that: The heating component (2) includes a support frame (201). A sliding hole (202) is formed on the outer wall of the support frame (201). A fourth sliding rod (203) is fixedly connected to the inner wall of the sliding hole (202). A fourth spring (204) is sleeved on the circumferential outer wall of the fourth sliding rod (203). A clamping plate (205) is slidably connected to the inner wall of the sliding hole (202). The end of the fourth sliding rod (203) penetrates through the clamping plate (205) and is slidably connected thereto. A quenching machine (210) is installed on the inner wall of the clamping plate (205). A temperature controller (211) is installed on the top of the quenching machine (210). The temperature controller (211) is used to control the temperature of the quenching machine (210).
3. The high-chromium casting temperature-controlled heat treatment equipment according to claim 2, characterized in that: One end of the fourth spring (204) is fixedly connected to the inner wall of the support frame (201), and the other end of the fourth spring (204) is fixedly connected to the clamping plate (205).
4. The temperature-controlled heat treatment equipment for high-chromium castings according to claim 3, characterized in that: A third rotating shaft (206) is fixedly connected to the outer wall of the clamping plate (205). A first connecting arm (207) is rotatably connected to the circumferential outer wall of the third rotating shaft (206). A fourth rotating shaft (208) is fixedly connected to the outer wall of the first connecting arm (207). A second connecting arm (209) is rotatably connected to the end of the fourth rotating shaft (208). The second connecting arm (209) is fixedly connected to the output shaft end of the chain conveyor (408).
5. The high-chromium casting temperature-controlled heat treatment equipment according to claim 4, characterized in that: A limiting plate (315) is fixedly connected to the top of the positioning plate (301), a support base (313) is fixedly connected to the top of the positioning plate (301), an adjusting screw rod (314) is threadedly connected to the inner wall of the support base (313), a connecting column (312) is rotatably connected to the end of the adjusting screw rod (314), a fixing rod (311) is fixedly connected to the inner wall of the connecting column (312), both ends of the fixing rod (311) are slidably connected to the inner wall of the limiting plate (315), two mounting holes (304) are symmetrically arranged on the top of the positioning plate (301) with the center of the positioning groove (302) as the center of the circle, fifth sliding rods (305) are fixedly connected to the inner walls of the two mounting holes (304), fifth springs (306) are sleeved on the circumferential outer walls of the two fifth sliding rods (305), sliders (307) are slidably connected to the inner walls of the two mounting holes (304), the end portions of the two fifth sliding rods (305) respectively penetrate through the sliders (307) and are slidably connected thereto, positioning blocks (308) are fixedly connected to the outer walls of the two sliders (307), grooves (309) are formed in the tops of the two positioning blocks (308), sliding sleeves (310) are rotatably connected to the inner walls of the two grooves (309), and both ends of the fixing rod (311) respectively penetrate through the sliding sleeves (310) and are slidably connected thereto.
6. The temperature-controlled heat treatment equipment for high-chromium castings according to claim 5, characterized in that: One end of the fifth spring (306) is fixedly connected to the slider (307), and the other end of the fifth spring (306) is fixedly connected to the inner wall of the positioning plate (301).
7. The temperature-controlled heat treatment equipment for high-chromium castings according to claim 6, characterized in that: A blanking hole (403) is formed in the outer wall of the cooling box (401), a liquid inlet hole (404) is formed in the outer wall of the cooling box (401), a blanking frame (405) is fixedly connected to the cooling box (401) at the position of the blanking hole (403), a filter screen (407) is embedded in the inner wall of the blanking frame (405), a liquid guide frame (406) is fixedly connected to the cooling box (401) at the position of the liquid inlet hole (404), and the end of the liquid guide frame (406) is fixedly connected to the blanking frame (405).
Citation Information
Patent Citations
Gear heat treatment equipment
CN117025929A